WIMA MKS 4. Metallized Polyester (PET) Capacitors PCM 7.5 mm to 37.5 mm. Typical Applications. Construction. Packing.

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1 Metallized Polyester (PET) Capacitors PCM 7.5 mm to 37.5 mm Special Features Electrical ata High volume/capacitance ratio Self-healing According to RoHS 2002/95/EC Typical Applications For general C-applications e.g. By-pass Blocking Coupling and decoupling Timing Construction ielectric: Polyethylene-terephthalate (PET) film Capacitor electrodes: Vacuum-deposited Internal construction: MKS 4: 30 VAC, 40 VAC, 63 VAC, 160 VAC, 200 VAC MKS 4: 400 VAC Plastic film Vacuum-deposited electrode Metal contact layer (schoopage) Terminating wire Plastic film Vacuum-deposited electrode Metal contact layer (schoopage) Terminating wire Encapsulation: Solvent-resistant, flame-retardant plastic case with epoxy resin seal, UL 94 V-0 Terminations: Tinned wire. Marking: Colour: Red. Marking: Black. Epoxy resin seal: Red range: 1000 pf to 220 mf (E12-values on request) Rated voltages: 50 VC, 63 VC, 100 VC, 250 VC, 400 VC, 630 VC, 1000 VC, 1500 VC, 2000 VC tolerances: ± 20%, ± 10% ± 5% Operating temperature range: 55+ C to C Climatic test category: 55/100/56 in accordance with IEC Insulation resistance at +20+ C: Test voltage: 1.6 U r, 2 sec. Test specifications: In accordance with IEC and EN Voltage derating: A voltage derating factor of 1.25 % per K must be applied from +85+ C for C voltages and from +75+ C for AC voltages. Reliability: Operational life hours Failure rate 2 fit (0.5 x U r and 40) C) U r U test C 0.33 mf 0.33 mf < C T 220 mf 50 VC 10 V 5 x 10 3 M (mean value: 3 x 10 4 M ) 1500 sec (M x mf) (mean value: 4500 sec) 63 VC 50 V 1 x 10 4 M (mean value: 5 x 10 4 M ) 3000 sec (M x mf) (mean value: 6000 sec) 100 VC 100 V 1.5 x 10 4 M (mean value: 5 x 10 4 M ) 5000 sec (M x mf) (mean value: sec) U250 VC 100 V 3 x 10 4 M (mean value: 1 x 10 5 M ) sec (M x mf) (mean value: sec) Measuring time: 1 min. issipation factors at + 20) C: tan d at f C 0.1 mf 0.1 mf < C T 1.0 mf C > 1.0 mf 1 khz 8 x x x khz 15 x x khz 30 x 10-3 Maximum pulse rise time: Pulse rise time V/msec max. operation/test pf/mf 50VC 63VC 100VC 250VC 400VC 630VC 1000VC 1500VC 2000VC /700 90/ / /300 30/300 35/350 38/380 40/400 50/500 50/500 60/ /150 15/150 20/200 25/250 32/320 26/260 35/350 40/ /100 10/100 12/120 15/150 15/150 17/170 20/200 35/350 40/ /90 9/90 9/90 10/100 10/100 13/130 20/200 20/200 38/ /60 6/60 5/50 6/60 9/90 13/130 14/140 15/ /25 3/30 3/30 6/60 6/60 9/90 12/ /25 2.5/25 2.5/25 3/30 6/60 for pulses equal to the rated voltage Mechanical Tests Pull test on leads: d T 0.8 l: 10 N in direction of leads d > 0.8 l: 20 N in direction of leads according to IEC Vibration: 6 hours at Hz and 0.75 mm displacement amplitude or 10 g in accordance with IEC Low air density: 1kPa = 10 mbar in accordance with IEC Bump test: 4000 bumps at 390 m/sec 2 in accordance with IEC Packing Available taped and reeled up to and including case size 15 x 26 x 31.5 / PCM 27.5 mm. etailed taping information and graphs at the end of the catalogue. For further details and graphs please refer to Technical Information. 45

2 Continuation General ata 50 VC/30 VAC* 63 VC/40 VAC* W H L PCM** Part number W H L PCM** Part number 0.01 mf MKS4C021002A MKS4C021003C MKS4C021502A MKS4C021503C MKS4C022202A MKS4C022203C MKS4C023302A MKS4C023303C MKS4C024702A MKS4C024703C MKS4C026802A MKS4C026803C mf MKS4B031002A MKS4C031002A MKS4C031003C MKS4B031502A MKS4C031502A MKS4C031503C MKS4B032202A MKS4C032202B MKS4C032203C MKS4B033302A MKS4C033302C MKS4C033303C MKS4B034702B MKS4C034702C MKS4C034703C " MKS4B036802C MKS4C036802E MKS4C036803C mf MKS4B041002C MKS4C041002E MKS4C041003C MKS4B041502E MKS4C041502F MKS4C041503F MKS4B042202F MKS4C042203F MKS4C042204C MKS4B043302F MKS4C043303G MKS4C MKS4B044702G MKS4C MKS4B044703G MKS4C044705B MKS4B046802G MKS4C046804F MKS4B046803G MKS4C mf MKS4B051004J MKS4C051005F MKS4C051006B MKS4B051505I MKS4C051505I MKS4C051506B MKS4B052206B MKS4C MKS4B MKS4C053306F MKS4B054706F MKS4C054706G MKS4B054707C MKS4C054707E MKS4B056806J MKS4C056806J MKS4B056807E MKS4C056807F mf MKS4B061007F MKS4C061007G MKS4B061507G MKS4C061507H MKS4B062207H00 * AC voltage: f 50 Hz; 1.4 x U rms + UC T U r ** PCM = Printed circuit module = lead spacing ims. in mm. Rights reserved to amend design data without prior notification. P d PCM W T U W d H L PCM at the lead exit points ( 0.4) Part number completion: Tolerance: 20 % = M 10 % = K 5 % = J Packing: bulk = S Lead length: 6-2 = S Taped version see page Continuation page 47

3 Continuation General ata 100 VC/63 VAC* 250 VC/160 VAC* W H L PCM** Part number W H L PCM** Part number 0.01 mf MKS A MKS4F021002B MKS C MKS4F021003C MKS A MKS4F021502B MKS C MKS4F021503C MKS A MKS4F022202B MKS C MKS4F022203C MKS A MKS4F023302B MKS C MKS4F023303C MKS A MKS4F024702B MKS C MKS4F024703C MKS A MKS4F026802C MKS C MKS4F026803C mf MKS A MKS4F031002C MKS C MKS4F031003C MKS B MKS4F031502E MKS C MKS4F031503C MKS B MKS4F032202E MKS C MKS4F032203F MKS C MKS4F033302F MKS C MKS4F033303F MKS MKS4F034703G MKS C MKS4F034704C " MKS E MKS4F MKS C mf MKS F MKS4F041004F MKS F MKS4F041005B MKS G MKS4F041504J MKS MKS4F MKS F MKS4F042205G MKS B MKS4F042206A MKS J MKS4F043305I MKS MKS4F043306B MKS G MKS4F044706B MKS A MKS G MKS4F MKS B00 10 mf MKS MKS4F051006G MKS MKS4F051506I MKS4F051507E MKS F MKS4F052207F MKS G MKS4F053307H MKS C MKS E MKS G mf MKS H00 * AC voltage: f 50 Hz; 1.4 x U rms + UC T U r ** PCM = Printed circuit module = lead spacing ims. in mm. Part number completion: Tolerance: 20 % = M 10 % = K 5 % = J Packing: bulk = S Lead length: 6-2 = S Taped version see page 127. Rights reserved to amend design data without prior notification. Continuation page 48 47

4 Continuation General ata 400 VC/200 VAC* 630 VC/400 VAC* W H L PCM** Part number W H L PCM** Part number 0.01 mf MKS4G021002B * MKS4J021002B MKS4G021003C MKS4J021003C MKS4G021502B * MKS4J021502C MKS4G021503C MKS4J021503C MKS4G022202C * MKS4J MKS4G022203C MKS4J022203C MKS4G023302C * MKS4J023302E MKS4G023303C MKS4J023303F MKS4G024702E * MKS4J024702F MKS4G024703C MKS4J024703G MKS4G026802E MKS4J026803G MKS4G026803C MKS4J026804B mf MKS4G031002E MKS4J031004C MKS4G031003F MKS4J031005B MKS4G031502F MKS4J MKS4G031503G MKS4J031505B MKS4G032203G MKS4J032204F MKS4G032204C MKS4J032205B MKS4G033304F MKS4J MKS4J033306A MKS4G034704F MKS4J034705G MKS4G034705B MKS4J034706A " MKS4G MKS4J036805I MKS4J036806B mf MKS4G041005G MKS4J041006B MKS4G041006B MKS4G041505I MKS4J041506F MKS4G041506B MKS4G042206B MKS4J042206I MKS4J MKS4G MKS4J043306J MKS4J043307F MKS4G044706G MKS4J044707G MKS4G046806I MKS4J046807H MKS4G mf MKS4G051007F MKS4G051507G00 * AC voltage: f 50 Hz; 1.4 x U rms + UC T U r ** PCM = Printed circuit module = lead spacing * Admissible AC voltage 250 VAC max. ims. in mm. Part number completion: Tolerance: 20 % = M 10 % = K 5 % = J Packing: bulk = S Lead length: 6-2 = S Taped version see page 127. Rights reserved to amend design data without prior notification. Continuation page 49 48

5 Continuation General ata 1000 VC/400 VAC* 1500 VC/400 VAC* W H L PCM** Part number W H L PCM** Part number 1000 pf MKS4O111002B MKS4S011003C MKS4O111003C MKS4O111502B MKS4S011503C MKS4O111503C MKS4O112202B MKS4S012203C MKS4O112203C MKS4O113302C MKS4S013303C MKS4O113303C MKS4O114702C MKS4S014703C MKS4O114703C MKS4S014704B MKS4O MKS4S016803F MKS4O116803C MKS4S016804B mf MKS4O121002E MKS4S021003G MKS4O121003F MKS4S021004B MKS4O121502F MKS4S021504C MKS4O121503G MKS4O122204B MKS4S MKS4S022205B MKS4O123304C MKS4S023304F MKS4O123305B MKS4S023305B MKS4O MKS4S MKS4O124705B MKS4O126804F MKS4S026805F MKS4O126805B mf MKS4O131004J MKS4S031005G MKS4O MKS4S031006A MKS4O131505F MKS4S031506B MKS4O132205G MKS4S MKS4O133305I MKS4S033306I MKS4O133306B MKS4S033307E MKS4O MKS4S034706J MKS4S034707E MKS4O136806F MKS4S036807G mf MKS4O141006G MKS4S041007H MKS4O141007E MKS4O141507F MKS4O142207G MKS4O143307H00 * AC voltage: f 50 Hz; 1.4 x U rms + UC T U r ** PCM = Printed circuit module = lead spacing ims. in mm. Part number completion: Tolerance: 20 % = M 10 % = K 5 % = J Packing: bulk = S Lead length: 6-2 = S Taped version see page 127. Rights reserved to amend design data without prior notification. Continuation page 50 49

6 Continuation General ata 2000 VC/400 VAC* W H L PCM** Part number 1000 pf MKS4U011003C MKS4U011503C MKS4U012203F MKS4U013303H MKS4U013304B MKS4U014704B MKS4U016804C mf MKS4U MKS4U021005B MKS4U021505B MKS4U MKS4U023305G MKS4U024705I MKS4U024706B MKS4U026806B mf MKS4U MKS4U031506G MKS4U031507C MKS4U032207E MKS4U033307G MKS4U034707H00 The values of the WIMA MKM 4 ranges according to the main catalogue 2009 are still available on request. Part number completion: Tolerance: 20 % = M 10 % = K 5 % = J Packing: bulk = S Lead length: 6-2 = S Taped version see page 127. * AC voltage: f 50 Hz; 1.4 x U rms + UC T U r ** PCM = Printed circuit module = lead spacing ims. in mm. Rights reserved to amend design data without prior notification. Permissible AC voltage in relation to frequency at 10) C internal temperature rise (general guide). Urms V VC 1500 VC 2000 VC 3.3 µf 1.0 µf µf 0.22 µf 2200 pf 0.01 µf 2.2 µf 1000 pf 4700 pf µf 0.1 µf 0.47 µf f 105 Hz 50

7 Recommendation for Processing and Application of Through-Hole Capacitors Soldering Process A preheating of through-hole WIMA capacitors is allowed for temperatures T max P 100 C. In practice a preheating duration of t P 5 min. has been proven to be best. Single wave soldering Soldering bath temperature: T P 260 C Immersion time: t P 5 sec ouble wave soldering Soldering bath temperature: T P 260 C Immersion time: 2 x t P 3 sec ue to different soldering processes and heat requirements the graphs are to be regarded as a recommendation only. Wave soldering T [ C] see detailenlargement 10 s 2 s 3 s [ sec] Typical temperature/time graph for double wave soldering t WIMA Quality and Environmental Philosophy ISO 9001:2000 Certification ISO 9001:2000 is an international basic standard of quality assurance systems for all branches of industry. The approval according to ISO 9001:2000 of our factories by the VE inspectorate certifies that organisation, equipment and monitoring of quality assurance in our factories correspond to internationally recognized standards. WIMA WPCS The WIMA Process Control System (WPCS) is a quality surveillance and optimization system developed by WIMA. WPCS is a major part of the quality-oriented WIMA production. Points of application of WPCS during production process: incoming material inspection metallization film inspection schoopage pre-healing lead attachment cast resin preparation/ encapsulation 100% final inspection AQL check WIMA Environmental Policy All WIMA capacitors, irrespective of whether through-hole devices or SM, are made of environmentally friendly materials. Neither during manufacture nor in the product itself any toxic substances are used, e.g. Lead PBB/PBE PCB Arsenic CFC Cadmium Hydrocarbon chloride Mercury Chromium 6+ etc. We merely use pure, recyclable materials for packing our components, such as: carton cardboard adhesive tape made of paper polystyrene We almost completely refrain from using packing materials such as: foamed polystyrene (Styropor ) adhesive tapes made of plastic metal clips RoHS Compliance According to the RoHS irective 2002/95/EC certain hazardous substances like e.g. lead, cadmium, mercury must not be used any longer in electronic equipment as of July 1st, For the sake of the environment WIMA has refraind from using such substances since years already. Tape for lead-free WIMA capacitors IN EN ISO 14001:2005 WIMA s environmental management has been established in accordance with the guidelines of IN EN ISO 14001:2005. The certification has been granted in June

8 P P P 1 H1 P 1 H t Typical imensions for Taping Configuration P 2 P Vh H1 P 1 W2 H W0 W1 iagram 1: PCM 2.5/5/7.5mm W 0 F d P 0 d d F P 0 P 2 F P 2 P 0 iagram 2: PCM 10/15 mm iagram 3: PCM 22.5 and 27.5*mm *PCM 27.5 taping possible with two feed holes between components imensions for Radial Taping esignation Symbol PCM 2.5 taping PCM 5 taping PCM 7.5 taping PCM 10 taping* PCM 15 taping* PCM 22.5 taping PCM 27.5 taping Carrier tape width W 18.0 p p p p p p p0.5 Hold-down tape width W for hot-sealing 6.0 for hot-sealing 12.0 for hot-sealing 12.0 for hot-sealing 12.0 for hot-sealing 12.0 for hot-sealing for hot-sealing 12.0 adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape Hole position W p p p p p p p0.5 Hold-down tape position W to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. Feed hole diameter p p p p p p p0.2 Pitch of component P 12.7 p p p p p p1.5 3 * 8.1 p1.5 or 50.8 p1.5 cumulative pitch cumulative pitch cumulative pitch cumulative pitch cumulative pitch cumulative pitch cumulative pitch Feed hole pitch P p0.3 error max p0.3 error max p0.3 error max p0.3 error max p0.3 error max p0.3 error max p0.3 error max. 1.0 mm/20 pitch 1.0 mm/20 pitch 1.0 mm/20 pitch 1.0 mm/20 pitch 1.0 mm/20 pitch 1.0 mm/20 pitch 1.0 mm/20 pitch Feed hole centre to lead Hole centre to component centre P p p p p p p p0.7 P p p p p p p p1.3 Feed hole centre to bottom 16.5 p p p p p p p0.5 H edge of the component 18.5 p p p p p p p0.5 Feed hole centre to top H+H H component < H 1 H+H component < H 1 H+H component < H 1 H+H component < H 1 H+H component < H 1 H+H component < H 1 H+H component < H 1 edge of the component max max to to to to to 45.0 Lead spacing at F 2.5 p p p p p p0.8 upper edge of carrier tape 0.2 Lead diameter d 0.4 p p p0.05 or ,06 +0,08 +0, p0.05 or Component alignment h p 2.0 max. p 2.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. Total tape thickness t 0.7 p p p p p p p0.2 Package (see also page 128) ROLL/AMMO Unit see details page 130. ims in mm. iameter of leads see General ata. REEL P 360 max. 52 p2 depending on P 30 p1 B 58 p2 comp. dimensions * PCM 10 and PCM 15 can be crimped to PCM 7.5. Position of components according to PCM 7.5 (sketch 1). P 0 = 12.7 or 15.0 is possible REEL P 360 max. B P 30 p1 AMMO 52 p2 54 p2 depending P 500 max. 58 p2 or REEL B 60 p2 on PCM and P 25 p1 66 p2 68 p2 component dimensions Please clarify customer-specific deviations with the manufacturer. 127

9 Packing Quantities for Bulk Capacitors and TPS* PCM 2.5 mm 5 mm 7.5 mm 10 mm 15 mm 22.5 mm 27.5 mm 37.5 mm Size pcs. per packaging unit bulk pcs. per packaging unit/tps* Mini Standard Maxi Mini Standard W H L Codes M S G X Y B C E F A B C E F G H I J K L M N A B C E F G A FA C FB F G H I B FC C F FE F FF H J FG M A B FH F FI G H I FJ A B FK F FL G I FM J A B C E F G H Rights reserved to amend design data without prior notification. Moulded versions. * Tray-Packing-System Samples and pre-production needs on request. 129

10 Packing Units for Taped Capacitors with Radial Leads PCM 2.5 mm 5 mm 7.5 mm 10 mm 15 mm 22.5 mm 27.5 mm ROLL REEL AMMO Size P 360 P x x 370 H16.5 H18.5 H16.5 H18.5 H16.5 H18.5 H16.5 H18.5 H16.5 H18.5 W H L Codes N O F I H J A C B B C E F A B C E F G H I J K L M N A B C E F G A FA C FB F G H I B FC C F FE F FF H J FG M A B FH F FI G H I FJ A 460/340* B 380/280* F * for 2-inch transport pitches. Moulded versions. Rights reserved to amend design data without prior notification. Samples and pre-production needs 1 packing unit minimum. 130

11 WIMA Part Number System A WIMA part number consists of 18 digits and is composed as follows: Field 1-4: Type description Field 5-6: Rated voltage Field 7-10: Field 11-12: Size and PCM Field 13-14: Special features (e.g. Snubber versions) Field 15: tolerance Field 16: Packing Field 17-18: Lead length (untaped) M K S 2 C A 0 0 M S S MKS 2 63 VC 0.01 mf 2.5 x 6.5 x % bulk 6-2 Type description: Rated voltage: : Size: Tolerance: SM-PET = SMT 2.5 VC = A1 22 pf = x 3.3 x 3 Size 1812 = X1 20 % = M SM-PPS = SMI 4 VC = A2 47 pf = x 3.3 x 4 Size 1812 = X2 10 % = K FKP 02 = FKP0 14 VC = A3 100 pf = x 5.1 x 3.5 Size 2220 = Y1 5 % = J MKS 02 = MKS0 28 VC = A4 150 pf = x 5.1 x 4.5 Size 2220 = Y2 2.5 % = H FKS 2 = FKS2 40 VC = A5 220 pf = x 6.1 x 3 Size 2824 = T1 1 % = E FKP 2 = FKP2 5 VC = A6 330 pf = x 6.1 x 5 Size 2824 = T2... MKS 2 = MKS2 50 VC = B0 470 pf = x 7.6 x 5 Size 4030 = K1 MKP 2 = MKP2 63 VC = C0 680 pf = x 10.2 x 6 Size 5040 = V1 FKS 3 = FKS3 100 VC = pf = x 13.7 x 7 Size 6054 = Q1 Packing: FKP 3 = FKP3 160 VC = E pf = x 7 x 4.6 PCM 2.5 = 0B AMMO H x 340 = A MKS 4 = MKS4 250 VC = F pf = x 7.5 x 4.6 PCM 2.5 = 0C AMMO H x 370 = B MKP 4 = MKP4 400 VC = G pf = x 6.5 x 7.2 PCM 5 = 1A AMMO H x 340 = C MKP 10 = MKP1 450 VC = H pf = x 7.5 x 7.2 PCM 5 = 1B AMMO H x 370 = FKP 4 = FKP4 600 VC = I pf = x 7 x 10 PCM 7.5 = 2A REEL H = F FKP 1 = FKP1 630 VC = J mf = x 8.5 x 10 PCM 7.5 = 2B REEL H = H MKP-X2 = MKX2 700 VC = K mf = x 9 x 13 PCM 10 = 3A REEL H = I MKP-X2 R = MKXR 800 VC = L mf = x 9 x 13 PCM 10 = 3C REEL H = J MKP-Y2 = MKY2 850 VC = M0 0.1 mf = x 11 x 18 PCM 15 = 4B ROLL H16.5 = N MP 3-X2 = MPX2 900 VC = N mf = x 12.5 x 18 PCM 15 = 4C ROLL H18.5 = O MP 3-X1 = MPX VC = O mf = x 14 x 26.5 PCM 22.5 = 5A BLISTER W = P MP 3-Y2 = MPY VC = P0 1 mf = x 15 x 26.5 PCM 22.5 = 5B BLISTER W = Q MP 3R-Y2 = MPRY 1200 VC = Q0 2.2 mf = x 19 x 31.5 PCM 27.5 = 6A BLISTER W = R Snubber MKP = SNMP 1250 VC = R0 4.7 mf = x21 x 31.5 PCM 27.5 = 6B BLISTER W = T Snubber FKP = SNFP 1500 VC = S0 10 mf = x 19 x 41.5 PCM 37.5 = 7A Bulk Mini = M GTO MKP = GTOM 1600 VC = T0 22 mf = x 22 x 41.5 PCM 37.5 = 7B Bulk Standard = S C-LINK MKP 4 = CP VC = U0 47 mf = x 49 x 182 CH_ = H0 Bulk Maxi = G C-LINK MKP C = CPC 2500 VC = V0 100 mf = x 77 x 182 CH_ = H1 TPS Mini = X C-LINK HC = CH_ 3000 VC = W0 220 mf = TPS Standard = Y SuperCap C = SCSC 4000 VC = X0 1 F = A SuperCap MC = SCMC 6000 VC = Y0 2.5 F = A025 SuperCap R = SCSR 250 VAC = 0W 50 F = A500 Special features: SuperCap MR = SCMR 275 VAC = 1W 100 F = B100 Standard = 00 Lead length (untaped) 300 VAC = 2W 110 F = B110 Version A1 = 1A 3.5 ±0.5 = C9 400 VAC = 3W 600 F = B600 Version A1.1.1 = 1B 6-2 = S 440 VAC = 4W 1200 F = C120 Version A1.2 = 1C 16 ±1 = P1 500 VAC = 5W The data on this page is not complete and serves only to explain the part number system. Part number information is listed on the pages of the respective WIMA range. 125