Spray Nozzles & Systems for Pharmaceutical Industry

Transcription

1 Spray Nozzles & Systems f Parmaceutical Industry

2 A Wld Class Indian Spray Nozzle Manufacturer Spraytec Systems (India) Pvt. Ltd. was started by Sri. Bapusaeb Karade, in early 2000 as a Spray Nozzle Manufacturer f replacement market catering to Steel Industries. Primarily company was started in a 1000 sq. feet wksop & witin a decade it is elabetated to 7000 sq. feet modern facty. An anoter facty is started at Indapur 100 kms. away from Pune wit a area of 2,00,000 sq. feet is again a big acivement f te Organisation. Recently Spraytec as started one anoter facty at Rabale (Navi Mumbai) wit area of 1000 sq. feet. All tree facties are facilited wit next generation class CNC macines, eavy material andling equipments to serve raising market demands wit no compromise wit wld class product quality. Along wit tis field of engineering we are entered in fging to serve respective product demands. "Spraytec" is a leading ganisation & a good name in te market f mfg. of Spray Nozzles. We attribute our success to our motivated and skilled wk fce wo can accomplis job ders of varying magnitudes and complexities. We are proud to ave esteemed customers wo ave entrusted teir fait in us over te years. Te aim of our ganization is customer satisfaction wic is acieved troug following objectives: Commitment to quality, Prompt response, Tecnological solutions, On time delivery, After sales service. Our callenge is to meet te widely ranging delivery demands of an equally diverse customer base coupled wit constant upgradation of production equipment and tecniques to keep pace wit new market trends and applications.

3 Index Spray Nozzle Selection Guide 0 Literature 05 Tablet Coating Spray Nozzles 09 Mounting Assembly & Accessies f Coating Spray Nozzles 1 FBP Top Spray Nozzles & Lances 14 FBP Bottom Spray Nozzles & Lances (Wurster coating) 15 RMG / HSG Spray Nozzles & Lances 16 Atomizing Spray Nozzles 18 Cleaning-In-Place (CIP) Spray Nozzles 25 Flat Spray, Full Cone, Hollow Cone Spray Nozzles 5 Convey 47 Spray Coverage Table 48 Units Conversion Data 49 Registered Trademark Ownersip 49 Enquiry Fmats 50 1

4 Manufacturing & Testing Facilities Spray Nozzle Selection Guide By Application & Spray Pattern Test Rig - 1 Test Rig - 2 Categy of Nozzles FLAT SPRAY Applications Rinsing, Hig Pressure Cleaning, Granulation, Coating Spray Patterns FULL CONE Surface Spraying, Coating Wasing & Cooling of flue gases, Scrubbing MIST SPRAY NOZZLE LDO firing in boiler & Dust suppression HOLLOW CONE Fugitive dust suppression, Scrubbing essentially small droplet size, Coating Test Rig - 1 A) Testing : 200 M /Hr Total Pressure Drop : 2 Bar B) Testing capacity : 4 M /Hr Total Pressure Drop : 7 Bar Test Rig - 2 A) Testing capacity : 1-50 LPM Total Pressure Drop : 10 Bar B) Testing capacity : LPM Total Pressure Drop : 9 Bar OIL BURNER SPRAY NOZZLE TANK WASHING LDO firing in kilns of cement, sponge, Iron plants & Dust suppression Cleaning of inside surface of barrels & tanks. CIP Droplet Size Selection Single Fluid Spray nozzles Inline Entry Hollow Cone Spray Nozzle Tangential Entry Hollow Cone Spray Nozzle Full Cone Spray Nozzle Multi-Tip Spray Nozzle Flat Spray Nozzle Atomizing Spray nozzles External / Internal Mixed rate V [l/min] rate V [l/min] As Per Ratio Droplet size [µm] Droplet size [µm] 95 Pressure [barg] 1 2 rate V [l/min] rate V [l/min] As Per Ratio Droplet size [µm] / Water [Nm³/:l/min] Droplet size [µm] 95 rate V [l/min] rate V [l/min] As Per Ratio Droplet size [µm] Droplet size [µm] 95 FINE ATOMIZING NOZZLE AIR ATOMIZING NOZZLE Quality Policy Gas cooling, conditioning umidifying applications, f improving te cemical reaction by increased contact surface Coating, Atomizing of viscous liquids, Gas cooling, conditioning umidifying, Cemical process engineering. Pan coating, Tablet coating FBD Granulation We at SPRAYTECH SYSTEMS INDIA PVT. LTD. are committed to acive total Customer satisfaction troug Design, Development, Manufacturing and Supply of consistent quality Industrial Spray Nozzles & Systems wit aim of zero percentage rejection at customer's end wile remaining cost effective and competitive. Tis sall be acieved troug team wk and continual improvement in all our areas of operation. Vision We are putting all our effts to improve efficiency of our products wit effective cost cutting. We are all committed to on time delivery, quality products, promt after sales service and product tecnical suppt. Mission We provide ygienic wking environment wit all necessary facilities f better wking environment. We encourage to safety measures to avoid troubles to wkers and processes. Our customer is our first priity and we always try to serve best to our customer. AIR WATER 2

5 Spray Caracteristics Literature Tablet Coating Process Spray nozzles are designed to perfm under various spraying conditions. Te following caracteristics sould be used wen considering wic nozzle to select. Spray Pattern Rate & Pressure Spray Angle Droplet Size Spray Pattern Material Selection Spray nozzles selection follows primarily from it s application. Spray nozzles are designed to perfm under many different spraying conditions. Selecting a spray based on te pattern and oter spray caracteristics needed generally yields good results. Eac spray pattern is described furter wit applications to assist you in your nozzle selection. Nozzle capacity (flow rate) varies wit spraying pressure. It also depends on te specific gravity of te liquid. Tus, f lower specific gravity, te flow rate is larger tan f liquid wit a iger specific gravity at te same pressure. Spray Angle Spray angle varies wit te distance from were it is going to spray. s wit me viscosity gives narrow spray angle and vice-versa. It is te process to apply coating material on external surface of tablets to enance its efficiency and properties. Today many solid parmaceutical dosage mediums are produced wit coatings, eiter on te external surface of tablets, on materials dispensed witin gelatine capsules. Coating serves a number of purposes rigt from protecting stomac lining from aggressive drugs to protecting te tablet from stomac acids. It also elps in maintaining te sape of te tablet and tus can offer a delayed release of te medication. But f good results, a better coating medium is required. And te same can be fulfilled by Tablet coating spray nozzles. General purposes of tablet coating Covers unpleasant taste, colour and odour Cemical and pysical protection from environment To control te release of drug wit enteric coating It protects drug from gastric surrounding of stomac Provide way to identify te drug and improves appearance Results of bad coating Sticking picking Rougness Twinning Peeling Cracking Droplet Size In many applications like pysical cemical processes, wic involve sprays, greatly depend on droplet size distribution. Significant fact influencing droplet size include nozzle type, capacity, spraying pressure and spray pattern. Material Selection Following types of materials are generally used. 1 Stainless steel (SS 04, SS 16, SS 16 L & all grades) 2 Hardened SS Hastelloy B 4 Hastelloy C 5 Plastic Material PVDF PTFE (Teflon) PEEK ** Special Material and Connection on request Granulation Wit RMG / HSG Also known as wet granulation process. material is loaded into bowl aving agitat and copper and mixed rigously ten binder material is sprayed from top and granules are fmed. Good quality granules are foundation f good quality tablet. Various liquid blinders are used f wet granulation. Example of Bad Tablet Coating Spraying binder over bulk material could reduce wet granulation cycle time and increase productivity. 4 5

6 Fluid-bed System Fluid bed process consists of following applications : 1. Drying Process of extracting moisture from solid bulk material by making it fluidized wit ig flow blow of air, so moisture is removed omogeneously and all over surface of every single particle. 2. Granulation / Agglomeration Powder particles of bulk material bonded by liquid fine spray. could be water an ganic solvent and te powder material will be mixed togeter. Agglomerate as less strengt of particle bond.. Coating Fluidized particles are coated wit spray of coating material wic enances. coating film must be very unifm over te particle surface. 4. Tangential Coating Centrifugal motion is used f making sperical pallets, at te same time particles are bonded by binder liquid. layering also can be done in same way. Application Tablet Coating Atomization of viscous liquids Granulation Pallet Coating Agglomeration Humidification of air Top spray Bottom spray Tangential spray Atomizing Spray Nozzles 6 7

7 Spraytec Product Coding F TABLET COATING SPRAY NOZZLES Te following description will elp to explain our Part Number/ Code in relation to te SPRAYTECH Spray Nozzle EXAMPLE ORDERING. Tablet Coating Spray Nozzles RC SERIES 18 mm Spraytec's RC Series tablet coating spray nozzle are specially designed to meet GMP requirements were surface texture plays very imptant role. Te unique Cap design makes it Anti Bearding and keeps coating process sutdown free, tus iger production ratio and quality requirements are acieved. RC series spray nozzle is a compact device incpating of independent controls f, Atomizing and Fan f fine tuning of spray capacity, droplet size and spray patterns. It is available in wide variety of spray setups tat give a complete selection of flow rate and flat spray patterns. R series spray nozzles are externally mix nozzles. Tis means te liquid and air are mixed outside of air cap to produce complete atomized spray. Te liquid atomization is controlled by varying atomizing air and fan air pressures witout canging liquid flow rates. Te flat spray pattern is controlled by varying te fan air pressure in conjunction wit te atomizing air. Tis is effective f ig viscosity liquids, coatings and suspensions. Tablet coating spray nozzle features a cylinder f controlled "on-off" operation. Te cylinder controls a liquid clean-out/ Sut-off needle wic also cleans te liquid ifice. Spray Nozzle Type RC Spray Type : bne Atomised P1 = PVC (Polyvinylclide) P2 = PP (Polypropylene) P = Teflon /PTFE (Polyterafluoetylene) P4 = Nylon (Polyamide) P5 = Delrin / POM (Polyacetate) P6 = PVDF (Polyvinylideneflide) P7 = Polyetylene ifice size Range (standard) mm 0.8 -, () Solution Rate (typical per nozzle) Liters/our 6-0 Atomizing Pressure Range bar - Spray Widt Pressure Range bar - Maximum Compressed Pressure bar 5.5 Compressed Consumption bar) Nm³/our 10.5 Seal Material (standard) ceck compatibility f ganic use FDA Approved 8 9

8 DESIGN FEATURES 1. Separate atomizing and fan air lines f complete control. 2. Provides variable coverage and fine control of drop size witout affecting liquid flow rates.. Higer atomizing air pressure yields fine droplet size. 4. Higer fan air pressure yields broader patterns. 5. Non clogging and anti - bearding design RB Series Flat External Mix Coating Spray Nozzles Te R Series coating Spray Nozzle are a compact, precision nozzles. Incpating independent controls of liquid atomizing air and fan air f fine tuning of spray capacity droplet size and spray patterns. It is available in a wide variety of spray Set-ups tat give a complete selection of flow rates and flat spray patterns. Fan Atom Design Summary : Suitable f large scale production.. F various settings of spray droplet sizes separate air controller is given in spray nozzle assembly.. Additional inlet /outlet pt allows f liquid re-circulation tat effectively maintains te flow of viscous liquids. Having removable auto sut off and spring loaded needle cylinder assembly is provided f maintenance. ( Orifice Range : to MM) Part Details 1 Lock Nut 7 Cup Seal Packing 2 Cap 8 Needle Assembly Fluid Cap 9 S pring 4 Seal 10 Strainer Disc 5 Body 11 End Cap 6 Spacer Details of Inlet Connections Part Details Details of Inlet Connections : 1 Lock Nut 2 Cap Fluid Cap 4 Body 5 Cylinder (Needle) Assembly Wit fan air: Flat Spray Pattern. Witout fan air: Round Spray Pattern

9 RCS Series Spray Nozzles Mounting Assembly Wit Control Orifice Range : 0.5 to 1.2 MM SPRAYTECH S Latest Development, RCS series coating spray nozzles offers very compact design wit innovative flow control feature. Tis feature offers te user to take te RCS coating nozzle from te lowest 20 ml to its max limit is just a spin. RCS type coating spray nozzle is very ligt weigt and features anti bearding air cap design wic eliminates te deposition of material over te air cap and abolises bearding over gun. RCS comes wit individual pts f liquid, Atomizing, Fan control and auto sut-off f total control. Also as it is as external mixed design tus, atomized spray properties could be canged as per need wit fine tuning of individual pressures of Atomizing air, Fan & pressure. Innovative needle assembly provides te Auto-sut off and Auto Cleaning of liquid ifice. RCS type coating spray nozzle is suitable f Lab-coater, Auto Coater and Conventional coater. Spray setup available wit Flat Fan, and Round Pattern. All Sealing materials are FDA Approved. Accessies Optional Accessies available f R series coating spray nozzles Part Details 1 Lock Nut 2 Cap Nozzle 4 Body 5 Needle Assembly 6 Needle Spring 7 End Cap 8 Ceck Nut 9 Adjustment Screw F round rod (ACC405) F Hex rod (ACC406) (ACC006) (ACC005) (ACC0) (ACC04) (ACC05) 12 1

10 FBP Top Spray Nozzle & Lance Spraytec's Top Spray Nozzles are design f Large Scale, Medium Scale and Lab Scale Fluid Bed Processs. Manufactured accding to GMP and available in wide range of spray rates. And external mix spray setup enances te spray quality and distribution in optimum way. Design Features Available in 1,, 6, 7 spray eads Available in various spray angles (Top down spray) Auto-sut off Feature Anti-drip spray eads Long Life Lance design Compact design of spray nozzle Homogeneous spray distribution Fine droplet size, best f dry granulation, pallet coating, and agglomeration. GMP Suitable design Anti-clogging lance Made from SS16L and All O-rings from FDA Approved material Custom made designs available FBP Bottom Spray Nozzle & Lance (Wurster Coating) Spraytec s specially designed and customizable Fluid bed Bottom spray (Wurster coating) nozzle elps to improve te wurster coating application and also makes it possible to attain ig-quality results in coating pellets and particles. Designed f All type of Bottom Spray Coating, Allegiant spray distribution and fine droplets results in optimum quality of coating. Ligt weigt design and easy to control te spray parameters. Minimum internal parts ence less maintenance, Design Features Optimum spray quality Anti-drip spray tip Auto-clean needle assembly Easy to assemble and dismantle Special air cap design to avoid material build-up GMP Suitable design Anti-clogging lance Available wit various ifices sizes Made from SS16L and All O-rings from FDA Approved material Custom made designs available 14 15

11 RMG / HSG Top Spray Nozzle & Lance Spraytec's RMG / HSG Top Spray Nozzles & Lance are design f Large Scale, Medium Scale and Lab Scale Rapid Mixer Granulat and Hig - Sear Granulat f Wet Granulation. Superi spray quality produces best in class granules from bulk. Manufactured accding to GMP and available in wide range of spray rates. And external mixing spray setup enances te spray quality and distribution in optimum way. Spray Nozzles and special purpose lance designs available Design Features Available in 1,, 4 spray eads Available in various spray angles Auto-sut off feature Anti-drip spray eads Long Life Lance design Compact design of spray nozzle Homogeneous spray distribution Fine droplet size, best f wet granulation, GMP Suitable design Anti-clogging lance design Made from SS16L and All O-rings from FDA Approved material Custom made designs available Internal Mix Setup Spray angle range : 60º - 80º range : 10 LPM to 50 LPM Features: Anti drip Spray setup Auto sut off Finest droplet Size Special Design F R&D & Pilot RMG / HSG Equipment Spray angle range: 20º - 90º range : 1 LPM to 8 LPM 16 17

12 ???? Atomizing Design, Features & Introduction atomizing spray nozzles produces fine mist spray wit te elp of compressed air, liquid breaks into small droplets as air provides saring effects on liquid droplets. Various spray pattern are available, tere are categized into Flat and Round spray patterns. Te droplet size can be adjusted by flow adjustment of compressed air. atomizing nozzles are divided into two types Internal and External mix air atomizing nozzles. Tose are available in various metals. An air atomizing spray nozzles can wk on tree principles as below : 1) Pressure Principle 2) SIPHON Principle ) Gravity Head Principle Coice of spray Nozzles Eac spray set-ups consists of an air cap and liquid cap wic provide a specific spray pattern capacity and coverage perfmance Inside Body Mixing and air streams meet witin nozzle and are mixed togeter and expelled troug te same ifice. Tis internal mixing means te streams are not independent; a cange in air flow will affect te liquid flow. Tis makes precise metering of te liquid me difficult tan wit an External Mix Set-up. Internal Mix set-up are able to produce te finest atomization of any of te XA set-ups, but tey are generally not suitable f use wit liquids wic ave a viscosity tat is above 200 centipoise. Out Side Body Mixing Te air and liquid streams exit te nozzle independently and are combined and mixed outside of te nozzles. Because tere is no connection between te air and liquid lines witin te nozzles, te air and liquid flow rates can be controlled independently, allowing precise metering of te liquid. Te atomization can be controlled by adjusting te air flow rate me air produces finer atomization. In most cases tese setup do not atomize as finely as Internal Mix Set-ups. External Mix Set-up may be used wit liquid aving a viscosity above 200 centipoise and f abrasive suspensions. Spraytec provides Engineering guidance f spraying ig viscosity liquids. ANNULAR AREA Orifice? Orifice Feed? feed? Feed feed? Internal Mix Set-Ups & mix inside te nozzle External Mix Set-Ups & exit independently and combine outside te nozzle 1) Pressure Principle is supplied in pressurised fm wit te elp of pump pressurised container, separate compressed air is needed Applications 1. Tablet Coating 2. Tin Film Coating. Humidification 4. Paper Moisturising 5. Dust Suppression Optional Features 1. Manual Sut-off / Cleaning Needle 2. Automatic self Cleaning Needle. Auto sut-off Arrangement Material Code M1 = SS0/SS04 M2 = M2L = M = Brass (Nickel Plating on Request) M4 = SS410/ M4-=SS10 2) Sipon Principle Sipon principle is utilised to lift liquid from certain eigt from spray nozzle, suitable were pump pressurised container of liquid is not available. ) Gravity ead Principle Gravitational ead of liquid is utilised to feed liquied to te spray nozzle, suitable were pump pressusried container of liquid is not avilable

13 CAIA Series Flat Internal Atomizing Spray Nozzles DESIGN / SPRAY CHARACTERISTICS Internal mix Very fine atomization Flat fan, wide angle spray patterns (range 45 to 120 ) CAEA Series Flat External Atomizing Spray Nozzles DESIGN / SPRAY CHARACTERISTICS External mix: allows spraying of viscous materials Variable atomization Moderate spray angle (range ) Precise metering of te liquid flow rate C Effective Spray Lengt Rates and Dimensions Pressure-fed, Internal Mix, Flat Spray Pattern, " and " Pipe Sizes, BSP NPT Pipe Size Model No. Bar Bar Bar Bar Bar Spray Dimensions C Effective Spray Lengt CAIA 050 CAIA 100 CAIA 150 CAIA 200 CAIA 250 CAIA 00 CAIA 50 CAIA l/ l/ l/ l/ l/ "C" Effective Spray Lengt (mm) Max. Spray Lengt (m) Rates and Dimensions Pressure fed / Sipon-fed, External Mix, Flat Spray Pattern, " and " Pipe Sizes, BSP NPT Pipe Size Model No. CAEA 050 CAEA 100 CAEA 150 CAEA 200 CAEA 250 CAEA 00 Bar l/ Bar l/ Bar l/ Bar l/ Bar l/ Spray Dimensions "C" Effective Spray Lengt(mm) Max. Spray Lengt (m) Standard Materials: Nickel-plated Brass, 0 Stainless Steel and 16 Stainless Steel. Standard Materials: Nickel-plated Brass, 0 Stainless Steel and 16 Stainless Steel

14 CAEA Series Flat External Atomizing Spray Nozzles DAIA Series Full Cone Internal Atomizing Spray Nozzles Pipe Size Model No. Bar Bar Bar Bar Bar Spray Dimensions l/ l/ l/ l/ l/ "C" Effective Spray Lengt(mm) Max. Spray Lengt (m) CAEA 50 CAEA 400 CAEA 450 CAEA 500 CAEA 550 CAEA 600 CAEA 650 CAEA 700 CAEA DESIGN / SPRAY CHARACTERISTICS Internal Mix Very fine atomization Full Cone spray pattern (Range ) Moderate fward spray projection Rates and Dimensions Pressure-fed, Internal Mix, Wide Angle Round Spray Pattern, " and " Pipe Sizes, BSP NP T Pipe Size Model No. DAIA 050 DAIA 100 DAIA 150 DAIA 200 DAIA 250 DAIA 00 C Effective Spray Lengt Bar l/ Bar l/ Bar l/ Bar l/ Bar l/ Spray Dimensions "C" Effective Spray Lengt(mm) Max. Spray Lengt(m) Standard Materials: Nickel-plated Brass, 0 Stainless Steel and 16 Stainless Steel. Standard Materials: Nickel-plated Brass, 0 Stainless Steel and 16 Stainless Steel. 22 2

15 DASA Series Full Cone Sipon Atomizing Spray Nozzles DESIGN / SPRAY CHARACTERISTICS Lowest flow available Very fine atomization Narrow spray angle (Range ) Full cone pattern St to moderate fward spray projection B Effective Spray Lengt Rates and Dimensions Sipon-fed / External Mix, Round Spray Pattern, " and " Pipe Sizes, BSP NPT Pipe Size Spray Set-up Number ATOMIZING AIR 450 mm Gravity Head 00 mm in l/ (Liters Per Hour) 150 mm 100 mm 200 mm Sipon Heigt 00 mm 600 mm 900 mm Spray Dimensions at 200 mm. Sipon Heigt "B" Effective Spray Lengt(mm) Max. Spray Lengt (m) DASA Cleaning-In-Place (CIP) DASA Spray Nozzles DASA DASA DASA DASA Standard Materials: Nickel-plated Brass, 0 Stainless Steel and 16 Stainless Steel

16 Tank wasing spray nozzles selection Cleaning-In-Place (CIP) Overview In tis section a brief elabation will clear te concept of spray nozzles selection f requirement and tere various facts wic affects and plays vital role in extent of cleaning required. Following some facts sould well studied wen selecting CIP spray nozzles. 1) Extent of Cleaning Te nature of substance to be cleaned from tank sould be considered like, solubility, viscosity, nature of powder / pigment material. Based on all tis facts we can decide wic type of impactis necessary to flus substance from all internals of equipment. a) Rinsing : By virtue mass removal of substance and tick layers get dissolved by water solvent b) Cleaning : After rinsing cleaning could be done wit ig pressure to remove rest of te residue from internal. c) Hig Impact Cleaning : Tose substances wic could not be satisfacty cleaned by means of cleaning cycle, sould be treated wit ig pressure of cleaning fluid. d) Sanitizing : Sanitizer cemical is applied after cleaning to kill microganisms and bacteria. e) Disinfecting : Same procedure is applied f disinfectant f) Sterilizing : It kills all kinds of bacteria. Heat energy's role Fully semi-automated, integrated cleaning tecnique tat allows to clean closed open circuits witout dismantling equipments Standard CIP sequence Alkaline cleaning Rinsing Acid cleaning Rinsing Disinfection Rinsing Single-use system To eliminate ganic trace elements To pus out caustic To eliminate mineral deposits To pus out acid To kill / inactivate micro-ganisms To eliminate CIP cemicals and prepare te line f production Viscosity of fluids decreases wit increasing temperature so,effective cleaning can be acieved by using ot cleaning fluids by increasing temperature of vessel tank by means of steam jackets. By virtue of tis viscosity of substances to be cleaned decrease and effective cleanliness increases Spray Pattern If cleaning is done manually ten stationery spray nozzles are recommended to use. Ex. Flat spray nozzle, Straigt jet spray nozzle, Full cone spray nozzle. F CIP self rotating spray nozzles gives droplets spray to clean te substances. F iger tank sizes tank cleaning macine is recommended as it gives cyclic control speed of rotation wic provide te ig impact jet cleaning wit long impact distances CIP LOOP filter T Heating F T C M L Insulated tank WATER cleaning solution is used only once and discarged to drain after use single tank Advantage Simple, not very costly installation Could be applied f: Small installations (decentralized CIP system) Processes were cross-contamination is a concern Heavy soiled equipments Obstructions due to internals If tank is aving any central agitation / mixing arrangement ten multiple spray nozzle sould be utilized Disadvantage Hig operational costs Environmental impact Re-use system WFI Rinse LE Drain Cemical Supply RO Was Solution FE CE TE LE CIP Return Steam CIP Supply CIP LOOP filter Heating T F M C T F L Tk 1 T L Tk 2 Tk T L T Effluent WATER te same cleaning solution is used f a large number of cleaning operations (recover & reuse) multi-tanks Advantage Lower environmental impact Could be applied f: Large installations (centralized CIP system) Drain Cemical Supply Drain PE CE FE Supply Pump T Condensate Return TE Caustic Acid Disinfectant Disadvantage Installation can be complex and very costly Regular control of te cleaning power of cleaning solutions 26 27

17 Spraytec Product Coding System Te following description will elp to explain our Part Number/ Code in relation to te SPRAYTECH Spray Nozzle EXAMPLE ORDERING. Self-rotating / Stationary Tank cleaning nozzles Series rate 2 bar End Connection Application / Design SPRAYTECH EA 1 A 096 M2 Y B EA /2 /8 Tri-Clover End Cleaning of small tanks up to m in diameter. Self - rotating. Stainless steel & Plastic versions. Company Name Type of Rank of Spray Angle 2 Nozzle bar Pressure Nozzle Sub-type Material Code Tread Type Tread Size EB /2 Tri-Clover End Cleaning of small tanks up to m in diameter. Self - rotating. Stainless steel & Plastic versions. 1) Codes f Spray Nozzles Type A Atomizing / Fine Atomizing Spray Nozzle B Hollow Cone Spray Nozzle C Flat Spray Nozzle D Full Cone Spray Nozzle E Tank Cleaning Spray Nozzle F Steel Mill Spray Nozzles G General Engineering & Accessies H Special Project 2) Nozzle Sub-type (See Table overleaf) ) Spray Angle code Spray Angle Code A B C D E Spray Angle Coverage Type 5) Tread Type Code X=BSPP Y= BSPT Z=NPT Note : Special Connection on request 6) Tread Size Code A = / C = / E = / G = 1 / K = 2 M= O = 4 Note : Special Size on request 4) Material Code 1 4 B = / D = 1 / 2 F = 1 1 H = 1 / M0 = M.S. M1 = SS0/SS04 M2 = SS16/M2L=SS16L M = Brass M4 = SS410 M4- = SS10 M5 = Cast Iron M6 = Aluminum M7 = Hastelloy C / B / 2000 M8 = Titanium M9 = Monel P1 = PVC(Polyvinylclide) P2 = PP (Polypropylene) P = Teflon / PTFE (Polyterafluoetylene) P4 = Delrin (Polyacetate) P6 = PVDF (Polyvinylideneflide) P7 = Polyetylene Note : Special Material on request L = 2 / N = / Cleaning of tanks up to m in diameter. Teflon Version. Self - rotating. Special version f CIP applications. Cleaning of tanks up to m in diameter. Self - rotating. Double bearings. Efficient inside cleaning of medium size tanks (max. 5m to 9m in diameter) Cleaning of tanks up to 5 m in diameter. Static spray ball f iger flow rates EC ED EE EF EG EH EI EJ * Note: All Connections are available in BSP, BSPT, NPT. 1/2 /4 1 Pin connection Tri-Clover End /4 Pin connection Tri-Clover End 1 2 Tri-Clover End /4 1 Tri-Clover End /8 1/2 /4 1 1 Pin connection Tri-Clover End ½ Tri-Clover End Pin connection to 2 Pin connection Tri-Clover End / /2 Tri-Clover End Turbo cleaning spray Nozzle wasing of industrial stage tanks, small barrels used in Dairy, Food & Beverage, Parmaceutical and oter process industries. (max. upto m in diameter) F small and medium sized tanks, cemical processing, food and beverages manufucturing (maximum tank diameter 2 m to 6 m) Cleaning of tanks up to m in diameter. Static spray ball wit sarp straigt jets. Tank Wasing nozzle assembly features a large flow capacity f cleaning tanks up to 10 (m) in diameter. rates ranges from 40 LPM to 240 LPM. Assembly uses /8 full cone nozzles.

18 EA Self-Rotating Spray Nozzles Stainless Steel & Plastic Versions EA EC Self-Rotating Spray Nozzles Stainless Steel & Plastic Versions EC EA series nozzles are designed f cleaning process in small be small size of containers and available in all grade of stainless steel material and also available in plastics like PTFE along wit several spray angles. Specially designed self rotating nozzle, rotates because of reaction principle of spraying water jets. F rinsing small and medium sized vessels f example dairy, cemical, parmaceutical and food industries. Material of constructioncrosion resistance PTFE. (Range available from 1/2" to 2") A/F Coverage Type Spray Angle Female Connection On Request MODEL NO. FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES M1/M2 P/P4 Coverage Type Spray Angle Male Connection On Request MODELNO. FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES M1/M2 P/P4 A B c D E EA2A.120.M2.XC EA2B.120.M2.XC EA2C.180.M2.XC SPRAY CONNECTION XC 40* psi SS04/ H A / B / C / EA2D.180.M2.XC D / EA2E.220.M2.XC E / SS 16 TEFLON/ NYLON G/A DAIMENTION 45 D X 21 1 Weigt (Metals) = 0.0 gms. Approx c D E SPRAY XE CONNECTION XF CONNECTION 40*psi EC20.M2.XE C/D /4" EC2.950.M2.XE C/D /4" EC.140.XE.M2 C/D/E /4" EC.150.M2.XF E EC.190.M2.XF E EC25.M2.XF E SS04/ SS16 TEFLON/ NYLON G/A DIMENSION H D A/F Weigt (Metals) = 10 gms. Approx Weigt (Metals) = 1015 gms. Approx EB Self-Rotating Spray Nozzle Stainless Steel Versions EB series self rotating nozzles are designed as a small dimensions and opening and perfm inside cleaning wic is required. Typically used f cleaning like kegs, small container were te requirement is f cleaning. Diameter of nozzle is (25mm) Tese nozzles are available in all grade of stainless steel. A/F EB ED Barrel Tank Wasing Spray Nozzles Stainless Steel Versions Suited f CIP systems. No mot source is needed due to te reaction fce of te cleaning liquid to rotate spray ead. Low pressure f cleaning and rinsing application. F rinsing small and medium sized vessels f example dairy, cemical, parmaceutical and food industries. G HEX ED Male ConnectionOn Request Male ConnectionOn Request Coverage Type Spray Angle MODEL NO. FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES M1/M2 P/P4 Coverage Type Spray Angle MODEL NO. FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES M1 M2 c 270 CONNECTION SS04/ SS 16 TEFLON/ NYLON c 270 SS04 SS16 D 270 SPRAY XD 40* psi G/A DIMENSION H D X D 270 SPRAY XE CONNECTION 40* psi G/A DIMENSION H D EB80.M2.XD C 1/ EB2.220.M2.XD D 1/ EB2.280.M2.XD C/D 1/2" EB2.20.M2.XD C/D 1/2" EB2.80.M2.XD C/D 1/2" Weigt (Metals) = 95.0 gms. Approx E 60 ED2.20.M2.XE C /4" ED20.M2.XE C/D /4" ED2.950.M2.XE C/D/E /4" ED.140.M2.XE C/D/E /4" Weigt (Metals)= 562gms. Approx Weigt (Metals)= 562gms. Approx 0 1

19 EE Gyro Jet Tank Wasing Spray Nozzles Stainless Steel Versions EE EG Slotted Spray Ball Stainless Steel Versions EG Self powered rotating tank cleaning nozzle used f cleaning large and medium size diameter tanks. Efficient cleaning action f medium and large size tanks. Recommended operating 2 pressure 2 to kg/cm and also available coverage 180 (up and down), 270 (up and down) and 60. Male Connection On Request EG Series Slotted spray ball series are available wit different connection design tat it is a female tread and clip-on connection as standard. Weld-on tri-clamp connection on request. Te simple design ig quality construction and aving a good efficiency and applicable f general purpose application and it is available in coverage of 270 up and down and 60. A/F Coverage Type Spray Angle MODEL NO. FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES M1 M2 A 180 SS04 SS16 Coverage Type Spray Angle Male Connection On Request MODEL NO. FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES M1 M2 180 B c 270 EE.140.M2.XF SPRAY XF CONNECTION XK XM CONNECTION CONNECTION 40*psi A/B/C/D/E G/A DIMENSION H D A/F c SS 04 SS 16 D E EE50.M2.XF A/B/C/D/E EE75.M2.XF A/B/C/D/E EE.25.M2.XK A/B/C/D/E EE.75.M2.XK A/B/C/D/E EE.625.M2.XK A/B/C/D/E EE.800.M2.XM A/B/C/D/E EE.950.XM.M2 A/B/C/D/E EE XM.M2 A/B/C/D/E Weigt (Metals) = 771 gms. Approx Weigt (Metals) = 190 gms. Approx Weigt (Metals) = 60 gms. Approx D E 60 EG20.M2.XD SPRAY C/D/E XD 1/2" CONNECTION XE XF 40*psi EG20.M2.XE C/D/E /4" EG00.M2.XF C/D/E EG.100.M2.XF C/D/E G/A Dimension H D Weigt (Metals)= 61 gms. Approx EF Turbo Cleaning Spray Nozzles Stainless Steel Versions EF EH Static Spray Ball Stainless Steel & Plastic Versions EH Te turbo nozzles are generally used f wasing of industrial stage tanks small barrels and used in te dairy, cemical, parmaceutical, food industries and process industries. Te rotating Disc dispense an instant powerful dense spray to all te interi surface of te vessels. Spray coverage 180 up and down 60. EH Series Static Spray Ball as very compact design tat provides straigt jets f ig impact rinsing of small drums container up to ø m. Also it can be used wit saturated steam. Spray coverage is available from 120 to 270. Male ConnectionOn Request A/F A B E Coverage Type Spray Angle Male ConnectionOn Request MODELNO. SPRAY XE CONNECTION XF CONNECTION FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES 40*psi EF00.M2.XE A/B/E /4" EF20.M2.XE A/B/E /4" EF00.M2.XF A/B/E EF.100.M2.XF A/B/E M1/M2 SS04 SS16 G/A Dimension P/P4 TEFLON/NYLON H D A/F Weigt (Metals)= 460gms. Approx Weigt (Metals)= 460gms. Approx F D MODEL NO. SPRAY XD CONNECTION EH80.M2.XD F 1/2 EH2.280.M2.XD F 1/2 EH20.M2.XD F 1/2 EH00.M2.XD F 1/2 EH.100.M2.XD F 1/2 FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES 40* psi M1/M2 SS04/ SS16 P/P4 TEFLON/NYLON G/A DIMENSION H D A/F Weigt (Metals)= 57 gms. Approx

20 EI Static Spray Ball Stainless Steel & Plastic Versions EI Flat Spray A/F Static Spray ball are simple and efficient device f cleaning and rinsing small size tanks. Usually operated low pressure and can acieve limited impact act on te tank wall. It is a stationary design wit self cleaning retaining pin inlet connection as well as tube inlet connection. It s widely used in food processing tank cleaning, parmaceutical tank cleaning and cemical tanks. Full Cone Hollow Cone Male Connection On Request Coverage Type Spray Angle MODEL NO. FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES M1/M2 P/P4 Spray Nozzles A SS04/ SS16 TEFLON/NYLON B E 60 SPRAY XE XF XG XH XK 40*psi EI.100.M2.XE A/B/E /4" EI.140.M2.XF A/B/E EI.190.M2.XF A/B/E EI50.M2.XG A/B/E 1 1 1/ EI.25.M2.XH A/B/E 1 1/ EI50.M2.XK A/B/E EJ Fixed Tank Wasing Spray Nozzles Stainless Steel & Plastic Versions Suitable f wasing of tick kind of materials. Having multiple spray tips on periperi wic can provides upto 60 of spray coverage. Rigid construction. M.O.C SS16, SS04. G/A DAIMENTION H D A/F A/F EJ Application Absption Cemical process engineering Cline precipitation Cleaning Cooling Desupereating Dust control Fire protection Foam control Gas treatment Spraying onto mats in air Wasers Spraying over packings Surface spraying Water treatment and many oters... Male ConnectionOn Request Coverage Type Spray Angle MODEL NO. FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES M1/M2 P/P4 180 A B 180 SS04/ SS16 TEFLON/NYLON E 60 SPRAY XH 40*PSI G/A DAIMENTION H D EJ.100.XH.M2 A/B/E 1 1/ EJ.140.XH.M2 A/B/E 1 1/ EJ.190.XH.M2 A/B/E 1 1/ Weigt (Metals)= kg Approx 4 5

21 Spraytec Product Coding System CA Series Flat Spray Nozzles Te following description will elp to explain our Part Number/ Code in relation to te SPRAYTECH Spray Nozzle. EXAMPLE ORDERING. Standard design wit self sealing tread connection. Stable spray angle, Unifm distribution of liquid, parabolical distribution of liquid. CA SPRAYTECH DA M2 Y B Company Name Type of Rank of Spray Angle 2 Nozzle bar Pressure Nozzle Sub-type 1) Codes f Spray Nozzles Type A Atomizing /Fine Atomizing Spray Nozzle B Hollow ConeSpray Nozzle C Flat Spray Nozzle D Full ConeSpray Nozzle E Tank Cleaning Spray Nozzle F Steel Mill Spray Nozzles G General Engineering & Accessies H Special Project. 2) See Table inside ) Spray Angle Code 1 = 15 2 = 0 = 45 4 = 60 5 = 75 6 = 90 7 = = = 10 & Above 4) Material Code M0 = M.S. M1 = SS0/SS04 M2 = SS16/M2L=SS16L M = Brass M4 = SS410 M4- = SS10 M5 = Cast Iron M6 = Aluminum M7 = Hastelloy C/B /2000 M8 = Titanium M9 = Monel 5) Tread Type Code X=BSPP Y= BSPT Z=NPT Note : Special Connection on request 6) Tread Size Code A = / C = / E = / G = 1 / K = 2 M = O = 4 Material Code Note : Special Size on request P1 = PVC (Polyvinylclide) P2 = PP (Polypropylene) P = Teflon /PTFE (Polyterafluoetylene) P4 = Nylon (Polyamide) P5 = Delrin /POM (Polyacetate) P6 = PVDF (Polyvinylideneflide) P7 = Polyetylene Tread Type 1 4 B = / D = 1 / 2 F = 1 1 H = 1 / L = 2 / N = / Tread Size Design : One piece construction, Non clogging type. Application : Rinsing, Lubricating, Industrial wasing macines, Cake wasing in Centrifuge, CIP, Tray wasing. C Series Flat Spray Nozzles are designed f ig pressure / ig impact wasing application. Tese nozzles are specially designed and macined wit precision wic allows even spray coverage and distribution. Tis results in effective and unifm cleaning action over te surface being processed. Flat Spray Nozzles are available in all Steel grades, Plastics & oter alloys. Spray angle range available from 15º to 120º. MODEL NO. 45 SPRAY CA150 CA175 CA1.100 CA1.150 CA1.175 CA100 CA150 CA1.50 CA100 CA175 CA1.650 CA1.800 CA2.100 CA2.125 CA2.160 CA200 CA225 CA250 CA2.20 CA200 CA220 CA2.650 CA2.800 CONNECTION ORIFICE END SIZE FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES MATERIAL CODE (mm) M1/M2 M P1/P2 BSPT BSPT /8 BSPT 1/2 BSPT * rate in US psi Pressure *psi H H1 D HEX SS04/ SS16 Brass G/A DIMENSION. MM PVC/PP Weigt (Metals) = 25.0 gms. Approx Note : Special Material on request 6 7

22 CA Series Flat Spray Nozzles MODEL NO. 60 SPRAY CA150 CA175 CA CA CA CA100 CA150 CA14.50 CA CA CA150 CA CA CA CA CA200 CA225 CA250 CA24.20 CA CA CA250 CA MODEL NO. 90 SPRAY CA150 CA175 CA CA CA CA CA CA150 CA CA CA CA CA CA CA CA CA CA CA220 CA CA CA CA CONNECTION ORIFICE END SIZE FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES MATERIAL CODE (mm) M1/M2 M P1/P2 BSPT CONNECTION ORIFICE END SIZE FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES MATERIAL CODE (mm) M1/M2 M P1/P2 BSPT BSPT BSPT /8 BSPT /8 BSPT 1/2 BSPT 1/2 BSPT *psi *psi H H1 D HEX SS04/ SS Weigt (Metals) = 25.0 gms. Approx SS04/ SS16 Brass G/A DIMENSION. MM Weigt (Metals) = 9.0 gms. Approx Brass PVC/PP PVC/PP G/A DIMENSION. MM H H1 D HEX Weigt (Metals) = gms. Approx Weigt (Metals) = gms. Approx Weigt (Metals) = gms. Approx Weigt (Metals) = gms. Approx DA Series Full Cone Spray Nozzles DA * DB Full Cone Spray Nozzle fm complete spray coverage in a round area. It provides an unifm spray distribution of medium to large size drops resulting from teir vane design wic features large flow passage and control caracteristics. Caracteristic : Internal vane design features large flow passage and fine control. Design : Removable vane, Axial flow. Type : Round pattern, Treaded connection. MODEL NO. 45 SPRAY ORIFICE END CONNECTION MATERIAL CODE SIZE FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES XE XF (mm) M1/M2 M P1/P2 BSPT BSPT /8 BSPT 1/2 BSPT /4 BSPP 1 BSPP SS04/ SS16 Br ass PV C/ PP G / A DIMENSION. MM 40*psi H H1 D HEX DA DA DA DA Wt (Metals)=15 gms. App DA DA Wt (Metals)=2 gms. App DA DA Wt (Metals)=64 gms. App DA DA XE DA DA2.125 XE DA2.160 XE DA200 XE DA225 XF XF Weigt (Metals)=9.1 gms. Approx Weigt (Metals) = 150 gms. Approx DA250 XF DA2.20 XF X BSPP, Y - BSPT, Z NPT, As Required * rate in US psi Pressure Special Material on Request DB Series Stands F Female Connection Flanged Connection on Request Weigt (Metals)=2 gms. Approx * rate in US psi Pressure 8 9

23 DA Series Full Cone Spray Nozzles DA * DB DA Series Full Cone Spray Nozzles DA * DB D type spray nozzles offer a simple and efficient design full cone spray nozzle tat is a wide passage vane assembled into a male treaded body. F sizes up to flange connection te vane is locked in place wic allows te nozzle to be fitted under any possible ientation witout te risk of te vane falling out. Application: Surface spraying, Wasing & Cooling of flue gasses to remove fly as, cooling condenser, scrubbing, foam breaking. M.O.C.: S.S. 16, 04, BRASS, PVC, PVDF, PP, Teflon MODEL NO. 60 SPRAY ORIFICE END CONNECTION SIZE FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES MATERIAL CODE (mm) XE XF M1/ M2 M P1/P2 BSPT BSPT /8 BSPT 1/2 BSPT /4 BSPP 1 BSPP SS04 SS16 Brass PVC/PP G/A DIMENTION.MM 40*psi H H1 D HEX DA DA Weigt (Metals)=9.1 gms. Approx DA DA DA DA Wt (Metals)=15 gms. App DA DA Wt (Metals)=2 gms. App DA DA DA DA Wt (Metals)=64 gms. App DA DA200 XE DA225 XE XE Wt (Metals)=150 gms. App DA250 XE DA24.20 XF XF Wt (Metals)=2 gms. App DA XF DA XF X BSPP, Y - BSPT, Z NPT, As Required * rate in US psi Pressure Special Material on Request DB Series Stands F Female Connection Flanged Connection on Request DB Series Stands F Female Connecton MODEL NO. 90 SPRAY MODEL NO. BSPT ORIFICE ENDCONNECTION MATERIAL CODE SIZE FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES (mm) XE XF M1/M2 M P1/P2 120 SPRAY G/A DIMENSION. MM 40* psi H H1 D HEX DA DA DA DA DA DA DA DA DA DA DA DA DA DA DA XE DA XE DA28.20 XE DA XE XF DA XF DA XF DA XF BSPT BSPT BSPT END CONNECTION /8 BSPT /8 BSPT 1/2 BSPT 1/2 BSPT /4 BSPP /4 BSPP * rate in US psi Pressure 1 BSPP 1 BSPP ORIFICE SIZE (mm) FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES SS04/ MATERIAL CODE SS04/ SS16 G/A DIMENTION.MM 40*psi H H1 D HEX DA DA DA DA Weigt (Metals) = DA gms. Approx DA Wt (Metals)=15 gms. App DA DA DA DA Weigt (Metals) = DA gms. Approx DA Wt (Metals)=64 gms. App DA DA XE DA Weigt (Metals)=150gms. App DA XE DA220 XE Weigt (Metals)=150gms. App DA XE XF DA XE XF DA XF DA XF M1/ M2 M P1/P2 SS16 Brass Brass PVC/ PP Weigt (Metals)=2gms. App PVC/ PP 40 41

24 DA Series Full Cone Spray Nozzles DA * DB DC Series Full Cone Flanged Connection Spray Nozzles - Large DC Te larger capacity spray nozzles in te D series are widely used in te industry f a wide variety of application. Tey maintain te simple design of te smaller nozzle, wit te inerent resistance to clogging due to design of te X-vane and are often manufactured out ig quality alloys and special plastic materials. MODEL NO. END CONNECTION ORIFICE MATERIAL CODE SIZE FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES (mm) XG XH XK M1/M2 M P1/P2 DC Type Nozzles are designed to deliver large capacity value, wit a carefully designed and macined inside profile, wic offers unifm spray distribution and perfect perfmance even wit very low inlet pressure values. Te nozzle is made from castings macine fm steel bar. Typical Application Even surface spraying, Cooling and wasing of gas, Column spraying as well as improvement of cemical reaction by surface enlargement. 60 SPRAY MODEL NO. 90 SPRAY DA DA DA6.100 DA6.118 DA6.10 DA6.160 DA6.200 DA6.227 DA / BSPP 4 END CONNECTION ORIFICE MATERIAL CODE SIZE FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES XG XH XK (mm) M1/M2 M P1/P2 1 1 / BSPP / BSPP / BSPP 2 2 BSPP 2 BSPP SS 04/ SS 16 Brass PVC/ PP G / A DIMENSION. MM 40*psi H H1 D A/F XG XG XG XG XH XH XH XH XK XK XK XK DA7 XK SS04/ SS16 Brass PVC/ PP G / A DIMENSION. MM 40*psi H H1 D A/F DA250 XG XG Weigt (Metals)=525 gms. Approx DA XG DA4.100 XG DA4.118 XH XH Weigt (Metals)=915 gms. Approx DA4.10 XH DA4.160 XH DA00 XK DA27 XK DA50 XK XK Weigt (Metals)=155 gms. Approx DA4.7 XK X BSPP, Y - BSPT, Z NPT, As Required * rate in US psi Pressure Special Material on Request DB Series Stands F Female Connection Flanged Connection on Request Weigt (Metals)=525gms. Approx Weigt (Metals)=915gms. Approx Weigt (Metals)=155gms. Approx MODEL NO. 90 SPRAY DC6.800 (A) DC (A) DC (A) DC (A) DC (A) DC (A, B) DC4125 (A, B) DC (B) DC (B) DC (B) DC (B) DC (B) MODEL NO. 120 SPRAY ORIFICE SIZE (mm) ORIFICE SIZE (mm) DC8.800 (A) 7.0 DC (A) 4 DC (A) 4 DC (A) 52. DC (A) 58.5 DC (A, B) 65.4 DC (A, B) 7.1 DC (B) 8 DC (B) 9 DC (B) 10 DC (B) DC (B) FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES (") (") (4") (5") (5") (6") (8") (8") (10") FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES (") (") (4") (5") (6") (8") (10") (10") (10") PCD (10") (10") PCD H (6") (5") (6") (8") H Flange size can be canged to iger size on request Special Material on Request 42 4

25 BA Series Hollow Cone Spray Nozzles BA BB* Tangential Entry Hollow Cone Standard Angle Spray Nozzles (Non-Clogging) Hollow cone spray nozzles wk on te tangential flow principle and are manufactured by macine tool operation from metal bar stock. Tis offers versatile construction of small sized nozzles. In addition nozzles can be made on request from any special material and alloys tat are available as a bar stock. Tis flow pattern is essentially a circular ring of liquid. Hollow cone nozzles are best f application requiring good atomization of liquids at lower pressures were quick eat transfer is needed. Tese nozzles also feature large and unobstructed flow passage wic provide a relatively ig resistance to clogging Tese are following types of ollow cone nozzles. 1) Tangential Entry 2) Inline(Axial) Entry ) Spiral Hollow cone. 110 Caracteristic : Hig resistance to clogging Design : Vaneless (Two Piece Construction) Non clogging Application : Cooling & Wasing of gas X BSPP, Y - BSPT, Z NPT, As Required BB* Series Stands F Female Connection 44 Special Material on Request * rate in US psi Pressure BB* Series Stands F Female Connection 45

26 BK Series Hollow Cone Spray Nozzles Convey Extremely fine fog ollow cone spray nozzle. Applications: Disinfection Humidification of air Spraying over germinating boxes Product umidification Humidification of textiles Spraying of oil Absption 0 60 SPRAY End Conn SPRAY Type BRASS / M Mat. SS 04 / M1 SS 16 / M2 ORIFICE SIZE [mm] FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES i BK Spray diameter D at p = 2 bar H= 100 mm H= 200 mm Convey is available in a number of styles, materials and sizes. Eac as a large, smoot, straigt be tat allows as muc material to pass troug as possible. Infinite control of te flow rate tougt te convey can be controlled by a pressure regulat. Kits include a pressure regulat tat is sized properly f flow. Te actual conveying rate is affected by te size. mass and geometry of te part to be conveyed along wit te lengt, lift and number of bends in te ose, tube pipe. Tese variables make it difficult to determine te exact conveying rate f any product. owever, te application engineering can assist you by comparing te material you want to convey wit someting tat as already been tested Convey Perfmance Compressed air flow troug te inlet (1) into an annular plenum camber (2) It is ten injected into te troat troug directed nozzles () Tese jets of air create a vaccuum at te intake (4) wic draws material in and accelerates it troug te unit (5) f conveying over long vertical izontal distances. Applications Hopper loading Fiber tensioning Material conveying Water/trim removel Cip removal Part transfer Filling operations 46 47

27 Spray Coverage Table Unit Conversion Data MULTIPLY By TO OBTAIN MULTIPLY By TO OBTAIN Tis table lists te teetical coverage of spray patterns as calculated from te included spray and te distance from te nozzle ifice. Tese values are based on te assumption tat te spray angle remains same trougout entire spray distance. In actual practice, te tabulated spray angle does not old f long spray distance. Spray Angle Spray Heigt Feet/sec Meters/Min Atmosperes 1 Bar Feet Water Atmosperes Atmosperes.91 Feet of water Feet Water Inces of Mercury Atmosperes 2 Kg/cm³ Feet Water 0.4 Psi Atmosperes 101.Kilo Pascals (k Pa) Gallons 785 Cm³ Atmosperes 196 Psi Spray Widt Gallons Gallons Ft³ Imperial Gallons Bar Bar KPA Psi Gallons.785 Liters Barrels (oil) 42 Galions Spray Angle Service Life Teetical spray Widt (in mm) at various eigt from nozzle tip Te service life of nozzle is dependent on various circumstances suc as spray application, service conditions, te quality of te liquid to be sprayed. Accding to te material used, service life of nozzles can considerably differ Gallons/min Imperial Gallons Hsepower Hsepower Hsepower Inces Kg/cm² Kilo Watts Liters 1000 Cm³ Ft³ 28.2 Liters Liters Gallons Ft³ (water) 6 Pounds (Water) Liters 0.22 Imperial Gallons In³ 19 Cm² Liters Microns (µ) Miles/r Psi Psi Psi Liters/sec Gallons Hsepower (metric) Foot pounds/min Watts Centimeters Psi Hsepower Ounces (Fluid) Tousandt of an inc Feet/sec Atmosperes Feet of Water KPA Centimeters Centi Stokes In³ M³ M³ Degree (Angle) Degree (Fareneit) Feet/sec Miles/r 44.7 Centimeters/sec M³ 616 In³ 1 26 Psi Bar Degree (Celsius) ( C x )+2 60 ( F - 2)x Gallons Meters 81 Feet In³ Liters Ft³ Gallons Millimeres Inces M³ 1000 Liters Minutes Degree (Fareneit) Degree (Celsius) Psi Kg/cm² Feet Meters Trademarks Trademark Property of : Hastelloy Inconel Teflon Registered Trademark Ownersip Haynes International, Inc. Inco Nickel Sales, Inc. E.I. Dupont de Nemours and Company Cm³ Cm³ Cm³ Ft³ Ft³ Ft³ 0.97 Sp.gravity Trademark Property of : Viton Monel Stellite Inces Centi Poise in³ Gallons Liters in³ M³ Gallons Centimeters/sec Dupont Dow Elastomers. Te International Nickel Company, Inc. Stoody Delo Stellite, Inc

28 RMG / HSG / Binder Spray Nozzle Customer Details Company Name Contact Person Contact No. Equipment Details Equipment RMG HSG Lab Model Equipment (Kg) Equipment Make Year of Manufacturing Required Parameters f Spraytec Make RMG / HSG / Binder Spray Nozzle Nature of Viscosity Density Required Rate Nozzle Orifice Size Spray Pattern Full Cone Hollow Cone Flat Spray No. of Heads Mounting Arrangement Treaded Nozzle Spray Lance Features Wit Anti-Drip / Auto Sut-off Quantity Witout Anti-Drip / Auto-Sut off Please Explain in Brief About Current Metod of Spraying Solution Please Attac a GA Drawing Sketc Wit Dimensions of Your RMG / HSG 50

29 Top Spray Lance / Nozzle Customer Details Company Name Contact Person Contact No. Equipment Details Equipment FBP FBE FBC FBD Sell Diameter Equipment Make Equipment (kg) Existing spray system Top Spray Lance Top Spray Nozzle NONE Existing Spray Lance / Nozzle Details Manufacture Name No. of Lance / Nozzle No. of Heads Model No. Orifice Size Rate Required Operating Parameters Rate / Nozzle Orifice Size Nature of Spray Angle Viscosity MOC f Lance / Nozzle Density Features Wit Anti-Drip / Auto Sut-off Pressure Witout Anti-Drip / Auto-Sut off Required GA Dimensions 51

30 Wurster Coating (Bottom) Spray Lance / Nozzle Customer Details Company Name Contact Person Contact No. Equipment Details Equipment FBP FBE FBC FBD Wurster Column Diameter Equipment Make Wurster Column Heigt Existing spray system Bottom (Wurster) Spray Lance Equipment (kg) Bottom (Wurster) Spray Nozzle Existing Spray Lance / Nozzle Details Manufacture Name Model No. No. of Lance / Nozzle Orifice Size Features Wit Anti-Drip / Auto Sut-off Rate Witout Anti-Drip / Auto-Sut off Required Operating Parameters Rate / Nozzle Orifice Size Nature of Spray Angle Viscosity MOC f Lance / Nozzle Density Features Wit Anti-Drip / Auto Sut-off Pressure Witout Anti-Drip / Auto-Sut off Required GA Dimensions A] Lengt (mm) B] Lengt (mm) C] Flange Details Required Quantity 52

31 Tablet Coating Spray Nozzle Customer Details Company Name Contact Person Contact No. Equipment Details Equipment Auto Coater Conventional Coater Lab Coater Equipment Make Pan Size (Inc) No. of Coating Nozzle at Present in Coater Existing Coating Nozzle Coating Nozzles None Existing Coating Nozzle Details Manufacture Name Model No. Material of Construction Nozzle Orifice Size Coating Nozzle Features Anti Bearding No. Connection Pts on Auto-Sut off / Anti-Drip Existing Coating Nozzle Required Parameters f Spraytec Make Coating Nozzle : Spraytec Make Coating Spray Nozzle Model RAS RB RC Required Nozzle Orifice Size Quantity Spares : Spraytec Make Coating Nozzle Spares Cap Fluid Cap Needle Assembly O-Rings F Oter Make Coating Nozzle Spares Cap Fluid Cap Needle Assembly (Please Provide Part Number and Sample) Accessies f Coating Spray Nozzle (Please Refer Below Scematic f Selection) : Mounting stud Rod size Qty. Plug End connection Qty. Barb connect Tube ID Qty. Nipple End connection Qty. Pus-in connect End connection Qty. regulat End connection Qty. 5

32 Tank Wasing Nozzle / CIP Nozzle / CIP Lance Customer Details Company Name Contact Person Contact No. Background On Current Tank Wasing System Number of Tanks Hizontal Vertical Material of Construction Diameter Tank Opening Size Lengt Drain Hole Size Current Status of Tank Wasing? New Installation Manual Cleaning Existing Spray System If Having Existing Spray System, Please Provide Te Following Details : Manufacturer Name Operating Pressure Model No. Operating Rate Cleaning Time Product Residue : Name/Description of Residue on Tank Residue Classification Easily Rinsed off Easily Dissolved by Cleaning Sticky/Stubbn Residue Hard/Dried - Crusted to Surface Cleaning Properties : Name of Cleaning Viscosity ph Level Density/Specific Gravity Flammable Crosive Abrasive How Muc is Available f Cleaning (Lpm) How Muc Pump Pressure is Available at Tank? Is Te Cleaning Re-Circulated? Yes No Is Te Cleaning Filtered? Yes No If Yes, Wat Strainer and Mes Size is Used? Type of Cleaning Required : Rinsing Cleaning Hig Impact Cleaning Type of Tank Cleaning Nozzle Preferred : Stationary Self Rotating Spray Coverage : Up 270 Down 180 Up 180 Down Oter F Tank Cleaning Lance : Nozzle (if Known) Flange Details Pipe Connection Pipe / Tube Size Lance Lengt A Lance Lengt B Material 54

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