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1 Beverage industry Bioengineering Chemical industry Cosmetic industry Food industry Pharmaceutical industry Tank building and many others... Tank cleaning

2 Tank cleaning Operating principles Static Free-spinning Controlled rotation Gear-controlled Static spray balls do not rotate and therefore require considerably more fl uid. They are used primarily for rinsing tanks. They are inexpensive to purchase and are very robust (trouble-free). The cleaning fl uid drives the spray head by means of specially positioned. The rapidly repeated impacts removes the soil and rinses it from the tank surface. This results in optimum cleaning effi ciency at low pressures in small to medium-sized tanks. The rotating head is driven by the fl uid. A turbine wheel with an internal gear is used to control the rotation. This ensures that the speed remains in the optimum range even at higher pressures. The droplets produced are larger and strike the tank wall at higher speed. These rotating cleaning thus achieve an even higher impact. The cleaning fl uid drives an internal gear by means of a turbine wheel so that the spray head rotates by two axes. The solid jet mounted on the spray head produce power ful jets. These jets sweep the entire tank surface in a pre-programmed, model-specifi c pattern during a spray cycle. This requires a certain minimum time. These models generate the highest impact and are therefore ideal for very large tanks and the toughest cleaning tasks. Materials Hygiene requirements ATEX Lechler tank cleaning are made of highest-quality materials, such as stainless steel 316L, PVDF, PEEK, or PTFE. In addition to meeting the requirements for resist ance and wear, materials used in the beverage, food and pharmaceutical industries must also be food-grade. Many of the materials used for Lechler tank cleaning fully comply with FDA requirements and conform to (EC) 135/2004. The respective logo on the product pages indicates which requirements are met. All Lechler precision for tank cleaning are designed to meet hygiene requirements. In addition, Lechler also offers special for particularly stringent hygienic applications certifi ed to 3A or EHEDG. The respective logo on the product pages indicates which requirements are met. Lechler offers several nozzle series designed especially for use in explosive atmospheres. For more detailed information, please request our brochure Precision for tank and equipment cleaning. For detailed information and planning resources, please request our brochure Precision for tank and equipment cleaning. 7.2

3 Tank cleaning Free-spinning Tank cleaning Series V. [l/min] at recommended Max. Temperature Page PicoWhirly bar200 CM MicroWhirly bar130 C 3/8 male 3/8 female MiniWhirly bar50 C1/ PVDF MicroWhirly bar0 C1/2 7.7 Tank cleaning 5MC MicroSpinner bar140 C3/8 1/2" Slip-on 7.8 5MI MiniSpinner bar140 C3/4 1/2 3/4" Slip-on

4 Tank cleaning Free-spinning Tank cleaning Series V. [l/min] at recommended Max. Temperature Page 54/55 Hygienic Whirly bar100 C3/8 3/4 3/4" Slip-on Whirly bar140 C3/4 3/4" Slip-on /583 Teflon Whirly bar140 C3/4 1 3/4" Slip-on Gyro bar0 C Controlled rotating Tank cleaning Series V. [l/min] at recommended Max. Temperature Page 5S2/5S3 XactClean HP bar5 C3/8 1/2 3/4 1 1/2" Slip-on 3/4" Slip-on

5 Tank cleaning Gear-controlled Tank cleaning Series V. [l/min] at recommended Max. Temperature Page 5TA IntenseClean Hygienic bar5 C3/ TB IntenseClean Hygienic bar5 C 1 1/ TM IntenseClean bar60 C 1 1/ Static spray balls Series V. [l/min] at recommended Max. Temperature 540/ bar200 C1/ Page Tank cleaning bar200 CPin connection

6 Rotating cleaning nozzle»picowhirly«/»microwhirly«series / 566 PicoWhirly Series M6 Very compact design Self rotating Rotating solid jets Completely made of stainless steel Flats Material: 316L SS Male thread 200 C : 3 bar Ordering number E p [bar] (p max = 5 bar) [US gal./ min] is possible G of 0.3 mm/50 mesh Kolsterised slide bearing E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended and is indicative Operation with compressed air only for short-term usage. Operation above the recommended means higher wear and smaller droplets. This might have adverse effects on the cleaning result. MicroWhirly Series 566 3/ /8 Compact design Self rotating Effective fl at jet 316L SS and PEEK Flats Flats C 20 Male thread 20 : 2 bar is possible of 0.3 mm/50 mesh Slide bearing made of PEEK Ordering numbere 3/8 male p [bar] (p max = 6 bar) 3/8 female [US gal./ min] Y AE AF Y AE AF Y AE AF Y AE AF Y AE AF Y AE AF ATEX version on request 7.6 E = Narrowest free cross-section NPT and weld-on version on request The maximum tank diameter shown above applies for the recommended and is indicative Operation with compressed air only for short-term usage. Operation above the recommended means higher wear and smaller droplets. This might have adverse effects on the cleaning result. Slip-on information: - R-clip made of stainless steel 316L SS is included (Ordering number: Y.50.4.E) - Depending on diameter of the adapter the fl ow rate can increase due to leakage between connecting pipe and rotating cleaning nozzle.

7 Rotating cleaning»miniwhirly«/»pvdf MicroWhirly«Series / MiniWhirly Series Hex /2 Effective fl at jet For applications in barrel and canister cleaning POM, 316 SS Material: 316 SS 50 C : 2 bar Vertically facing downward Ordering number E p [bar] (p max = 5 bar) [US gal./ min] of 0.3 mm/50 mesh Ball bearing made of stainless steel AH E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended and is indicative Operation with compressed air only for short-term usage. Operation above the recommended means higher wear and smaller droplets. This might have adverse effects on the cleaning result. PVDF MicroWhirly Series Hex /2 Very inexpensive Self rotating Effective fl at jet Completely made of PVDF Material: PVDF Max. Temperatur: 0 C : 2 bar is possible 180 Ordering number E female 7 70 p [bar] (p max = 5 bar) [US gal./ min] E / Tank cleaning of 0.3 mm/50 mesh E / Slide bearing made of PVDF E / E / E = Narrowest free cross-section NPT and weld-on version on request The maximum tank diameter shown above applies for the recommended and is indicative 7.7

8 Rotating cleaning nozzle»microspinner«series 5MC Completely made of stainless steel Self-rotating Effi cient slot design Modern bearing construction 316L SS, 440C SS 140 C : 2 bar is possible Ordering numbere Mat. no. 1Y 316L SS 3/8 1/2" Slip-on 21.5 Flats 1 3/ Dimensions slip-on connection according to ASME-BPE (OD-tube) p [bar] (p max = 5 bar) [US gal./ min] of 0.1 mm/170 mesh Double ball bearing made of 440C SS 60 5MC.022 AF TF MC.042 AF TF MC.004 AF TF MC.04 AF TF ATEX version on request E = Narrowest free cross-section NPT, more slip-on sizes and weld-on versions on request The maximum tank diameter shown above applies for the recommended and is indicative Operation with compressed air only for short-term usage. Operation above the recommended means higher wear and smaller droplets. This might have adverse effects on the cleaning result. Slip-on information: - R-clip made of stainless steel 316L SS is included(ordering no.: E.05.5). - Depending on diameter of the adapter the fl ow rate can increase due to leakage between connecting pipe and rotating cleaning nozzle. Example + = Ordering no. of ordering: 5MC.042.1Y + AF = 5MC.042.1Y.AF 7.8

9 Rotating cleaning nozzle»minispinner«series 5MI Completely made of stainless steel Self-rotating Effi cient slot design Modern bearing construction 316L SS, 440C SS 140 C : 2 bar is possible of 0.1 mm/170 mesh Double ball bearing made of 440C SS /4 or 1/2 Flats Ordering no.e Mat. no. 1Y 316L SS 1/2 3/4 3/4" Slip-on Dimensions slip-on connection according to ASME-BPE (OD-tube) p [bar] (p max = 5 bar) [US gal./ min] 5MI.162 AH - TF MI AL TF MI AL TF ATEX version on request 5MI AL TF MI AL TF MI AL TF MI.20 - AL TF E = Narrowest free cross-section NPT, more slip-on sizes and weld-on versions on request Tank cleaning The maximum tank diameter shown above applies for the recommended and is indicative Operation with compressed air only for short-term usage. Operation above the recommended means higher wear and smaller droplets. This might have adverse effects on the cleaning result. Slip-on information: - R-clip made of stainless steel 316L SS is included(ordering no.: Y.50.60). - Depending on diameter of the adapter the fl ow rate can increase due to leakage between connecting pipe and rotating cleaning nozzle. Example + Material no. + = Ordering no. of ordering: 5MI Y + AH = 5MI.162.1Y.AH 7.

10 Rotating cleaning nozzle»hygienicwhirly«series 54 / 55 EHEDG version available Self rotating Effective fl at jet Also suited for the application of foam 316L SS, PEEK, EHEDG version: O-ring made of EPDM 100 C, short-term up to 140 C : 3 bar is possible of 0.3 mm/50 mesh Slide bearing made of PEEK TYPE EL - CLASS I SEPTEMBER Ordering no.e 3/8 female 3/4 female Flats 30 Material: PEEK 44 EHEDG-version Dimensions slip-on connection according to ASME-BPE (OD-tube) Y /4 Flats p [bar] (p max = 5 bar) 3/4" Slip-on EHEDG version Female tread Y.AL 67.4 Material: PEEK [US gal./ min] Flats 1 Material: PEEK 31.5 EHEDG-version Dimensions slip-on connection according to ASME-BPE (OD-tube) 5X.XX.1Y Flats 21 3/ Female tread 5X.XX.1Y.AF 11.3 Material: PEEK YAF YAF YAF YAF Y- AL E = Narrowest free cross-section NPT on request The maximum tank diameter shown above applies for the recommended and is indicative Slip-on information: - R-clip made of stainless steel 316L SS is included (Ordering number: Y.50.4.E). - Depending on diameter of the adapter the fl ow rate can increase due to leakage between connecting pipe and rotating cleaning nozzle. Example + = Ordering no. of ordering: Y + AF = Y.AF 7.10

11 Rotating cleaning nozzle»whirly«series 56 Popular and proven design Powerful fl at jets Wide range of fl ow rates 316L SS, PEEK, Rulon C /4 Flats (16.0) (25.5) 25.4 (28.6) 2.7 (32) Data in brackets refer to 1"-versions. : 2 bar is possible; in horizontal installation position no rotating until 2 bar of 0.1 mm/170 mesh Double ball bearing made of stainless steel Ordering no. 3/4 female Dimensions slip-on connection according to ASME-BPE (OD-tube) 3/4" E p [bar] (p max = 6 bar) Slip-on [US gal./ min] YALTF YALTF YALTF YALTF YALTF YALTF ATEX version on request YALTF YALTF YALTF YALTF E = Narrowest free cross-section NPT on request The maximum tank diameter shown above applies for the recommended and is indicative Tank cleaning Operation with compressed air only for short-term usage. Operation above the recommended means higher wear and smaller droplets. This might have adverse effects on the cleaning result. Slip-on information: - R-clip made of stainless steel 316L SS is included(ordering no.: Y E). - Depending on diameter of the adapter the fl ow rate can increase due to leakage between connecting pipe and rotating cleaning nozzle. Example + = Ordering no. of ordering: Y. + AL = Y.AL For additional connection options please refer to our brochure Precision Nozzles for Tank and Equipment Cleaning 7.11

12 Rotating cleaning nozzle»teflon Whirly«Series 573 / 583 Self rotating Rotating solid jets for tanks made of glass and enamel 3A version available PTFE (Tefl on ) 5 C (Versions for use with higher temperature (130 C) on request) : 2 bar / (25.5) is possible of 0.3 mm/50 mesh Flats (14.5) 31 (35.2) Slide bearing made of PTFE For additional spray s, nozzle sizes and connection options please refer to our brochure Precision Nozzles for Tank and Equipment Cleaning with *. 3/4 and 1 Slip-on connection (3A-approved) Dimensions according to ASME-BPE (OD-tube) / Flats R-clip (25.5) 3/4 3/ (14.5) 3.3 Flats R-clip Ordering no.e p [bar] (p max = 6 bar) 3/ (35.2) Flats 1 1 3/4" Slip-on 1" Slip-on [US gal./ min] 1) AL - TF07 TF10* ) AL - TF07 TF10* ) AL - TF07 TF10* ) AL - TF07 TF10* ) AL - TF07 TF10* ) AN - TF ) AN - TF ,8 14, (25.5) (25.5) 13 (14.5) 13 (14.5) (35.2) (35.2) 83 Data in brackets refer to 1"-version Flats 1 marked ,1 63, ) 2) Flats Flats Slip-on connection (3A-approved) Dimensions according to ASME-BPE (OD-tube) 25.5 Flats E = Narrowest free cross-section NPT on request The maximum tank diameter shown above applies for the recommended and is indicative Operation with compressed air only for short-term usage. Operation above the recommended means higher wear and smaller droplets. This might have adverse effects on the cleaning result. Tefl on is a registered trademark of E. I. Dupont De Nemours and Company. Slip-on information: - R-clip made of stainless steel 316L SS is included (Ordering number: R-clip 1: Y E, R-clip 2: Y E). - Depending on diameter of the adapter the fl ow rate can increase due to leakage between connecting pipe and rotating cleaning nozzle. Example + = Ordering no. of ordering: AL = AL 7.12

13 Rotating cleaning nozzle»gyro«series 577 Self rotating Effective fl at jet Large free cross sections, less prone to clogging 1 or 2 diameter: 5.5 m 316L SS, PTFE 0 C : 3 bar Vertically facing downward of 0.3 mm/50 mesh Slide bearing made of PTFE Accessories: Spare parts set consisting of: top seal, bottom seal, bolt, nut, sleeve, instructions for use D Ordering no. Dimensions p [bar] (p max = 5 bar) [US gal./ min] Height H H Diameter D Y AN Y AN Y - AW Y - AW Y - AW NPT on request The maximum tank diameter shown above applies for the recommended and is indicative Operation with compressed air only for short-term usage. Operation above the recommended means higher wear and smaller droplets. This might have adverse effects on the cleaning result. Example + = Ordering no. for Ordering: Y. + AN = Y.AN Tank cleaning 7.13

14 Rotating cleaning nozzle»xactclean HP«Series 5S2 / 5S3 Controlled rotation Powerful fl at jet Very effi cient tank cleaning nozzle ( 12.8) ( 2.2) 12.7 (6.35) 30 (16) 316L SS, 316 SS, 632 SS, PEEK, PTFE, Zirconium oxide, EPDM H Figures in H brackets are valid for 1/2"- version Dimensions according to ASME-BPE (OD-tube) 5 C Nozzle dimensions : 5 bar is possible H AF 146 AH 14 AL 13 AN 13 TF TF ATEX version on request of 0.3 mm/50 mesh Double ball bearing Rotation monitoring sensor: Sensor compatible, please ask for more information. The maximum tank diameter shown above applies for the recommended and is indicative only. The cleaning result is also affected by the type of soiling. Operation with compressed air only for short-term usage. Operation above the recommended meanshigher wear and smaller droplets. This might have adverse effects on the cleaning result. Slip-on information: - R-clip made of stainless steel 316L SS is included (Ordering number: Y E (TF07), E (TF05)). - Depending on diameter of the adapter the fl ow rate can increase due to leakage between connecting pipe and rotating cleaning nozzle /8 female Ordering no.e p [bar] (p max = 15 bar) 1/2 female 3/4 female 1 female 1/2" Slip-on 3/4" Slip-on [US gal./ min] 180 5S2.53.1Y AF AH - - TF S Y -AH-- - TF S Y -AH AL - - TF S Y- - AL - - TF S Y- - AL - - TF S Y-- AL AN - TF S2.54.1YAF AH - - TF S Y -AH-- - TF S Y -AH AL - - TF S Y- - AL - - TF S Y- - AL - - TF S Y-- AL AN - TF S2.55.1YAF AH - - TF S Y -AH-- - TF S Y -AH AL - - TF S Y- - AL - - TF S Y- - AL - - TF S Y-- AL AN - TF S2.56.1YAF AH - - TF S Y -AH-- - TF S Y -AH AL - - TF S Y- - AL - - TF S Y- - AL - - TF S Y-- AL AN - TF S2.5.1YAF AH - - TF S3.05.1Y -AH-- - TF S3.11.1Y -AH AL - - TF S3.18.1Y- - AL - - TF S3.23.1Y- - AL - - TF S3.26.1Y-- AL AN - TF E = Narrowest free cross-section NPT on request

15 High impact tank cleaning machine»intenseclean Hygienic«Series 5TA / 5TB min. 63 Gear-controlled Particularly powerful solid jets Operating pressures up to 15 and 25 bar possible 133 3/4 3/4 3/ Flats L SS, 632 SS, PEEK, PTFE, Zirconium oxide, EPDM 5TA 46.5 ( 54) 46, ( 54) ( 74) 5TA.403.1Y.AL and 5TA.404.1Y.AL TA.405.1Y.AL 5 C : 5 bar Ordering no. E Number. Nozzles p [bar] (p max = 15 bar) [US gal./ min] possible of 0.2 mm/80 mesh 5TA.403.1Y.AL x TA.404.1Y.AL x TA.405.1Y.AL x E = Narrowest free cross-section Slip-on connection on request The maximum tank diameter shown above applies for the recommended and is indicative Ball bearing min. 130 min. 130 Flats 55 Flats 55 Weight: 5TA: 0. kg 5TB: 4.0 kg 1 1/2 1 1/2 Rotation monitoring sensor: Sensor compatible, please ask for more information. 5TB ( 103.4) 1 ( 103.4) Tank cleaning Ordering no. E Number, Nozzles p [bar] (p max = 25 bar) [US gal./ min] ATEX version on request 5TB.406.1Y.AS x TB.407.1Y.AS x TB.408.1Y.AS x E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended and is indicative 7.15

16 High impact tank cleaning machine»intenseclean«series 5TM Gear driven Very powerful solid jets Popular and proven design Materials*: 316L SS, PTFE, carbon fi bre 60 C (Version for higher temperatures on request) : 5 bar possible of 0.2 mm/80 mesh Ball bearing Weight: 7.5 kg Rotation monitoring sensor: Sensor compatible, please ask for more information. ( 223) ( 223) / / min. 230 min. 160 Ordering no.e TM.2XX.1Y.AS (2 ) 122 Number, Nozzles min. 230 min TM.4XX.1Y.AS (4 ) p [bar] (p max = 7 bar) [US gal./ min] 5TM.208.1Y.AS 8 2 x TM.210.1Y.AS 10 2 x TM.406.1Y.AS 6 4 x TM.407.1Y.AS 7 4 x TM.408.1Y.AS 8 4 x TM.410.1Y.AS 10 4 x E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended and is indicative * The mentioned materials refer to the main components of the tank cleaning machine. A detailed list of all contained materials is available on request. 7.16

17 Static spray balls Series 540 / 541 Compact design Effective solid jets Also to use with saturated steam 303 SS Hex / C 26 : 3 bar possible Ordering number E p [bar] (p max = 10 bar) [US gal./ min] For additional spray balls please refer to our brochure Precision Nozzles for Tank and Equipment Cleaning E = Narrowest free cross-section The maximum tank diameter shown above applies for the recommended and is indicative In most applications, static spray balls do not deliver the same cleaning power as rotating, anyway they do have advantages that make them indispensable for certain tasks: - No moving parts -Self-draining - Easy to inspect - Proven use in hygienically sensitive environments Tank cleaning Should a rotating nozzle stop turning for some reason, parts of the tank may remain uncleaned. This cannot happen with spray balls. However, gaps can occur in the spray pattern if individual openings are blocked with soil. Compared to rotating, static spray balls usually need two to three times the amount of liquid. 7.17

18 Static spray balls Series 51 Popular spray ball design Powerful solid jets 316Ti SS Pin: 316L SS H C B A Other materials (316L SS and PTFE) available on request. 200 C : 3 bar possible For additional spray balls please refer to our brochure Precision Nozzles for Tank and Equipment Cleaning Ordering no. E D Dimensions slip-on connection according to DIN EN series B Dimensions approx. p [bar] (p max = 5 bar) [US gal./ min] D Height H B Slipon C A 51.M DN X DN Y DN A DN B DN B DN A DN B DN B DN D DN E = Narrowest free cross-section and more slip-on sizes on request The maximum tank diameter shown above applies for the recommended and is indicative Slip-on information: - R-clip made of stainless steel 316L SS is included. - Depending on diameter of the adapter the fl ow rate can increase due to leakage between connecting pipe and static spray ball. In most applications, static spray balls do not deliver the same cleaning power as rotating, anyway they do have advantages that make them indispensable for certain tasks: - No moving parts -Self-draining - Easy to inspect - Proven use in hygienically sensitive environments Should a rotating nozzle stop turning for some reason, parts of the tank may remain uncleaned. This cannot happen with spray balls. However, gaps can occur in the spray pattern if individual openings are blocked with soil. Compared to rotating, static spray balls usually need two to three times the amount of liquid. 7.18

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