GEA Breconcherry Cleaning Technology Business Line Cleaning Technology

Transcription

1 Cleaning Technology Business Line Cleaning Technology Catalog 4 engineering for a better world GEA Mechanical Equipment

2 Publication date: 0 / 0 / 4 The article numbers and technical specifications are up to date. The publication of specifications, technical data and information in written or electronic form does not release the user from the responsibility of checking for themselves all products delivered by us for suitability for the application(s) intended. These may be subject to change without prior notification. Mistakes and printing errors excepted we assume no liability for the correctness of specifications given. The general terms and conditions of delivery apply. All rights reserved - copyright on all contents: GEA Breconcherry GEA Mechanical Equipment UK Ltd Unit 4 Porthouse Business Centre, Tenbury Road, Bromyard, Herefordshire, HR7 4FL Registered office: Milton Keynes, Place of Registration: London, Reg. No Management Board: Chairman Markus Hüllmann Managing Director: Barry Dumble VAT ID number: GB

3 Cleaning components Table of contents for cleaning components and accessories Pages Introduction 5-9 Product selection tables 0-3 Resistance of sealing materials 4 Orbital cleaner - Twister 5 Orbital cleaner - Typhoon 6 Orbital cleaner - Tempest 7 Orbital cleaner - Tornado 8 Orbital cleaner - Tornado 4 9 Orbital cleaner - TMC 45/85-2 Rotating cleaner - Torrent 22 Rotating cleaner - Rotating Jet Cleaners 2E Rotating cleaner - Turbo SSB 40, 75, Rotating cleaner - Sanitor 3 Rotating cleaner - Turbodisc 25, 75, 00, Rotating cleaner - Chemidisc 25, 75, 00, Rotating cleaner - Torus 50, 75, Rotating cleaner - Chemitorus 50, Rotating cleaner - Clipdisc 00, Static cleaner - Spray balls Retractor - In-Line Sprayer IS Retractor - MR / MR Monitoring sensor - SMW Monitoring system - Veri-Clean 60 Accessories 6-62 Accessories, cleaning lance Abbreviations and Terms 66 Cleaner inquiries - checklist 6 3

4

5 Business Unit GEA Flow Components Whether it's dairy, beer, viscous food-stuffs or fine-chemical products product quality and profitability are what counts in the end. This is precisely what the GEA Flow Components business unit stands for it's a specialist with many years of experience for everything that flows. The GEA Group The GEA Group, with operations worldwide, is divided into six segments. One of these is GEA Mechanical Equipment, which consists of the three business units: GEA Flow Components, GEA Homogenizers and GEA Mechanical Separation. The GEA Flow Components business unit As a technology leader, the GEA Flow Components business unit develops and produces well-engineered process components and services for smooth production processes in the treatment of liquid products. The business unit is comprised of GEA Tuchenhagen in Germany, GEA Aseptomag in Switzerland and GEA Breconcherry in Great Britain as well as further sites in France, Poland, China, India, Canada and the USA. 4

6 Business Unit GEA Flow Components Four business lines for everything that flows The product range of the GEA Flow Components business unit includes hygienic and aseptic valve technology, hygienic pumps and cleaning technology, particularly for the brewing, beverages, dairy and food industries, as well as for the pharmaceutical, health care, biotechnology and fine chemicals industries. Hygienic valves and components from GEA Tuchenhagen form the core component of matrix-piped process plants. For aseptic processes, which require components with the highest levels of sterility, GEA Aseptomag produces aseptic valves and systems that also meet specific requirements. The GEA Flow Components business unit focuses on major process solutions for the food processing, pharmaceutical and biotechnology manufacturing industries with leading hygienic and aseptic valve technology, pumps and cleaning technology. The hygienic pump range from GEA Tuchenhagen also belongs to the business unit's range of solutions. This includes non-self priming and self-priming centrifugal pumps, as well as rotary piston pumps. Rounding off this range of solutions, GEA Breconcherry offers cleaning technology especially developed for the sustainable conservation of valuable resources. Hygienic Valve Technology GEA Tuchenhagen Hygienic Pumps GEA Tuchenhagen Cleaning Technology GEA Breconcherry Aseptic Valve Technology GEA Aseptomag 5

7 GEA Breconcherry cleaning technology the solution for every cleaning process Our cleaning equipment has been developed for sustainable practice, with special emphasis on saving valuable resources in the cleaning process. Whether using orbital, rotary or static, our cleaners achieve the best cleaning results in multiple industry sectors. Incorporating our systems into your production can help you to reduce production downtime, waste disposal costs, and water and detergent consumption. We offer economical, flexible and service-oriented solutions: Economical Flexible Service-oriented Reduction in consumption of energy, water, and cleaning agents Time and labor required for cleaning is minimized Diverse range of orbital, rotating, and static cleaners Customized cleaning solutions for many different kinds of applications and tank sizes Various different spray patterns ATEX-exempt and FDA-compliant Different cleaning times possible Tailored Engineering Support Digital tools (e.g. 3D models) Easy-to-maintain Onsite cleaning tests 6

8 Examples of applications and industries: Applications: Process vessels Storage tanks Lauter tuns Milk tanks Spray dryers Fermenters Silos Mixers Batch blenders Shipping containers Tanker trucks IBCs Container wash tunnels etc. Industries: Brewing and beverage industries Dairy and food industries Cosmetics industry Pharmaceuticals industry Fine chemicals industry Biotechnology industry Chemicals industry Paint industry etc. 7

9 Powerful cleaning in tanks up to 33 meter diameter Orbital cleaners Orbital cleaners work on the basis of two rotating axes, one horizontal and one vertical, as shown in the illustration. Hygienic design Ball bearing free (exception TMC) Slim, compact design Intensive cleaning with targeted jets Long life Easy-to-maintain Driven by the cleaning medium (exception TMC) Low number of components (orbital cleaners Typhoon, Tempest, Tornado all use the same spare parts) Reproducible cleaning by monitoring of the rotation with sensor SMW 00 or Veri-Clean (optional) st cycle 2nd cycle 3rd cycle 4th cycle Rotating jet cleaner The proven cleaning method of the jet cleaner achieves optimum cleaning results with powerful, slowly rotating fan-spray jets. Operates with minimal drive pressure Driven using fluid transmission Functionally robust Easy to maintain Integrated cleaning lance Various possible spray patterns using different nozzle arrangements on the spray head Long life due to wear-resistant components For reproducible cleaning, the rotation monitoring option is recommended 8

10 Efficient cleaning of tanks up to 8.5 meter diameter Rotating cleaners The optimum cleaning effect of the rotating cleaners is produced by targeted flat jets or fast moving high impact droplets Hygienic design Ball bearing free Low number of components Spray balls Spray balls as static cleaners are designed for flush cleaning with a high flow rate, thus providing powerful flushing at low pressure. Low capital outlay No wearing parts Various possible spray patterns, materials, and surfaces High flow rates Retractors In-Line Sprayer / MR/MR2 The In-Line Sprayer has an extendable spray head that only extends into the product space during cleaning which is especially useful for cleaning tanks with moving fixtures (such as agitators, scrapers, etc.) and for large pipes. After cleaning, the spray head retracts into its inoperative position. Savings on cleaning agents due to targeted cleaning Demonstrable process reliability and functional reliability Range of seal materials 9 In-Line Sprayer Retractor MR 2

11 Cleaning components Recommended cleaning diameter Level of soiling wetting readily soluble lightly adherent heavily adherent encrusted Twister wetting readily soluble lightly adherent heavily adherent encrusted Typhoon wetting readily soluble lightly adherent heavily adherent encrusted Tempest up to 33 m, 08 ft wetting readily soluble lightly adherent heavily adherent encrusted Tornado / wetting readily soluble lightly adherent heavily adherent encrusted Torrent wetting readily soluble lightly adherent heavily adherent encrusted Jet cleaners wetting readily soluble lightly adherent heavily adherent encrusted TMC 45/85 0

12 Cleaning components Recommended working pressure Flow rate [] [l/min] [USGPM] Twister [] [l/min] [USGPM] Typhoon [] [l/min] [USGPM] up to 47.4 m 3 /h, 790 l/min, 9 USGPM Tempest [] [l/min] [USGPM] Tornado / [] [l/min] [USGPM] Torrent [] [l/min] [USGPM] Jet cleaners [] [l/min] [USGPM] TMC 45/85

13 Cleaning components Recommended cleaning diameter Wet of soiling Turbo SSB wetting readily soluble lightly adherent heavily adherent encrusted Sanitor wetting readily soluble lightly adherent heavily adherent encrusted Turbodisc/ Chemidisc wetting readily soluble lightly adherent heavily adherent encrusted Torus/ Chemitorus wetting readily soluble lightly adherent heavily adherent encrusted Clipdisc wetting readily soluble lightly adherent heavily adherent encrusted Spray ball wetting readily soluble lightly adherent heavily adherent encrusted 2

14 Cleaning components Recommended working pressure Flow rate up to 24.5 m 3 /h [] [l/min] [USGPM] Turbo SSB [] [l/min] [USGPM] Sanitor [] [l/min] [USGPM] Turbodisc/ Chemidisc [] [l/min] [USGPM] Torus/ Chemitorus [] [l/min] [USGPM] Clipdisc up to 67 m 3 /h [] [l/min] [USGPM] Spray ball 3

15 Technical Data Resistance of sealing materials depending on type and temperature of the medium conveyed. General resistance comparsion of product wetted seals Resistance: A = good resistance B = reduced service live C = not resistant Sealing material EPDM FKM FFKM VMQ PTFE C-PTFE general operating temperature C * C * C * C * C * C * Medium Temp. Caustics up to 3% to 80 C A B A B A A Caustics up to 5% to 40 C A B A B A A Caustics up to 5% to 80 C A C A B A A Caustics more than 5% B C A B A A Anorganic acids up to 3% ** to 80 C A A A B A A Anorganic acids up to 5% ** to 80 C B A A B A A Anorganic acids up to 5% ** to 00 C C A A B A A Water to 80 C A A A A A A Steam to 35 C A B B B A A Steam, approx. 30 min to 50 C A B B B A A Fuels/hydrocarbons C A A C A A Product with a fat content of max. 35% A A A B A A Product with a fat content more than 35% C A A B A A Oils C A A B A A Other applications on request * = Depending on installation circumstances ** = Anorganic acids such as nitric or sulfid acid This overview of sealing material is based on manufacturer's information not considering the operating conditions. The contact time can negatively affect the service life of the seals. The sealing materials comply with the regulations of FDA 2 CFR or FDA 2 CFR Diagrams and Cycle Times All Diagrams and cycle times are based on a cleaning medium of: densitiy kg/dm 3, viscosity mm 2 /s, temperature C, tolerance ±0% 4

16 Orbital cleaner - Twister Powerful compact jetting cleaner Low flow rate Fits through 00 mm / 4 inch diameter hole High spray dwell time Similar to Typhoon, Tempest, Tornado for maintenance purposes Approx. cycle times Pressure Nozzles Ø 3 mm Nozzles Ø 4 mm 4 bar 2 min 3 min 30 s 6 bar min 45 s 2 min 45 s 8 bar min 30 s 2 min 5 s 0 bar min 5 s 2 min Recommended working pressure: Cleaning diameter: 4-0 bar (58-45 ) max. 6 m (52 ft) Flow rate: m 3 /h Spray angle: 360 Operating temperature: Ambient temperature: Insertion opening: (45-97 l/min / USgpm) max. 95 C (3 F) max. 40 C (284 F), 30 min min. Ø 00 mm (3.94 inch) Materials: stainless steel 36L (.4404), Weight: Preferred mounting position: any Version C-PTFE or PTFE, C-PEEK approx. 2.0 kg (4.4 lbs) Part number 3/4" BSP / 3 mm nozzles / C-PTFE /4" BSP / 4 mm nozzles / C-PTFE /4" BSP / 3 mm nozzles / PTFE /4" BSP / 4 mm nozzles / PTFE /4" NPT / 3 mm nozzles / C-PTFE /4" NPT / 4 mm nozzles / C-PTFE /4" NPT / 3 mm nozzles / PTFE /4" NPT / 4 mm nozzles / PTFE optional with Pin Fix connection 2 suitable for use in potentially explosive atmospheres 92 [7.56] 7 [2.8] 39 [5.5] 44 [.73].00 [0.75] 3/4" Dimensions (mm / inch) Ø 05 [4] Ø 26 [5] SW/AF33 [.30] SW/AF2 [0.47] USGPM ,0 4,0 Flow Rate versus Working Pressure l/min mm 3mm Cleaning / Wetting Diameter Wetting 4 mm 3 mm Cleaning 4 mm 3 mm 6 4 3,

17 Orbital cleaner - Typhoon Recommended Self-cleaning High spray dwell time Identical to Tempest & Tornado for maintenance purposes Approx. cycle times Pressure Nozzles Ø 4.5 mm Nozzles Ø 6 mm 4 bar 4 min 45 s 5 min 45 s 6 bar 4 min 4 min 30 s 8 bar 3 min 30 s 4 min 0 bar 3 min 3 min 30 s working pressure: Cleaning diameter: 4-0 bar (58-45 ) max. 7 m (55.8 ft) Flow rate: m 3 /h Spray angle: 360 Operating temperature: Ambient temperature: Insertion opening: (93-75 l/min / USgpm) max. 95 C (3 F) max. 40 C (284 F), 30 min min. Ø 30 mm (5.2 inch) Materials: stainless steel 36L (.4404), Weight: Preferred mounting position: any Version C-PTFE or PTFE, C-PEEK approx. 2.8 kg (6.2 lbs) Part number " BSP / 4.5 mm nozzles / C-PTFE " BSP / 6 mm nozzles / C-PTFE " BSP / 4.5 mm nozzles / PTFE " BSP / 6 mm nozzles / PTFE " NPT / 4.5 mm nozzles / C-PTFE " NPT / 6 mm nozzles / C-PTFE " NPT / 4.5 mm nozzles / PTFE " NPT / 6 mm nozzles / PTFE optional with Pin Fix connection 2 suitable for use in potentially explosive atmospheres 24 / / / / / 0.7 Ø40 / Ø5.5 Dimensions (mm / inch) Ø65 / Ø6.50 SW / A/F 4 SW / A/F 40 Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM l/min 75 6 mm Wetting 6 mm mm mm Cleaning 6 mm mm

18 Orbital cleaner - Tempest Self-cleaning High spray dwell time Identical to Tornado & Typhoon for maintenance purposes Approx. cycle times Pressure Nozzles Ø 7 mm Nozzles Ø 8 mm 4 bar 9 min 45 s 8 min 6 bar 7 min 45 s 6 min 30 s 8 bar 6 min 45 s 5 min 30 s 0 bar 5 min 45 s 5 min 2 / / / 0.63 Recommended working pressure: Cleaning diameter: Ø222 / Ø bar (58-45 ) max. 9 m (62 ft) Flow rate: m 3 /h Spray angle: 360 Operating temperature: Ambient temperature: Insertion opening: (0-390 l/min / USgpm) max. 95 C (3 F) max. 40 C (284 F), 30 min min. Ø mm (8.27 inch) Materials: stainless steel 36L (.4404), Weight: Preferred mounting position: any Version C-PTFE or PTFE, C-PEEK approx. 3.9 kg (8.6 lbs) /2" BSP / 7 mm nozzles / C-PTFE /2" BSP / 8 mm nozzles / C-PTFE /2" BSP / 7 mm nozzles / PTFE /2" BSP / 8 mm nozzles / PTFE /2" NPT / 7 mm nozzles / C-PTFE /2" NPT / 8 mm nozzles / C-PTFE /2" NPT / 7 mm nozzles / PTFE /2" NPT / 8 mm nozzles / PTFE optional with Pin Fix connection 2 suitable for use in potentially explosive atmospheres 86 / / 2.7 Part number /2" Ø98 / Ø7.80 Dimensions (mm / inch) SW / A/F 48 SW / A/F 7 USGPM m 3 /h Flow Rate versus Working Pressure l/min mm 7 mm m Cleaning / Wetting Diameter ft 25 Wetting 8 mm 00 7 mm 75 Cleaning 50 8 mm 7 mm

19 Orbital cleaner - Tornado Self-cleaning High spray dwell time Identical to Tempest & Typhoon for maintenance purpose Recommended working pressure: 4-0 bar (58-45 ) Cleaning diameter: max. 27 m (88.6 ft) Flow rate: m 3 /h ( l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature: max. 40 C (284 F), 30 min Insertion opening: min. Ø 2 mm (8.66 inch) Materials: stainless steel 36L (.4404), C-PTFE or PTFE Weight: approx. 3. kg (6.8 lbs) Preferred mounting position: any Approx. cycle times Pressure Nozzles Ø mm 4 bar min 45 s 6 bar 7 min 30 s 8 bar 6 min 5 s 0 bar 5 min 30 s Version Part number /2" BSP / mm nozzles / C-PTFE /2" BSP / mm nozzles / PTFE /2" NPT / mm nozzles / C-PTFE /2" NPT / mm nozzles / PTFE optional with Pin Fix connection 2 suitable for use in potentially explosive atmospheres 270 / / / 6.73 Ø222 / Ø / / 0.83 /2" Ø98 / Ø7.80 Dimensions (mm / inch) SW / A/F 48 SW / A/F 9 Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM l/min mm Wetting mm Cleaning mm 8

20 Orbital cleaner - Tornado 4 Recommended working pressure: 4-0 bar (58-45 ) Cleaning diameter: max. 33 m (08 ft) Flow rate: m 3 /h ( l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature: max. 40 C (284 F), 30 min Insertion opening: min. Ø 250 mm (9.84 in) Materials: stainless steel 36L (.4404), C-PTFE or PTFE Weight: approx. 4.6 kg (0. lbs) Preferred mounting position: any Large powerful jetting cleaner High flow rates Self-cleaning High spray dwell time Similar to Typhoon, Tempest, Tornado for maintenance purposes Version Part number 2" BSP / 8 mm nozzles / C-PTFE " BSP / 9 mm nozzles / C-PTFE " BSP / 0 mm nozzles / C-PTFE " BSP / mm nozzles / C-PTFE " BSP / 2 mm nozzles / C-PTFE " BSP / 8 mm nozzles / PTFE " BSP / 9 mm nozzles / PTFE " BSP / 0 mm nozzles / PTFE " BSP / mm nozzles / PTFE " BSP / 2 mm nozzles / PTFE optional with Pin Fix connection 2 suitable for use in potentially explosive atmospheres Approx. cycle times Nozzles Ø Pressure 8 mm 9 mm 0 mm mm 2 mm 4 bar 9 min 45 s 6 min s 7 min 5 s 8 min 45 s 8 min 5 s 6 bar 7 min 30 s 5 min 5 s 5 min 5 s 7 min 5 s 6 min 30 s 8 bar 6 min 30 s 4 min 45 s 4 min 30 s 6 min 30 s 6 min 5 s 0 bar 5 min 45 s 4 min 30 s 4 min 5 s 5 min 30 s 5 min 30 s 58 / / 6.89 Version 2" NPT / 8 mm nozzles / C-PTFE " NPT / 9 mm nozzles / C-PTFE " NPT / 0 mm nozzles / C-PTFE " NPT / mm nozzles / C-PTFE " NPT / 2 mm nozzles / C-PTFE " NPT / 8 mm nozzles / PTFE " NPT / 9 mm nozzles / PTFE " NPT / 0 mm nozzles / PTFE " NPT / mm nozzles / PTFE " NPT / 2 mm nozzles / PTFE Ø234 / Ø / / 2.52 Part number Ø258 / Ø 0.6 2" Dimensions (mm / inch) SW / A/F 64 Flow Rate versus Working Pressure Cleaning / Wetting Diameter SW / A/F 2 USGPM l/min 2 mm Wetting 2 mm mm 0 mm 9 mm 8 mm mm 0 mm 9 mm 8 mm Cleaning 2 mm mm 0 mm 9 mm 8 mm 9

21 Orbital cleaners - TMC 45 / TMC 85 Working pressure: - 25 bar ( ) Cleaning diameter: max. 2 m (39.4 ft) Flow rate: m 3 /h ( l/min / USgpm) Spray angle: 360 Operating temperature: max. 90 C (94 F) Ambient temperature/sip: max. 30 C (266 F), 30 min Insertion opening: min. Ø 50 / 96 mm (.96 / 3.78 inch) Materials: stainless steel 36L (.4404), PTFE Pipe connection: 3/4" BSP / female thread Weight: approx. kg / 5 kg (24.25 / lbs) Preferred mounting position: any Variable volume flows and working pressures Different speed with frequent inverter Working pressure up to 25 bar (362.6 ) 305 / / / R/2" 5 / 2.0 TMC / / / / R3/4" TMC 85 9 /3.58 Dimensions (mm / inch) 00 / 3.94 Flow Rate with Two-Nozzle-Disk Flow Rate with Four-Nozzle-Disk USGPM l/min mm 5.5 mm 5 mm 4.5 mm 4 mm 3.5 mm 3 mm 2.5 mm 2 mm USGPM l/min mm 5.5 mm 5 mm 4.5 mm 4 mm 3.5 mm 3 mm 2.5 mm 2 mm

22 Order key - Orbital cleaners - TMC 45 / TMC 85 Code Item RT_TMC 45 S 4 2 K K 5 Example Item Designation Code options for selection RT_TMC 45 S 4 2 K K Type RT_TMC = Orbital cleaner TMC 2 Size 45 = TMC = TMC 85 3 Basic price Ø 2.3 mm (TMC 45) Ø 33.7 mm (TMC 85) Inserted length 500 mm 2 Ø 2.3 mm (TMC 45) Ø 33.7 mm (TMC 85) Inserted length 750 mm 3 Ø 2.3 mm (TMC 45) Ø 33.7 mm (TMC 85) Inserted length 000 mm 4 Surcharge for spe- S Reduction/extension of support tube cial inserted length in range mm 5 Nozzle disk 2 With 2 nozzles Ø mm (TMC 45) / Ø mm (TMC 85) 4 With 4 nozzles Ø 2.0; 2.5; 3.0; 3.5 mm 40 With 4 nozzles Ø 4.0; 4.5; 5.0; 5.5; 6.0 mm 6 Nozzle diameter 2 = 2 mm; 2,5 = 2.5 mm; 3 = 3 mm; TMC 45 3,5 = 3.5 mm; Nozzle diameter 4 = 4 mm; 4,5 = 4.5 mm; TMC 85 5 = 5 mm; 5,5 = 5.5 mm; 6 = 6 mm 7 Usage K Not in ATEX zones E In ATEX zones (valid for zones, 2, 2, 22) 8 Motor 400 Drive motor 400V / 50Hz; IP55;400 rpm; 90W (ATEX) 230 Drive motor 230V / 50Hz 24 Drive motor 24V including stainless steel protection hood P Compressed air motor with stainless steel protection hood (ATEX) 9 Motor options - None F Frequency inverter integrated in the motor's terminal box 0 Protection - None hood SH With stainless steel protection hood Handle - None H With stainless steel handle 2 Tank 0 None connection 2 65 Tank connection DIN 85 KM DN Tank connection DIN 85 KM DN Tank connection DIN 85 KM DN Tank connection DIN 85 KM DN Tank connection DIN 85 KM DN 50 SCH Swivel and sliding flange 3 Cleaning 0 Welded end 2x2.5 mm medium Sleeve R/2" female thread connection 2 Sleeve R3/4" female thread 3 Sleeve R" female thread 4 Nipple R/2" male thread 5 Nipple R3/4" male thread 6 Nipple R" male thread 4 Surface 0 Ra < 0.8 µm ground (without weld seams) Electropolished Ra < 0.4 µm (without weld seams etc.) 5 Certificates K No certificate W (4) With factory certificate 2.2 DIN EN04 Z (42) With material test certificate 3. DIN EN04 A (4/42) Material test certificate 3. DIN EN04 Insertion length 2 Special connections available on request 2

23 Rotating cleaner - Torrent Working pressure:.5-3 bar ( ) Cleaning diameter: max..6 m (38. ft) Flow rate: m 3 /h ( l/min / USgpm) Spray angle: 270 towards the inlet (optional 360 ) Operating temperature: max. 95 C (3 F) Ambient temperature: max. 40 C (284 F), 30 min Insertion opening: min. mm (4.72 inch) Materials: stainless steel 36L (.4404), C-PTFE or PTFE Weight: approx. 3.5 kg (7.7 lbs) Preferred mounting position: any Hygienic design High spray dwell time Similar to Tempest & Typhoon for maintenance purposes Ball bearing free Version Part number 2" BSP / C-PTFE " BSP / PTFE " NPT / C-PTFE " NPT / PTFE suitable for use in potentially explosive atmospheres 225 / / / / 2. 2" Dimensions (mm / inch) Ø4 / Ø4.49 SW / A/F 64 Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM l/min Torrent Wetting Cleaning ,5 2 2, ,5 2 2,

24 Rotating cleaner - Rotating Jet Cleaner Type 2E Working pressure: Cleaning diameter: Flow rate: bar ( ) max. 0 m (32.8 ft) 7-29 m 3 /h / l/min / USgpm Operating temperature: max. 80 C, 30 min / optional 90 C Ambient temperature/sip: Insertion opening: Materials: Pressure supply port / tank connection: Weight: max. 30 C, 30 min with PTFE version only min. Ø 00 mm stainless steel.457 (36TI) / PP up to 80 C / EPDM stainless steel.457 (36TI) / PTFE up to 90 C / EPDM variable approx. kg (24.25 lbs) Preferred mounting position: vertical down Robust, low-maintenance Variable spray pattern Low pressure required Slow controlled rotation Optional built-in sensor to monitor functioning Can be used in the tank safety system DN50 46 Ø Ø80 95 DN50 47 Ø2 54 Ø48 54 Ø37 Ø59 Ø79 Ø DN50 36 DN50 5 8xØ8 4xØ9 4xØ9 Form G - flange, DN 00 PN 6 to DIN 250 Form E - screwed union, conical fitting / round slotted nut DN 00 to DIN 85 Form D - GEA Tuchenhagen VARIVENT grooved flange, DN 00 PN 0 with O-ring design Form A - weld-in flange, split version, fitted from the inside 23

25 Rotating Jet cleaner - Type 2E, spray patterns and nozzle arrangement max. Ø max. Ø max. Ø max..0 max..0 ca. 2m 3 /h Schlitz 30 ca. 2m 3 /h Schlitz 30 ca. m 3 /h 60 ca. m 3 /h ca. 0m 3 /h 30 max. Ø max. Ø max. Ø max..0 max..0 max..0 max..0 ca. 2m 3 /h Schlitz 30 ca. 6m 3 /h ca. 0m 3 /h 30 Spray pattern A Spray pattern B Spray pattern B ca. 2m 3 /h Schlitz 30 ca. 2m 3 /h Schlitz 30 ca. 2m 3 /h Schlitz 30 ca. m 3 /h 60 ca. 6m 3 /h 60 ca. 6m 3 /h 60 0 ca. 0m 3 /h ca. 0m 3 /h 30 ca. 0m 3 /h ca. 6m 3 /h ca. 0m 3 /h Dimensions (mm) Spray pattern C Spray pattern C2 Spray pattern C4 Type Number of Volume flow Pressure Spray circle nozzles [rpm] [Ø m] A B B C C C

26 Rotating Jet cleaner - Type 2E, spray patterns and nozzle arrangement max. Ø 4.0 max. Ø max. Ø max..0 max..0 ca. 2m 3 /h Schlitz 30 ca. 2m 3 /h Schlitz 30 ca. m 3 /h 60 ca. 6m 3 /h ca. m 3 /h 60 ca. 6m 3 /h 60 max. Ø max. Ø max. Ø max..0 max. Ø max..0 max..0 ca. 2m 3 /h Schlitz 30 ca. 6m 3 /h ca. m 3 /h 60 Spray pattern D Spray pattern D2 Spray pattern D3 ca. 2m 3 /h Schlitz 30 ca. 2m 3 /h Schlitz 30 ca. 0m 3 /h 30 ca. 0m 3 /h 30 ca. m 3 /h ca. 0m 3 /h 30 Spray pattern E Spray pattern E Dimensions (mm) Type Number of Volume flow Pressure Spray circle nozzles [rpm] [Ø m] D D D E E

27 Rotating Jet cleaner - Type 2E, spray patterns and nozzle arrangement max. Ø max. Ø max. Ø max..0 ca. 2m 3 /h Schlitz 30 ca. 6m 3 /h ca. 6m 3 /h ca. 6m 3 /h 60 max. Ø max..0 max..0 max..0 ca. 2m 3 /h Schlitz 30 ca. 2m 3 /h Schlitz 30 ca. 3m 3 /h 60 ca. 3m 3 /h ca. 6m 3 /h ca. 6m 3 /h 60 ca. 3m 3 /h ca. 3m 3 /h 60 Spray pattern F2 Spray pattern F3 Spray pattern F5 ca. 2m 3 /h Schlitz 30 ca.,7 m 3 /h ca.,7m 3 /h ca.,7 m 3 /h 60 Dimensions (mm) Spray pattern F6 Type Number of Volume flow Pressure Spray circle nozzles [rpm] [Ø m] F F F F

28 Order key - Rotating Jet cleaners Code Item Example RTZR 2E C2 0 M K RTZR Item Designation 2E C2 0 M Code options for selection Type RTZR = rotating jet cleaner 2 Version 2E = type 2E 3 Material (36TI) / PP Version 2E (36TI) / PTFE Version 2E 4 Insertion 0 = 0 mm 400 = 400 mm 600 = 600 mm length 800 = 800 mm 000 = 000 mm 0 = 0 mm 5 Tank 00 No tank connection connection 03 Form G, flange, DN 00 PN 6 DIN 250 for ZR 2E 04 Form E, conical fitting / slotted nut, DN 00 DIN Form A, weld-in flange, split version 09 Form D, VARIVENT grooved flange, 4" OD PN 0 0 Form D, VARIVENT grooved flange, DN 00 PN 0 3 Form D, VARIVENT grooved flange, DN 25 PN 0 4 Form D, VARIVENT grooved flange, DN 62 PN 0 6 Pressure supply Clamping ring connection DN 50 port 2 Screw fitting DN 50 DIN 85 3 VARIVENT grooved flange DN 50 PN 6 4 Screwed pipe union DN 50 DIN 85 5 VARIVENT flange connection DN 50 PN 6 complete 7 Feedback Connection for proximity switch, blanked 0 Proximity switch 8.2 V DC (Namur) Proximity switch 0-30 V DC (3-wire) 2 Proximity switch -250 V AC (2-wire) 33 PTFE sleeve for proximity switch only 8 Nozzle A B B C D D2 D3 E E arrangement 2E C2 C4 F2 F3 F5 F6 9 Counter flange 0 No counter flange for tank Flange seal, form F connection 3 Counter flange, form F, complete 4 VARIVENT flat flange DN 00 / 4 OD 4 VARIVENT flat flange DN 25 4 VARIVENT flat flange DN 62 5 Manhole flashing 0 Surface M Matt P Electropolished Certificates K No certificate W (4) With factory certificate 2.2 DIN EN04 K 27

29 Rotating cleaners - Turbo SSB 40 Pin Fix Slow constant rotation Powerful fan jets BSP/NPT Turbo SSB 40 Working pressure: 2-5 bar ( ) Cleaning diameter: max. 3 m (9.8 ft) Flow rate: m 3 /h ( l/min / USgpm) Spray angle: 360 Operating temperature: max. 90 C (94 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: BSP/NPT min. Ø 38 mm (.5 inch) min. / Pin Fix Ø 57 mm (2.24 inch) Materials: stainless steel 36L (.4404) with C-PTFE or PTFE Preferred mounting position: vertical down Version Part number 3/8" BSP female / C-PTFE /8" BSP female / PTFE /8" NPT female / C-PTFE /8" NPT female / PTFE Version Part number Pin Fix for /2" OD pipe (2.7 x.6 mm) / C-PTFE Pin Fix for /2" OD pipe (2.7 x.6 mm) / PTFE Pin Fix for DN 5 pipe (9 x.5 mm) / C-PTFE Pin Fix for DN 5 pipe (9 x.5 mm) / PTFE suitable for use in potentially explosive atmospheres 93 / / / /.6 7 / 0.28 Ø2 / Ø0.83 3/8" 0 / 0.39 Ø30 / Ø.8 SW / A/F 9 7 / 0.67 / 0.79 Ø2 / Ø0.83 /2"OD DN5 Ø30 /.8 27 / /.4 0 / 0.39 Ø2.5 / Ø0. / 0.79 Female thread Pin Fix Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM l/min Wetting 8, 6,0 4,0 2,0 0,0 8,0 4,0 3,0 2, /2"Pin Fix 3/8 BSP/NPT Turbo SSB 40 Cleaning Turbo SSB 40 28

30 Rotating cleaners - Turbo SSB 75 / Turbo SSB 75 CS Turbo SSB 75 Pin Fix Turbo SSB 75 CS BSP/NPT Slow constant rotation Powerful fan jets Combined shaft version (CS) without pinned ball Turbo SSB 75 Working pressure: 2-0 bar (29-45 ) Cleaning diameter: max. 4.7 m (5.4 ft) Flow rate: m 3 /h ( l/min / USgpm) Spray angle: 360 Operating temperature: max. 90 C (94 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: Turbo SSB 75 BSP/NPT min. 60 mm (2.36 inch) / Pin Fix min. Ø 90 mm (3.54 inch) Turbo SSB 75 CS BSP/NPT min. 45 mm (.77 inch) / PinFix min. Ø 90 mm (3.54 inch) Materials: stainless steel 36L (.4404) with C-PTFE or PTFE Preferred mounting position: vertical down Version Part number 3/4" BSP female / C-PTFE /4" BSP female / PTFE /4" NPT female / C-PTFE /4" NPT female / PTFE Pin Fix for " OD (25.4 x.6 mm) pipe / C-PTFE Pin Fix for " OD (25.4 x.6 mm) pipe / PTFE Pin Fix for DN 25 (29 x.5 mm) pipe / C-PTFE Pin Fix for DN 25 (29 x.5 mm) pipe / PTFE Version Part number 3/4" BSP female / C-PTFE CS /4" BSP female / PTFE CS /4" NPT female / C-PTFE CS /4" NPT female / PTFE CS Pin Fix for " OD (25.4 x.6 mm) pipe / C-PTFE CS Pin Fix for " OD (25.4 x.6 mm) pipe / PTFE CS Pin Fix for DN 25 (29 x.5 mm) pipe / C-PTFE CS Pin Fix for DN 25 (29 x.5 mm) pipe / PTFE CS suitable for use in potentially explosive atmospheres 3 / / / 4.69 Ø34 / Ø.34 3/4" 4 / 0.55 Ø44 / Ø.73 SW / A/F /.06 3 /.22 Ø33 / Ø.30 3/4 Ø 44 /.73 Ø2.3 / Ø0.09 Female thread 29 / / / 0.39 CS Female thread 0 / / 5.2 Ø34 Ø,34 DN25 "OD Ø44 / Ø.73 3 / /.89 Ø33 / Ø.30 DN 25 "O/D Ø 44 /.73 3 / /.89 Ø2.5 / /.02 Pin Fix Dimensions (mm / inch) Flow Rate versus Working Pressure Ø2.5 / Ø0. 26 /.02 CS Pin Fix Cleaning / Wetting Diameter USGPM l/min " Pin Fix 3/4" BSP/NPT Wetting Turbo SSB 75 Cleaning Turbo SSB 75 29

31 Rotating cleaners - Turbo SSB 25 Pin Fix Slow constant rotation Powerful fan jets BSP/NPT Turbo SSB 25 Working pressure: 2-6 bar (29-87 ) Cleaning diameter: max. 0 m (32.8 ft) Flow rate: m 3 /h ( l/min / USgpm) Spray angle: 360 Operating temperature: max. 90 C (94 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: BSP/NPT min. 90 mm (3.54 inch) / PinFix min. Ø 0 mm (4.33 inch) Materials: stainless steel 36L (.4404) with C-PTFE or PTFE Preferred mounting position: vertical down Version Part number /4" BSP female / C-PTFE /4" BSP female / PTFE /4" NPT female / C-PTFE /4" NPT female / PTFE Version Part number Pin Fix for /2" OD (38. x.6 mm) pipe / C-PTFE Pin Fix for /2" OD (38. x.6 mm) pipe / PTFE Pin Fix for DN 40 (4 x.5 mm) pipe / C-PTFE Pin Fix for DN 40 (4 x.5 mm) pipe / PTFE suitable for use in potentially explosive atmospheres 64 / / / / / / 6.46 Ø50 Ø.97 /4" Ø65 / Ø2.56 SW / F/A 46 3 / /.89 Ø50 / Ø.97 /2"OD DN40 Ø65 / Ø / / / 0.59 Ø3 / Ø /.38 Female thread Pin Fix Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM l/min 400 /2" Pin Fix Wetting Turbo SSB /4" BSP/NPT Cleaning Turbo SSB

32 Rotating cleaners - Sanitor Pin Fix BSP/NPT Working pressure: 2 - bar ( ) Cleaning diameter: max. 4.8 m (5. ft) Flow rate: m 3 /h (25-80 l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: BSP/NPT min. Ø 32 mm (.26 inch) / PinFix min. Ø 60 mm (2.36 inch) Materials: stainless steel 36L (.4404) Preferred mounting position: vertical down Slow constant rotation Low volume flow Working pressure up to bar No elastomers Version Part number 3/8" BSP /8" NPT Pin Fix for /2" OD (2.7x.6mm) pipe suitable for use in potentially explosive atmospheres 85.5 / / / / 3.37 SW / A/F / /8" Ø30 / Ø.8 Ø/2"OD Ø30 /.8 28 /. 28 /. Ø2.8 / Ø0. Female thread Pin Fix Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM l/min /2 Pin Fix 3/8 BSP/NPT Wetting 25 Sanitor Cleaning 5 Sanitor

33 Rotating cleaners - Turbodisc 25 Turbodisc 25 Working pressure: 2-4 bar (29-58 ) Cleaning diameter: max..5 m (4.9 ft) Flow rate: m³/h (40-60 l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: min. Ø 3 mm (.22 inch) Materials: stainless steel 36L (.4404) with C-PTFE or PTFE Preferred mounting position: any Effective wash - due to high rotation speed Low flow rates Version 2 suitable for use in potentially explosive atmospheres Part number /4" BSP male / C-PTFE /4" BSP male / PTFE /4" NPT male / C-PTFE /4" NPT male / PTFE /.85 / 0.43 SW / F/A /4 Ø29 / Ø.4 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM 8,0 6,0 4,0 2,0 4,0 3, l/min /4 BSP/NPT Wetting 2 Turbodisc Cleaning 0,0 40 Turbodisc 25 8,0 2, ,

34 Rotating cleaners - Turbodisc 75 Turbodisc 75 Working pressure: 2-4 bar (29-58 ) Cleaning diameter: max. 2.4 m (7.9 ft) Flow rate: m³/h (75-05 l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: min. Ø 4 mm (.6 inch) Materials: stainless steel 36L (.4404) with C-PTFE or PTFE Preferred mounting position: any Effective wash - due to high rotation speed Low flow rates Version Part number 3/4" BSP female / C-PTFE /4" BSP female / PTFE /4" NPT female / C-PTFE /4" NPT female / PTFE optional with Pin Fix connection 2 suitable for use in potentially explosive atmospheres 6 / 2.40 SW / A/F 30 3/4" Ø38. /.5 2 / 0.47 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM , l/min /4 BSP/NPT Wetting Turbodisc ,0 4, Cleaning Turbodisc 75 33

35 Rotating cleaners - Turbodisc 00 Turbodisc 00 Working pressure: 2-4 bar (29-58 ) Cleaning diameter: max. 4.5 m (4.8 ft) Flow rate: m³/h ( l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: min. Ø 55 mm (2.7 inch) Materials: stainless steel 36L (.4404) with C-PTFE or PTFE Preferred mounting position: any Effective wash - due to high rotation speed Low flow rates Version Part number " BSP female / C-PTFE " BSP female / PTFE " NPT female / C-PTFE " NPT female / PTFE optional with Pin Fix connection 2 suitable for use in potentially explosive atmospheres 78 / 3.07 SW / A/F 36 " Ø50 / Ø.97 / 0.79 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM l/min 60 7, Wetting 40 9,0 50 6,5 22 Turbodisc BSP/NPT 6, ,0 5, ,0 6 Cleaning , ,5 4,0 3, Turbodisc 00 34

36 Rotating cleaners - Turbodisc 50 Turbodisc 50 Working pressure: 2-4 bar (29-58 ) Cleaning diameter: max. 5 m (6.4 ft) Flow rate: m³/h ( l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: min. Ø 75 mm (2.95 inch) Materials: stainless steel 36L (.4404) with C-PTFE or PTFE Preferred mounting position: any Effective wash - due to high rotation speed Low flow rates Version optional with Pin Fix connection 2 suitable for use in potentially explosive atmospheres Part number /2" BSP female / C-PTFE /2" BSP female / PTFE /2" NPT female / C-PTFE /2" NPT female / PTFE / 3.54 SW / A/F 52 /2" Ø70 / Ø / 087 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM l/min /2 BSP/NPT 7,0 6,5 6,0 5,5 5,0 4,5 4, Wetting 22 Turbodisc Cleaning Turbodisc ,

37 Rotating cleaners - Chemidisc 25 C-PTFE PTFE Chemidisc 25 Working pressure: 2-4 bar (29-58 ) Cleaning diameter: max..5 m (4.9 ft) Flow rate: m³/h (40-60 l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: min. Ø 3 mm (.22 inch) Materials: C-PTFE or PTFE Preferred mounting position: any Chemical resistant - ideal for corrosive environments Lightweight construction - safer in glass lined vessels Effective wash - due to high rotation speed Version 2 suitable for use in potentially explosive atmospheres Part number /4" BSP male / C-PTFE /4" BSP male / PTFE /.85 / 0.43 SW / F/A /4 Ø29 / Ø.4 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM 8,0 6,0 4,0 2,0 4,0 3, l/min /4 BSP Wetting 2 Turbodisc Cleaning 0,0 40 Turbodisc 25 8,0 2, ,

38 Rotating cleaners - Chemidisc 75 PTFE C-PTFE Chemidisc 75 Working pressure: 2-4 bar (29-58 ) Cleaning diameter: 3 m (9.8 ft) Flow rate: m³/h (59-83 l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: min. Ø 4 mm (.6 inch) Materials: C-PTFE or PTFE Preferred mounting position: any Chemical resistant - ideal for corrosive environments Lightweight construction - safer in glass lined vessels Effective wash - due to high rotation speed Version 2 suitable for use in potentially explosive atmospheres Part number 3/4" BSP female / C-PTFE /4" BSP female / PTFE / 2.7 SW / A/F 32 3/4 Ø40 / Ø.57 5 / 0.59 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM , l/min /4 BSP Wetting Chemidisc , , Cleaning Chemidisc

39 Rotating cleaners - Chemidisc 00 PTFE C-PTFE Chemidisc 00 Working pressure: 2-4 bar (29-58 ) Cleaning diameter: 4.6 m (5. ft) Flow rate: m³/h (95-34 l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: min. Ø 55 (2.7 inch) Materials: C-PTFE or PTFE Preferred mounting position: any Chemical resistant - ideal for corrosive environments Lightweight construction - safer in glass lined vessels Effective wash - due to high rotation speed Version 2 suitable for use in potentially explosive atmospheres Part number " BSP female / C-PTFE " BSP female / PTFE / 2.95 SW / A/F 36 G" Ø50 / Ø.97 9 / 0.75 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM , l/min BSP 7,0 6,5 6, Wetting Chemidisc ,0 6, ,5 5,0 4,5 4,0 3, Cleaning Chemidisc 00 38

40 Rotating cleaners - Chemidisc 50 PTFE C-PTFE Chemidisc50 Working pressure: 2-4 bar (29-58 ) Cleaning diameter: 5 m (6.4 ft) Flow rate: m³/h (63-2 l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature/sip: max. 40 C (284 F), 30 min Insertion opening: min. Ø 75 mm (2.95 inch) Materials: C-PTFE or PTFE Preferred mounting position: any Chemical resistant - ideal for corrosive environments Lightweight construction - safer in glass lined vessels Effective wash - due to high rotation speed Version 2 suitable for use in potentially explosive atmospheres Part number /2" BSP female / C-PTFE /2" BSP female / PTFE / 3.86 SW A/F 56,5" Ø70 / Ø / 0.87 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM l/min /2 BSP 7,0 6,5 6, Wetting Chemidisc ,5 5,0 4,5 4, Cleaning Chemidisc ,

41 Rotating cleaners - Torus 50 Torus 50 Working pressure: - 4 bar ( ) Cleaning diameter: max. 2.2 m (7.2 ft) Flow rate: m³/h ( l/min / USgpm) Spray angle: 360 (optional 80 ) Operating temperature: max. 65 C (49 F) Ambient temperature: max. 75 C (67 F), 30 min Insertion opening: BSP/NPT min. Ø 42 mm (.65 inch) / Pin Fix 58 mm (2.38 inch) Materials: stainless steel 36L (.4404) with PTFE or C-PTFE Preferred mounting position: any Ultrahygienic Low consumption of cleaning medium Effective wash - due to high rotation speed Low working pressure Version 2 suitable for use in potentially explosive atmospheres Part number 3/8" BSP female / C-PTFE /8" BSP female / PTFE /8" NPT female / C-PTFE /8" NPT female / PTFE Pin Fix for /2" OD pipe (2.7x.6 mm) C-PTFE Pin Fix for /2" OD pipe (2.7x.6 mm) PTFE /8" 55 / / 0.59 Ø40 /.57 Ø2.75 / Ø / / 0.39 Ø2.5 / 0..5 / 0.8 Ø40 / /.0 28 /.0 BSP female thread Pin Fix Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM 8,0 7,0 6,0 2,0, l/min /2 Pin Fix 3/8 BSP/NPT Wetting Torus 50 5,0 4,0, Cleaning Torus 50 3,0 0, ,

42 Rotating cleaners - Torus 75 Torus 75 Working pressure: - 4 bar ( ) Cleaning diameter: max. 3.3 m (0.8 ft) Flow rate: m³/h ( l/min / USgpm) Spray angle: 360 (optional 80 ) Operating temperature: max. 65 C (49 F) Ambient temperature: max. 75 C (67 F), 30 min Insertion opening: BSP/NPT min. Ø 52 mm (2.05 inch) / Pin Fix 68 mm (2.38 inch) Materials: stainless steel 36L (.4404) with PTFE or C-PTFE Preferred mounting position: any Ultrahygienic Low consumption of cleaning medium Effective wash - due to high rotation speed Low working pressure Version Part number /2" BSP female / C-PTFE /2" BSP female / PTFE /2" NPT female / C-PTFE /2" NPT female / PTFE Pin Fix for 3/4" OD pipe (9.05x.6) C-PTFE Pin Fix for 3/4" OD pipe (9.05x.6) PTFE suitable for use in potentially explosive atmospheres Dimensions (mm / inch) 60 / / / 2.36 Ø9. / 0.75 Ø49.5 / Ø /.8 36 /.42 /2" Ø49.5 / Ø.95 Ø2.5 / Ø0. / / 0.59 Pin Fix BSP female thread Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM 7,5 5 2,5 4,0 3, l/min /4 Pin Fix /2 BSP/NPT Wetting Torus 75 Cleaning Torus ,5 5,0 2,0, ,

43 Rotating cleaners - Torus 00 Torus 00 Working pressure: - 4 bar ( ) Cleaning diameter: max. 4.8 m (5.7 ft) Flow rate: 3-7. m³/h ( l/min / USgpm) Spray angle: 360 (optional 80 ) Operating temperature: max. 65 C (49 F) Ambient temperature: max. 75 C (67 F), 30 min Insertion opening: min. Ø 85 mm (3.35 inch) Materials: stainless steel 36L (.4404) with PTFE or C-PTFE Preferred mounting position: any Ultrahygienic Low consumption of cleaning medium Effective wash - due to high rotation speed Low working pressure Version Part number Pin Fix for " OD pipe (25.4x.6) / C-PTFE Pin Fix for " OD pipe (25.4x.6) / PTFE suitable for use in potentially explosive atmospheres 65 / / 0.39 Ø25.45 / Ø.0 Ø54.5 / Ø / /.85 Ø2.5 / Ø0..5 / 0.8 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM l/min Pin Fix Wetting 8 Torus 00 5 Cleaning 2 Torus

44 Rotating cleaners - Chemitorus 50 PTFE C-PTFE Chemitorus 50 Working pressure: - 4 bar ( ) Cleaning diameter: max. 2.2 m (7.2 ft) Flow rate: m³/h ( l/min / USgpm) Spray angle: 360 (optional 80 ) Operating temperature: max. 65 C (49 F) Ambient temperature: max. 75 C (67 F), 30 min Insertion opening: min. Ø 42 mm (.65 inch) Materials: PTFE or C-PTFE Preferred mounting position: any Chemical resistant - ideal for corrosive environments Lightweight construction - safer in glass lined vessels High rotation speed Low working pressure Version Part number 3/8" BSP female / C-PTFE /8" BSP female / PTFE suitable for use in potentially explosive atmospheres 55 / 2.7 3/8" Ø40 /.57 5 / 0.59 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM 8,0 7,0 6,0 2,0, l/min /8 BSP Wetting Chemitorus 50 5,0 4,0, Cleaning Chemitorus 50 3,0 0, ,

45 Rotating cleaners - Chemitorus 75 PTFE C-PTFE Chemitorus 75 Working pressure: - 4 bar ( ) Cleaning diameter: max. 3.3 m (0.8 ft) Flow rate:.8-4 m³/h ( l/min / USgpm) Spray angle: 360 (optional 80 ) Operating temperature: max. 65 C (49 F) Ambient temperature: max. 75 C (67 F), 30 min Insertion opening: min. Ø 52 mm (2.05 inch) Materials: PTFE or C-PTFE Preferred mounting position: any Chemical resistant - ideal for corrosive environments Lightweight construction - safer in glass lined vessels High rotation speed Low working pressure Version Part number /2" BSP female / C-PTFE /2" BSP female / PTFE suitable for use in potentially explosive atmospheres 60 / 2.36 /2" Ø49.5 / Ø.95 5 / 0.59 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM 7,5 5 2,5 4,0 3, l/min /2 BSP Wetting Chemitorus 75 Cleaning Chemitorus ,5 5,0 2,0, ,

46 Rotating cleaners - Clipdisc 00 Photo shows cleaner with optional fixing tube High rotation speed Ultrahygienic Good rinsing performance Clipdisc 00 Working pressure: 2-4 bar (29-58 ) Cleaning diameter: max. 4.3 m (4. ft) Flow rate: 6-8. m³/h (00-35 l/min / USgpm) Spray angle: 360 Operating temperature: max. 95 C (3 F) Ambient temperature: max. 40 C (284 F), 30 min Insertion opening: min. Ø 80 mm (3.5 inch) Materials: stainless steel 36L (.4404) with PVDF Preferred mounting position: any Version Part number Pin Fix for " OD pipe (25.4x.6 mm) / / 2.28 "ODx.6mm Ø62 / Ø / /.89 Ø2.5 / Ø0. 23 / 0.9 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM , l/min Pin Fix 6,5 6,0 5, Wetting Clipdisc ,0 6, ,0 4,5 4,0 3, Cleaning Clipdisc ,

47 Rotating cleaners - Clipdisc 50 Photo shows cleaner with optional fixing tube Working pressure: Cleaning diameter: Flow rate: Spray angle: 360 Operating temperature: Ambient temperature: Insertion opening: Materials: Preferred mounting position: any Clipdisc bar (29-58 ) max. 4.9 m (6 ft) m³/h ( l/min / USgpm) max. 95 C (3 F) max. 40 C (284 F), 30 min min. Ø 0 mm (4.33 inch) stainless steel 36L (.4404) with PVDF High rotation speed Ultrahygienic Good rinsing performance Version Part number Pin Fix for /2" OD pipe (38.x.6 mm) / / 3.03 /2"ODx.6mm Ø3.5 / Ø0.4 THRU Ø80 / Ø / /.89 Ø2.9 / Ø0. 30 /.8 Dimensions (mm / inch) Flow Rate versus Working Pressure Cleaning / Wetting Diameter USGPM l/min 275 7, Wetting /2 Pin Fix 6,5 6,0 5,5 5,0 4,5 4, Clipdisc 50 Cleaning Clipdisc ,

48 Static cleaners - spray balls Low pressures required Various possible materials and surfaces Variable spray patterns Good rinsing performance Working pressure: bar ( ) Cleaning diameter: up to 8 m ( 26.2 ft) Flow rate: m³/h (5 -,2 l/min / USgpm) Spray angle: Operating Temperature: max. 95 C (3 F) Materials: stainless steel 36L (.4404), 36L (.4435),.4539, alloy 59 (2.4605) Pipe connection: clip fastening / thread Surfaces: matt, ground, electropolished Preferred mounting position: any Spray patterns Spray pattern A for vertical tanks Spray pattern B for vertical tanks with open connectors at the top Spray pattern G for vertical tanks Spray pattern LA for vertical tanks ØDR LA b a Ø3 Spray pattern L for horizontal tanks Spray pattern LA for horizontal tanks Spray balls, dimensions, bore dimension ØDA Type 05 Type Type 2 Material 36L 36 L Alloy L 36L Alloy L Ø DR 2 3 /2"OD /2"OD 29 "OD "OD [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Ø DA LA b+a a b Bore from lower edge of pipe b

49 Static cleaners - spray balls Clip fastening as per DIN 850 Surface: matt, material : 36L (.4404) Volume Cleaning Dimensions Connection: flow rate diameter DA LA clip for pipe Type Spray angle bar [mm] [mm] da [mm] Part no. A A A A A A A A A A A A A B B B B B G G G G G G G G G L LA LA Recommended operating pressure.0 to 2.5 bar g at inlet of spray ball ØDR Pipes a b Ø3 DIN 850 series 2 DIN 866 series B DIN 866 series C (DIN 866 series A for DIN EN ISO 27 ASME-BPE 05 external pipe dimensions) DN DR [mm] s [mm] DN/OD DR [mm] s [mm] DN DR [mm] s [mm] LA ØDA /2" /4" " /2" "

50 Static cleaners - spray balls Threaded connection as per DIN ISO 228- Surface: matt, material: 36L (.4404) Volume Cleaning Dimensions Connection: flow rate diameter DA LA threaded sleeve Type Spray angle bar [mm] [mm] Part no. A G /4" A G /4" A G " A G " A G " A G " A G " A G 2" A G 2" A G 2" A G 2" B G /4" B G " B G 2" B G 2" G G /4" G G " G G " G G " G G 2" G G 2" G G 2" G G 2" L G " LA G " Recommended operating pressure.0 to 2.5 bar g at inlet of spray ball G Pipes DIN 850 series 2 DIN 866 series B DIN 866 series C (DIN 866 series A for DIN EN ISO 27 ASME-BPE 05 external pipe dimensions) DN DR [mm] s [mm] DN/OD DR [mm] s [mm] DN DR [mm] s [mm] DA LA /2" /4" " /2" "

51 Static cleaners - spray balls Clip fastening with inch OD Surface: ground, outside Ra <= 0.8 µm, material: 36L (.4404) Volume Cleaning Dimensions Connection: flow rate diameter DA LA clip for pipe Type Spray angle bar [mm] [mm] inch OD [mm] Part no. A /2" (2.7) A /2" (2.7) A " (25.4) A " (25.4) A " (25.4) A " (25.4) A " (25.4) A " (50.8) A " (50.8) A " (50.8) A " (50.8) B /2" (2.7) B " (25.4) B " (50.8) B " (50.8) G /2" (2.7) G " (25.4) G " (25.4) G " (25.4) G " (50.8) G " (50.8) G " (50.8) G " (50.8) L " (25.4) LA " (25.4) LA " (25.4) Recommended operating pressure.0 to 2.5 bar g at inlet of spray ball ØDR Pipes a b Ø3 DIN 850 series 2 DIN 866 series B DIN 866 series C (DIN 866 series A for DIN EN ISO 27 ASME-BPE 05 external pipe dimensions) DN DR [mm] s [mm] DN/OD DR [mm] s [mm] DN DR [mm] s [mm] LA ØDA /2" /4" " /2" "

52 Static cleaners - spray balls - special material Clip fastening as per DIN 850 Surface: electropolished*, outside Ra <= 0.5 µm, material:.4435, Fe<% Volume Cleaning Dimensions Connection: flow rate diameter DA LA clip for pipe Type Spray angle bar [mm] [mm] [mm] Part no. A A A LA LA Clip fastening as per ISO Surface: electropolished*, outside Ra <= 0.5 µm, material:.4435, Fe<% Volume Cleaning Dimensions Connection: flow rate diameter DA LA clip for pipe Type Spray angle bar [mm] [mm] ISO [mm] Part no. A A A A LA LA Clip fastening, OD and ISO Surface: electropolished*, outside Ra <= 0.5 µm, material: / Volume Cleaning Dimensions Connection: flow rate diameter DA LA clip Type Spray angle bar [mm] [mm] OD/ISO Part no. A /2" (2.7) A /2" (2.7) A A Threaded connection as per DIN ISO 228- Surface: electropolished*, outside Ra <= 0.5 µm, material: / Volume Cleaning Dimensions Connection: flow rate diameter DA LA sleeve Type Spray angle bar [mm] [mm] G Part no. A G /4" A G /4" * Attention: the flow rate for electropolished spray balls made from 36L (.4435) and spray balls made from alloy 59 (2.4605) (Hastelloy C22/2.4602) may turn out to be 5-% than the volume flows given in the table. Threaded connection as per DIN ISO Surface: matt, material:.4539 Volume Cleaning Dimensions Connection: flow rate diameter DA LA sleeve Type Spray angle bar [mm] [mm] G Part no. A G /4" Recommended operating pressure.0 to 2.5 bar g at inlet of spray ball 5

53 Static cleaners - spray balls - volume flow rates Spray balls with clip fastening Recommended operating pressure at the inlet of the spray ball Recommended pressure Cleaning Tanks without fixtures Tanks with fixtures such as agitators diameter bar g.5 bar g.8 bar g 2.0 bar g 2.2 bar g 2.5 bar g Type Spray angle [m³/h] [m³/h] [m³/h] [m³/h] [m³/h] [m³/h] A A A A A A A A A A A B B B B G G G G G G G G L LA LA Attention: the flow rate for electropolished spray balls made from 36L (.4435) and spray balls made from alloy 59 (2.4605) (Hastelloy C22/2.4602) may turn out to be 5-% than the volume flows given in the table. Conversion formula for other volume flow rates: Q2 = Q x root (p2 / p) [m³/h] General guidance l/min per meter tank circumference 52

54 Static cleaners - spray balls - volume flow rates Spray balls with threaded connection Recommended operating pressure at the inlet of the spray ball Recommended pressure Cleaning Tanks without fixtures Tanks with fixtures such as agitators diameter bar g.5 bar g.8 bar g 2.0 bar g 2.2 bar g 2.5 bar g Type Spray angle [m³/h] [m³/h] [m³/h] [m³/h] [m³/h] [m³/h] A A A A A A A A A A A B B B B G G G G G G G G L LA Attention: the flow rate for electropolished spray balls made from 36L (.4435) and spray balls made from alloy 59 (2.4605) (Hastelloy C22/2.4602) may turn out to be 5-% than the volume flows given in the table. Conversion formula for other volume flow rates: Q2 = Q x root (p2 / p) [m³/h] General guidance l/min per meter tank circumference 53

55 Retractor - In-Line Sprayer, type IS 25 Working pressure: bar ( ) Flow rate: m 3 /h ( l/min. / USpgm) Cleaning diameter: max..6 m (5.2 ft) Spray angle: Materials: product wetted 36L (.4435) with EPDM / FKM or FFKM not product wetted 36 (.430) with NBR Weight: approx. 6 kg (3.23 lbs) Preferred mounting position: any In-Line Sprayer in open position In-Line Sprayer in closed position Spray head is not in the process during production Low pressures required Huge savings on cleaning agents due to targeted cleaning Demonstrable process reliability and functional reliability Range of seal materials Feedback sensor (optional) X H Stroke A Ø F C D Metric Outside diameter as per DIN 850, series II, DIN 866, series A ISO Outside diameter as per DIN EN ISO 27 Nominal size Ø A C D F H X Stroke DN x ISO x

56 Retractor - In-Line Sprayer, type IS 25 Housing connection for VARINLINE housing DN 80 to DN 50, 4" OD and 6" IPS Housing connection IS-Roh for welding in, for pipe from DN 0 to DN 400 Tank weld-in flange T50/40 for welding into tank floors or tank shells Housing connection IS-T for welding into a tank shell A C D DN H M N DN pipe dia. G C2 Sumpf Sumpf Installation in tanks with scraper Installation in tanks with agitator Installation with VARINLINE housing in a pipeline Areas of application and cleaning angles pipe dia. W4 W 2 B Horizontal pipe, installation from the top Vertical pipe Tank, installation from the top W E F C W3 DN pipe dia. K L Agitator tank Horizontal pipe, installation from the side, 90 Tank, installation from the bottom Data in [mm and ] A B W W2 C D E F G H K L C W3 M N C2 W4 Spray hole B 0.6 mm,000, , , Spray hole B 0.8 mm,500, , , Two types of spray heads are available: Spray head B 06 (all holes 0.6 mm) Spray head B 08 (all holes 0.8 mm) Flow rates (optimum operating pressure.8 to 2.5 bar) Pressure Flow rate B Flow rate B

57 Retractor - In-Line Sprayer, type IS 25 Code IS 25 D T K Item Example IS 25 D T K Item Designation Code options for selection Type IS 25 In_Line Sprayer DN 25 2 Nominal size D DN 25 DIN (29x.5 mm) standard S DIN EN ISO (33.7x2.0 mm) 3 Housing L with socket.4435 T with 2 sockets Spray ball 0 Spray head B Spray head B Pressure supply 0 Welded end port per NFK Hygienic grooved flange, DIN 864-2, DIN connector ASN Aseptic flange connection, DIN neck ASK Hygienic flange connection, DIN 864-2, DIN AVK Hygienic screwed union, DIN 864-, DIN AVN Aseptic screwed union, DIN 864- TN VARIVENT grooved flange with O-ring and connecting components TK VARIVENT flange connection, grooved flange on housing 6 Process Tank weld-in flange T 50/ connection 2 3 Tank weld-in flange T 50/ Housing connection for VARINLINE housing 3 (DN80-50/4"-6" OD/IPS) 8 Adaptable housing connection IS-Roh for pipes 2 Housing connection IS-T.4435 / 36L 7 Seal materials, EPDM in contact 2 FKM with product 4 FFKM 8 Usage K Not in ATEX zones E In ATEX zones (valid for zones, 2, 2, 22) 9 Feedback 4 - No feedback M With proximity switch holder M2 With proximity switch holder and 2 proximity switches M With proximity switch holder and proximity switch T Feedback module T.VIS M with 2 feedback components and pilot valve 24V A ATEX feedback module ECOVENT with 2 proximity switches 24V and pilot valve 24V 0 Surface quality 2 Inside Ra 0.8 µm, outside matt of housing 3 Inside Ra 0.8 µm, outside polished 4 Inside Ra 0.4 µm, outside matt 8 Inside Ra 0.4 µm, outside polished Certificates K No certificate W (4) With factory certificate 2.2 DIN EN04 Z (42) With material test certificate 3. DIN EN04 Only with EPDM seal 2 Optional: weld-in device, part number VARINLINE housing must be ordered separately 4 Other feedback components can be selected under T.VIS feedback systems 56

58 Retractor MR / MR 2 Operation: Working pressure: Air / gas purge pressure: Air pressure to retract / spring to close air/gas to retract and maintain closure air/gas to purge 3-4 bar ( ) 0.5 bar (7.25 ) maintain closure: 2 bar (29 ) Materials: product wetted Weight: Preferred mounting position: MR Liquid to open MR2 36L (.4404) / PTFE and C-PTFE / EPDM 36 (.440) (MR spring only) approx. 6 kg (3.23 lbs) for standard vertically down to horizontal MR MR 2 open position closed position without sensor 2 sensors max. cleaning flow rate Three types of diameter sprayheads available m ft m 3 /h l/min. USgpm Torus Chemidisc Chemidisc Sprayhead is not in the product space during production Hygienic design Flush retraction Fast effective wash Flange Radius R50 min to R (Flat Face) 57

59 Retractor-MR / MR2 Code Item Example MR Item MR Designation Code options for selection type MR Retractor MR (spring to close) MR2 Retractor MR2 (air to close /4" BSP female connection) 2 insertion mm min (2.95 inch) length mm (.8 inch) max 3 CIP and DIN 25 Clamp flange gas purge 2 ISO " OD Clamp flange connection 3 " BS Clamp flange other connections on request 4 weld in flange Weld end with flat face 2 Weld end with R 50 to R (flat face) on request 5 connection for DIN 65 Clamp flange weld in flange 2 ISO 2.5" OD Clamp flange 3 2.5" BS Clamp flange 6 type of Torus (wash head and seal) wash head 2 Chemidisc 25 3 Chemidisc 75 7 seal material PTFE wetted 2 C-PTFE product 8 elastomer seals EPDM 2 FKM 4 VMQ 9 feedback 0 no feedback magnetic proximity sensor (open) 2 magnetic proximity sensor (close) 3 2 magnetic proximity sensorsifm (open and close) 0 surface quality machine finish inside (generally Ra 0.8 to.6), Ra 0.8 µm outside mechanically polished up to Ra 0.4 µm outside mechanically polished on request certificates 0 No certificate W (4) With factory certificate 2.2 DIN EN04 Z (42) With material test certificate 3. DIN EN04 S Certificate Set incl. 3., FDA Areas of application Horizontal pipe, installation from the top Tank, installation from the top Agitator tank Vertical pipe Horizontal pipe, installation from the side, 90 58

60 Monitoring sensor SMW 00 To verify the operation of orbital cleaning devices Weld-in sleeve system: GEA Breconcherry Material: housing.4305 Parts in contact with media: PEEK Supply voltage: 8 32 VDC Non-load power requirement: < ma Active output signal: max. 50 ma (PNP) Time delay: < 0.3 s Response time: < 75 ms Ambient temperature: C Process temperature: C CIP / SIP cleaning: 0 50 C (max. 30 min.) IP protection: IP 65 / 67 Operating pressure: max. 0 bar (45 ) Aseptic measuring point Elastomer-free seal FDA/EHEDG compliant Usage in water and water-based cleaning fluids Kinematic viscosity.004 x 0 m 2 /s Conductivity 0.05 S/m Type Part number Sensor SMW 00 (to monitor the functioning of orbital cleaners) With weld-in sleeve Without weld-in sleeve Tempest with monitoring sensor SMW 00 59

61 Monitoring System - Veri-Clean To verify operation of orbital wash heads Material: 36L (.4404), C-PTFE, EPDM (other elastomers on request) Parts in contact with media: 36L (.4404), C-PTFE, EPDM Ambient temperature: magnetic proximity sensor 0-00 C Veri-Clean and cleaner max. 40 C, 30 min Compatible cleaning devices: Veri-Clean is always supplied as a complete unit with Typhoon, Tempest, Tornado, Tornado 4 or Torrent (Cleaner has to be specified separately) Feedback: magnetic proximity sensor 0-30 V DC Connection: Inlet: /2" or 2" male connection BSP or NPT Outlet: according to Tankwasher Standard Veri-Clean housing supplied without vessel connection (customized vessel connections on request) Surface: machine finish inside (generally Ra 0.8 µm to.6 µm), Ra 0.8 µm outside mechanically polished up to Ra 0.4 µm outside on request Preferred mounting position: vertical No extra tank connections Includes CIP down pipe Variable insertion length Version Veri-Clean /2" BSP/948mm Veri-Clean /2" NPT/948mm Veri-Clean 2" BSP/948mm Veri-Clean 2" NPT/948mm Dimensions (mm) mm * Operation wash head turbine () rotates magnet (2) inside vericlean external sensor (3) detects magentic field stream of signal pulses generated during normal operation Veri-Clean housing is also the CIP down pipe Wash head insertion length can be customised * other lengths available on request 60

62 Accessories Designation Part number Service kits for orbital cleaners Twister TSG C-PTFE Twister TSG PTFE Typhoon / Tempest / Tornado TSK TSG C-PTFE Typhoon / Tempest / Tornado TSK TSG PTFE (For cleaners with stainless steel planet gears only) Typhoon / Tempest / Tornado TSKA TPB TSG C-PTFE Typhoon / Tempest / Tornado TSKA TPB TSG PTFE (For cleaners with stainless steel or PEEK planet gears) Typhoon / Tempest / Tornado TSKB TPB/TSG C-PTFE Typhoon / Tempest / Tornado TSKB TPB/TSG PTFE (To upgrade from PEEK to stainless steel planet gears) Tornado 4 C-PTFE Tornado 4 PTFE Torrent C-PTFE Torrent PTFE TMC 45 cleaner head TMC 85 cleaner head TMC 45 coupling TMC 85 coupling Special tool kit For Twister For Typhoon, Tempest, Tornado For Tornado 4, Torrent For TMC For TMC Protection cage for Thyphoon, Tempest and Tornado For Typhoon, Material: 36L (.4404), Welding connection for pipe: 25,4 mm For Tempest/Tornado, Material: 36L (.4404), Welding connection for pipe: 4 mm For Tempest/Tornado, Material: 36L (.4404), Double-sided connection: /2 BSP male thread

63 Accessories Designation Part number Hygienic weld-on nipples for cleaners DN 0 / G 3/8" BSP DN 5 / G /2" BSP DN / G 3/4" BSP DN 25 / G " BSP DN 40 / G /4" BSP DN 40 / G /2" BSP /8" OD / G 3/8" BSP /4" OD / G /2"BSP " OD / G 3/4" BSP " OD / G " BSP /2" OD / G /4"BSP " OD / G /2"BSP Dirt arrester Connection G-G DIN 85, gauze filter 0.5 mm, material 36L (.4404) DN 25 / G-G DIN DN 50 / G-G DIN DN 80 / G-G DIN Fixing tube - pre- drilled for welding tube existing CIP-pipe Stainless steel fixing tube for Clipdisc Stainless steel fixing tube for Clipdisc Mobile trestle for cleaners Connection " Connection /2" Hose reels Static hose reel 2"(technical details on request) Mobile hose reel 2"(technical details on request) Cleaner hose " Cleaner hose.5" Cleaner hose 2" Set of certificates for cleaners ATEX Documentation Factory certificate 2.2 DIN EN 04, FDA conformity, Material test certificate 3. DIN EN 04 other certificates on request Tank Safety System VARITOP The tank safety system is used for tank cleaning, for the protection of the tank against inadmissible overpressure and vacuum and for the control of the gas and liquid flow. Further information on request 62

64 Cleaning lance Code Item Example RTLR Item RTLR Designation E E M Code options for selection RTLR Cleaning lance 2 Prepared with 0 3/8" BSP male thread 02 /4" BSP female thread 03 /2" BSP male thread 04 3/4" BSP male thread 05 " BSP male thread 06 /4" BSP male thread 07 /2" BSP male thread 08 2" BSP male thread 09 Pin Fix for /2" OD pipe (2.7x.6) 0 Pin Fix for 3/4" OD pipe (9.05x.6) Pin Fix for " OD pipe (25.4x.6) 2 Pin Fix for /2" OD pipe (38.x.6) 3 Pin Fix for pipe (2mm) 4 Pin Fix for pipe (3mm) 5 Pin Fix for pipe (29mm) 6 Pin Fix for pipe (53mm) 3 Insertion 0 00 mm mm mm mm length 02 0 mm mm mm mm (any can be chosen) mm mm mm 33 Customized 4 Tank 00 No tank connection (welded in) connection 0 Blind flange PN 6 DN 40, DIN Blind flange PN 6 DN 50, DIN Blind flange PN 6 DN 65, DIN Blind flange PN 6 DN 80, DIN Blind flange PN 6 DN 00, DIN Blind flange PN 6 DN 25, DIN Blind flange PN 6 DN 50, DIN Blind flange PN 6 DN 0, DIN VARIVENT grooved flange, DN 40 0 VARIVENT grooved flange, DN 50 VARIVENT grooved flange, DN 65 2 VARIVENT grooved flange, DN 80 3 VARIVENT grooved flange, DN 00 4 VARIVENT grooved flange, DN 25 5 VARIVENT grooved flange, DN 50 Z 2 6 VARIVENT grooved flange, /2" OD 7 VARIVENT grooved flange, 2" OD 8 VARIVENT grooved flange, 2/2" OD 9 VARIVENT grooved flange, 3" OD VARIVENT grooved flange, 4" OD 2 VARIVENT grooved flange, 6" OD 22 Hygienic grooved flange DN 40, DIN 853-2, (formerly DIN 864-2, short) 23 Hygienic grooved flange DN 50, DIN 853-2, (formerly DIN 864-2, short) 24 Hygienic grooved flange DN 65, DIN 853-2, (formerly DIN 864-2, short) 63

65 Cleaning lance Code Item Example 00 Item RTLR Designation E E M Code options for selection 4 Tank 25 Hygienic grooved flange DN 80, DIN 853-2, (formerly DIN 864-2, short) connection 26 Hygienic grooved flange DN 00, DIN 853-2, (formerly DIN 864-2, short) 27 Hygienic grooved flange DN 25, DIN 853-2, (formerly DIN 864-2, short) 28 Hygienic grooved flange DN 50, DIN 853-2, (formerly DIN 864-2, short) Z 2 29 Hygiene grooved flange /2" OD DIN 853-2, (formerly DIN 864-2, short) 30 Hygiene grooved flange 2" OD DIN 853-2, (formerly DIN 864-2, short) 3 Hygiene grooved flange 2/2" OD DIN 853-2, (formerly DIN 864-2, short) 32 Hygiene grooved flange 3" OD DIN 853-2, (formerly DIN 864-2, short) 33 Hygiene grooved flange 4" OD DIN 853-2, (formerly DIN 864-2, short) 34 Hygiene grooved flange 6" OD DIN 853-2, (formerly DIN 864-2, short) 35 Tri-Clamp, /2" OD, DIN Tri-Clamp, 2" OD, DIN Tri-Clamp, 2/2" OD, DIN Tri-Clamp, 3" OD, DIN Tri-Clamp, 4" OD, DIN Tri-Clamp, 6" OD, DIN Conical fitting / round slotted nut DN 65, DIN Conical fitting / round slotted nut DN 80, DIN Conical fitting / round slotted nut DN 00, DIN Conical fitting / round slotted nut DN 25, DIN Conical fitting / round slotted nut DN 50, DIN E Counter flange/ 00 No counter flange flange seal, 0 With counter flange tank connection 6 Tank connection E EPDM seal F FKM S SEL (for blind flange only) N NBR (for blind flange only) 7 Monitoring 00 No monitoring sensor sensor 0 With monitoring sensor (for orbital cleaners only) 02 Prepared for monitoring sensor (for orbital cleaners only) 8 Pressure supply 00 Welded end port 0 VARIVENT grooved flange DN VARIVENT grooved flange DN VARIVENT grooved flange " OD 04 VARIVENT grooved flange 2" OD 05 Hygienic grooved flange DN 25, DIN Hygienic grooved flange DN 50, DIN Hygienic grooved flange " OD, DIN Hygienic grooved flange 2" OD, DIN Screw fitting DN 25, DIN 85 0 Screw fitting DN 50, DIN 85 Tri-Clamp " OD, DIN Tri-Clamp 2" OD, DIN Welding neck flange DN 25, DIN Welding neck flange DN 50, DIN Clamping ring flange DN 50 64

66 Cleaning lance Code Item Example 00 E M Z Item RTLR Designation E E M Code options for selection 9 Counter flange 00 No counter flange flange seal, 0 With counter flange pressure supply port 0 Pressure supply E EPDM port seal F FKM S SEL (for welding neck flange only) N NBR (for welding neck flange only) Surface M Matt E Electropolished 2 Certificates - None W 2.2 factory certificate Z 3. certificate O Surface test report Z 2 Static cleaners Rotating cleaners Orbital cleaners 65

67 Abbreviations and Terms A/F approx. bar Indicates the size of spanners width across flats approximately Unit of measurement of pressure All pressure ratings [bar / ] are referring to excess pressure [bar g / g] if no other data is mentioned. barg Unit of measurement excess pressure [bar g] BS British Standard BSP British Standard Pipe Thread BSPT British Standard Pipe Tapered Thread C Unit of measurement of temperature [degree Celsius] CIP Cleaning In Place C-PEEK Carbon filled Polyether ether ketone C-PTFE Carbon filled Polytetrafluoroethylene CS Turbo SSB Version CS (combined shaft) DIN German standard issued by DIN (Deutsches Institut für Normung e.v, German Institute for Standardization) DN DIN nominal width EN European Standard EPDM Material designation Short designation according to DIN/ISO 629: Ethylene Propylene Diene Rubber GEA GEA AG group of companies GEA stands for Global Engineering Alliance F Unit of measurement of temperature [degree Fahrenheit] FDA U.S. Food and Drug Administration FKM Material designation, short designation according to DIN/ISO 629: Fluorine rubber (Viton ) FFKM Material designation, short designation according to DIN/ISO 629 Perfluoroelastomer rubber h Unit of measurement of time [hour] HNBR Material designation Short designation according to DIN/ISO 629: Hydrogenated acrylonitrile butadiene rubber Inch IPS US pipe dimension Iron Pipe Size Inch OD Pipe dimension acc. to British standard (BS), Outside Diameter IP Protection class according to IEC IPS see inch IPS ISO International standard issued by the International Organization for Standardization kg Unit of measurement of weight [kilogram] l Unit of measurement of volume [litre] M metric max. maximum min. minimum min Unit of measurement of time [minute] m Unit of measurement of length [metre] mm Unit of measurement of length [millimetre] µm Unit of measurement of length [micrometre] NBR Material designation, short designation according to DIN/ ISO 629 Acryl nitrile butadine rubber (Nitrile rubber) NPT National Pipe Thread PEEK Polyether ether ketone PP Polypropylene Unit of measurement of pressure, pound-force per square inch, = 6894,75 Pa (All pressure ratings [bar / ] are referring to excess pressure [bar g / g] if no other data is mentioned.) PTFE Polytetrafluoroethylene PVDF Polyvinylidene flouoride Ra Average roughness s Unit of measurement of time [second] T.VIS Tuchenhagen Valve Information System V AC Volt alternating current V DC Volt direct current VMQ Slicon rubber W Unit of measurement of power [Watt] 66

68 GEA Mechanical Equipment UK Ltd Unit 4 Porthouse Business Centre, Tenbury Road, Bromyard, Herefordshire, HR7 4FL Phone: , Fax: cip@breconcherry.com, Cleaner inquiries Checklist Company / Customer no.: Contact person: Tel.: Fax: 2 Project / Tag no.: 3 Current status What is the current method of cleaning? Cleaning medium: Max. ambient temperature: Competition: Estimated cleaning time: Max. medium temperature: 4 Characteristics of tank/ item to be cleaned* Cleaning inlets / ports H (height) cm Tank vertical horizontal L (length) cm h (cap) cm h2 (base) cm D (diameter) cm h3 (connector fitting) cm Top view Draw in any connector fittings Side view Draw in any internal fixtures and the filling level If a detailed drawing or sketch of the tank is available, please supply it with this inquiry. A B C Fixtures: Agitators/mixers Scrapers Heating coil Baffles Measuring instruments Other: Number of cleaners: Usage: Fixed Mobile Placing of cleaners: From top From below (manhole) 5 General information (if known) Type of fouling*: Water-soluble Greasy Encrusted Solvent-soluble Other: Available supply pressure: bar Volume flow rate: m 3 /h Material Is there a filter for cleaning fluid: No Yes microns Desired mounting position: Vertical Horizontal Other Certificates: FDA ATEX Material 3. Monitoring sensor: Yes No Desired functioning (if known): Orbital (3D) Rotating Static 6 Comments/Other *Mandatory fields, please complete 67

69 68

70 GEA Mechanical Equipment Business Unit GEA Flow Components GEA Tuchenhagen Headquarters of the Business Unit GEA Flow Components Am Industriepark 2-0, 254 Büchen, Germany Phone GEA Aseptomag Industrie Neuhof 28, CH-3422 Kirchberg, Switzerland Phone: , Fax: GEA Breconcherry Unit 4 Porthouse Business Centre, Tenbury Road, Bromyard, Herefordshire, HR7 4FL, United Kingdom Phone: , Fax: cip@gea.com, cip.enquiries@gea.com, GEA Tuchenhagen China 248 Guanghua Road, Shanghai 08 Phone: , Fax: tuchenhagen.cn@gea.com, GEA Tuchenhagen North America 90 Evergreen Drive, Portland, ME 0403 USA Phone: + (7) , Fax: + (7) info.tna@gea.com, GEA Tuchenhagen France 29, route de la Wantzenau - F Hoenheim, France Phone: , Fax: tuchenhagen.france@gea.com, GEA Tuchenhagen Canada King Street West, Unit B, Stoney Creek, ON L8G GB, Canada Phone: + (905) , Fax: + (905) info.tna@gea.com, GEA Tuchenhagen Polska ul. BOWID 9R, 75-9 Koszalin, Poland Phone: do 43, Fax: service.pl@gea.com, GEA Tuchenhagen India #3A, Bommasandra Industrial Area Hebbagodi Hosur Road, Bengaluru, , India geatuchenhagen@gea.com, 69

71 We live our values. Excellence Passion Integrity Responsibility GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 88, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX Europe 600 Index. GEA Breconcherry GEA Mechanical Equipment UK Ltd Unit 4 Porthouse Business Centre, Tenbury Road, Bromyard, Herefordshire, HR7 4FL Phone: , Fax: cip@gea.com, GEA Breconcherry Cleaning components eng 03/4