Diaphragm Valve, Metal

Transcription

1 Diaphragm Valve, Metal Construction The 601, and manually operated diaphragm valves have a temperature resistant plastic handwheel, 602 has a stainless steel handwheel. Bonnet and internals are made all of stainless steel. An integral optical position indicator and a seal adjuster to increase service life of the diaphragm are included as standard. Features Suitable for inert and corrosive* liquid and gaseous media Chemical resistance of bonnet CIP/SIP cleaning and sterilizing capabilities Autoclave capability Insensitive to particulate media Valve body and diaphragm available in various materials and designs Compact design (ideal when space is at a premium) Stepless minimum flow regulation due to seal adjuster Advantages Hermetic separation between medium and actuator Optional flow direction Installation for an optimized draining is possible Long service life of the diaphragm due to patented seal adjuster (US-Pat ) Valve body also available in multi-port designs (M-block and T-body) or as tank bottom valve body *see information on working medium on page 2 Sectional drawing 601

2 Technical data Working medium Corrosive, inert, gaseous and liquid media which have no negative impact on the physical and chemical properties of the body and diaphragm material. Temperatures Media temperature FPM ( 4/4A) C EPDM ( 13/3A) C EPDM ( 17) C PTFE ( 52/5A) C PTFE ( 5E) C Sterilisation temperature (1) FPM ( 4/4A) not applicable EPDM ( 13/3A) max. 150 C (2), max. 60 min per cycle EPDM ( 17) max. 150 C (2), max. 10 min per cycle PTFE ( 52/5A) max. 150 C (2), no time limit per cycle PTFE ( 5E) max. 150 C (2), no time limit per cycle ¹ The sterilisation temperature is valid for steam (saturated steam) or superheated water. ² If the sterilisation temperatures listed above are applied to the EPDM diaphragms for longer periods of time, the service life of the diaphragms will be reduced. In these cases, maintenance cycles must be adapted accordingly. Steam input This also applies to PTFE diaphragms exposed to high temperature fluctuations. PTFE diaphragms can also be used as moisture barriers; however, this will reduce their service life. The maintenance cycles must be adapted accordingly. Process pipe 555 and 505 globe valves are particularly suitable for use in the area of steam generation and distribution. The following valve arrangement for interfaces between steam pipes and process pipes has proven itself over time: A globe valve for shutting off steam pipes and a diaphragm valve as an interface to the process pipes. Ambient temperature Steam distribution Sterile process C Type Diaphragm size Nominal size Max. operating pressure [bar] DN EPDM / FPM PTFE 601/602 4, 6,,, 15 6, 12, 15, , 20, 6 32, , 65 6 All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side of a closed valve. Sealing at the valve seat and atmospheric sealing is ensured for the given values. Information on operating pressures applied on both sides and for high purity media on request. 2

3 Technical data Pipe standard Connection code Type MG DN 601/ DIN EN 357 series B (formerly DIN 1150 series 1) Kv values [m³/h] EN 357 series A (formerly DIN 1150 series 2) / DIN 1166 series A DIN 1150 Series 3 SMS 300 ASME BPE / DIN 1166 series C ISO 1127 / EN 357 series C / DIN 1166 series B MG = diaphragm size Kv values determined acc. to DIN EN 60534, inlet pressure 5 bar, p 1 bar, stainless steel valve body and soft elastomer diaphragm. The Kv values for other product configurations (e.g. other diaphragm or body materials) may differ. In general, all diaphragms are subject to the influences of pressure, temperature, the process and their tightening torques. Therefore the Kv values may exceed the tolerance limits of the standard. 3

4 Order data Valve type 601 diaphragm size diaphragm size stainless st. handwheel 602 diaphragm size diaphragm size - 50 Body configuration Tank valve body 2/2-way body Multi-port design T body T* * For dimensions see T Valves brochure ** Dimensions and versions on request B** D M** Connection Butt weld spigots Spigots DIN 0 Spigots EN 357 series B (formerly DIN 1150 series 1) 16 Spigot EN 357 series A (formerly DIN 1150 series 2) / DIN 1166 series A 17 Spigots DIN 1150 series 3 1 Spigots JIS-G Spigots JIS-G Spigots SMS Spigots BS 4 Part 1 55 Spigot ASME BPE / DIN 1166 series C 59 Spigot ISO 1127 / EN 357 series C / DIN 1166 series B 60 Spigots ANSI/ASME B36.19M Schedule s 63 Spigots ANSI/ASME B36.19M Schedule s 65 Threaded connections Threaded sockets DIN ISO 22 1 Threaded spigots DIN One side threaded spigot, other side cone spigot and union nut, DIN Aseptic unions on request Flanges ( ) Flanges EN 92 / PN16 / form B, length EN 55, series 1, ISO 5752, basic series 1 Flanges ANSI Class 150 RF, length MSS SP- 3 Flanges ANSI Class 1/150 RF, length EN 55, series 1, ISO 5752, basic series 1 39 For overview of available valve bodies see page 14 Connection Clamp connections Clamps ASME BPE for pipe ASME BPE, length ASME BPE 0 Clamps DIN series B for pipe EN ISO 1127, length EN 55, series 7 2 Clamps ASME BPE for pipe ASME BPE, length EN 55, series 7 Clamps DIN series A for pipe DIN 1150, length EN 55, series 7 A Clamps SMS 3017 for pipe SMS 300, length EN 55, series 7 E Aseptic clamps on request For overview of available valve bodies see page 14 Valve body material EN-GJS-0-1-LT (SG iron.3) PFA lined 17 EN-GJS-0-1-LT (SG iron.3) PP lined (ASTM A 351 CF3M, 316L), investment casting , investment casting (316L), forged body (BN2), forged body Fe<0.5% , forged body F4 Diaphragm material FPM 4 4A* EPDM 13 3A* EPDM 17 17* PTFE/EPDM convex, PTFE loose 5E - PTFE/EPDM, PTFE lamin. 52** 5A* * for diaphragm size ** for diaphragm size complies with FDA requirements, except codes 4 and 4A Control function Manually operated 0 Bonnet version With seal adjuster, black handwheel 601 diaphragm size 0TS With seal adjuster, metal handwheel 602 diaphragm size 0TM With seal adjuster, black handwheel diaphragm size 1TS With seal adjuster, black handwheel diaphragm size 2TS With seal adjuster, black handwheel diaphragm size 3TS With seal adjuster, black handwheel diaphragm size 50 4TS 4

5 Order data Internal surface finishes for forged and block material bodies 1 Readings for Process Contact Surfaces Mechanically polished 2 Hygienic class DIN 1166 Hygienic class DIN 1166 Electropolished Ra 0.0 μm H HE Ra 0.60 μm Ra 0. μm H HE Ra 0. μm 3 H HE Readings for Process Contact Surfaces acc. to ASME BPE Mechanically polished 2 ASME BPE Surface Designation ASME BPE Surface Designation Electropolished Ra Max. = 0.76 μm (30 μinch) SF3 SF3 - - Ra Max. = 0.64 μm ( μinch) SF2 SF2 SF6 SF6 Ra Max. = 0.51 μm (20 μinch) SF1 SF1 SF5 SF5 Ra Max. = 0.3 μm (15 μinch) - - SF4 SF4 Readings for Process Contact Surfaces Internal surface finishes for investment cast bodies Mechanically polished 2 Hygienic class DIN 1166 Ra 6.30 μm Ra 0.0 μm H Ra 0.60 μm Surface finishes of customized valve bodies may be limited in special cases. 2 Or any other finishing method that meets the Ra value (acc. to ASME BPE). 3 The maximum Ra finish achievable for pipe connections with an internal pipe diameter < 6 mm is 0.3 µm. 4 When using these surfaces, the bodies are marked according to the specifications of ASME BPE. The surfaces are only available for valve bodies which are made of materials (e.g. material codes, 41, F4, 44) and use connections (e.g. connection codes 59, 0, ) according to ASME BPE. Ra acc. to DIN EN ISO 42 and ASME B46.1 5

6 Order data Special function 3-A compliant design M Order example 601 D A 0 0TS 1500 M Type 601 Nominal size Body configuration (code) D Connection (code) 60 Valve body material (code) 34 Diaphragm material (code) 5A Control function (code) 0 Bonnet version (code) 0TS Surface finish (code) 1500 Special function (code) M 6

7 Dimensions [mm] Bonnet dimensions Type Diaphragm size A B / 602 øb øb B CT* A A CT* CT* A / * CT = A + H1 (see body dimensions) 7

8 Body dimensions [mm] Butt weld spigots, connection code 0, 16, 17, 1 Valve body material: Investment casting (code 34), forged body (code, F4) Pipe standard DIN EN 357 series B (formerly DIN 1150 series 1) EN 357 series A (formerly DIN 1150 series 2) / DIN 1166 series A DIN 1150 Series 3 Connection code Type MG DN NPS f* øg* L c H1* H1** ød s ød s ød s ød s 601, / / / / / / / / * only for investment cast design ** only for forged design MG = diaphragm size For materials see overview on page 14 Schweißstutzen. Anschluss- 60 Ventilkörperwerkstoff Feinguss ( 34). Schmiedekörper (. F4) Pipe standard ISO 1127 / EN 357 series C / DIN 1166 series B Connection code 60 Type MG DN NPS f* øg* L c H1* H1** ød s / / / / / / / / * only for investment cast design ** only for forged design MG = diaphragm size For materials see overview on page 14

9 Body dimensions [mm] Butt weld spigots, connection code 35, 36, 37 Valve body material: Investment casting (code 34), forged body (code, F4) Pipe standard JIS-G 3447 JIS-G 3459 SMS 300 Connection code Type MG DN NPS f* øg* L c H1* H1** ød s ød s ød s 601, / / / / / / / / * only for investment cast design ** only for forged design MG = diaphragm size For materials see overview on page 14 Butt weld spigots, connection code 55, 59, 63, 65 Valve body material: Investment casting (code 34), forged body (code, F4) Pipe standard BS 4 Part 1 ASME BPE / DIN 1166 series C ANSI/ASME B36.19M Schedule s ANSI/ASME B36.19M Schedule s Connection code Type MG DN NPS f* øg* L c H1* H1** ød s ød s ød s ød s 601, / / / / / / / / / / / * only for investment cast design ** only for forged design MG = diaphragm size For materials see overview on page 14 9

10 R Body dimensions [mm] Threaded sockets, connection code 1 valve body material: investment casting (code 37) Type MG DN R H H1 t L SW2 601/602 MG = Diaphragm size Number of flats G 1/ ,09 12 G 3/ ,17 15 G 1/ ,26 15 G 1/ ,32 20 G 3/ ,34 G ,39 32 G 11/ , G 11/ , G ,56 H H1 SW2 L t

11 Body dimensions [mm] Type MG DN H1 ød1 601/602 Threaded connections, connection code 6, 62 Valve body material: Forged body (code ) Thread to DIN 5 R 6 L 62 L.5.0 RD 2 x 1/ MG = Diaphragm size RD 2 x 1/ RD 34 x 1/ RD 34 x 1/ RD 44 x 1/ RD 52 x 1/ RD 5 x 1/ RD 65 x 1/ RD 7 x 1/ R d1 R ød1 R H1 H1 L L 11

12 Body dimensions [mm] Flanges - DIN EN 92, connection code Valve body material GGG.3 (code 17, 1), investment casting (code 34), forged body (code ) Type MG DN ød øk øl Number of bolts code 17, 1 H1 code 34 code FTF * * code 34, FTF = 150 (no DIN length) MG = diaphragm size For materials see overview on page 14 Flanges - ANSI Class 1/150 RF, connection code 3, 39 Valve body material GGG.3 (code 17, 1), investment casting (code 34), forged body (code ) Type MG DN ød øk øl Number of bolts code 17, 1 H1 L k D H1 code 34 code Connection code 3 FTF Connection code MG = diaphragm size For materials see overview on page 14 FTF 12

13 Body dimensions [mm] Pipe connection for clamp Clamp connections, connection code 0, 2,, A, E Valve body material: Forged body (code, F4) ASME BPE ISO 1127 / EN 357 series C / DIN 1166 series B EN 357 series A (formerly DIN 1150 series 2) / DIN 1166 series A SMS 300 Clamp connection ASME BPE DIN series B DIN series A ISO 252 / SMS 3017 Clamp connection code 0 2 A E Type MG DN NPS H1 ød1 ød3 L ød1 ød3 L ød1 ød3 L ød1 ød3 L ød1 ød3 L H1 601/602 ød1 ød3 50 MG = diaphragm size 6 1/ / / / / / / / / / / / L 13

14 Overview of valve bodies for Type 601/602 Connection code code MG 50 DN Spigots X X X X - - X X X X X X - - X - - X X X X X X X - - X X X X X X X X X X X X X X - X - - X - X X X X X 15 - X X X X X - X - - X - X X X X X X X X X X X X X - X X X X X 20 - X X X X X - X - - X X X X X X X - X X X X X X X X X - X X X X X X 32 - X X X X X X X - X X X X X - X X X X X X X X X - X X X X X X 50 - X X X X X X X X X - X X X X X X X - - X - - X Availability of material code 42, F4: same as code Type 601/602 Connection code code MG 50 DN Threaded connections Clamps MG = diaphragm size Flanges A E K - K X - - K K - K W W K - - W K - W W W - K - K X W W K W K K K - K X W W - W - K - X X W W - - X X W W 20 X W W K K K K - X X W W X X* X X W W X W W K K K K K X X W W X X* X X W W 32 X W W - W - K K X X W W - - X X W W X W W K W K K K X X W W X X* X X W W 50 X W W K W K K K X X W W X X* X X W W W - W - W * Connection code 3 / material code 1 on request X = Standard K = Connections completely machined (not welded) W = Welded construction Availability of material code 42, F4: same as code MG = diaphragm size For further metal diaphragm valves, accessories and other products, please see our Product Range catalogue and Price List. Contact. All rights including copyright and industrial property rights are expressly reserved. Subject to alteration 03/ Should there be any doubts or misunderstandings, the German version of this data sheet is the authoritative document! VALVES, MEASUREMENT AND CONTROL SYSTEMS Gebr.Müller Apparatebau GmbH & Co.KG Fritz-Müller-Str. 6- D Ingelfingen-Criesbach Telefon +49(0)79/123-0 Telefax +49(0)79/ info@gemue.de