ProCam. Metering Pumps
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- Eustace Mason
- 6 years ago
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1 ProCam Metering Pumps
2 The matching model for every application
3 ProCam Metering Pumps Bran+Luebbe is a worldwide leader in metering, analyzing and processing liquids with expertise for more than 75 years. The name Bran+Luebbe stands for high quality and precision, as one of the world s most reputable manufacturers of metering and process pumps, process systems as well as analyzing equipment. We have the highest quality standards, pioneering innovations and comprehensive process and applications know-how in the industry. ProCam Smart Page 4 5 ProCam Diaphragm Metering Pumps Page 6 7 ProCam Plunger Metering Pumps Page 8 9 ProCam Sanitary Page ProCam Hygienic Page ProCam Compact Metering Station Page 14 15
4 ProCam Smart With ProCam Smart Bran+Luebbe offers a high quality economic pump for customer with less demanding applications. At a glance General purpose metering pump for harmless as well as harmful fluids Economic alternative with no loss in performance Hermetically closed design Diaphragm head with mechanically operated PTFE double diaphragm Diaphragm status controlled by hose nipple Municipal water treatment Power plant applications General applications in the chemical industry ProCam Smart DS 50 Flow Rate and Pressure Type stroke frequency 1/min max. flow rate* (l/h) max. pressure connections motor power kw bar 230/400 V DS , G 3/8 0,18 DS 50 17, G 3/8 0,18 DS G 1/2 0,55 DS G 1 0,75 4 * Values at 100% volumetric efficiency
5 ProCam Smart DS 15 ProCam Smart DS 200 ProCam Smart DS 500 Facts Drive Product wetted parts: (pump head, valves) stainless Steel Pump connections : ID- Thread DIN ISO 228 Robust cast iron gearbox Manual stroke adjustment Integrated worm- wheel/ -shaft reduction Splash lubrication Drive: Fixed speed, Standard IEC motors, IP 55 5
6 ProCam Diaphragm Metering Pumps Classic diaphragm pump for low/medium applications with mechanically actuated dual diaphragms brings the advantages and security of the diaphragm design to applica tions at an economical price. At a glance Sealed product room avoids contamination by abrasion of packing material or consumables (high importance in the potable water production) Metering of hazardous material requiring hermetically sealed product room Allows economic operation without loss in operating safety and reliability Hermetically sealed pump, diaphragm head with mechanically operated PTFE double diaphragm Diaphragm status controlled Outstanding corrosion resistance due to high quality PTFE double diaphragm Designed to meet 94/9/EG Flow Rate and Pressure Designed to applications with operating pressure up to 20 bar and flow rates up to l/h max. flow rate* (l/h) Type stroke frequency 1/min max. pressure* Connections*** bar DS/DP , ** G 3/8 DS/DP 50 17, G 3/8 DS/DP G 1/2 DS/DP ** G 1/2 DS/DP ***** G 1 DS/DP G 1 DS/DP G 2 * Values calculated at 100% volumetric effi ciency ** Operating pressure for plastic pump heads: 10 bar *** optional pump connections are available, DS = Stainless Steel execution, DP = Plastic execution **** With multiple pumps (4 6 heads) the max operating pressure is only 50% of the indicated pressure ***** For plastic execution: 5 bar
7 510 mm 345 mm 145 mm DS / DP 15 - DS / DP 50 - DS / DP 100 DS / DP DS / DP 500 (dimensions are max. dimensions) 145 mm 144 mm 540 mm 804 mm 1284 mm 504 mm Double headed pump execution 2 DS/2 DP DS/2 DP 3000 (dimensions are max. ddimensions) Hygienic execution of the product room with PTFE diaphragm (FDA) Facts Drive Product wetted parts: stainless steel or plastic Diaphragm status controlled by hose nipple, pressure-indicator or switch Stroke length adjustment - Manual (standard) - Electric motor (optional) - Electric motor with integrated controller (optional) Flexible building block system Multiple pumps with up to 6 pump heads by combining matching gear / pump head units (types ) Integrated worm- wheel / shaft reduction Splash lubrication Electric motor drive - Fixed speed - Variable speed - Execution for hazardous areas 7
8 ProCam Plunger Metering Pumps Economical and reliable. The robust and compact design allows the operating even under harsh environmentical conditions. At a glance Economic metering of non-hazardous materials Operating pressure up to 80 bar Flow rates from 0,16 to 60,5 l/h Robust gear technology with proven cam / spring design for continuous operation at max. Conditions Linear stroke adjustment manual or with electric motor Flow Rate and Pressures Plunger metering pump with stainless steel pumphead and manual flow rate control. Type max. flow rate* (l/h) max. stroke frequency 1/min Connections pressure* bar Material in contact with metered liquid PS 3 0,16 0,23 0,32 0,46 80 G 1/4 female PS 5 0,40 0,57 0,80 1,15 80 G 1/4 female PS 8 1,05 1,51 2,10 3,00 80 G 1/4 female PS 10 3,20 4,80 6,40 9,60 80 G 3/8 female / PS 16 8,60 12,30 17,20 24,70 80 G 3/8 female / PS 25 21,00 30,20 42,00 60,50 32 G 3/8 female / * With multiple pumps (4 6 heads) the max operating pressure is only 50% of the indicated pressure
9 mm mm 145 mm 540 mm 145 mm 375 mm Typ PS 3 up to PS 25 (dimensions are max. dimensions) Typ PS 3 up to PS 25 (dimensions are max. dimensions) Stainless steel pumphead Facts Drive Flexible, modular design Multiple pump combinations are available, with up to 6 pumpheads and different combinations of gear modules Integrated worm- wheel / shaft reduction Splash lubrication Electric motor drive - Fixed speed - Variable speed - Execution for hazardous areas 9
10 ProCam Sanitary Diaphragm pump for sterile products suitable for CIP and SIP. The extremely smooth surface leads to total CIP and SIP. At a glance CIP (clean-in-place) cleanable at 150 C SIP (sterilising-in-place) with saturated steam at min. 121 C Specifically designed for applications in the pharmaceutical industry, biotechnology, cosmetics, personal care, food and beverage industry Flow Rate and Pressures Type max. flow rate * (l/h) max. stroke frequency 1/min pressure* bar connections DS , ½" Clamp DS 50 17, ½" Clamp DS ½" Clamp DS ½" Clamp DS " Clamp 10 * With multiple pumps (4 6 heads) the max operating pressure is only 50% of the indicated pressure
11 Electro-polished pumphead and connections with surface roughness Ra < 0.8 for easy cleaning (optional Ra 0.4 µm) Optimized ball valve with surface roughness Ra < 0,8 µm (optional Ra 0,4 µm) Facts Metering pump with PTFE Double diaphragm (FDA approved) and diaphragm status controlled by pressure switch Front cover, valves, connections in material SS 316 L with surface roughness Ra 0,4 to RA 0,8 Double diaphragm, valve gaskets made of PTFE (FDA) Clamp connections ½ and 1 11
12 ProCam Hygienic Diaphragm pump EHEDG* certified designed according to EHEDG specifications and certified. *European Hygenic Engineering and Design Group At a glance CIP (cleaning in-place) cleanable at 150 C SIP (sterilising-in-place) with saturated steam at min. 121 C Covers highest requirements in hygienic and sterile applications Specifically designed for applications in the pharmaceutical industry, biotechnology, cosmetics, personal care, food and beverage industry Designed to meet 94/9/EG Flexible multi-pump head execution May 2006 Flow Rate and Pressures Type max. flow rate* (l/h) max. stroke frequency 1/min pressure* bar Connections DS , ½" Clamp DS 50 17, ½" Clamp DS ½" Clamp DS ½" Clamp DS " Clamp 12 * With multiple pumps (4 6 heads) the max operating pressure is only 50% of the indicated pressure
13 Clamp-connection and ball valve in SS316L with Ra <0,8µm (optional Ra 0,4 µm), PTFE gaskets (FDA approved) Electropolished pumphead Ra <0,8 µm (optional Ra 0,4 µm) with pressure switch for diaphragm monitoring service Facts Metering pump with PTFE Double diaphragm (FDA approved) and diaphragm status controlled by pressure switch Hygienic design of the valves for optimal cleaning and sterilization Little residence time in the product area of the pump head Double diaphragm, valve gaskets made of PTFE (FDA) Coating of pump gear according FDA requirements Front cover, valves, connections in material SS 316 L with surface roughness Ra 0,4 to RA 0,8 by electro-polishing 13
14 ProCam Compact Metering Station Compact design for a complete solution based on the ProCam metering pump this is a convenient solution for chemical preparation and metering. At a glance Chemical industry e.g. metering of additives or inhibitors Water treatment plants CIP systems in the food industry Systems in the galvanic industry Preparation of fertilizer solutions Complete solution and Options Tank sizes from 60 to 500 litres (or on request) Standard equipment includes suction pipe, inlet valve, manual stirrer and stable mounting plate for pumps Easy to read liquid level due to calibrated scale sintered into the tank wall Manual screw lid on the wide filling port for easy handling Options: Motor driven stirrer Contact level switches (1 or 2 contacts) for automatic fill control Safety valve with return to the tank Drain for the tank Solid design Base plate for pumps up to 50 kg provides a stable pump platform Operating temperature up to 60 C Tank UV stabilized for outdoor use Polypropylene tank material corrosion resistant against most chemicals Brackets for floor mounting available 14
15 9 Scope of supply ProCam metering pump 2 Tank (PE) B C1 für ProCam D50/D100 C2 für ProCam D200/D Base plate (PVC) 4 Suction pipe (PVC) 5 Foot valve (PVC) 6 Manual stirrer (PVC) 7 Option: motor driven stirrer 8 Option: level switches 10 9 Option: Safety valve A D 10 Option: drain 11 Option: 4 brackets (PE) for floor mounting Set-up The standard design with metering pump, tank, suction pipe, foot valve, manual stirrer, pump base plate allows immediate start up of the metering station. With the high amount of options the ProCam Metering Station can be modified according to the specific customer needs. Safety valve with return to the tank and automatic level switches cover also the safety requirements. Volume and dimensions Tank Ø A B C1 C2 D 60 l /2" 100 l /2" 200 l /2" 300 l " 500 l " 15
16 The product range More examples of Bran+Luebbe products with high quality standard, innovation and know-how. Metering pumps Process systems for all process areas where liquids are metered and mixed. as a complete solution for increased productivity and quality NOVADOS AutoBlend Metering and mixing systems Process pumps Oil & Gas systems for large flow rates and high operating pressures to aid oil & gas recovery onshore and offshore NOVAPLEX NOVAPLEX Integral Solar Panel Packages Chemical Injection Systems Flow Control Device Panels MEGANIZER High pressure homogenizer Dynamic in-line mixer On-line analyzers for gentle but intensive mixing for use in water and effluent treatment PENTAX PENTAX Hygienic PowerMon PowerMon S Your local contact: SPX Flow Technology - Werkstrasse 4 - D Norderstedt Phone: Fax: bl@spx.com - For more information about our worldwide locations, approvals, certifications, and local representatives, please visit / SPX Corporation reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing. Issued: BL E /2010 Copyright SPX Corporation 2010
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