Beverage industry Bioengineering Chemical industry Cosmetic industry Food industry Pharmaceutical industry Tank building and many others...
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1 Beverage industry Bioengineering Chemical industry Cosmetic industry Food industry Pharmaceutical industry Tank building and many others...
2 Tank cleaning nozzles General design families Shared characteristics: Lowpressure application. Your benefit: lower energy consumption coupled with less wear and tear. Rotational cleaners: driven and lubricated by the cleaning liquid. Your benefit: no need for elaborate drive mechanisms. A B C Freespinning heads The cleaning liquid turns the spray head by means of specially positioned nozzles. Rapidrepetition impact loosens the dirt and washes it off of the tank surfaces. The effect is best at low pressures in small to mediumsize tanks. Series , , , 566/569/573/583 Typical gravity drainage flow 1" 22,71 l/min 1 1/2",20 l/min 2" 87,10 l/min 2 1/2" 132,48 l/min 3" 189,25 l/min F D Internal regulated drive The liquid flow powers the head by way of an internal turbine. This keeps the speed of the head within its optimal range across a wider span of pressures, and the nozzle develops more powerful spray propagation and a wider range. Series 5/519 Static spray balls Static spray balls do not rotate, so they require a comparatively large amount of liquid in order to generate turbulent flow. They are used primarily for washing down relatively small tanks and vessels. Series 540/591 For more information please ask for our special brochure Tank Cleaning Nozzles Typical applications A Position the tank cleaning nozzle(s) at the center of the tank, roughly onequarter of the distance from top to bottom. B Nozzles invariably leave an unsprayed shadow area directly overhead, the size of which varies according to the type of nozzle and the piping. C The distance between the top of the tank and the nozzle should amount to approximately onequarter of the nozzle's action radius. Size your unit to ensure sufficient flow to the top part of the tank wall. D The film of liquid grows thicker toward the bottom of the tank, where the washing effect is the most pronounced. Standing water reduces impact and allows solids to accumulate. Make sure that the drain can handle whatever you put into the tank. F The longest spray distance is from the nozzle to the bottom corner, so the nozzle should be sized for this "effective washing distance". All pressure data are stated in terms of differential pressure directly at the nozzle, so be sure to take the linepressure drop into account. 7.2
3 Tank cleaning nozzles. Selfrotating Series V [l/min] Application / Page tank cleaning nozzles at p = 2 bar Design M6 3/8 BSPP Cleaning of small tanks, up to 1,5 m in diameter. Selfrotating. Stainless steel versions /2 BSPP Cleaning of small tanks, up to 1,5 m in diameter. Selfrotating. Plastic versions /4 BSPP Cleaning of tanks up to 3 m in diameter. Selfrotating. Double bearings / /4 BSPP 1 BSPP Sanitary pin connection Cleaning of tanks up to 3 m in diameter. Teflon Version. Selfrotating. Special version for CIP applications. 7.8 ACCUClean 5/519 Stainless steel version /4 BSPP 1 BSPP 1 1 /2 BSPP Cleaning of tanks up to 6 m in diameter. Selfrotating. Controlled rotation for maximum spray impact
4 Tank cleaning nozzles. Static Series V [l/min] Application / Page spray balls at p = 2 bar Design /2 BSPP Cleaning of tanks up to 3 m in diameter. Static spray ball with sharp solid jets Pin connection Cleaning of tanks up to 5 m in diameter. Static spray ball for higher flow rates
5 Miniature nozzles for kegs and drums Stainless steel versions Series 566/ Micro Whirly series 566 3/8" 3/8 BSPP BSPP male Max. spray diameter: 1 1,5 m Only 20 mm diameter to insert in small openings xcellent cleaning power Stainless steel AISI 316 SS PK Slide Bearing Hex bar 140 C 20 p [bar] ( p max = 5 bar) 40 psi min] Maximum A 3/8" ,5 50, A 3/8" ,5 50, A 3/8" ,5 50,8 20 = narrowest free crosssection Precision Whirly series Unique extremely small nozzle design For bottles and narrow spacing All stainless steel , colsterised Slide bearing Hex ,5 8 7 M 6 3,5 9 Max. spray diameter: 1 m 1 2 bar 200 C Note: Not to use with fully demineralized water Common features of these series Very compact design Self rotating Driven and lubricated by the cleaning fluid Operate in every position Applications Kegs Cans Autoclaves Barrels Machines G9.00 = narrowest free crosssection p [bar] ( p max = 5 bar) 40 psi min] Maximum M6 5,7 8,0 9,8 2, Druckluft nur kurzzeitig zum Trockenblasen einsetzbar. insatz oberhalb des optimalen Drucks hat negative Auswirkungen auf Reinigungsergebnis und Verschleiß. Type G9.00: Nicht geeignet für VWasser. Verwendung eines Leitungsfilters 0,3 mm/50 mesh. Für ausführliche Bestelldaten wenden Sie sich bitte an Ihren Lechler Ansprechpartner. 7.5
6 Miniature nozzles for kegs and drums Plastic versions Series / Mini Whirly series Robust design, especially reliable in operation 0 spray Material: POM Stainless steel ball bearing (1.4401) Hex 27 SW G 1/2 ISO BSPP Werkstoff Max. spray diameter: 1 1,5 m 1 2 bar 50 C AH p [bar] ( p max = 5 bar) 40 psi min] Maximum 1/2" ,5 76 = ngster Querschnitt. Micro Whirly series /2 BSPP G 1/2 ISO 228 Hex SW 24 Max. spray diameter: 1 1,5 m Inexpensive rotating head Good corrosion resistance and partial coverage Material: PVDF Slide bearing bar 90 C Ø Flow rate[l/min] p [bar] ( p max = 5 bar) 40 psi min] Maximum /2" /2" Common features of these series Very compact design Self rotating Driven and lubricated by the cleaning fluid Operate in every position Applications Kegs Cans Autoclaves Barrels Machines = ngster Querschnitt. 1/2" 14 Please note: We do not recommend the operation with compressed air. Higher pressure generally means higher wear and smaller droplets. This might have adverse effects on the cleaning result. We recommend the use of a line strainer 0,3 mm/50 mesh ,
7 Whirling Nozzle Series 569 The timetested design of the Lechler Whirling Nozzle now has been completely redesigned: Flat jet nozzles with improved vertical coverage Better balance for smoother operation Fits through smaller openings Slipon or thread connection (adapter) or TriClamp Replaces former series xxx.17 In horizontal installation position no rotating until 2 bar Applications For small and medium sized tanks e.g. in Chemical, Beverage, Food industries There are three standard inlets available: For general industrial use: 3/4" ISO female For sanitary CIP use: Slipon 3/4" OD tubing (on request) For manual insertion: 1" TriClamp (on request) Max. tank diameter: Rinsing: 5 m Cleaning: 3 m 1 2,5 bar 140 C Material: Stainless steel AISI 316L Bearing: Double bearings made of stainless steel AISI 316L with PKcage ,4 Type Y Y Y Y Y Y Y 3/4 BSPP* = narrowest free crosssection *NPT on request 11! Now smaller, lighter, with improved bearings 12,7 (16) xample Type + = for ordering: Y. + = Y ,3 Data in brackets refer to 57 1"version /4" BSPP female thread 3/4" Tube female (on request) 1" TRICLAMP (on request) p [bar] ( p max = 6 bar) psi min] Please note: We do not recommend the operation with compressed air. Higher pressure generally means higher wear and smaller droplets. This might have adverse effects on the cleaning result. We recommend the use of a line strainer 0,3 mm/50 mesh ,2 (25,5) (32) " TRICLAMP For additional spray s and nozzle sizes please refer to our brochure»tank Cleaning Nozzles«. 7.7
8 Teflon Whirling Nozzle especially for CIP applications Series 573 / 583 Whirling nozzles made entirely from PTF combine maximum corrosion resistance with minimum weight and size. The rotating head uses solid stream nozzles, which offer concentrated impact combined with rinsing action between individual streams. Balanced rotating action Gapfree allaround cleaning Operates in every position For environments with special sanitary requirements: use the Sanitary slipon pin connection: design meets 3A standards, e.g. smooth surface finish self draining and flushing design 25,4 B Sanitary version fulfils the hygienic requirements of»3a«*. 19 A There are three standard inlets available: For general industrial use: 3/4" or 1" ISO female For sanitary CIP use: Slipon 3/4" For manual insertion: 1 1/2" TriClamp (on request) 83 3, ,17,0 3/4" BSPP female thread 3/4" Slipon 1 1/2" TRICLAMP (on request) (82) 50 (78,5) Applications For rinsing of small and medium sized vessels, e.g. in the Dairy, Chemical, Pharmaceutical, Food Industry xcellent for corrosive environments Recommended for glasslined or tanks Max. tank diameter: Rinsing: 5 m Cleaning: 3 m Type /4 BSPP* 1 BSPP* 3/4" Slipon TF07 TF07 TF p [bar] ( p max = 6 bar) psi min] 18 A Max. B 1 2 bar TF07 TF Max. Temperature: 95 C AN AN TF10 TF ,5 78,5 Materials: PTF (Teflon ) Rpin: Stainless steel AISI 316L with PKcage. = narrowest free crosssection *NPT on request Please note: We do not recommend the operation with compressed air. Higher pressure generally means higher wear and smaller droplets. This might have adverse effects on the cleaning result. We recommend the use of a line strainer 0,3 mm/50 mesh. Bearing: PTF slide bearing Versions for use with higher temperatures on request. xample Type + = for ordering: = * This product has been authorized to use the 3A Symbol by the 3A Sanitary Symbol Council Administrative Council for Cleaning Devices (7800). For additional spray s and nozzle sizes please refer to our brochure»tank Cleaning Nozzles«. 7.8
9 ACCUClean Stainless steel version Series 5/519 The consequent redesign of the successful ACCUClean concept combines now even more efficient cleaning technology in an economical package: Controlled rotation for maximum spray impact Optimized drive mechanism Special nozzle geometry for sharp sprays xcellent vertical coverage Smooth, selfdraining and selfflushing design Longlife bearing Wide flow and pressure range T. NW! BSPP* 3/4" H 1 68 Improved design for even better cleaning results. D Two sizes D = Needed installation diameter p [bar] ( p max = 6 bar) psi min] H 170 Max. D 85 Applications For use in all applications, where a high cleaning performance is required T T.AN T.AS 1,5 3/4" 1" 1 1/2" Max. tank diameter: Rinsing: 6 9 m Cleaning: 4 6 m depends on nozzle size T.AS T.AS 1,5 1,5 1 1/2" 1 1/2" bar Temperature range [ C]: C = narrowest free crosssection *NPT on request Please note: We do not recommend the operation with compressed air. Higher pressure generally means higher wear and smaller droplets. This might have adverse effects on the cleaning result. We recommend the use of a line strainer 0,3 mm/50 mesh. Materials: Body: Stainless steel 316L Gear parts: PK Bearing: Ball bearing made of stainless steel AISI 316L For additional spray s and nozzle sizes please refer to our brochure»tank Cleaning Nozzles«. 7.9
10 Static spray balls Series 540 / 541 / 591 Series 540 Very compact static spray ball Sharp solids jets, excellent for rinsing small drums Also to use with saturated steam Partial coverage (120 / 240 ) Max. tank diameter: 1 3 m 1 3 bar 90 C Materials: Stainless steel AISI 3 Type B Ø 0,8 Hex SW G 1/2 ISO BSPP 228 0, ,0 18,0. p [bar] 28, psi min] 5, ,0 28,0 44,3 8, ,5 28,5 57,0 90,1 17, ,0,0 90,0 142,3 27, ,3 59,0 118,0 186,6 36,6 NW! B = Bore diameter NPT on request. Series 591 Popular sprayball design For higher flow rates corrosion resistant material Available in different sizes H H GB C A Max. tank diameter: 1 5 m 1 3 bar 200 C Materials: Stainless steel AISI 316TI Pin: Stainless steel AISI 316L Type ffective cleaning [m] 0,5 bar p [bar] ( p max = 5 bar) bar 2,0 bar 3,0 bar 40 psi [US gal./ min] D H B D Dimensions ca. Slipon C A For additional spray s and nozzle sizes please refer to our brochure»tank Cleaning Nozzles«. 591.X Y A B B ,2 1,2 2,0 2,1 3,0 0,5 11,5 22,5 2,03,0 3,04, , ,2 18,2 22,2 28,2 28,2 DN10 DN DN20 DN25 DN25 2,2 2,2 2,5 2,8 2,8 9,0 9,0 9,0 18,0 18,0 591.A ,0 2,02, ,2 DN20 2,5 9,0 591.B ,0 3,04, ,2 DN25 2,8 18,0 591.B ,1 2,53, ,2 DN25 2,8 18,0 591.D ,2 4,04, ,3 DN50 3,3 25, = narrowest free cross section. Higher pressure generally means higher wear and smaller droplets. This might have adverse effects on the cleaning result.
Beverage industry Bioengineering Chemical industry Cosmetic industry Food industry Pharmaceutical industry Tank building and many others...
Beverage industry Bioengineering Chemical industry Cosmetic industry Food industry Pharmaceutical industry Tank building and many others... Tank cleaning nozzles Tank cleaning nozzles General design families
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