Full cone nozzles. Axial-flow full cone nozzles
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1 Absorption Chemical process engineering Chlorine precipitation Cleaning Cooling esuperheating ust control Fire protection Foam control Gas treatment ing onto mats in air washers ing over packings Surface spraying Water treatment and many others... Full cone nozzles
2 Full cone nozzles Axial-flow full cone nozzles Lechler full cone nozzles have an extraordinarily uniform liquid distribution over the whole circular impact area. The high precision of distribution is achieved by orienting the liquid inlet to the centre of the swirl chamber of the nozzle. The optimized x-style swirl insert ensures a high operating safety due to its large free cross-sections. Axial-flow full cone nozzles are available with different spray s and in many flow rates. Therefore, matching to specific service conditions is possible without any difficulties. xtremely uniform liquid distribution Wide flow rate range Large number of available spray s Special design for fire fighting: eflector-plate nozzle Tangential-flow full cone nozzles Tangential-flow full cone nozzles are, for instance, particularly suited for closedcircuit spraying of liquids with a high quota of solid matter, or for fire fighting applications. The atomizing fluid is tangentially supplied to a swirl chamber, where it is put into rotation. Tangential-flow full cone nozzles are free of swirl inserts. ence, they are not at all prone to clogging. The full cone spray is obtained with the aid of specially arranged grooves, milled into the nozzle bottom, which cause an adequate part of the rotating liquid flow to diverge to the center of the swirl chamber. Thereby, an extremely uniform area distribution of the sprayed liquid is achieved. Reliable in service Non-clogging Stable spray s, unaffected by transient pressures Typical liquid distribution chart Cluster ead Nozzles Lechler cluster head nozzles achieve a very large surface of the sprayed liquid by adding various finely atomizing single nozzles. Whenever a fine fog-like full cone atomization with relatively large flow rates is necessary, e.g. gas exchange processes, steam cooling or dust suppression, Lechler cluster head nozzles have decisive advantages: overlapping hollow cones form a fine full cone atomization with an increased droplet surface area. These very fine droplets cannot be achieved by a single-orifice spray nozzle of the same flow rate size. The increased droplet surface area of the atomized liquid provides great efficiency in gas treatment and cooling applications. Cumulated volume distribution Number distribution 3.2
3 Full cone nozzles Axial-flow full cone nozzles Series V. [l/min] Connection Application/ esign Page /8 SPT 1/4 SPT 3/8 SPT 1/2 SPT 3/4 SPP 1 SPP Cleaning and washing processes, surface spraying, Container cleaning, foam precipitation, degassing of liquids. Non-clogging nozzle design. 3.5 Full cone nozzles /8 SPT 1/4 SPT 3/8 SPT 1/2 SPT 3/4 SPP 1 SPP Cleaning and washing process, cooling of gaseous fl uids and solids, surface spraying, spraying onto mats in air washers, improving on chemical reactions. Large free cross-sections, due to optimized x-style swirl insert /4 SPP 1 1/2 SPP 2 SPP Surface spraying, spraying over packings, cleaning and washing process, chemical process engineering, cooling of gaseous fl uids and solids, water treatment. Uniform full cone spray /2 SPP 3 SPP 3 1/2 SPP 4 SPP Surface spraying, spraying over packings, cleaning and washing process, chemical process engineering, cooling of gaseous fl uids and solids, water treatment. Uniform full cone spray Assembly with 3/8 retaining nut Surface spraying, spraying over packings, chemical process engineering, cleaning and washing processes, cooling of gaseous fl uids and solids. Uniform full cone spray
4 Full cone nozzles Tangential-flow full cone nozzles Series V. [l/min] Connection Application/ esign Page /4 SPT 3/8 SPT 1/2 SPT 3/4 SPT 1 SPT Cleaning and washing process, cooling of gaseous fl uids and solids, surface spraying, spraying onto mats in air washers, improving on chemical reactions, continuous casting. Without swirl inserts, non-clogging ayonet quickrelease system Assembly with bayonet quick-release system Cleaning problems, cooling process, foam control. Quick and safe assembly, without tools. Space-saving installation Cluster head nozzles Series V. [l/min] Connection Application/ esign Page /2 SPP 3/4 SPP Cooling of gaseous and solid material, desuperheating, chlorine precipitation, absorption as well as for improvement of chemical reaction by enlarging the contact area. Fine full cone atomization with the aid of several hollow cones spraying into one another eflector-plate nozzle Series V. [l/min] Connection Application/ esign Page /2 SPPFire fi ghting and broadcast spraying. Non-clogging nozzle without swirl inserts
5 Axial-flow full cone nozzles Series 490 / 491 NW Patent pending Non-clogging nozzle design. Stable spray. Particularly even liquid distribution. Cleaning and washing processes, surface spraying, Container cleaning, foam precipitation, degassing of liquids. Series 490 Series 491 G G Series 490/491 represents a new generation within the axial-flow full cone nozzles product group. These nozzles were developed using state-of-the-art design and simulation methods (CF). Nozzles of series 490/491 replace series 460/461 which are still available on request. Full cone nozzles L 2 L 2 L1 L 1 ex Flats CA-CG AK-AM imensions G L 1 L 2 ex/flats Weight CA 1/8 SPT g CC 1/4 SPT g C 3/8 SPT g C 3/8 SPT g CG 1/2 SPT g CG 1/2 SPT g AK 3/4 SPP g AM 1 SPP g Mat. no. 1Y 30 rass ( 10 bar) 1/8 SPT 1/4 SPT 3/8 SPT 1/2 SPT 3/4 SPP 1 SPP ( ) diameter CA CA CC C* CC C* C C C CG CG CA CA CA CA CA CA CC C * Only available in material 30 = ore diameter = Narrowest free cross section Continued on next page
6 Axial-flow full cone nozzles Series 490 / 491 NW Patent pending Mat. no. 1Y 30 rass 1/8 SPT 1/4 SPT 3/8 SPT 1/2 SPT 3/4 SPP 1 SPP 3.6 ( 10 bar) diameter CC C CC C CC C C C CG CG AK AK AM AM CA CA CA CA CA CA - C CC C CC C CC C C C C C CG CG CG AK AK AK AM AM AM CA CA CA CA CA CA CA CC C CC C CC C C C C C CG CG CG AK AK AM AM = ore diameter = Narrowest free cross section Other nozzle materials (special alloys, plastics) are available on request xample + Material no. + = for ordering: Y + CC = Y.CC ( ) 0.4
7 Axial-flow full cone nozzles Series 460 / 461 Very uniform spray pattern. Large free cross-sections, due to optimized x-style swirl insert. L 2 G L 2 G Cleaning and washing process, cooling of gaseous fl uids and solids, surface spraying, spraying onto mats in air washers, improving of chemical reactions. L 1 CA-CG 1 G ex Flats L 1 AK 1 Full cone nozzles L 2 2 L 1 ex AM 1 imensions G L 1 L ex/flats CA1/8 SPT CC 1/4 SPT C 3/8 SPT CG 1/2 SPT AK 3/4 SPP AM 1 SPP Subject to technical modifi cations. Please enquire about the exact dimensions if the installation situation is critical! Mat. no. 5 PVF 1/8 SPT 1/4 SPT 3/8 SPT 1/2 SPT 3/4 SPP 1 SPP diameter CA CC CC AK CA CA CA CA CA - C CC C C C C C C CG CG CG CG CK* AM = ore diameter = Narrowest free cross section * Connection 3/4 SPT ( 10 bar) ( ) 0.4 Continued on next page. 3.7
8 Axial-flow full cone nozzles Series 460 / 461 Mat. no. 5 PVF 1/8 SPT 1/4 SPT 3/8 SPT 1/2 SPT 3/4 SPP 1 SPP diameter CA CA CA CA CA CC C C C C C C CG CG X CK* = ore diameter = Narrowest free cross section X Material PP (material no. 53) * Connection 3/4 SPT xample + Material no. + = for ordering: CA = CA The folded page at the end of the catalogue will give you a survey on the various assembly possibilities. For complete assembly accessories, please refer to»accessories«. 3.8 ( 10 bar) ( ) 0.4
9 Axial-flow full cone nozzles Series 405 Very uniform spray pattern. Surface spraying, spraying over packings, cleaning and washing process, chemical process engineering, cooling of gaseous fl uids and solids, water treatment. Full cone nozzles imensions Weight rass G L 1 L 2 Flats 1 1/4 SPP g 1 1/2 SPP g 2 SPP g Mat. no. 1Y 30 rass 1 1/4 SPP 1 1/2 SPP 2 SPP diameter AP AR AV AV AV AP AR AV AV AV AP AR AV AV AV = bore diameter = narrowest free cross section 0.5 m 1 m xample + Material-no. + = for ordering: Y + AP = Y.AP ( 10 bar) ( )
10 Axial-flow full cone nozzles Series 403 Very uniform spray pattern. Surface spraying, spraying over packings, chemical process engineering, cooling of gaseous fl uids and solids. 90 -version 120 -version 90 -version imensions SPP L 1 L 2 Flats Weight / / g g / g 120 -version imensions SPP L 1 L 2 Flats Weight / / g g / g g Mat. no. 1Y diameter m 1 m = bore diameter = narrowest free cross section xample + Material no. = for ordering: Y = Y 3.10 ( 10 bar) ( ) 0.4
11 Axial-flow full cone nozzles for retaining nut Series 468 Full cone nozzle for assembly with retaining nut. Uniform full cone spray Surface spraying, spraying over packings, chemical process engineering, cleaning and washing processes, cooling of gaseous fl uids and solids. L Weight brass: 18 g Full cone nozzles Mat. no Ti SS/ rass PVF US [gal/ min] at 40 psi L diameter = We reserve the right to deliver 316Ti SS or under the material no. 17. = bore diameter = narrowest free cross section xample + Material-no. = for ordering = The folded page at the end of the catalogue will give you a survey on the various assembly possibilities. For complete assembly accessories, please refer to»accessories«. For assembly possibilities please refer to folded page. ( 10 bar) ( )
12 Tangential-flow full cone nozzles Series 422 / 423 L 1 L 2 L 3 Tangentially arranged liquid supply. Without swirl inserts. Non-clogging. Stable spray. Uniform spray. L 1 L 2 L W 1 ex 1 G Cleaning and washing process, cooling of gaseous fl uids and solids, surface spraying, spraying onto mats in air washers, improving on chemical reactions, continuous casting, foam control. 1/4-3/8 version 2 1 W 2 G W 2 W 1 Material: ex 1 / rass L 1 L 2 L L 1 L 2 L 3 W 1 ex 1 2 W 2 G 1 ex 2 1/2-1 version Material: / rass imensions G L 1 L 2 L W 1 W 2 ex 1 ex 2 Weight 1/4 SPT g 3/8 SPT g 1/2 SPT g 3/4 SPT g 1 SPT g Mat. no. 30 1Y rass 1/4 SPT 3/8 SPT 1/2 SPT 3/4 SPT 1 SPT diameter at p = 1-10 bar C CC CC CC C C C C C C C CG = ore diameter = Narrowest free cross section Continued on next page. xample + Material-no. + = for ordering: C = C 3.12
13 Tangential-flow full cone nozzles Series 422 / 423 Mat.no. 30 1Y rass 1/4 SPT 3/8 SPT 1/2 SPT 3/4 SPT 1 SPT diameter at p = 1-10 bar CC CC C C C C C CG CG CG CK CM Full cone nozzles = ore diameter = Narrowest free cross section xample + Material-no. + = for ordering: CC = CC 3.13
14 Tangential-flow full cone nozzles Plastic version Series 422 / 423 Tangentially arranged liquid supply. Without swirl inserts. Non-clogging. Stable spray. Uniform spray. Cleaning and washing processes, surface spraying, bottle cleaning, keg cleaning, sausage showers, foam control, degassing, pasteurization. imensions G L 1 L 2 L ex Weight 1/4 SPT g 3/8 SPT g 1/2 SPT g 3/4 SPT g Material: PVF Mat. no. 5 PVF 1/4 SPT 3/8 SPT 1/2 SPT 3/4 SPT diameter at p = 1-10 bar US [gal/ min] at psi C CC CC C C C C C C CG CG CG CK CC CC CC CC C C CG CG CK = bore diameter = narrowest free cross section xample + Material-no. + = of ordering: C = C The folded page at the end of the catalogue will give you a survey on the various assembly possibilities. For complete assembly accessories, please refer to»accessories«. 3.14
15 Tangential-flow full cone nozzles ayonet quick-release system Series 422 Quick and safe assembly, without tool. Space-saving installation. Non-clogging and maintenance-free. igh resistance to temperatures and chemicals. Cleaning problems, cooling process, foam control. Full cone nozzles / / Weight (PVF): 20 g / / Weight (PVF): 14 g Mat. no PVF PP ayonet quick-release diameter at p = 1-10 bar US [gal/ min] at 40 psi K K K K K K = bore diameter = narrowest free cross section Simple assembly just with a twist Nozzle set assembled on pipe The folded page at the end of the catalogue will give you a survey on the various assembly possibilities. For complete assembly accessories, please refer to»accessories«. 3.15
16 Cluster head nozzles Series 502 / 503 Fine full cone atomization with the aid of several hollow cones spraying into one another. Cooling of gaseous and solid material, desuperheating, chlorine precipitation, absorption as well as for improvement of chemical reaction by enlarging the contact area. <) 70 ex 1 ex 2 1 G imensions 1/2 3/4 ex ex Weight (rass) 250 g 870 g ex 1 G ex 2 1 imensions 1/2 3/4 ex ex Weight (rass) 150 g 410 g <) 130 G Mat. no Ti SS/ rass SPP US [gal/ min] at 40 psi diameter at p = 2 bar / / / / / / / / / / We reserve the right to deliver 316Ti SS or under the material no. 17. = bore diameter = narrowest free cross section xample + Material-no. = for ordering: = The folded page at the end of the catalogue will give you a survey on the various assembly possibilities. For complete assembly accessories, please refer to»accessories«. iagram of spray diameter ing Spritzabstand distance Strahldurchmesser diameter <) 70ϒ, p = 2 bar ing Spritzabstand distance Strahldurchmesser diameter <) 130ϒ, p = 2 bar
17 eflector-plate nozzle Series 525 Full cone spray. Non clogging nozzle without swirl insert. Fire fighting and broadcast spraying, wide area spray. 1/2 SPP 11 14,5 ex 24 53,5 56 Weight: 68 g Full cone nozzles Mat. no diameter at p=3 bar approx. rass 316Ti SS/ US [gal/ min] at 40 psi m 6.40 m m m m m m m m m m m 1 m 3 m 1 We reserve the right to deliver 316Ti SS or under the material no. 17. = ore diameter Version with dust protection cap on request. xample + Material-no. = of ordering: =
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