Quick-disconnect spray nozzles
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- Neal Miller
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1 ZIP-TIP Quick-disconnect spray nozzles + = ZIP-TIP BODY STNDRD O-RINGS ZIP-TIP TIP COMPETE UNIT BEX ZIP-TIP quick-disconnect spray nozzles are designed to allow fast and easy installation and removal of spray nozzle tips and adapter fittings, while providing positive alignment between nozzle body and nozzle tip. No tools are required to install or remove ZIP-TIP nozzle tips or Installation involves simply inserting a ZIP-TIP nozzle tip into a ZIP-TIP nozzle body, pressing lightly, and twisting in a clockwise direction until the nozzle tip or adapter snaps into aligned position. ZIP-TIP nozzles utilize standard O-ring seals, where the O-rings are located on, and removed with, the nozzle tip. These seals are supplied with each new spray nozzle tip or adapter fitting. ny Z series (e.g. ZF ), ZIP-TIP nozzle tip or adapter will fit any Z series ZIP-TIP nozzle body. ikewise, the Z series (e.g. ZF ), ZIP-TIP nozzle tip or adapter for larger capacities will fit any Z series ZIP-TIP nozzle body (note that a minimum pipe size is required for specific capacities). ZIP-TIP nozzles are available in 303 and 316 stainless steel as well as brass, and all are supplied with VITON seals standard. Other nozzle tip, nozzle body, and seal materials are available upon request. wide range of styles and capacities of ZIP-TIP nozzle tips and nozzle bodies for flat, full-cone, and hollow-cone spray patterns are available. ZIP-TIP spray nozzles are rated to 20 bar. (NOTE: Metal and molded plastic ZIP-TIP components are not interchangeable). U.S. Patent No. 5,421,522 ZIP-TIP INSTTION & REMOV NO TOOS REQUIRED for ZIP-TIP nozzle tip installation or removal POSITIVE IGNMENT of spray pattern ight-lock feature allows for easy removal Seals located on and removed with nozzle tip for easy flushing New seals supplied with each new nozzle tip (VITON standard) Uses standard O-RING seals, available in a variety of materials High flow capacities in a small assembly size ZIP-TIP BODIES ND DPTERS ZBD, ZBD 1/8-3/4 Male Only Brass, 303 & 316 SS ZJ, ZJ 1/8-1/2 Male Only Brass, 303 & 316 SS ZT, ZT 1/8-1/2 Female Only Brass, 303 & 316 SS ZPUG, ZPUG To shut off individual nozzles Brass, 303 & 316 SS 40 See pages 2, 3 and 4 for engineering data and spray coverage.
2 Flat V spray nozzles ZF SERIES 1 / 8 ZF 41 1 / 4 ZF 43 3 / 8 ZF 44 1 / 2 ZF 46 3 / 8 ZF 54 ZF 56 1 / 2 SPRY CHRCTERISTICS: ZF-Series spray nozzles produce a flat, fan-shaped spray pattern with spray angles available from 15 to 110 measured at 3 bar. Spray angles generally increase with pressure, as shown in the capacity table. Spray density tapers off toward the outside of these sprays, to permit overlapping of spray patterns while maintaining uniform spray density. The tip models listed are machined from bar stock and are one piece construction. Standard materials are brass, 303 stainless steel and 316 stainless steel. ll bodies are available in either or NPT threads. Please see page 55 for molded plastic models. TYPIC PPICTIONS: Suitable for a variety of washing and spraying applications. Parts Cleaning Metal Washing Foam Control sphalt Spraying Gravel Washing Vehicle Washing Fertilizer Spraying Dishwashers SPRY EQUIV. CPCITY (/min) T VRIOUS PRESSURES (bar) SPRY ORIFICE NGE ZF ZF DIMETER bar MODE MODE bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar 110 ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF See pages 2, 3 and 4 for engineering data and spray coverage. 41
3 ZF SERIES Flat V spray nozzles continued SPRY EQUIV. CPCITY (/min) T VRIOUS PRESSURES (bar) SPRY ORIFICE NGE ZF ZF DIMETER bar MODE MODE bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar 80 ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF5002 ZF5003 ZF5004 ZF5005 ZF5006 ZF5008 ZF5010 ZF5012 ZF5015 ZF5020 ZF5030 ZF5040 ZF5050 ZF5060 ZF See pages 2, 3 and 4 for engineering data and spray coverage.
4 continued Flat V spray nozzles ZF SERIES 1 / 8 ZF 41 1 / 4 ZF 43 3 / 8 ZF 44 1 / 2 ZF 46 3 / 8 ZF 54 ZF 56 1 / 2 SPRY EQUIV. CPCITY (/min) T VRIOUS PRESSURES (bar) SPRY ORIFICE NGE ZF ZF DIMETER bar MODE MODE bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF CONTINUED on next page... See pages 2, 3 and 4 for engineering data and spray coverage. 43
5 ZF SERIES Flat V spray nozzles continued SPRY EQUIV. CPCITY (/min) T VRIOUS PRESSURES (bar) SPRY ORIFICE NGE ZF ZF DIMETER bar MODE MODE bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar 15 ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF SERIES Solid stream spray nozzles 1 / 8 ZF 41 1 / 4 ZF 43 3 / 8 ZF 44 1 / 2 ZF 46 3 / 8 ZF 54 ZF 56 1 / 2 SPRY EQUIV. CPCITY (/min) T VRIOUS PRESSURES (bar) SPRY ORIFICE NGE ZF ZF DIMETER bar STYE STYE bar bar bar bar bar bar bar bar bar bar bar bar bar bar 0 ZF ZF ZF ZF Solid Stream ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF See pages 2, 3 and 4 for engineering data and spray coverage.
6 High impact flat spray nozzles ZFP SERIES D SPRY CHRCTERISTICS: flat and thin fan-shaped spray with sharp definition on all edges. This spray delivers very high impact over the area covered. The spray is deflected by angle D away from the centerline of the spray nozzle. The models listed are machined from bar stock, and are one piece construction. Standard materials are brass, 303 stainless steel and 316 stainless steel. TYPIC PPICTIONS: High Impact pplications Metal Wash Gravel Washing Vehicle Washing SPRY ORIFICE NGE Dimensions CPCITY (/min) T VRIOUS PRESSURES (bar) SPRY NGE ZFP ZFP DI. 'D' bar MODE 3 bar '' '' bar bar bar bar bar bar bar bar bar bar bar 50 ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex ZFP Hex See pages 2, 3 and 4 for engineering data and spray coverage. 45
7 ZF SERIES Flooding nozzles SPRY CHRCTERISTICS: wide, flat fan-shaped spray with low impact. The spray is deflected 75 away from the centerline of the pipe connection, as shown. The tip models listed are machined from bar stock, and are one piece construction. Standard materials are brass, 303 stainless steel and 316 stainless steel. Some models may also be available in other materials. TYPIC PPICTIONS: Wherever a low impact, wide angle spray is required. Rinsing and Cooling Dishwashing Fertilizer Spraying Metal Wash ORIFICE CPCITY (/min) T VRIOUS PRESSURES (bar) SPRY ZF ZFT DI MODE MODE "" "" bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar ZFT ZFT ZFT ZFT ZFT ZF ZFT ZFT ZFT ZF ZF ZF ZF ZF ZF ZF ZF ZF mm ZF mm ZF mm ZF mm ZF mm ZF mm ZF mm ZF mm means not recommended at this pressure 46 See pages 2, 3 and 4 for engineering data and spray coverage.
8 Flooding nozzles for air and steam applications ZF SERIES SPRY CHRCTERISTICS: The F series spray nozzles may also be used with air or steam, resulting in a deflected curtain of gas extending no more than a few inches away from the nozzle. For most applications, the maximum practical target distance from the nozzle is cm. The models listed are machined from bar stock, and are one piece construction. Standard materials are brass, 303 stainless steel and 316 stainless steel. Some models may also be available in other materials. TYPIC PPICTIONS: For dispensing air or steam. Stainless steel construction recommended for steam applications. Cleaning Cooling Blow-off of Surfaces ZF ZFT ORIFICE DI. MODE ZFT ZFT ZFT ZFT ZFT ZFT ZFT ZFT ZF4 ZFT ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF ZF "" 17mm "" IR CPCITY (/min) FROM THE bar bar bar bar bar 0.7 bar 1 bar COVERGE T 15 cm DISTNCE See pages 2, 3 and 4 for engineering data and spray coverage. 47
9 ZS SERIES Full cone spray nozzles 22mm Hex SPRY CHRCTERISTICS: Full cone spray pattern, with uniform distribution throughout the cone. The nozzle contains a patented insert with larger flow passages than older styles, and is less susceptible to clogging. Standard materials are brass, 303 stainless steel and 316 stainless steel. TYPIC PPICTIONS: Chemical Processing Cooling Sprays Foam Breaking Continuous Casting U.S. Patent No. 4,142,682 Canadian Patent No. 1,050,589 ZS SERIES One piece body + ZGS SERIES Two piece body + ZHGS SERIES Two piece body + 1 / 8 ZS 41 1 / 4 ZS 43 3 / 8 ZS 44 1 / 2 ZS 46 3 / 8 ZS 54 1 / 2 ZS 56 1 / 8 ZGS 50 1 / 4 ZGS 54 3 / 8 ZGS 65 1 / 2 ZGS / 8 ZGS 71 1 / 2 ZGS 73 1 / 8 ZHGS 54 1 / 4 ZHGS 56 3 / 8 ZHGS 57 1 / 2 ZHGS 59 3 / 8 ZHGS 75 ZHGS 77 1 / 2 MXIMUM 'ZGS' 'ZHGS' Right ngle CPCITY (/min) T VRIOUS PRESSURES (bar) Spray 'ZS' FREE two piece tip two piece tip one piece tip PSSGE ZGS ZGS ZHGS ZHGS bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar ZS1 ZGS1 ZHGS ZS1.5 ZGS1.5 ZHGS ZS2 ZGS2 ZHGS ZS3 ZGS3 ZHGS ZS3.5 ZGS3.5 ZHGS ZS5 ZGS5 ZHGS ZS6 ZGS6 ZHGS ZS6.5 ZGS6.5 ZHGS ZS7.5 ZGS7.5 ZHGS ZS8.5 ZGS8.5 ZHGS ZS10 ZGS10 ZHGS ZS14 ZGS14 ZHGS ZS15 ZGS15 ZHGS ZS18 ZGS18 ZHGS ZS20 ZGS20 ZHGS ZS22 ZGS22 ZHGS ZS16 ZGS16 ZHGS ZS ZGS ZHGS ZS ZGS ZHGS ZS40 ZGS40 ZHGS See pages 2, 3 and 4 for engineering data and spray coverage.
10 Wide angle full cone spray nozzles ZSW SERIES TYPIC PPICTIONS: nywhere a wide angle full cone spray is required: Chemical Processing Cooling Sprays Continuous Casting U.S. Patent No. 4,142,682 Canadian Patent No. 1,050,589 22mm Hex SPRY CHRCTERISTICS: less susceptible to clogging. Standard materials are brass, 303 stainless steel and 316 wide angle full cone spray pattern, with stainless steel. uniform distribution throughout the cone. This nozzle tip contains a patented insert with larger flow passages than older styles, and is ZSW SERIES One piece body + ZGSW SERIES Two piece body + ZHGSW SERIES Two piece body + 1 / 8 ZSW 41 1 / 4 ZSW 43 3 / 8 ZSW 44 1 / 2 ZSW 46 3 / 8 ZSW 54 1 / 2 ZSW 56 1 / 8 ZGSW 50 1 / 4 ZGSW 54 3 / 8 ZGSW 65 1 / 2 ZGSW / 8 ZGSW 71 1 / 2 ZGSW 73 1 / 8 ZHGSW 54 1 / 4 ZHGSW 56 3 / 8 ZHGSW 57 1 / 2 ZHGSW 59 3 / 8 ZHGSW 75 ZHGSW 77 1 / 2 'ZSW' one piece tip 'ZGSW' 'ZHGSW' Right ngle MXIMUM CPCITY (/min) T VRIOUS PRESSURES (bar) Spray two piece tip two piece tip FREE PSSGE ZGSW ZGSW ZHGSW ZHGSW bar bar bar bar bar bar bar bar bar bar bar bar bar bar ZS2.8W ZGS2.8W ZHGS2.8W ZS4.3W ZGS4.3W ZHGS4.3W ZS5.6W ZGS5.6W ZHGS5.6W ZS8W ZGS8W ZHGS8W ZS10W ZGS10W ZHGS10W ZS12W ZGS12W ZHGS12W ZS14W ZGS14W ZHGS14W ZS17W ZGS17W ZHGS17W ZS20W ZGS20W ZHGS20W ZS24W ZGS24W ZHGS24W ZS27W ZGS27W ZHGS27W ZS30W ZGS30W ZHGS30W ZS35W ZGS35W ZHGS35W ZS40W ZGS40W ZHGS40W ZS45W ZGS45W ZHGS45W See pages 2, 3 and 4 for engineering data and spray coverage. 49
11 ZSQ SERIES Full square spray nozzles 22mm Hex SPRY CHRCTERISTICS: Full cone spray pattern, with uniform distribution throughout the approximately square cone. ZSQ SERIES One piece body + Standard materials are brass, 303 and 316 stainless. arger sizes in cast 316 or 303 stainless bar. ZGSQ SERIES Two piece body + TYPIC PPICTIONS: Chemical Processing Cooling Sprays Continuous Casting U.S. Patent No. 4,142,682 Canadian Patent No. 1,050,589 1 / 8 ZSQ 41 1 / 4 ZSQ 43 3 / 8 ZSQ 44 1 / 2 ZSQ 46 3 / 8 ZSQ 54 1 / 2 ZSQ 56 1 / 8 ZGSQ 50 1 / 4 ZGSQ 54 3 / 8 ZGSQ 65 1 / 2 ZGSQ / 8 ZGSQ 71 ZGSQ 73 1 / 2 'ZSQ' one piece tip 'ZGSQ' 'ZHGSQ' Right ngle MXIMUM CPCITY (/min) T VRIOUS PRESSURES (bar) Spray two piece tip two piece tip FREE PSSGE ZGSQ ZGSQ ZHGSQ ZHGSQ bar bar bar bar bar bar bar bar bar bar bar bar bar bar ZS3.6SQ ZGS3.6SQ ZHGS3.6SQ ZS4.8SQ ZGS4.8SQ ZHGS4.8SQ ZS6SQ ZGS6SQ ZHGS6SQ ZS10SQ ZGS10SQ ZHGS10SQ ZS12SQ ZGS12SQ ZHGS12SQ ZS14SQ ZGS14SQ ZHGS14SQ ZS18SQ ZGS18SQ ZHGS18SQ ZS29SQ ZGS29SQ ZHGS29SQ ZS36SQ ZGS36SQ ZHGS36SQ See pages 2, 3 and 4 for engineering data and spray coverage.
12 Wide angle full square spray nozzles ZSWSQ SERIES 1 / 8 ZSWSQ 41 HEX 1 / 4 ZSWSQ 43 HEX 3 / 8 ZSWSQ 44 HEX 1 / 2 ZSWSQ 46 HEX 3 / 8 ZSWSQ 54 HEX 1 / 2 ZSWSQ 56 HEX 22mm Hex See page for spray characteristics, construction and typical applications. 'ZSWSQ' MXIMUM CPCITY (/min) T VRIOUS PRESSURES (bar) Spray FREE one piece tip PSSGE ZSWSQ ZSWSQ bar bar bar bar bar bar bar bar bar bar bar bar bar bar ZS14WSQ ZS17WSQ ZS20WSQ ZS24WSQ ZS27WSQ ZS30WSQ ZS35WSQ ZS40WSQ ZS45WSQ ZS50WSQ ZS71WSQ Vaneless full cone spray nozzles ZHNS SERIES 1 / 8 ZHNS 54 1 / 4 ZHNS 56 3 / 8 ZHNS 57 1 / 2 ZHNS 59 BEX ZHNS O BEX ZHNS "D" Max See page 26 for spray characteristics, construction and typical applications. MXIMUM CPCITY (/min) T VRIOUS PRESSURES (bar) MODE NUMBER FREE PSSGE ZHNS ZHNS bar bar bar bar bar bar bar bar bar bar bar ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS ZHNS See pages 2, 3 and 4 for engineering data and spray coverage. 51
13 ZH SERIES Hollow cone spray nozzles BEX ZH SPRY CHRCTERISTICS: hollow cone spray pattern, emerging at right angles to the centerline of the pipe connection. The standard included angle of the spray cone is 70 at 0.7 bar. t low pressures hollow cone nozzles produce medium size, uniform droplets. t higher pressures finer droplets are produced. The models listed are machined from bar stock, and are two piece construction. Standard materials are brass, 303 stainless steel and 316 stainless steel. Some models available in other materials. 1 / 8 ZH 54 1 / 4 ZH 56 3 / 8 ZH 57 1 / 2 ZH 59 TYPIC PPICTIONS: ir and Gas Washing erating, Rinsing and Humidifying Industrial Washers and Spray Ponds Cooling Tunnels Roof Cooling Degreasing Dust Suppression Metal Treatment MODE MXIMUM FREE CPCITY (/min) T VRIOUS PRESSURES (bar) SPRY NUMBER PSSGE ZH ZH bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH ZH means not recommended at this pressure. 52 See pages 2, 3 and 4 for engineering data and spray coverage.
14 Wide angle hollow cone spray nozzles ZHW SERIES BEX ZH BEX ZH TYPIC PPICTIONS: Water Cooling Roof Cooling ir Cooling ir Washing 1 / 8 ZHW 54 1 / 4 ZHW 56 3 / 8 ZHW 57 1 / 2 ZHW 59 SPRY CHRCTERISTICS: hollow cone spray pattern, similar to the BEX H series, but with wider spray angles. The included angle of the spray cone is 120 at 0.7 bar. The models listed are machined from bar stock, and are two piece construction. Standard materials are brass, 303 stainless steel and 316 stainless steel. Some models are also available in other materials. MODE MXIMUM CPCITY (/min) T VRIOUS PRESSURE (bar) FREE SPRY NUMBER PSSGE ZHW ZHW bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar ZH1W ZH2W ZH3W ZH5W ZH7.5W ZH10W ZH12.5W ZH15W ZH20W ZHW ZH30W ZH50W ZH80W Hollow cone phosphating nozzles ZPH SERIES SPRY CHRCTERISTICS: hollow cone spray pattern for phosphating Two piece construction. vailable in 303 applications. This large droplet, low stainless steel and 316 stainless steel. impingement type of spray results in a tighter and more consistent phosphate crystalline structure. ORIFICE DIMETER CPCITY (/min) T VRIOUS PRESSURES (bar) MODE SPRY NUMBER BODY CP bar bar bar bar bar bar bar bar bar bar bar bar bar ZPH ZPH ZPH ZPH See pages 2, 3 and 4 for engineering data and spray coverage. 53
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