TUNGSTEN CARBIDE TIPS FOR HIGH-PRESSURE SPRAYING

Size: px

Start display at page:

Download "TUNGSTEN CARBIDE TIPS FOR HIGH-PRESSURE SPRAYING"

Shawn Jefferson
5 years ago
Views:

1 TUNGSTEN CRIDE TIPS FOR HIGH-PRESSURE SPRYING

TUNGSTEN CRIDE TIPS SVE DHESIVES, COTINGS, PINT, CHEMICLS & ELECTRICITY In high-pressure spraying applications, the high velocity of the liquid through the nozzle causes the orifice to wear very

Surprisingly, tens and even hundreds of thousands of dollars can be wasted in excess adhesives, coatings, paint and chemicals as a result of nozzle wear, product quality or uneven spray distribution.

The abrasion resistance ratio chart shows that tungsten carbide has a resistance ratio up to 250 times greater than brass.

2 TUNGSTEN CRIDE TIPS SVE DHESIVES, COTINGS, PINT, CHEMICLS & ELECTRICITY In high-pressure spraying applications, the high velocity of the liquid through the nozzle causes the orifice to wear very quickly. s the orifice becomes larger, the flow rate will increase. Surprisingly, tens and even hundreds of thousands of dollars can be wasted in excess adhesives, coatings, paint and chemicals as a result of nozzle wear, product quality or uneven spray distribution. Electricity costs will also rise due to excess pump operation. Using spray tips constructed of a harder material provide significantly longer wear life. The abrasion resistance ratio chart shows that tungsten carbide has a resistance ratio up to 250 times greater than brass. PPROXIMTE RSION RESISTNCE RTIOS Nozzle Material Resistance Ratio luminum 1 rass 1 Polypropylene 1-2 Steel Monel 2-3 Stainless Steel 4-6 Hastelloy 4-6 Hardened Stainless Steel Stellite Silicon Carbide (Nitride onded) Ceramics Carbides Synthetic Ruby or Sapphire Monel is a registered trademark of Special Metals Corporation. Hastelloy is a registered trademark of Haynes International, Inc. Stellite is a registered trademark of Deloro Stellite. 2 spray.com SPRY Intl. Tel:

spraying 4 4000 psi (276 ) Flat Road paint striping Pavement and parking lot marking 8 Heavy Edge TC s Robotic TC s 4000 psi

Flat Robotic spraying Viscous solution spraying such as thickened paints and adhesives utomotive seam sealing 14 2000 psi (138

RotoClean irless Nozzles 5000 psi (345 ) Flat Manual spraying High-pressure paint spraying 20 Model HV Orifice 2000 psi (138 )

3 QUICK REFERENCE GUIDE Model Max. Pressure Pattern Typical pplications Page High-pressure TC s 3000 psi (207 ) Flat Paint spraying Sealant/protective coating spraying psi (276 ) Flat Road paint striping Pavement and parking lot marking 8 Heavy Edge TC s Robotic TC s 4000 psi (276 ) Flat Robotic spraying Sealant/coating spraying dhesives spraying utomotive seam sealing 10 ECRTC s 4000 psi (276 ) Even Flat Robotic spraying Viscous solution spraying such as thickened paints and adhesives utomotive seam sealing psi (138 ) Hollow Cone Coating inside piping Evaporative cooling 16 Fine TC s Off-centered Flat s 400 psi (275 ) Flat Can coating 18 RotoClean irless Nozzles 5000 psi (345 ) Flat Manual spraying High-pressure paint spraying 20 Model HV Orifice 2000 psi (138 ) Flat Orifice insert produces a fine finish; for use with high-pressure TC tips 23 High-pressure UniJet ody 3000 psi (207 ) Flat Nozzle body for high-pressure UniJet spray tips 23 spray.com SPRY Intl. Tel:

HIGH-PRESSURE TC TIPS EXCEPTIONL WER RESISTNCE 30 TIMES GRETER THN STINLESS STEEL FETURES ND ENEFITS Erosion- and corrosion-resistant tungsten carbide orifice insert provides long wear life Flat

4 HIGH-PRESSURE TC TIPS EXCEPTIONL WER RESISTNCE 30 TIMES GRETER THN STINLESS STEEL FETURES ND ENEFITS Erosion- and corrosion-resistant tungsten carbide orifice insert provides long wear life Flat spray pattern with tapered edges provides even coverage when sprays overlap orifice insert is recessed in a stainless steel tip body to protect against damage Can be used with a wide range of assemblies and extensions TC tips are available for plywood glue applications Request data sheet number for more information SPECIFICTIONS: Maximum pressure: 3000 psi (207 ) pattern: Flat spray Materials: Stainless steel with tungsten carbide orifice insert IDEL FOR: Paint spraying utomotive sealants and protective coatings irless paint spraying pplying slurry to ceramic tiles ORDERING INFORMTION HIGH-PRESSURE TC TIPS Code ngle Material Code Example TP TC 4 spray.com SPRY Intl. Tel:

5 HIGH-PRESSURE TC TIPS PERFORMNCE DT: HIGH-PRESSURE TC TIPS ngle at Orifice Dia. 50 * (liters per minute) pprox. ** Pattern Width (cm) at 30 cm distance ngle at Orifice Dia. 50 * (liters per minute) pprox. ** Pattern Width (cm) at 30 cm distance * Tabulated capacities based on water. ** pattern width is based on liquid with viscosity of 20 seconds, #4 Zahn Cup spraying at 1600 psi (110 ). Coverage will vary with viscosities and pressures. spray.com SPRY Intl. Tel:

6 HIGH-PRESSURE TC TIPS PERFORMNCE DT: HIGH-PRESSURE TC TIPS ngle at Orifice Dia. 50 * (liters per minute) pprox. ** Pattern Width (cm) at 30 cm distance ngle at Orifice Dia. 50 * (liters per minute) pprox. ** Pattern Width (cm) at 30 cm distance * Tabulated capacities based on water. ** pattern width is based on liquid with viscosity of 20 seconds, #4 Zahn Cup spraying at 1600 psi (110 ). Coverage will vary with viscosities and pressures. 6 spray.com SPRY Intl. Tel:

HIGH-PRESSURE TC TIPS DIMENSIONS ND WEIGHTS Nozzle Net Weight (kg) TP-TC 9.5 15.01 12020-TM-TC 9501 * 9.4 18.6 0.007 12017-TM-TC 9501 * 9.4 21.4 0.008 ased on largest/heaviest version of each type.

7 HIGH-PRESSURE TC TIPS DIMENSIONS ND WEIGHTS Nozzle Net Weight (kg) TP-TC TM-TC 9501 * TM-TC 9501 * ased on largest/heaviest version of each type. *Request data sheets 14644, and for more information. EXTENSIONS ND SSEMLIES Extension Extension Type Max. Pressure Inlet Conn. in. Material Lengths mm Special Features /16 16 UniJet THD Mild steel Projects spray at 90 angle to inlet Refer to Data Sheet C /16 16 UniJet THD Mild steel Curved extension Refer to Data Sheet Wide range of extensions available request data sheets , and 9018 for more information spray.com SPRY Intl. Tel:

HEVY EDGE TC TIPS DISTINCT HEVY EDGE PTTERN COMINED WITH LONG WER LIFE FETURES ND ENEFITS Heavy edge distribution for pronounced edge pattern Erosion- and corrosion-resistant tungsten carbide orifice

8 HEVY EDGE TC TIPS DISTINCT HEVY EDGE PTTERN COMINED WITH LONG WER LIFE FETURES ND ENEFITS Heavy edge distribution for pronounced edge pattern Erosion- and corrosion-resistant tungsten carbide orifice insert provides long wear life orifice insert is recessed in a stainless steel tip body to protect against damage SPECIFICTIONS: Maximum pressure: 4000 psi (276 ) pattern: Flat spray Materials: Stainless steel with tungsten carbide orifice insert IDEL FOR: Road paint striping Pavement marking Parking lot striping ORDERING INFORMTION HEVY EDGE TC SPRY TIP Code ngle Code Material Code Example TP HE TC 8 spray.com SPRY Intl. Tel:

9 HEVY EDGE TC TIPS PERFORMNCE DT: HEVY EDGE TC SPRY TIP ngle at 3 Orifice Dia * (liters per minute) ngle at 3 Orifice Dia * (liters per minute) *Tabulation is based on water spraying at temperature at 70 F (21 C). DIMENSIONS ND WEIGHTS Nozzle Net Weight (kg) Small capacity (up to -025) Large capacity (-03 and larger) ased on largest/heaviest version of each type. spray.com SPRY Intl. Tel:

ROOTIC TC TIPS ROTC REPETLE, UNIFORM SPRY COVERGE FOR PRECISION SPRY PPLICTIONS FETURES ND ENEFITS est coverage tolerances in TC tip line Tapered edge spray pattern provides even coverage when sprays

10 ROOTIC TC TIPS ROTC REPETLE, UNIFORM SPRY COVERGE FOR PRECISION SPRY PPLICTIONS FETURES ND ENEFITS est coverage tolerances in TC tip line Tapered edge spray pattern provides even coverage when sprays overlap Flow channel design minimizes heavy spray pattern edges s have flats to ensure accurate spray pattern alignment every time orifice insert is recessed in a stainless steel tip body to protect against damage Erosion-resistant tungsten carbide orifice insert provides longer wear life than standard stainless steel tips SPECIFICTIONS: Maximum pressure: 4000 psi (276 ) pattern: Flat spray or solid stream IDEL FOR: Robotic equipment in precise, repetitive paint spraying applications Sealant/coating spraying Operations where overspray is undesirable Materials: Stainless steel body with tungsten carbide orifice ORDERING INFORMTION ROOTIC TC TIPS ROTC Code ngle Type Example TP ROTC 10 spray.com SPRY Intl. Tel:

ROOTIC TC TIPS CDROTC REDUCED UILD-UP & CLOGGING EXTENDS PRODUCTION TIME ETWEEN MINTENNCE FETURES ND ENEFITS Special tip design guides spray solution away from the orifice and reduces clogging caused

11 ROOTIC TC TIPS CDROTC REDUCED UILD-UP & CLOGGING EXTENDS PRODUCTION TIME ETWEEN MINTENNCE FETURES ND ENEFITS Special tip design guides spray solution away from the orifice and reduces clogging caused by caking and build-up s have flats to ensure accurate spray pattern alignment every time Designed for use in applications where the spray solution tends to dry quickly; shorter tip holder than ROTC tips SPECIFICTIONS: Maximum pressure: 4000 psi (276 ) pattern: Flat spray or solid stream Materials: Stainless steel body with tungsten carbide orifice IDEL FOR: Robotic equipment in precise, repetitive paint spraying applications Sealant/coating spraying Operations where overspray is undesirable ORDERING INFORMTION ROOTIC TC TIPS CDROTC Code ngle Type Example TP CDROTC spray.com SPRY Intl. Tel:

12 ROOTIC TC TIPS ROTC ND CDROTC PERFORMNCE DT: ROOTIC/CDROTC TC TIPS ngle at Orifice Dia. * (liters per minute) *** pprox.** Pattern Width (cm) at 30 cm Distance * For solid stream tips, the actual orifice diameter is listed. ** pattern width is based on liquid with viscosity of 20 seconds, #4 Zahn Cup spraying at 1600 psi (110 ). *** Tabulation is based on spraying water at temperature at 70 F (21 C). 12 spray.com SPRY Intl. Tel:

13 ROOTIC TC TIPS ROTC ND CDROTC PERFORMNCE DT: ROOTIC/CDROTC TC TIPS ngle at Orifice Dia. * (liters per minute) *** pprox.** Pattern Width (cm) at 30 cm Distance * For solid stream tips, the actual orifice diameter is listed. ** pattern width is based on liquid with viscosity of 20 seconds, #4 Zahn Cup spraying at 1600 psi (110 ). *** Tabulation is based on spraying water at temperature at 70 F (21 C). DIMENSIONS ND WEIGHTS Nozzle Locating Flats Net Weight (kg) TP-ROTC TP-CDROTC ased on largest/heaviest version of each type. spray.com SPRY Intl. Tel:

ECRTC ND CDECRTC TIPS EVEN SPRY DISTRIUTION, MINIML OVERSPRY CDECRTC ECRTC FETURES ND ENEFITS Flat spray pattern with uniform distribution ensures even coverage Even distribution across spray pattern

CDECRTC tips feature a shorter tip holder than ECRTC tips and are designed for use in applications where the spray solution tends to dry quickly.

14 ECRTC ND CDECRTC TIPS EVEN SPRY DISTRIUTION, MINIML OVERSPRY CDECRTC ECRTC FETURES ND ENEFITS Flat spray pattern with uniform distribution ensures even coverage Even distribution across spray pattern orifice insert is recessed in a stainless steel tip body to protect against damage Erosion-resistant tungsten carbide orifice insert provides longer wear life than standard stainless steel tips CDECRTC tips feature a shorter tip holder than ECRTC tips and are designed for use in applications where the spray solution tends to dry quickly. The tip design helps the solution slide away from the orifice and prevents clogging caused by caking and build-up SPECIFICTIONS: IDEL FOR: ing viscous solutions such as thick paints, epoxies, adhesives and other solutions prone to clogging High particulate solution spraying Maximum pressure: 4000 psi (276 ) pattern: Even flat spray Materials: Stainless steel body with tungsten carbide orifice 14 spray.com SPRY Intl. Tel:

15 ECRTC TIPS PERFORMNCE DT: ECRTC/CDECRTC TIPS ngle at 3 Orifice Dia. (liters per minute) ** pprox. * Pattern Width (cm) at 30 cm distance * pattern width is based on liquid with viscosity of 20 seconds, #4 Zahn Cup spraying at 1600 psi (110 ). ** Tabulation is based on spraying water at temperature at 70 F (21 C). DIMENSIONS ND WEIGHTS Nozzle Net Weight (kg) TP-ECRTC TP-CDECRTC ased on largest/heaviest version of each type. ORDERING INFORMTION ECRTC TIPS Code ngle Type Example TP ECRTC CDECRTC TIPS Code ngle Type Example TP CDECRTC spray.com SPRY Intl. Tel:

FINE SPRY TC TIPS HYDRULIC FINE SPRY VERY SMLL DROPS WITHOUT COMPRESSED IR FETURES ND ENEFITS High-pressure tip with tungsten carbide orifice for long wear life Hollow cone spray pattern with

16 FINE SPRY TC TIPS HYDRULIC FINE SPRY VERY SMLL DROPS WITHOUT COMPRESSED IR FETURES ND ENEFITS High-pressure tip with tungsten carbide orifice for long wear life Hollow cone spray pattern with circular impact area Excellent atomization without use of costly compressed air SPECIFICTIONS: Maximum pressure: 2000 psi (138 ) pattern: Hollow cone Materials: 303 stainless steel with tungsten carbide orifice IDEL FOR: Coating inside piping/tubing Evaporative cooling ORDERING INFORMTION TN-SSTC SPRY TIP Type Material Code Example TN SSTC spray.com SPRY Intl. Tel:

17 FINE SPRY TC TIPS PERFORMNCE DT: FINE SPRY TC TIPS Orifice Dia. * (liters per minute) pprox. ** Pattern Width (cm) at 30 cm distance * Tabulated capacities based on water. ** pattern diameter is based on liquid with viscosity of 20 seconds, #4 Zahn Cup spraying at 1600 psi (110 ). Coverage will vary with viscosities and pressures. DIMENSIONS ND WEIGHTS Nozzle Net Weight (kg) TN-SSTC ased on largest/heaviest version of each type. spray.com SPRY Intl. Tel:

MODEL OFF-CENTERED 46550 TNK FLT MIXING SPRY TIPS EDUCTORS DESIGNED FOR UNIFORM COTING OF CN INTERIORS FETURES ND ENEFITS Off-centered, flat spray pattern resulting uniform coating thickness on the

18 MODEL OFF-CENTERED TNK FLT MIXING SPRY TIPS EDUCTORS DESIGNED FOR UNIFORM COTING OF CN INTERIORS FETURES ND ENEFITS Off-centered, flat spray pattern resulting uniform coating thickness on the interior of cans Can rotates to ensure complete coverage of all interior surfaces Off-Center Relative distribution on can surfaces SPECIFICTIONS: IDEL FOR: Can coating applications Maximum pressure: 4000 psi (275 ) pattern: Flat spray Materials: Stainless steel tip holder with tungsten carbide orifice insert ORDERING INFORMTION OFF-CENTERED FLT SPRY TIPS Type Orifice Dia. Example spray.com SPRY Intl. Tel:

19 OFF-CENTERED FLT SPRY TIPS PERFORMNCE DT: OFF-CENTERED FLT SPRY TIPS No. Orifice Dia. (liters per minute) angle at DIMENSIONS ND WEIGHTS Nozzle Net Weight (kg) ased on largest/heaviest version of each type. spray.com SPRY Intl. Tel:

ROTOCLEN IRLESS SPRY NOZZLES CLER CLOGS QUICKLY & ESILY; MXIMIZE PRODUCTIVITY FETURES ND ENEFITS Simply rotate handle 180 and blow obstructions out of the opening in the back of the tip it s fast and

20 ROTOCLEN IRLESS SPRY NOZZLES CLER CLOGS QUICKLY & ESILY; MXIMIZE PRODUCTIVITY FETURES ND ENEFITS Simply rotate handle 180 and blow obstructions out of the opening in the back of the tip it s fast and easy Tungsten carbide orifice provides maximum erosion resistance for high-pressure spraying Easy to replace the orifice no need to disassemble Guard safety feature SPECIFICTIONS: Maximum pressure: 5000 psi (345 ) pattern: Flat spray Materials: Stainless steel holder with tungsten carbide orifice insert and protective nylon lugs IDEL FOR: Manual spraying High-pressure paint spraying Road paint striping Fiberglass manufacturing ORDERING INFORMTION ROTOCLEN IRLESS SPRY NOZZLES RotoClean Number + Orifice/Handle Insert Kit Example spray.com SPRY Intl. Tel:

21 ROTOCLEN IRLESS SPRY NOZZLES PERFORMNCE DT: ROTOCLEN IRLESS SPRY NOZZLES For 225 Handle/Orifice Insert No Orifice Dia. 50 Flow Rate * (liters per minute) pprox. ** Pattern Width (cm) at 30 cm distance *** *** *** *** For 225 Handle/Orifice Insert No Orifice Dia. 50 Flow Rate * (liters per minute) pprox. ** Pattern Width (cm) at 30 cm distance *** *** *** *** *** * Tabulated capacities based on water. ** pattern width is based on liquid with viscosity of 20 seconds, #4 Zahn Cup spraying at 1600 psi (110 ). Coverage will vary with viscosities and pressures. *** vailable on special request. spray.com SPRY Intl. Tel:

22 ROTOCLEN IRLESS SPRY NOZZLES DIMENSIONS ND WEIGHTS Nozzle Net Weight (kg) ased on largest/heaviest version of each type. COMPTILE SPRY GUNS RotoClean No. Connection Thread Gasket No. Compatible Gun /16" NY SPRYING SYSTEMS CO. 24 U ND GRCO /4" NY LCRNK /8" NY GRCO /8" NPS NY NORDSON /8" NPS NY DEVILISS /4" NY INKS M18 x 1 Metric 7894-NY TLS COPCO /8" NPS 7894-NY SPEE-FLO M18 x 1 Metric 7894-NY DEICKE & KOPPERSCHMIDT NY SPRYING SYSTEMS CO. 44 U /16" NY INKS /8"-14 SPP NY /16" NY WGNER M18 x 1.5 Metric 7894-NY 22 spray.com SPRY Intl. Tel:

CCESSORIES MODEL HV ORIFICE Produces a flat spray pattern with feathering spray pattern edges Orifice insert produces a fine finish; for use with high-pressure TC tips Ideal for high-pressure,

18 ased on largest/heaviest version of each type. ORDERING INFORMTION MODEL HV ORIFICE INSERT 10-0011TC.23 12-0017TC.28 14-0025TC.33 16-0033TC.38 17-0039TC.41 Orifice Type Example HV 8 19-0050TC.

23 CCESSORIES MODEL HV ORIFICE Produces a flat spray pattern with feathering spray pattern edges Orifice insert produces a fine finish; for use with high-pressure TC tips Ideal for high-pressure, high-wear spray applications Model HV Orifice DIMENSIONS ND WEIGHTS Orifice Net Weight (kg) PERFORMNCE DT: MODEL HV ORIFICE INSERT HV Type Used With TC Orifice Dia TC.18 ased on largest/heaviest version of each type. ORDERING INFORMTION MODEL HV ORIFICE INSERT TC TC TC TC TC.41 Orifice Type Example HV TC TC TC TC.66 HIGH-PRESSURE UNIJET NOZZLE ODY Retainer Use with TC tips available in a wide range of spray patterns, spray angles and capacity sizes Nozzle replacement costs are low because only the spray tips are replaced; the nozzle body can be reused tip replacement is quick and easy simply unscrew the tip retainer cap uilt-in strainer prevents wear by keeping debris from entering the nozzle orifice Gasket Screen Strainer Gasket High-pressure Female Nozzle ody spray.com SPRY Intl. Tel:

24 North venue and Schmale Road, P.O. ox 7900, Wheaton, IL US Tel: SPRY Intl. Tel: Fax: SPRY Intl. Fax: ulletin No. 644-M ing Systems Co. 2018

TUNGSTEN CARBIDE TIPS FOR HIGH-PRESSURE SPRAYING

TUNGSTEN CARBIDE TIPS FOR HIGH-PRESSURE SPRAYING TUNGSTEN CARBIDE TIPS SAVE ADHESIVES, COATINGS, PAINT, CHEMICALS & ELECTRICITY In high-pressure spraying applications, the high velocity of the liquid through