A Guide to Improving the Performance of Your Drying and Blow-off Applications with WindJet Air Products. Experts in Spray Technology Spray Nozzles

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1 Experts in Spray Technology Spray Nozzles Spray Control Spray Analysis Spray Fabrication A Guide to Improving the Performance of Your Drying and Blow-off Applications with WindJet Air Products

2 Usage Tips Model Type Max. Coverage at 6 (150 mm) from nozzle Compressed Air Air Nozzles Use when air recycling is required with existing compressed air lines Offers highest impact of all products Ideal as a final stage blow-off after blower packages for difficult, round objects that require high velocities Allows for customizable air stream Offers the widest range of materials AA727 AA707 Y767 UniJet Blow-off Manifold Manifold 2-1/4 (57 mm) Produces a concentrated targeted pattern 16-1/2 (419 mm) 67-3/4 (1720 mm) 16 (406 mm) Air Nozzle Accessories Use adjustable ball fittings to easily and precisely position nozzles for more exact control of spray direction Use magnetic bases with bendable hoses to direct air to specific targets Adjustable Ball Fittings Stay-N-Place Hoses Magnetic Mounting Bases WindJet Low Flow Air Knives Use when: There are existing compressed air lines There is limited mounting space for air knives The process cannot handle any temperature rise in the air Standard parts require less than 2 (61 cm) total combined length of all knives Knives can be mounted close to the parts A continuous stream of compressed air is needed It is necessary to cycle the air on and off WindJet Variable Air Amplifiers Use for more direct air Use when air recycling is required Ideal for robotic applications Allows for adjustability in performance Can be used as an exhaust device Blower Air WindJet Air Knife Drying & Blow-off Packages Use when: The total combined length of knives needed is over 2 (61 cm) A continuous air stream is required Heated air from the temperature rise in the blower is needed Offers the longest length of knife/knives combinations Offers the cleanest air available (HEPA filtration an option) Has the lowest operating energy costs Has own air source Offers the most versatility in applications WindJet Low Flow Air Knives WindJet Variable Air Amplifiers Model Type WindJet Air Knife Drying & Blow-Off Packages 3 (76 mm) 6 (152 mm) 12 (305 mm) 18 (457 mm) 24 (610 mm) 3/4 (19.1 mm) 1-1/4 (31.8 mm) 2 (50.8 mm) 4 (101.6 mm) Available Blower Sizes 1 to 30 HP (.75 to 14.1 kw)

3 Max. Capacity Max. Pressure Inlet Conn. NPT or BSPT Available Materials Table of Contents 43.4 scfm (1198 Nl/min) 45 scfm (1237 Nl/min) 29.6 scfm (816 Nl/min) 100 psi (7 bar) 125 psi (8.6 bar) 100 psi (7 bar) 1/4 (M or F) 1/4 (M) 1/4 (M) ABS Plastic, Aluminum, PPS, Stainless Steel ABS Plastic, Aluminum, PPS, Stainless Steel, PVDF ABS Plastic Pages Application/ Selection Guide scfm (1591 Nl/min) 888 scfm (24480 Nl/min) 100 psi (6 bar) 90 psi (6 bar) 1/8, 1/4, 3/8 (M or F) 3/4, 1, 1-1/4 (F) Brass, Stainless Steel Aluminum Noise Reduction & Cost Savings scfm (293 Nl/min) 100 psi (7 bar) 1 (F) Nylon Technical Data psi (21 bar) 250 psi (8.6 bar) 1/8, 1/4, 3/8, 1/2, 3/4 (M) Hose: 1/4 (M) (both ends), 1/4 (M) and 1/4 (F) Stainless Steel WindJet Air Nozzles AA727, AA707 & Y767 nozzles scfm (314 Nl/min) 100 psi (7 bar) 1/4 (F) 1/4 (M) Aluminum or 316 Stainless Steel WindJet Air Manifolds & scfm (629 Nl/min) 44.4 scfm (1257 Nl/min) 100 psi (7 bar) 100 psi (7 bar) 1/4 (M) 1/4 (M) Aluminum or 316 Stainless Steel Aluminum or 316 Stainless Steel WindJet Low Flow Air Knives & Kits scfm (1886 Nl/min) 88.8 scfm (2515 Nl/min) 100 psi (7 bar) 100 psi (7 bar) 1/4 (M) 1/4 (M) Aluminum or 316 Stainless Steel Aluminum or 316 Stainless Steel WindJet Variable Air Amplifiers scfm (2634 Nl/min)* 209 scfm (5919 Nl/min) 80 psi (5.5 bar) 80 psi (5.5 bar) 1/8 (F) 1/4 (F) Aluminum or 316 Stainless Steel Aluminum or 316 Stainless Steel UniJet Air Nozzles scfm (12121 Nl/min) 80 psi (5.5 bar) 3/8 (F) Aluminum or 316 Stainless Steel Air Accessories scfm (34182 Nl/min) Max. Capacity 80 psi (5.5 bar) Max. Pressure 1/2 (F) Air Slot Size Aluminum or 316 Stainless Steel Available Materials WindJet Air Knife Packages cfm (2294 m 3 /h) 125 H 2 0 (311 mbar).040 (1 mm).060 (1.5 mm) Anodized Aluminum or 316 Stainless Steel Typical Applications Helpful Resources...Back Cover * Maximum Capacity = Air Input (scfm) x Amplification Ratio

4 Noise Reduction & Cost Savings WindJet Air Products Improve Process Control Our air products convert a low-pressure volume of compressed air into a targeted, high-velocity concentrated stream, flat fan or curtain of high-impact air. This creates a better quality air pattern than open pipes, drilled holes, and many other air nozzles. That means dependable, repeatable performance that can improve your process. Reduce Noise Noise from compressed air is one of the biggest environmental hazards in the workplace today. Using air products can reduce the perceived noise from compressed air by more than 50 percent. The table below provides an example of potential noise reduction from WindJet 707 or 727 nozzles. For actual noise levels on each product see the sound level chart on page 6. Noise Reduction Provided by WindJet Nozzles Noise Level Air Pressure 5/32 (4 mm) open pipe at a distance of 5 (1.5 m) 707 or 727 WindJet Nozzle Noise Reduction from WindJet Nozzles Perceived Noise Reduction 15 psig (1 bar) 70 db(a) 63 db(a) 7 db(a) 38% 30 psig (2 bar) 80 db(a) 70 db(a) 10 db(a) 50% 45 psig (3 bar) 84 db(a) 74 db(a) 10 db(a) 50% 60 psig (4 bar) 88 db(a) 76 db(a) 12 db(a) 56% 70 psig (5 bar) 92 db(a) 80 db(a) 12 db(a) 56% 100 psig (7 bar) 98 db(a) 85 db(a) 13 db(a) 60% Save on Compressed Air Costs Compressed air is an expensive utility. A properly designed and maintained air system can save hundreds or even thousands of dollars each year in operating expenses. So in addition to improving your processes and making your work place quieter, air nozzles can pay back their cost many times over. The following tables focus on three primary areas: impact, capacity and coverage. Each table summarizes the potential savings by reducing air consumption, using various WindJet air products featured in this catalog. It s important to note that each of these tables single out specific, but very common, problem areas. Your application may require a combination of one or more of these to operate at a lower cost and higher efficiencies, while maintaining the proper blow-off and drying requirements for your product. Your local Spraying Systems Co. sales engineer can assist you in designing a system that addresses all of your requirements.

5 Noise Reduction & Cost Savings WindJet Air Products WindJet Nozzles Cost Savings Size Open Pipe Air Consumption scfm (Nl/min) Equivalent Impact Using 707 or 727 WindJet Nozzles Air Consumption Reduction % Annual Air Cost Savings ** 5/32 (4 mm) 19 (538) 1 25% $593 1/4 (6 mm) 41 (1161) 2 28% $1,432 5/16 (8 mm) 94 (2662) 4 33% $3,872 3/8 (10 mm) 118 (3341) 7 20% $2,945 1/2 (12 mm) 177 (5012) 7 35% $7,731 5/8 (16 mm) 309 (8750) 12 36% $13,833 No WindJet Low-Flow Air Knives Cost Savings Quantity Open Pipe/Drilled Holes in Pipe* Size Air Consumption scfm (Nl/min) Equivalent Coverage Using Low-Flow Air Knives Air Consumption Reduction % Annual Air Cost Savings ** 3 5/32 (4 mm) 57 (1614) 1 ( ) $6, /32 (4 mm) 5/32 (4 mm) 114 (3228) 228 (6456) 1 ( ) 1 ( ) 92% $13,090 $26, /32 (4 mm) 342 (9684) 1 ( ) $39, /4 (6 mm) 246 (6966) 1 ( ) 89% $27, /4 (6 mm) 492 (13932) 1 ( ) $54,648 No WindJet Air Amplifiers Cost Savings Open Pipe Size Air Consumption scfm (Nl/min) Equivalent Capacity Using Air Amplifiers Air Consumption Reduction % Annual Air Cost Savings ** 5/32 (4 mm) 19 (538) 1 ( ) 78% $1,851 1/4 (6 mm) 41 (1161) 1 ( ) 86% $4,398 5/16 (8 mm) 94 (2662) 1 ( ) 87% $10,206 3/8 (10 mm) 118 (3341) 1 ( ) 89% $13,106 1/2 (12 mm) 177 (5012) 1 ( ) 89% $19,660 5/8 (16 mm) 309 (8750) 1 ( ) 90% $34,708 * Spaced at 1 intervals. ** Based on a sixteen-hour, five-day work week, with operating cost of $0.50 USD per 1000 cubic feet of air. 5

6 Technical Data Key Considerations for Selecting WindJet Air Nozzles There are four main characteristics that should be considered when selecting an air nozzle. They are effective spray coverage, sound level, lineal impact force, and specific impact force. Each characteristic plays a role in choosing the most effective nozzle for a given application. Effective Spray Coverage Spray coverage is described as the width of the spray pattern for a flat fan air nozzle. Effective spray coverage is the width of the fan, which comprises a minimum spray force measurement. This coverage can be used as a guide for spacing nozzles. Effective spray coverage varies for different types of air nozzles. The graph shows a selected variety from each of the families. While effective coverage is relatively consistent above 40 psig (2.8 bar), it may decrease at lower pressures. In general, effective coverage increases as distance from the nozzle increases. Spray Coverage mm inches Effective Spray Coverage at 40 psig (2.8 bar) Selected Air Nozzles 3/8TT "U" Nozzle 1/4K 2 FloodJet Nozzle 1/4K 20 FloodJet Nozzle AA WindJet Nozzle Air Amplifier (2" Outlet Dia.) Distance from Orifice inches mm Sound Level Capacity and nozzle design both affect noise levels. In general, higher flow rates increase noise levels. Other factors include air pressure and obstructions in the nozzle s path. Sound level tests shown on the accompanying graph were conducted by blowing into an open space with no reverberation. Spraying the nozzle against objects will increase sound levels. Sound Level db(a) Sound Level at 3 feet (0.9 m) Selected Air Products AA WindJet Nozzle AA WindJet Nozzle 3/8TT "U" Nozzle 1/4K 20 FloodJet Nozzle Low Flow Air Knife (12" long) Air Amplifier Pressure psig bar

7 Technical Data Lineal and Specific Impact Force There are two types of impact to consider when selecting air control nozzles: lineal impact and maximum specific impact. Both lineal and specific impact increase with pressure. When capacities are the same, a nozzle with a smaller coverage will have greater impact than one with a wider coverage. Lineal impact indicates relative force per unit distance across the spray width. Flat spray patterns have fairly uniform impact distribution across the effective spray coverage. Spacing of nozzles in a header according to the effective spray coverage will provide consistent lineal impact across the entire length of the target surface. Maximum specific impact is a direct indication of spray intensity applied to a surface. It provides maximum force per unit area information, which can be used to compare spray effectiveness under various conditions. Lineal Impact kg/cm lb/in kpa 6.9 Lineal Impact at 40 psig (2.8 bar) Selected Air Products inches mm psig 1.0 Distance from Orifice Maximum Specific Impact at 40 psig (2.8 bar) Selected Air Nozzles AA WindJet Nozzle 3/8TT "Q" Blow-off Nozzle 3/8TT "U" Blow-off Nozzle 3/8TT "V" Blow-off Nozzle Low Flow Air Knife Air Amplifier Specific Impact inches mm AA WindJet Nozzle AA WindJet Nozzle 1/4K 20 FloodJet Nozzle 3/8TT "U" Blow-off Nozzle Low Flow Air Knife Air Amplifier Distance from Orifice Air Flow Through Schedule 40 Steel Pipe Applied Pressure psig (bar) Nominal Standard Pipe Size scfm (Nl/min) 1/8 1/4 3/8 1/2 3/ /4 1-1/ /2 3 5 (.3).5 (.85) 1.2 (2.0) 2.7 (4.6) 4.9 (8.3) 6.6 (11.2) 13 (22) 27 (46) 40 (68) 80 (136) 135 (229) 240 (408) 10 (.7).8 (1.4) 1.7 (2.9) 3.9 (6.6) 7.7 (13.1) 11.0 (18.7) 21 (36) 44 (75) 64 (109) 125 (212) 200 (340) 370 (628) 20 (1.4) 1.3 (2.2) 3.0 (5.1) 6.6 (11.2) 13.0 (22) 18.5 (31) 35 (59) 75 (127) 110 (187) 215 (365) 350 (594) 600 (1019) 40 (2.8) 2.5 (4.2) 5.5 (9.3) 12.0 (20) 23.0 (39) 34.0 (58) 62 (105) 135 (229) 200 (340) 385 (654) 640 (1087) 1100 (1868) 60 (4.1) 3.5 (5.9) 8.0 (13.6) 18.0 (31) 34.0 (58) 50.0 (85) 93 (158) 195 (331) 290 (492) 560 (951) 900 (1528) 1600 (2717) 80 (5.5) 4.7 (8.0) 10.5 (17.8) 23.0 (39) 44.0 (75) 65.0 (110) 120 (204) 255 (433) 380 (645) 720 (1223) 1200 (2038) 2100 (3566) 100 (6.9) 5.8 (9.8) 13.0 (22) 29.0 (49) 54.0 (92) 80.0 (136) 150 (255) 315 (535) 470 (798) 900 (1528) 1450 (2462) 2600 (4415) 7

8 WindJet Air Nozzles AA727, AA707, Y767 WindJet Nozzles AA727 Features and Benefits Generates efficient, controlled flat fan air pattern for a uniform spray distribution Designed to maintain spray pattern integrity Available in materials that withstand high temperatures Recessed orifices protect against external damage and offers air escape should the nozzles accidentally be placed against a flat surface Low noise levels Can be mounted side-by-side for air curtain applications Specifications 3/16 (4.8 mm) diameter mounting hole for fixed positioning Maximum operating pressures: Inlet connection: 1/4 NPT(M) or BSPT(M), or 1/4 NPT(F) ABS model only Materials: ABS, PPS (polyphenylene sulfide), aluminum or stainless steel Weight: ABS 0.7 oz (20 g), PPS 1.0 oz (28 g), aluminum 2 oz (56 g), stainless steel 4.1 oz (116 g) ABS 100 psi at 170 F (7 bar at 77 C) PPS 100 psi at 180 F (7 bar at 82 C) Aluminum 100 psi at 450 F (7 bar at 230 C) Stainless steel 150 psi at 500 F (10.3 bar at 260 C) AA707 Features and Benefits Produces tightly directed round spray pattern Low noise levels Color-coded aluminum caps for easy identification of flow rates Recessed orifices Specifications Color-coded by capacity (aluminum only) Inlet connection: 1/4 NPT(M) or BSPT(M), or 1/4 NPT(F) ABS model only Materials: ABS, PPS (polyphenylene sulfide), Kynar, aluminum or stainless steel Weight: ABS 0.3 oz (9 g), PPS 0.5 oz (14 g), Kynar 0.5 oz (14 g), aluminum 0.6 oz (16 g), stainless steel 1.6 oz (44 g) Maximum operating pressures: ABS 125 psi at 180 F (8.6 bar at 82 C) PPS 125 psi at 400 F (8.6 bar at 204 C) Kynar 125 psi at 220 F (8.6 bar at 104 C) Aluminum 125 psi at 450 F (8.6 bar at 230 C) Stainless steel 125 psi at 450 F (8.6 bar at 230 C) Y767 Compact Nozzle Features and Benefits Short profile less than half the height of other air nozzles When installing multiple nozzles on a header, a uniform impact air stream is provided without lowering pressure Low noise levels Specifications Inlet connection: 1/4 NPT (M) or BSPT (M) Material: ABS Weight:.25 oz (7 g) Maximum operating pressures: 100 psi at 180 F (7 bar at 82 C) 8

9 WindJet Air Nozzles AA727, AA707, Y767 Typical Applications Dust and particle blow-off Liquid blow-off Leveling coatings Cooling Drying Performance Data Inlet Conn. NPT or BSPT 1/4 (M, F) Nozzle Type AA727 AA727-F 1/4 (M) AA707 Capacity Size Cap Color (Aluminum Only) 10 psi (.7 bar) Nozzles/adapters to smooth out clay coating Capacity scfm (Nl/min) 30 psi (2 bar) 60 psi (4 bar) 90 psi (6 bar) (142) 8.9 (246) 14.4 (396) 19.8 (549) (193) 12.8 (357) 21.3 (586) 29.6 (816) (280) 18.4 (510) 30.9 (852) 43.4 (1198) 11 green 5.2 (147) 9.6 (266) 16.0 (442) 22.3 (612) 15 yellow 6.4 (181) 12.4 (345) 21.0 (578) 29.4 (810) 23 red 10.4 (294) 19.2 (530) 32.3 (889) 45.0 (1237) 1/4 (M) Y (193) 12.8 (357) 21.3 (586) 29.6 (816) Dimensions & Weights AA727 & AA727-F B B Nozzle Type A B Weight A A AA707 B A AA727 (M) 3-9/16 (91 mm) 2 (51 mm) 4.1 oz (.12 kg) AA727-F (F) 3-9/16 (91 mm) 2 (51 mm) 0.7 oz (.02 kg) AA707 (M) 1-7/8 (48 mm) 1 (25 mm) 1.6 oz (.05 kg) A Y767 B Y767 (M) 1-5/8 (43 mm) 1-11/16 (41 mm).25 oz (.01 kg) Based on largest/heaviest version of each type. Material Codes (none) ABS plastic AL Aluminum RY Polyphenylene sulfide SS Stainless steel KY PVDF (AA707 only) Ordering Information WindJet Nozzle A A / Nozzle Inlet Conn. Capacity Type Size BSPT connections require the addition of a B. Example: AAB707.

10 WindJet Air Manifolds 46760, WindJet Air Manifolds Features and Benefits Delivers a uniform distribution across the impact/blow-off area Flat fan pattern with very high impact offers higher impact than blower-type air knives With a simple operating pressure adjustment, impact can be increased from moderate to very high Model WindJet Air Knife Manifold Specifications For sweeping wide areas up to 60 (1500 mm) Dimensions Materials: Aluminum pipe with ABS WindJet nozzles Maximum operating pressure: 100 psi (7 bar) Inlet connections: 3/4, 1 or 1-1/4 NPT(F) or BSPT(F) Nozzles available in two other capacity sizes See page 9 for additional information Coverage Length Performance Data Pipe Size 3/ /4 Number of Nozzles Capacity scfm (Nl/min) 10 psi (.7 bar) 30 psi (2 bar) 40 psi (3 bar) 60 psi (4 bar) 90 psi (6 bar) Length Inches (mm) Coverage Inches (mm) (772) 51.2 (1428) 62.8 (1880) 85.2 (2344) 118 (3264) 20.5 (520) 7.79 (200) (1158) 76.8 (2142) 94.2 (2820) 128 (3516) 178 (4896) 20.5 (520) (300) (2316) 154 (4284) 188 (5640) 256 (7032) 355 (9792) (920) (600) (3088) 205 (5712) 251 (7520) 341 (9376) 474 (13056) (1120) 31.5 (800) (3860) 256 (7140) 314 (9400) 426 (11720) 592 (16320) 52 (1320) (1000) (4632) 307 (8568) 377 (11280) 511 (14064) 710 (19584) (1520) (1200) (5790) 384 (10710) 471 (14100) 639 (17580) 888 (24480) (1720) (1500) Ordering Information WindJet Manifold / 4 4 A L Air Knife Pipe Number Material No. Size of Nozzles Code BSPT connections require the addition of a B. Example: B

11 WindJet Air Manifolds 46760, and Accessories WindJet Air Manifolds Specifications For sweeping narrower areas up to 16 (406 mm) Materials: white nylon pipe with ABS WindJet nozzles Dimensions Model WindJet Air Manifold Maximum operating pressure: 100 psi (7 bar) Maximum temperature: 120 F (50 C) Inlet connections: 1 NPT(F) or BSPT(F) Nozzles available in two other capacity sizes See page 8 for additional information Coverage Length Performance Data Pipe Size Number of Nozzles Capacity scfm (Nl/min) 10 psi (.7 bar) 30 psi (2 bar) 60 psi (4 bar) Length Inches (mm) Coverage Inches (mm) (772) 51.2 (1428) 85.2 (2344) 10 (254) 8 (203) (1544) (2856) (4688) (451) 16 (406) Ordering Information WindJet Manifold N Y Air Knife Number Material No. of Nozzles Code BSPT connections require the addition of a B. Example: B

12 WindJet Low Flow Air Knives WindJet Low Flow Air Knives Features and Benefits Ideal for applications using 1 or 2 air knives Provides a uniform air flow across the entire length of the knife Delivers a high velocity, constant air stream for fast drying and blow-off Saves on energy usage Uses minimal air consumption Maintenance-free; no moving parts Lower noise levels, 69 db(a) for most applications Easy to install and maintain Compact and rugged 316 stainless steel available for sanitary applications Available shim sets to adjust air force and flow C Specifications Patent-pending design Air knife standard lengths: 3, 6, 12, 18 and 24 (8, 15, 30, 46, and 61 cm) Materials: Aluminum, 316 stainless steel Inlet connection: 1/4 NPT and 1/4 BSPT Max. Temp: Aluminum 140 F (60 C) Stainless steel 200 F (93 C) Max. Pressure: 200 psi (13.8 bar) Automatic drain filter with a 40 micron filter element sized properly for flow is available Pressure regulator sized properly for flow is available Shims:.002 (.05 mm) standard installed;.001 (.03 mm),.003 (.08 mm) and.004 (.10 mm) available in extra kit A WindJet Low Flow Air Knives produce a high velocity, constant air stream for optimal performance of your drying and blow-off process. Compressed air flows through an inlet (A) where it is directed to the orifice. The primary air flow exits the thin slotted nozzle orifice across the length of the knife (B) creating a uniform sheet of air. For added force, secondary air is entrained along the edge of the knife (C). The end result is a highly uniform, constant air stream with hard-hitting force. B Typical Applications Food drying Pre-paint blow-off Sheet cleaning in strip mills Conveyor cleaning Environmental separation Parts drying and cooling Scrap removal Web drying and cleaning Bottle washing and drying Spreading slurry sauce evenly over pizza pockets using WindJet Air Knives 12

13 WindJet Low Flow Air Knives Performance Data WindJet Low Flow Air Knife with.002 thick shim installed Supply Pressure psi (bar) Air Consumption per Inch (25 mm) scfm (Nl/min) 6 (150 mm) from orifice fpm (m/s) Impact per Inch (25 6 (150 mm) from target oz (g) 20 (1.4) 0.9 (26) 5300 (26.9) 0.5 (15) 40 (2.8) 1.6 (45) 7000 (35.6) 1.1 (31) 60 (4.1) 2.3 (65) 9800 (48.8) 1.9 (53) 80 (5.5) 3.0 (85) (63.5) 2.6 (75) 100 (6.9) 3.7 (105) (72.1) 3.4 (95) Dimensions & Weights Front C A B C D Shim Sizes D 1.65 (42 mm) 3 (76 mm) 1.53 (39 mm) B A Side View 1/4 NPT or BSPT 1.65 (42 mm) 6 (152 mm) 1.53 (39 mm) 1.65 (42 mm) 12 (305 mm) 1.53 (39 mm) 1.65 (42 mm) 18 (457 mm) 1.53 (39 mm).001 (.03 mm).002 (.05 mm).003 (.08 mm).004 (.10 mm) 1.65 (42 mm) 24 (610 mm) 1.53 (39 mm) Length Codes 3 3 (8 cm) 6 6 (15 cm) (30 cm) (46 cm) (61 cm) Material Codes AL Aluminum 316SS 316 stainless steel PETP Plastic Ordering Information WindJet Low Flow Air Knife S S Part No. Knife Material Length BSPT connections require the addition of a B. Example: B WindJet Low Flow Air Knife Kit includes an air knife, shim set, filter, pressure regulator and pressure gauge Shim Set includes one each of.001 (.03 mm),.003 (.08 mm) and.004 (.10 mm) thick shims Ordering Information WindJet Low Flow Air Knife Kit S S Part No. Knife Length Material Ordering Information Shim Set P E T P Part No. Knife Length Material 13

14 WindJet Variable Air Amplifiers WindJet Variable Air Amplifiers Features and Benefits Ideal for spot drying, blow-off and exhaust applications Delivers a targeted high volume, high velocity amplified air stream for fast drying and blow-off Saves on air consumption while providing higher volumes of air Maintenance-free; no moving parts Low noise levels meets OSHA pressure and noise requirements Easy to install and maintain Adjustable model available for easier maintenance and setting of air amplification A Specifications Patent-pending design Outlet ODs: 3/4,1-1/4, 2 and 4 (19, 32, 51 and 102 mm) Inlet connection: 1/8, 1/4, 3/8 and 1/2 NPT and BSPT (F) Materials: Aluminum, 316 stainless steel Kits available with an automatic drain filter with a 50 micron filter element sized properly for flows Pressure regulator sized properly for flow is available B Intensifying precise amounts of compressed air, the WindJet Variable Air Amplifiers produce a constant, high velocity air stream for very targeted drying and blow-off applications. Along with the compressed air (A), additional free air (B) is pulled through the unit, resulting in maximum air amplification. Performance Data WindJet Variable Amplifier Performance at 80 psi (5.5 bar) Part No. Model Inlet Size Air Consumption scfm (Nl/min) Amplification Ratio Air Volume at Outlet scfm (Nl/min) /8 NPT 9.3 (263) (2634) /4 NPT 13.1 (370) (5919) /8 NPT 21.4 (606) (12121) /2 NPT 50.3 (1424) (34182) Ordering Information WindJet Variable Air Amplifier S S Material Part No. Material Codes AL Aluminum 316SS 316 stainless steel BSPT connections require the addition of a B. Example: B

15 WindJet Variable Air Amplifiers Typical Applications Vent smoke Parts drying & cooling Heat distribution in molds/ovens Clean machined parts Exhaust tank fumes Ventilate confined areas Drying aerosol cans after cleaning and pressure leakage testing Dimensions & Weights Side View A C E F Part No. A B C D E F /8 NPT 0.45 (11.4 mm) 1.50 (38.1 mm) 2.25 (57.2 mm) 0.75 (19.1 mm) 1.25 (31.8 mm) D Back /4 NPT 0.85 (21.6 mm) 2.00 (50.8 mm) 2.90 (73.7 mm) 1.25 (31.8 mm) 1.75 (44.5 mm) /8 NPT 1.65 (41.9 mm) 3.13 (79.4 mm) 3.25 (82.6 mm) 2.00 (50.8 mm) 2.75 (69.9 mm) B /2 NPT 3.00 (76.2 mm) 5.00 (127 mm) 5.00 (127 mm) 4.00 (101.6 mm) 4.50 (114.3 mm) WindJet Variable Air Amplifier Kit includes air amplifier, filter, pressure regulator and pressure gauge Connection Codes 1/8 NPT 075 1/4 NPT 125 3/8 NPT 200 Material Codes AL Aluminum 316SS 316 stainless steel 1/2 NPT 400 Ordering Information WindJet Variable Air Amplifier Kit S S Material Part No. BSPT connections require the addition of a B. Example: B

16 UniJet Air Nozzles Blow-off Tips UniJet Nozzles Features and Benefits The UniJet blow-off tip delivers a wide, uniform flat spray pattern Typical Applications Parts blow-off at plating tanks Conveyor drying Cooling and drying sheet rubber Container drying UniJet Blow-Off Assembly Specifications UniJet blow-off nozzle capacities to 61 scfm (1591 Nl/min) Inlet connections: 1/8, 1/4 or 3/8 NPT(M) or (F), and BSPT(M) or (F) Materials: Brass or stainless steel Performance Data UniJet Blow-off Nozzles Inlet Conn. NPT or BSPT 1/8, 1/4, 3/8 (M or F) Tip Type Width of slot Inches (mm) Capacity scfm (Nl/min) Coverage at 6 (150 mm) 10 psi (.7 bar) 25 psi (2 bar) 50 psi (4 bar) 100 psi (6 bar) 10 psi (1 bar) 50 psi (4 bar) L.008 (.20).60 (17) 1.3 (41) 2.1 (68) 3.6 (93) 10 (275) 16.5 (419) P.013 (.33) 1.2 (34) 2.0 (63) 3.1 (101) 5.4 (140) 5.5 (152) 10 (254) Q.023 (.58) 2.2 (62) 3.9 (123) 6.2 (201) 10.7 (278) 8.5 (228) 13 (330) R.045 (1.1) 3.9 (110) 6.4 (207) 11.0 (357) 19.0 (493) 6 (158) 9.5 (241) U.045 (1.1) 6.3 (178) 11.0 (354) 18.5 (595) 31 (807) 10.5 (275) 14.5 (368) V.091 (2.3) 12.5 (354) 23 (724) 37 (1184) 61 (1591) 9 (238) 13.5 (343) Dimensions & Weights Blow-off B Nozzle Type A B Weight A T + Tip 1-13/16 (48 mm) 13/16 (21 mm) 2-1/4 oz (.06 kg) Based on largest/heaviest version of each type. TT + Tip 1-7/8 (48 mm) 13/16 (21 mm) 2-1/4 oz (.06 kg) Ordering Information UniJet Blow-off Complete Nozzle Nozzle Spray Tip 1 / 4 T S S + L S S Inlet Body Type Material Tip Material Conn. (Female) Code Type Code BSPT connections require the addition of a B prior to the nozzle body inlet connection. Ordering Information UniJet Blow-off Tip Only T B L S S Tip Tip Material Prefix Type Code Material Codes (none) Brass SS Stainless steel 16

17 Air Accessories Hoses and Mounting Bases New Stay-N-Place Hoses and Magnetic Mounting Bases Features and Benefits Easy-to-use, flexible source of targeted air that is changeable from application to application Complete control for targeted, precise air blow-off Once the hose is positioned in place, it will not move or relax its position Build your own configuration to fit your unique applications Works with a variety of air control and standard spray nozzles The base can be mounted vertically or horizontally Stay-N-Place Hoses Specifications Bendable hoses won t move once set in place Hose lengths: 6, 12, 18, 24, 30, 36 (15, 30, 46, 61, 76 and 91 cm) Hose connections: 1/4 NPT or BSPT Male both ends; 1/4 NPT or BSPT Male 1/4 NPT or BSPT Female Max. Temp: Air 250 F (121 C), Liquid 200 F (93 C) Max. Pressure: 250 psi (8.6 bar) Max. Flow: 33 scfm at 250 psi (934 Nl/min at 8.6 bar) Use with both air and liquid Hose Lengths Codes 6 6 (15 cm) (30 cm) (46 cm) (61 cm) (76 cm) (91 cm) Ordering Information Stay-N-Place Hoses Male x Male 1/4 x 1/4 Male x Female 1/4 x 1/ Connection Hose Type Length Magnetic Mounting Base Specifications Magnetic base with shut-off valve in single or double outlet models Available with either 1/4 NPT(F) or 1/4 BSPT(F) connections Magnetic base can be mounted horizontally or vertically BSPT connections require the addition of a B. Example: B Ordering Information Magnetic Mounting Base Unit Outlet Type Number BSPT connections require the addition of a B. Example: B

18 Air Accessories Filters, Gauges and Valves Model Air Line Filter Features and Benefits Removes liquid and solid contaminants from air lines Automatic or manual drain Protects equipment from corrosion and excessive wear Maximum operating pressure: 150 psi (10 bar) Maximum temperature: 125 F (50 C) Model Pressure Gauge Features and Benefits Offers stable, accurate needle readings up to the rated maximum pressure Center back connection in 1/8 or 1/4 NPT (M) Max. pressure ranges: 60 to 160 psi (4.2 to 11 bar) 2-Way Solenoid Valves Features and Benefits Designed for automatically operated systems requiring on/off flow Air and liquid temperature ranges: 40 F to 165 F (5 C to 75 C) Features UL and CSA approved ten watt, class F coils for continuous duty Ambient operating temperatures: 15 F to 122 F (-10 C to 50 C) Coils rated for dual frequency operation and international use Resists high humidity and fungus growth Electric connection: 1/2 NPT Performance Data Model No. Inlet Conn. NPT (M) /8 or 1/4 Max. psi (bar) Optimum Operating Range psi (bar) 60 (4.2) ( ) 100 (6.9) ( ) 160 (11.0) ( ) Performance Data Main Port NPT (F) Model Number Valve Type Valve Action Max. Pressure psi (bar) Orifice Size Cv Factor** Body Material Seal Material 1/ Direct Acting 60* (4) 3/16 (4.8 mm).40 Stainless Viton 1/ Poppet 205* (14) 1/8 (3.2 mm).28 steel Kel-F 3/ * (10) 7/16 (11 mm) Way 1/ Pilot- 150* (10) 5/8 (16 mm) 4.0 Operated 3/ Diaph. 230 (16) 3/4 (19 mm) (16) 1 (25 mm) 13.0 Forged or cast brass * For maximum pressures of coils C and D, ask for Data Sheet Solenoid (1). ** For use of Cv Factor, ask for Data Sheet Solenoid (2). Viton is a registered trademark of DuPont Performance Elastomers. Buna-N 18

19 Air Accessories Fittings and Regulators Model Adjustable Ball Fittings Features and Benefits Provides adjustable positioning of nozzle for more exact control of spray direction Permits accurate pipe alignment and nozzle positioning without disturbing the pipe connection Enables easy removal and cleaning of nozzles Small fitting diameter enables use in applications requiring a compact size Maximum pressure rating: 300 psi (21 bar) Performance Data Adjustable Ball Fitting Number Total Included Angle of Adjustment Inlet Conn. NPT or BSPT (M) Outlet Conn. NPT or BSPT (F) 1/8 1/8 1/4 1/4 1/4 1/8 3/8 3/8 3/8 1/4 1/2 1/2 1/2 1/4 1/2 3/8 3/4 3/4 Model Air Pressure Regulator Features and Benefits Diaphragm-type air pressure regulator Balanced valve design in two styles: relieving and non-relieving Relieving automatically relieves excessive pressure in a regulated air line Non-relieving requires some other means of relief to reduce trapped pressure Body and bonnet material: die cast aluminum, zinc, or stainless steel Performance Data Main Port NPT (F) Gauge Ports NPT (F) Relieving Model No. Non-Relieving 1/4 1/ /4 1/ /8 1/ /2 1/ /4 1/ /

20 WindJet Air Knife Packages An Alternative to Compressed Air Systems WindJet Air Knife Drying & Blow-Off Packages Complete packages available from a single supplier To deliver peak performance that meets your needs and provides you with a single supplier, Spraying Systems Co. has put together complete WindJet Air Knife blowing and drying packages. Features and Benefits A complete solution, fully customized for your application Unique, high-performance WindJet Air Knives Low-maintenance, direct-drive blower Clean, heated air Energy-efficient air source Low operating noise, eliminating need for sound enclosure Ease of installation High Performance WindJet Air Knives A breakthrough in air knife technology Features and Benefits Produce a uniform, high volume, constant air stream Unique leading edge along the entire length of the knife allows for a more controlled air stream Eliminate spotting and blotching Easy to set up with visual reference High-velocity air stream due to teardrop shape and improved air entrainment Leak-proof end cap gaskets to prevent air leakage Corrosion-resistant finish Durable, long life span 20

21 WindJet Air Knife Packages Packages are customized for your application The number and length of knives, air slot size, blower size and necessary accessories vary depending on your application. Packages are differentiated by the horsepower size of the included blower. Each fully customized package consists of: WindJet Air Knives Knife lengths from 3 to 15 (76 mm to 4.6 m) Custom lengths also available Air slot sizes of.040 (1 mm) and.060 (1.52 mm) Regenerative Blower Assemblies Available from 1 to 30 HP (.75 to 14.1 kw) Assemblies Include: Pressure relief valve Pressure gauge Air inlet filter Fittings Convenient mounting adapter for flexible or rigid tubing Package Accessories Mounting Brackets For conveniently mounting air knives, these adjustable brackets include two specialized mounting plates that connect to each end cap on the air knife. Tubing We offer high temperature, steel reinforced flexible tubing and stainless steel rigid tubing options. For the flexible tubing we also provide high torque, worm-gear clamps. Couplings Easy to use, stainless steel couplings compress for use between the air knife and a rigid elbow or any two rigid surfaces to prevent air leakage and damage to the air knife. The couplings feature built-in clamps. No tools are required. Air Cannon Concentrates a high-velocity air stream into holes and crevices of irregularly shaped parts Made of anodized aluminum or stainless steel Three orifice sizes: 0.5, 0.75, & 1 (13, 19 & 25 mm) Built-in mounting spacer allows for easy positioning of the unit in a mounting bracket Manifolds Constructed from high strength, high temperature thermo plastic or stainless steel, manifolds allow a single air outlet on the blower to be divided for multiple knives in three ways. Y-divider 3-port 4-port Elbows 45 and 90 rigid elbows available to minimize pressure loss in either 3 (76 mm) or 6 (152 mm). For additional information on WindJet Air Knife Drying Packages, please request Bulletin No. 543, or contact your local sales engineer at SPRAY. 21

22 Solving Typical Application Problems with Air Nozzles 22 Conveyor belt blow-off using 727 WindJet air nozzles Blowing sand out of molds with WindJet 727 air nozzles Air blow-off system dries plastic packing trays after washing. WindJet 727 air nozzles are installed in Clip-Eyelet nozzle bodies for easy installation and adjustment Potato chips that don t pass QC inspection are blown off the conveyor with WindJet 727 air nozzles

23 Solving Typical Application Problems with Air Nozzles Cutting frosting for snack cakes on a ribbon coater with 727 WindJet air nozzles Blowing water from transmission housing using WindJet 707 air nozzle Blowing tobacco dust from conveyor using 727 WindJet air nozzles Moving egg cartons from one conveyor to another using WindJet 707 air nozzles 23

24 Other Helpful Resources Industrial Spray Products Quick-Connect Nozzle Systems Catalog 70 and 70M Bulletin 513C Full-line catalog including spray nozzles and accessories, technical data and problem solving ideas. Detailing our line of quick-connect nozzles, this brochure covers the time-saving installation and maintenance features of these nozzles including a snap-on pipe connection, easy-to-install and replace spray tips, and double clamp assemblies. Performance data, assembly options and ordering information are all included. Experts in Spray Technology Quick-Connect Nozzle Systems Improve spray system performance; reduce installation and maintenance time Spray Nozzles Spray Control Spray Analysis Spray Fabrication WindJet Air Knife Packages Bulletin 543C 20-page bulletin presents components and performance data on WindJet air knives and completely customizable WindJet air knife drying packages. For assembly, the brochure provides tables and configuration charts differentiated by the horsepower size of the blower. Easily specify and order your nozzles online at Experts in Spray Technology Spray Nozzles Spray Control Spray Analysis Spray Fabrication P.O. Box 7900, Wheaton, IL USA Tel: SPRAY Intl. Tel: Fax: SPRAY Intl. Fax: Kynar is a registered trademark of Arkema, Inc. Kel-F is a registered trademark of 3M Company. Catalog 20C Printed in the U.S.A. Spraying Systems Co. 2008

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