Spray Nozzles. Spray Control. Spray Fabrication. Spray Analysis. Pulp and Paper Industry Catalog

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Barry Whitehead
6 years ago
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1 Nozzles Control Analysis Fabrication Pulp and Paper Industry Catalog

Capabilities Overview Comprehensive Technology Solutions from a Single Source Ensures spray system optimization At the heart of all spray operations in your mill is the spray nozzle.

2 Capabilities Overview Comprehensive Technology Solutions from a Single Source Ensures spray system optimization At the heart of all spray operations in your mill is the spray nozzle. It is the component that determines performance in moisturizing, cleaning, lubricating, edge trimming, bleaching, knock-off, gluing and dozens of other applications. But, there are other aspects of your spray systems that can have a big impact on quality and efficiency. Shower design, nozzle placement, automation devices, accessories and more can help maximize the performance of your nozzles, reduce waste, speed installation, minimize maintenance time and lower operating costs. Working with a single supplier who is an expert in all facets of spray technology is the best way to ensure optimal performance in all of your spray operations. And, we re uniquely qualified to be that supplier. We offer: The most extensive selection of spray nozzles and accessories in the industry. A wide range of showers and the in-house design and fabrication capabilities to meet even the most stringent specifications. controls and automated systems to increase operational efficiency, decrease manual operation and ensure consistent performance. research, testing, Computational Fluid Dynamics and process modeling services to eliminate guesswork when predicting spray performance and facilitate problem solving in new and existing applications. Optimization, maintenance, on-site inspection and other educational programs at no cost to help customers improve efficiency. Sales engineers that specialize only in spray technology. Our sales force has decades of experience serving mills around the world. They are experts in evaluating spray operations and engineering spray solutions. Why not contact us today and learn more about how we can help ensure optimal performance in your spray operations? SPRAY Intl

Table of Contents Table of Contents Technical Reference/Specification Guidelines 4-5 Showers 6-10 Shower Nozzles 11-25 Web Trimming Nozzles 26-28 Alignment Device for Web Trimming Nozzles 29 Flat

3 Table of Contents Table of Contents Technical Reference/Specification Guidelines 4-5 Showers 6-10 Shower Nozzles Web Trimming Nozzles Alignment Device for Web Trimming Nozzles 29 Flat Nozzles Hollow Cone Nozzles Atomizing and Automatic Nozzles Humidification Nozzles 85 GunJet Guns 86 Nozzles and Knife Packages Stock Chest and Tank Cleaning Equipment Strainers 94 Specification Sheets Optimization Other Helpful Resources 107 Black Liquor Nozzles SPRAY Intl

4 Technical Reference Specification Guidelines Reference material to ensure proper nozzle specification and optimal performance : Nozzle Varies with ing Pressure In general, the relationship between flow rate and pressure is as follows: Q 1 (P 1 ) n = (P 2 ) n Q 2 Q: Flow rate (in gpm or l/min) P: Liquid pressure (in psi or bar) n: Exponent applying to the specific nozzle type All tabulations in this catalog are based on spraying water. Specific gravity of a liquid affects flow rate. Be sure to multiply tabulated catalog capacities by the conversion factor that applies to the specific gravity of the liquid being sprayed. Factors for Specific Nozzle Types Nozzle Type Hollow Cone Nozzles (All) Full Cone Nozzles (Vaneless) Full Cone Nozzles (15 and 30 Series) Flat Nozzles (All) Solid Stream Nozzles (All) Spiral Nozzles (All) Full Cone Nozzles (Standard) Full Cone Nozzles (Square ) Full Cone Nozzles (Oval ) Full Cone Nozzles (Large ) Exponent n Full Cone Nozzles (Wide ) Full Cone Nozzles (Wide Square ).44 Specific Gravity Specific gravity is the ratio of the mass of a given volume of liquid to the mass of the same volume of water. In spraying, the main effect of the specific gravity of a liquid (other than water) is on the capacity of the spray nozzle. Since the values in this catalog are based on spraying water, a conversion factor or formula can be applied to determine the nozzle capacity when using a liquid other than water. of Liquid Being ed = of Water x 1 Specific Gravity Conversion Factor WATER Specific gravity versus conversion factor Specific Gravity of Liquid KEY: Conversion factor multiplied by the capacity of the nozzle when spraying water gives the capacity of the nozzle when spraying a liquid with a specific gravity corresponding to the conversion factor. This conversion factor accounts only for the effect of specific gravity on capacity and does not account for other factors affecting capacity SPRAY Intl

5 Technical Reference and Coverage Distance Tabulated spray angles indicate approximate spray coverages based on spray of or distribution of water. In actual spraying, the effective spray angle varies with spray distance. Liquids more viscous than water form relatively smaller spray angles (or even a solid stream), depending upon viscosity, nozzle capacity and spraying pressure. Liquids with surface tensions lower than water will produce relatively wider spray angles than those listed for water. This table lists the theoretical coverage of spray patterns as calculated from the included spray angle of the spray and the distance from the nozzle orifice. Values are based on the assumption that the spray angle remains the same throughout the entire spray distance. In actual practice, the tabulated spray angle does not hold for long spray distances. If the spray coverage requirement is critical, request data sheets for specific spray coverage data. Theoretical Coverage Theoretical Coverage at Various Distances in Inches (cm) from Nozzle Orifice 2" 5 cm 4" 10 cm 6" 15 cm 8" 20 cm 10" 25 cm 12" 30 cm 15" 40 cm 18" 50 cm 24" 60 cm 30" 70 cm 36" 80 cm 48" 100 cm SPRAY Intl

Showers Automatic Brush Shower Saves time, improves quality and boosts productivity An internal rotating brush assembly scrubs the interior wall of the shower as

In just a few seconds, debris is swept away through the flush-out valve, restoring full liquid flow to the system without contaminating the sprayed surface.

Eliminates operator intervention workers no longer have to climb machines or rotate handwheels Suitable for use with all brush-type showers up to 3 (76 mm) in

When used without timer, activation requires a simple push of a button.

The intervals between cycles can be easily programmed via the optional timer Easy installation.

Just plug the motor into the interface board and you re ready for operation Virtually maintenance free.

6 Showers Automatic Brush Shower Saves time, improves quality and boosts productivity An internal rotating brush assembly scrubs the interior wall of the shower as well as each disc-type shower nozzle orifice. In just a few seconds, debris is swept away through the flush-out valve, restoring full liquid flow to the system without contaminating the sprayed surface. And, there s no need to stop the system. The brushes operate without disruption to normal processes. Features and Benefits Affordable, automated solution. Eliminates operator intervention workers no longer have to climb machines or rotate handwheels Suitable for use with all brush-type showers up to 3 (76 mm) in diameter Easy operation. Cleaning cycles occur automatically when used with the programmable timer. When used without timer, activation requires a simple push of a button. The brushes wipe the nozzles and the dirty water is flushed away Standard cleaning cycle is three revolutions with a minimum time of two minutes between cycles. The intervals between cycles can be easily programmed via the optional timer Easy installation. Unlike competitive brush showers where the motor and controls are separate units, all required electronics are enclosed in our motor case. Just plug the motor into the interface board and you re ready for operation Virtually maintenance free. Gear lubrication is recommended twice each year Quick delivery Specifications Geared drive unit Smart motor: IP 68 DC motor Control unit: NEMA 4x fiberglass control box Optional timer control Internal rotating brush assembly: Brush-type shower with staggered brush sections installed at 120 intervals Nozzle compatibility: Can be used with a wide variety of shower nozzles. ShowerJet nozzles are a common choice. Lock rings on the shower hold the nozzles in place See specification sheet section starting on page 95 for information required for quote SPRAY Intl

Showers Atomizing Shower Optimizes performance and improves quality Features and Benefits Fine-tune spray performance for accurate and uniform distribution.

clogging Optional stainless steel enclosure protects nozzles and air and liquid lines; cover is hinged to provide easy access Optional mounting assembly permits rotation of the shower

Controllers Optimize Automatic Nozzle Performance A spray controller can be added to any of our showers to optimize spray nozzle performance, lower operating costs and automate operation.

control benefits: Line speed following Zone control of nozzles Separate control of liquid, air and fan air pressure to ensure proper flow rate, spray angle and drop size Maximize nozzle cycle

7 Showers Atomizing Shower Optimizes performance and improves quality Features and Benefits Fine-tune spray performance for accurate and uniform distribution. Independent adjustment of the liquid flow, atomizing air and fan air pressure provides exceptional spray control High turndown ratio Nozzles can be equipped with clean-out needles to minimize clogging Optional stainless steel enclosure protects nozzles and air and liquid lines; cover is hinged to provide easy access Optional mounting assembly permits rotation of the shower Specifications Nozzle compatibility: VMAU, VAU, VAA, 1/4JAU with plate mount, Jet Fogger nozzles See specification sheet section starting on page 95 for information required for quote. Controllers Optimize Automatic Nozzle Performance A spray controller can be added to any of our showers to optimize spray nozzle performance, lower operating costs and automate operation. More critical operations such as coating and moisturizing tend to experience the greatest efficiency and performance gains resulting from precise control of our automatic spray nozzles. control benefits: Line speed following Zone control of nozzles Separate control of liquid, air and fan air pressure to ensure proper flow rate, spray angle and drop size Maximize nozzle cycle times Automatic clean-out cycles to minimize nozzle plugging Improve troubleshooting of spray performance Operator notification or shut-down on specified faults Easy integration with existing plant control systems SPRAY Intl

Showers Pipe-In-Pipe Atomizing Shower Economically protects air atomizing nozzles and ensures optimal performance Features and Benefits Protects nozzles from overspray, dirt,

for separate control of nozzle sections Lightweight for easy installation Specifications Zones: Up to three Nozzle compatibility: 1/8JJAU and 1/4JAU automatic spray nozzles with

fluid supply pipes: 304 stainless steel Seals and supply tubing from feed pipes to the nozzles: elastomer See specification sheet section starting on page 95 for information

Brushless Shower Basic and effective Features and Benefits Designed for use with fresh water and operations where nozzle clogging is unlikely Economical For use with

8 Showers Pipe-In-Pipe Atomizing Shower Economically protects air atomizing nozzles and ensures optimal performance Features and Benefits Protects nozzles from overspray, dirt, dust and accidental damage Outer slotted tube encloses a conventional pipe manifold Economical alternative to a traditional box-style manifold Easily configure up to three zones for separate control of nozzle sections Lightweight for easy installation Specifications Zones: Up to three Nozzle compatibility: 1/8JJAU and 1/4JAU automatic spray nozzles with integrated check valves and strainers to minimize clogging nozzle spacing: Adjustable Materials of construction: atomizing nozzles: Nickel-plated brass or stainless steel and fluid supply pipes: 304 stainless steel Seals and supply tubing from feed pipes to the nozzles: elastomer See specification sheet section starting on page 95 for information required for quote. Brushless Shower Basic and effective Features and Benefits Designed for use with fresh water and operations where nozzle clogging is unlikely Economical For use with self-cleaning nozzles when brushes are not desired Specifications Nozzle compatibility: Self-cleaning, ShowerJet, DiscJet nozzles and more nozzle spacing: Adjustable Materials of construction: Pipe: 304 or 316 stainless steel See specification sheet section starting on page 95 for information required for quote SPRAY Intl

Showers PulsaJet Manifold For precision spray control applications Features and Benefits Modular design and construction Achieve Pulse Width Modulated (PWM) flow control when used with a wide range

This allows easy and precise adjustment of flow rate without adjusting spray pressure or affecting spray integrity, reduces misting, decreases nozzle clogging and more Ideal for zoned-control

trademark of Victrex, plc Specifications Manifold length: 20 (6 m) maximum height: 8 (203 mm) No.

9 Showers PulsaJet Manifold For precision spray control applications Features and Benefits Modular design and construction Achieve Pulse Width Modulated (PWM) flow control when used with a wide range of AutoJet modular spray systems or PWM spray control panels PWM flow control involves switching electrically actuated nozzles on and off repeatedly at a controlled rate. This allows easy and precise adjustment of flow rate without adjusting spray pressure or affecting spray integrity, reduces misting, decreases nozzle clogging and more Ideal for zoned-control applications Adjust sprays as needed to accommodate multiple widths Eliminates overspray and waste of costly chemicals Viton is a registered trademark of DuPont Performance Elastomers PEEK is a trademark of Victrex, plc Specifications Manifold length: 20 (6 m) maximum height: 8 (203 mm) No. of nozzles per header: 12 maximum Nozzle spacing: Adjustable Nozzle compatibility: PulsaJet automatic spray nozzles Materials of construction: Manifold: Anodized aluminum Wetted components: Varies based on options. See specification sheet AA10000AUH-03 PulsaJet nozzle: stainless steel, Viton, PTFE, PPS, Peek AA250AUH-VI PulsaJet nozzle: PPS, Viton, stainless steel Electrical: 24 VDC See specification sheet section starting on page 95 for information required for quote. Web Lamination Shower Precise application of foamed adhesives Side view during automatic cleaning cycle Side view with nozzles in spraying position Features and Benefits Precise application of foamed adhesives on tissue for excellent bonding without affecting the drape or softness of the material Maximizes bond strength Reduces over-application of adhesive and saturation of material Reduces wasted adhesive and scrap Eliminates misting and the associated clean-up of nozzles, shower and other equipment Reduces maintenance downtime nozzles are automatically cleaned both internally and externally after every stoppage More efficient and economical operation compared to hotmelt and water-based spray systems Specifications Shower: 6.5 x 7.5 (165 x mm). Lengths up to 144 (356 cm) Two showers may be placed together for wider coverage spans No nip required; S wrap only Typical spray distance: 6 to 8 (154.2 to mm) Fast rewinder speeds: Up to 3000 ft./min (914.4 m/min) Application rates: 5 to 30 mg/ft. 2 (54 to 323 mg/m 2 ) Nozzle compatibility: Special nozzles for foamed adhesives See specification sheet section starting on page 95 for information required for quote SPRAY Intl

Showers Oscillator Shower Ensures complete, uniform coverage in cleaning

continuous movement of showers to ensure good coverage Optimizes

Easy integration to existing lines Durable construction can withstand

options available Specifications Motor: Choice of DC stepper-motor or AC

10 Showers Oscillator Shower Ensures complete, uniform coverage in cleaning applications Features and Benefits Oscillator assembly provides continuous movement of showers to ensure good coverage Optimizes cleaning efficiency Minimizes water use Improves felt and paper quality Easy integration to existing lines Durable construction can withstand washdown procedures Easy-to-use control unit user adjustable speed and stroke settings. Settings can be stored or adjusted on-the-fly Inline or side mounting options available Specifications Motor: Choice of DC stepper-motor or AC synchronous motor Power supply: Multiple options Actuator weight: 150 lbs (70 kg) Closed loop control SPRAY Intl

Shower Nozzles ShowerJet Nozzles Disc-type nozzles for use with automatic brush showers 27149 39350 48546 50790 27044 and 31250 Lock Rings

place Available in flat and solid stream spray patterns Solid stream versions: Choose from ceramic, stainless steel or synthetic ruby orifice

11 Shower Nozzles ShowerJet Nozzles Disc-type nozzles for use with automatic brush showers and Lock Rings Features and Benefits Disc-type nozzles fit inside the shower; the internal brushes easily sweep debris away Lock ring holds the nozzles in place Available in flat and solid stream spray patterns Solid stream versions: Choose from ceramic, stainless steel or synthetic ruby orifice material for longer wear life Notches on flat spray version allow removal of installed nozzles from the base with a flathead screwdriver a ing Systems Co. exclusive 27149: Notched flats for easy removal Flat spray pattern 316L stainless steel orifice 39350: Dome shape Solid stream spray pattern Ceramic orifice 48546: Dome shape Solid stream spray pattern 316L stainless steel body; synthetic ruby orifice 50790: Low profile design Solid stream spray pattern 316L stainless steel body; synthetic ruby orifice Lock rings for use with ing Systems Co. shower bases for use with shower bases from other manufacturers All ShowerJet nozzles are installed with a gasket SPRAY Intl

12 Shower Nozzles ShowerJet Series Performance Data Size Orifice Dia. Nom. ShowerJet Nozzles with 316L Stainless Steel Orifice (liters per minute)* ( )* (Solid Stream) SPRAY Intl

13 Shower Nozzles ShowerJet Series Performance Data Size Orifice Dia. Nom. ShowerJet Nozzles with 316L Stainless Steel Orifice (liters per minute)* ( )* SPRAY Intl

14 Shower Nozzles ShowerJet Series Performance Data Size Orifice Dia. Nom. ShowerJet Nozzles with 316L Stainless Steel Orifice (liters per minute)* ( )* , 48546, Size Orifice Dia. Nom. ShowerJet Nozzles with Ceramic or Synthetic Ruby Orifice Insert (liters per minute)* ( )* (Solid Stream) SPRAY Intl

15 Shower Nozzles ShowerJet Series Dimensions Nozzle Type Length L D Thickness C D FLATS L C (flat spray) 7.1 (max) D DIA. L C and (solid stream) D DIA. L C Materials Ordering Info Materials Body Material Code Nozzle Type L Stainless Steel 316SS l l l l Orifice Insert 316L Stainless Steel 316SS l Ceramic CER l Synthetic Ruby RBY l l SHOWERJET NOZZLE L l l l Nozzle Type Size SHOWERJET NOZZLE Material Code RBY l l l Nozzle Type Size Material Code SPRAY Intl

Shower Nozzles NeedleJet Nozzles High-impact cleaning nozzles for use with a wide range of showers 19124 48460 Features and Benefits High-performance NeedleJet nozzles provide powerful solid stream

This enables better quality water to be drawn into the nozzle and minimizes turbulence Precision-machined to provide tight flow control Suitable for use with oscillating showers Tapered front

connection Longer length designs: 56740 316 stainless steel body with synthetic ruby orifice 1/8 BSPP thread connection 7/16 hex 48277 Nozzle extends past the debris point in the shower to minimize

16 Shower Nozzles NeedleJet Nozzles High-impact cleaning nozzles for use with a wide range of showers Features and Benefits High-performance NeedleJet nozzles provide powerful solid stream spray to effectively clean and wash felts, fabric/wire and suction rolls Versions with tube on the back end that protrudes higher into the shower. This enables better quality water to be drawn into the nozzle and minimizes turbulence Precision-machined to provide tight flow control Suitable for use with oscillating showers Tapered front designs: stainless steel body with synthetic ruby orifice 9/16-24 thread connection 11/16 hex Same as except all 316 stainless steel P36503 Same as except 1/4 BSPP thread connection Longer length designs: stainless steel body with synthetic ruby orifice 1/8 BSPP thread connection 7/16 hex Nozzle extends past the debris point in the shower to minimize clogging. Typically used in brushless showers 316 stainless steel 1/8 NPT thread connection 7/16 hex Extension tube is welded on for added length. Typically used in brushless showers 316 stainless steel nozzle and extension tube 9/16-24 thread connection 11/16 hex Compact designs: Front of nozzle is flat, not rounded 316 stainless steel 1/8 NPT thread connection 7/16 hex stainless steel 1/4-28 thread connection 5/16 hex Performance Data 48460, 19124, P36503, 56740, 48277, 21280, 22812, Nozzle Number Equiv. Orifice Dia. (liters per minute)* SPRAY Intl

17 Shower Nozzles NeedleJet Series Dimensions Nozzle Type Inlet Conn. (in) Length L B Hex D HEX. L B D DIA /16-24 NEF HEX. B L D DIA /16-24 NEF D DIA. HEX. L B P /4 BSPP HEX. D DIA. L B /8 BSPP Materials D DIA. HEX. B L /8 NPT Materials Body 316L Stainless Steel Material Code Nozzle Type P SS l l l l D HEX. B L /16-24 NEF Varies Orifice Insert 316L Stainless Steel 316SS l l l HEX. L B Synthetic Ruby RBY l D DIA ** - 316SS ** - 316SS HEX. 2 - ** - 316SS D DIA. L B /8 NPT /4-28 UNF Ordering Info NEEDLEJET NOZZLE SS l l l Nozzle Type Size Material Code SPRAY Intl

Shower Nozzles DiscJet Nozzles Compact disc-type nozzles save space DK DJ Features and Benefits Performance Data DK DiscJet nozzles are ideal for when space is tight; nozzle flush mounts in shower

adjacent sprays DK versions: Flat spray pattern, threadless connection DJ versions: Flat spray pattern, 5/8-18 thread connection Nozzle Number Equiv. Orifice Dia. (liters per minute)* ( )* 1.0 2.0 3.

1 DK-3513 2.4 3.0 4.2 5.1 5.9 6.6 7.3 7.8 9.4 DK-3524 3.2 5.5 7.7 9.5 10.9 12.2 13.4 14.5 17.3 DK-3572 5.5 16.4 23.2 28.4 32.8 36.7 40.2 43.4 51.9 DK-3580 18.2 26 32 36 41 45 48 58 DK-4024 3.2 5.5 7.7 9.5 10.9 12.2 13.4 14.5 17.3 DK-4040 9.

18 Shower Nozzles DiscJet Nozzles Compact disc-type nozzles save space DK DJ Features and Benefits Performance Data DK DiscJet nozzles are ideal for when space is tight; nozzle flush mounts in shower Compact design provides uniform coverage Provides effective cleaning with minimal water use Entrance to orifice designed to prevent clogging Offset 5 from shower axis to avoid interference with adjacent sprays DK versions: Flat spray pattern, threadless connection DJ versions: Flat spray pattern, 5/8-18 thread connection Nozzle Number Equiv. Orifice Dia. (liters per minute)* ( )* DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK SPRAY Intl

19 Shower Nozzles DiscJet Series Performance Data DK Nozzle Number Equiv. Orifice Dia. (liters per minute)* ( )* DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK DK SPRAY Intl

20 Shower Nozzles DiscJet Series Performance Data DK Nozzle Number Equiv. Orifice Dia. (liters per minute)* ( )* DK DK Performance Data DJ Nozzle Number Equiv. Orifice Dia. (liters per minute)* ( )* DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ SPRAY Intl

21 Shower Nozzles DiscJet Series Performance Data DJ Nozzle Number Equiv. Orifice Dia. (liters per minute)* ( )* DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ DJ Stainless Steel; 316 Stainless Steel; 303 or 316 Stainless Steel Dimensions Materials Nozzle Type Thread Diameter Thickness DJ 5/ Materials Material Code Nozzle Type DK DJ 303 Stainless Steel SS l l 316 Stainless Steel 316SS l l (14910) DJ - ** DK DISC (DWG 15261) DK Ordering Info DISCJET NOZZLE DJ 316SS 2510 l l l Nozzle Type Material Code Size SPRAY Intl

Shower Nozzles Self-Cleaning Nozzles For use with white water on save-all and knock-off showers 20210 20235 With interface for flat face showers With interface for round showers Features and Benefits

When line pressure is low, the nozzle s piston retracts to purge debris from the nozzle orifice Available with low or high actuator pressures Ideal for use in environments with suspended solids and

solid stream patterns Hex nut with O-ring for interface with flat face on shower headers 1-1/8-20 thread connection Fairprene diaphragm 20235 Flat spray pattern Hex nut with polypropylene saddle

22 Shower Nozzles Self-Cleaning Nozzles For use with white water on save-all and knock-off showers With interface for flat face showers With interface for round showers Features and Benefits Features a piston-type design. When line pressure is low, the nozzle s piston retracts to purge debris from the nozzle orifice Available with low or high actuator pressures Ideal for use in environments with suspended solids and showers with high solids content in the water Compact design fits easily inside paper machines Fast, easy installation and alignment **** - 316SS **** - 316SS Flat spray and solid stream patterns Hex nut with O-ring for interface with flat face on shower headers 1-1/8-20 thread connection Fairprene diaphragm Flat spray pattern Hex nut with polypropylene saddle gasket for interface with round shower headers 3/4-20 thread connection Silicone rubber diaphragm Flat spray and solid stream patterns Hex nut with O-ring interface with flat face on shower 3/4 BSPP thread connection Silicone rubber diaphragm Flat spray pattern Solid stream pattern: hex nut with O-ring 3/4 BSPP thread connection Natural rubber diaphragm **** - 316SS Flat spray and solid stream patterns Hex nut with O-ring interface with flat face on shower M28 x 1.5 thread connection Fairprene diaphragm Flat spray pattern Self-sealing design for interface with any shower header 3/4 NPT thread connection Silicone rubber diaphragm Double solid stream pattern Hex nut with O-ring interface with flat face on shower 1-1/8-20 thread connection Fairprene diaphragm Double flat spray pattern Hex nut with O-ring interface with flat face on shower 1-1/8-20 and M28 x 1.5 thread connections available Fairprene diaphragm Flat spray pattern Self-sealing design for interface with any shower header 1/2 NPT thread connection Silicone rubber diaphragm SPRAY Intl

23 Shower Nozzles Self-Cleaning Series Performance Data 20210, 20235, 26225, 26411, 36090, 38332, 38490, 49905, ( )* Code (liters per minute)* (Solid Stream) SPRAY Intl

24 Shower Nozzles Self-Cleaning Series Performance Data 20210, 20235, 26225, 26411, 36090, 38332, 38490, 49905, ( )* Code (liters per minute)* Materials Materials Deflector Material Code Nozzle Type Stainless Steel 316SS l l l l l l l l l l Body 316 Stainless Steel 316SS l l l l l l l l l l Piston 316 Stainless Steel 316SS l l l l l l l l l l Nut 316 Stainless Steel 316SS l l l l l l l l l l Spring 316 Stainless Steel 316SS l l l l l l l l l l Ordering Info SELF-CLEANING NOZZLE SS l l l Nozzle Type Size Material Code SPRAY Intl

25 Shower Nozzles Self-Cleaning Series Dimensions Nozzle Type Inlet Conn. (in.) Length L A Hex. B HEX. L A DIA /8-20 UN A DIA. L /4-20 UNEF B HEX. B HEX. L A DIA /4-20 UNEF B HEX. L A DIA /4 BSPP B **** - 316SS L HEX. A DIA M28x B HEX. L A DIA /4 NPT B HEX. L A DIA / B - **** - 316SS L HEX / A DIA M28x B FLATS L A DIA /2 NPT flats SPRAY Intl

Web Trimming Nozzles UltraStream Nozzles Precise, crisp edge trimming 38170 Features and Benefits Suitable for most paper grades

simplifies spray alignment High-impact spray allows nozzles to be placed further away from the target for reduced build-up on the

connection Shrouded orifice for protection, ease of alignment and guiding buildup away from the moving web 72242: Single orifice

guiding buildup away from the moving web 38171: Single orifice Ceramic or 316 stainless steel orifice Brass body 1/8 M NPT or BSPT

Single orifice Synthetic ruby orifice 303 stainless steel body 1/8 M NPT or BSPT thread connection 38170: Single orifice with

26 Web Trimming Nozzles UltraStream Nozzles Precise, crisp edge trimming Features and Benefits Suitable for most paper grades wide range of configuration options Dual orifice version provides twin parallel solid stream sprays; reduces backsplash and simplifies spray alignment High-impact spray allows nozzles to be placed further away from the target for reduced build-up on the nozzles , : Dual orifice Synthetic ruby orifice 303 stainless steel body 1/8 M or F NPT thread connection Shrouded orifice for protection, ease of alignment and guiding buildup away from the moving web 72242: Single orifice Synthetic ruby orifice 303 stainless steel body 1/8 M NPT thread connection Shrouded orifice for protection, ease of alignment and guiding buildup away from the moving web 38171: Single orifice Ceramic or 316 stainless steel orifice Brass body 1/8 M NPT or BSPT thread connection 48461: Single orifice Synthetic ruby orifice 303 stainless steel body 1/8 M NPT or BSPT thread connection 56676: Single orifice Synthetic ruby orifice 303 stainless steel body 1/8 M NPT or BSPT thread connection 38170: Single orifice with strainer Ceramic or 316 stainless steel orifice Brass body Brass strainer body with 304 stainless steel screen SPRAY Intl

27 Web Trimming Nozzles UltraStream Series Performance Data Single Orifice: 72242, 38171, 48461, 56676, Nozzle Size Orifice Dia. (liters per minute)* 7 bar 10 bar 30 bar 50 bar 60 bar 70 bar 138 bar For and 38171, specify orifice material. CER = Ceramic; 316SS = Stainless Steel and are available with 316SS orifice only. -50 and -60 sizes are not available for 72242, and Dual Orifice: , Nozzle Size Orifice Dia. (liters per minute)* 7 bar 10 bar 30 bar 50 bar 60 bar 70 bar Materials Materials Body Material Code Nozzle Type Stainless Steel 303SS l l l l l l l 316 Stainless Steel 316SS l l Brass None l l Orifice Insert Synthetic Ruby RBY l l l l l Ceramic CER l l 316 Stainless Steel 316SS l l SPRAY Intl

28 Web Trimming Nozzles UltraStream Series Dimensions Nozzle Type Inlet Conn. Length Diameter Hex/Flats HEX L DIA /8 NPT/BSPT HEX. L DIA /8 NPT/BSPT HEX. DIA. L /8 NPT/BSPT HEX. DIA ** -SSRBY L ** -SSRBY DIA. FLATS ORIFICE INSERT /8 NPT/BSPT /8 NPT/BSPT ** -SSRBY L DIA. FLATS /8 NPT/BSPT L DIA. FLATS /8 NPT/BSPT L Ordering Info ULTRASTREAM ULTRASTREAM CER SSRBY l l l l l l Nozzle Type ** - SSRBY Orifice Dia. Orifice Material Nozzle Type Orifice Dia. Orifice Material Nozzle No. Nozzle No. BSPT connections require the addition of a B prior to the nozzle type SPRAY Intl

Alignment Device for Web Trimming Nozzles Alignment Device for UltraStream Nozzles Speeds trim squirt nozzle positioning, ensures repeatable performance Features and Benefits Precise, easy adjustment

29 Alignment Device for Web Trimming Nozzles Alignment Device for UltraStream Nozzles Speeds trim squirt nozzle positioning, ensures repeatable performance Features and Benefits Precise, easy adjustment of UltraStream nozzles to the exact position required for clean, crisp edges; minimizes costly paper tearing and breaking problems Reduces downtime for nozzle adjustment by up to 70% Nozzle adjustment in multiple directions horizontal, vertical, tilt and rotation into or against the run Improves operator safety; calibration scales and handles are located away from the nozzle Record final positions to ensure repeatable performance using calibration devices Nozzles attach easily to alignment arm Specifications Suitable for use with UltraStream nozzles Size: 44.5 L x 3.3 W x 20.9 H (1130 mm L x 85 mm W x 532 mm H) Material: Stainless steel Weight: 45 lbs (20.4 kg) Calibration scales included Adjustment ranges: Horizontal: 7.9 (200 mm) Vertical: 7.9 (200 mm) Tilt: +6 minus 0 Rotation: ±40 Customizable upon request 3.3 (85 mm) 44.5 (1130 mm) 20.9 (532 mm) SPRAY Intl

Flat Nozzles VeeJet Nozzles Standard and Quick-Connect Flat spray nozzles used for roll lubrication, chemical showers, edge deckles and most general purpose applications H-DT H-DU H-U Below 1 gpm (3.

30 Flat Nozzles VeeJet Nozzles Standard and Quick-Connect Flat spray nozzles used for roll lubrication, chemical showers, edge deckles and most general purpose applications H-DT H-DU H-U Below 1 gpm (3.8 l/min) at 40 psi (2.8 bar) 1/8" to 1/4" NPT or BSPT (F) 1 gpm (3.9 l/min) and above at 40 psi (2.8 bar) 1/8" to 1/4" NPT or BSPT (F) 1 gpm (3.9 l/min) and above at 40 psi (2.8 bar) 1/8" to 3/4" NPT or BSPT (M) H-VV H-VVL U Below 1 gpm (3.9 l/min) at 40 psi (2.8 bar) 1/8" to 1/4" NPT or BSPT (M) Integral strainer 1/8" to 1/4" NPT or BSPT (M) 40 gpm (152 l/min) and above at 40 psi (2.8 bar) 1" to 2" NPT or BSPT (M) QUA and QVVA Tips and QuickJet Bodies Typical Quick VeeJet nozzles are comprised of two components, a body and a spray tip. Each of these spray tips is compatible with either a male or female body QUA spray tip 1 gpm (3.9 l/min) or above at 40 psi (2.8 bar) up to a maximum of 8 gpm (32 l/min) at 40 psi (2.8 bar) QVVA spray tip Below 1 gpm (3.9 l/min) at 40 psi (2.8 bar) QJA female body QJJA male body Below 1 gpm (3.9 l/min) at 40 psi (2.8 bar) QuickJet connection with roll pin for extra leverage upon installation or removal tip SPRAY Intl

31 Flat Nozzles VeeJet Series ProMax QMVV Tip and QuickJet Body ProMax Miniature QMVV spray tip Up to.80 gpm (3.0 l/min) at 40 psi (2.8 bar) Seven color-coded spray tips for easy flow rate identification Optional Kynar body strainer QPPM nozzle body Optional Kynar tip strainer Optional external O-ring (CP7717-2/13-VI) Miniature spray tip ProMax QPTA Tip and QuickJet Body ProMax QPTA spray tip Up to 7.0 gpm at 40 psi (2.8 bar) Eight color-coded spray tips for easy flow rate identification QPPA nozzle body Optional external O-ring (CP7717-2/17-VI) Features and Benefits Flat spray pattern distributes the liquid as a flat or sheettype spray Small to medium-sized drops Uniform distribution over a wide range of flow rates and pressures angles available from 0 (solid stream) to 110 at 40 psi (2.8 bar) Specially tapered spray pattern is ideal for use in manifold and header applications High-impact solid stream provides highest impact per unit area Unobstructed flow passages minimize clogging Quick VeeJet versions offer similar performance to standard VeeJet nozzles plus: Fast and easy installation of spray tips without tools Automatic alignment Lower cost nozzle body can be reused only spray tips are replaced Easy-grip spray tips with a seal that remains attached to the tip to prevent accidental misplacement QuickJet is similar to Quick VeeJet nozzles but feature roll pins for added leverage for quick insertion and removal of tip without tools. Flat spray pattern is positioned at 10 angle from roll pins to prevent interference with adjacent sprays ProMax Quick VeeJet nozzles provide increased chemical resistance and less build-up. Plus: Internal O-ring seal and optional external O-ring provide additional protection against contaminants in harsh environments. See chart for maximum pressures at various temperatures tips color-coded for easy flow rate identification tip Kynar is a registered trademark of Arkema, Inc SPRAY Intl

32 Flat Nozzles VeeJet Series Performance Data H-VV, H-VVL, H-DT at 3 bar Nozzle Type/ Inlet Conn. (in.) H-VV H-VVL H-DT Size Equiv. Orifice Dia. (liters per minute)* 1/8 1/4 1/8 1/4 1/8 1/ l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* SPRAY Intl

33 Flat Nozzles VeeJet Series Performance Data H-VV, H-VVL, H-DT at 3 bar Nozzle Type/ Inlet Conn. (in.) H-VV H-VVL H-DT Size Equiv. Orifice Dia. (liters per minute)* 1/8 1/4 1/8 1/4 1/8 1/ l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* SPRAY Intl

34 Flat Nozzles VeeJet Series Performance Data H-VV, H-VVL, H-DT at 3 bar Nozzle Type/ Inlet Conn. (in.) H-VV H-VVL H-DT Size Equiv. Orifice Dia. (liters per minute)* 1/8 1/4 1/8 1/4 1/8 1/ l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* SPRAY Intl

35 Flat Nozzles VeeJet Series Performance Data H-U, H-DU, U at 3 bar Nozzle Type/ Inlet Conn. (in.) H-U H-DU U Size Equiv. Orifice Dia. (liters per minute)* 1/8 1/4 3/8 1/2 3/4 1/8 1/ / l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* SPRAY Intl

36 Flat Nozzles VeeJet Series Performance Data H-U, H-DU, U at 3 bar Nozzle Type/ Inlet Conn. (in.) H-U H-DU U Size Equiv. Orifice Dia. (liters per minute)* 1/8 1/4 3/8 1/2 3/4 1/8 1/ / l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* SPRAY Intl

37 Flat Nozzles VeeJet Series Performance Data H-U, H-DU, U at 3 bar Nozzle Type/ Inlet Conn. (in.) H-U H-DU U Size Equiv. Orifice Dia. (liters per minute)* 1/8 1/4 3/8 1/2 3/4 1/8 1/ / l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* SPRAY Intl

38 Flat Nozzles VeeJet Series Performance Data H-U, H-DU, U at 3 bar 0 Nozzle Type/ Inlet Conn. (in.) H-U H-DU U Size Equiv. Orifice Dia. (liters per minute)* 1/8 1/4 3/8 1/2 3/4 1/8 1/ / l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* 0 Solid Stream SPRAY Intl

39 Flat Nozzles VeeJet Series Performance Data Quick-Connect QVVA, QUA, QMVV, QPTA at 3 bar Equiv. Quick VeeJet Tip Type Orifice (liters per minute)* ( )* Size Dia. QVVA * QUA QMVV QPTA l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l *58106 QuickJet performance same as QVVA Maximum pressure for QMVV is 12 bar. Maximum pressure for QPTA is 15 bar SPRAY Intl

40 Flat Nozzles VeeJet Series Performance Data Quick-Connect QVVA, QUA, QMVV, QPTA at 3 bar Equiv. Quick VeeJet Tip Type Orifice (liters per minute)* ( )* Size Dia. QVVA * QUA QMVV QPTA l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l *58106 QuickJet performance same as QVVA Maximum pressure for QMVV is 12 bar. Maximum pressure for QPTA is 15 bar SPRAY Intl

41 Flat Nozzles VeeJet Series Performance Data Quick-Connect QVVA, QUA, QMVV, QPTA at 3 bar Equiv. Quick VeeJet Tip Type Orifice (liters per minute)* ( )* Size Dia. QVVA * QUA QMVV QPTA l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l *58106 QuickJet performance same as QVVA Maximum pressure for QMVV is 12 bar. Maximum pressure for QPTA is 15 bar SPRAY Intl

42 Flat Nozzles VeeJet Series Performance Data Quick-Connect QVVA, QUA, QMVV, QPTA at 3 bar Equiv. Quick VeeJet Tip Type Orifice (liters per minute)* ( )* Size Dia. QVVA * QUA QMVV QPTA l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l *58106 QuickJet performance same as QVVA Maximum pressure for QMVV is 12 bar. Maximum pressure for QPTA is 15 bar SPRAY Intl

43 Flat Nozzles VeeJet Series Performance Data Quick-Connect QVVA, QUA, QMVV, QPTA at 3 bar 15 0 Equiv. Quick VeeJet Tip Type Orifice (liters per minute)* ( )* Size Dia. QVVA * QUA QMVV QPTA l l l l l l l l l l l l l l l l l l l l l l l l l l l l Solid Stream l l l l l l l l *58106 QuickJet performance same as QVVA Maximum pressure for QMVV is 12 bar. Maximum pressure for QPTA is 15 bar SPRAY Intl

44 Flat Nozzles VeeJet Series Dimensions and Weights Standard Dimensions and Weights Quick-Connect Standard Nozzle Type Inlet Conn. (in.) Length Hex. Net Weight (kg) Standard Nozzle Type Length Hex. Width Net Weight (kg) H-VV (M) 1/ / QJA+QVVA QJJA+QVVA / QJA+QUA H-VVL (M) 1/ QJA + QVVA W QJJA+QUA / H-DT (F) 1/ QJA + QVVA QPPM+QMVV W 1/ H-U (M) 1/ / / QPPM + QMVV QPPA+QPTA / / H-DU (F) 1/ QPPA + QPTA 58106* U (M) Based on largest/heaviest version of each type dia / dia dia. 1.9 Based on largest/heaviest version of each type. *58106 fits on QJA or QJJA body OFF-SET FROM FLATS ProMax QuickJet nozzle maximum pressures at various temperatures L Body Types Inlet Conn. (in.) Conn. F Standard Body Conn. M QJA QJJA QPPM QPPA 1/8 l l l 1/4 l l l l 3/8 l l l 1/2 l l SPRAY Intl

45 Flat Nozzles VeeJet Series Materials Material Material Code H-VV (M) H-VVL (M) Nozzle Type Body Type Tip Type H-DT (F) H-U (M) H-DU (F) U (M) QJA (F) QJJA, QPPM, QPPA (M) QVVA, QUA, Brass (none) l l l l l l l l l Mild Steel I l l l 303 Stainless Steel SS l l l l l l l l l 316 Stainless Steel 316SS l l l Polyvinyl Chloride PVC l l Ordering Info VEEJET NOZZLE NOZZLE BODY BSPT connections require the addition of a B prior to the inlet connection. QUICK VEEJET NOZZLE SPRAY TIP H 1/4 VV SS /4 QJJA SS + QVVA SS l l l l l l l l l l l l l Nozzle Prefix Inlet Conn. Nozzle Type Material Code Size Inlet Conn. Body Type Material Code Tip Type Material Code Size QUICK VEEJET SPRAY TIP QVVA SS l l l l l Model Number Material Code Size Can be used with QJA or QJJA bodies. BSPT connections require the addition of a B prior to the inlet connection SPRAY Intl

46 Flat Nozzles VeeJet Nozzles UniJet Quick-Connect Flat spray nozzles used for yankee chemical showers and critical alignment locations TPU Tip and UniJet Bodies T female or TT male inlet connections TPU spray tip T female body or TT male body Self-aligning tip with wrench flats on top of tip and straight alignment flats connection Self-aligning tip with wrench flats on top of tip; dovetail connection Self-aligning tip with round top; dovetail connection Screen strainer (optional) tip Tip retainer Features and Benefits Flat fan spray pattern with uniform distribution angles available from 15 (solid stream) to 110 at 40 psi (2.8 bar) Small to medium-sized drops Lower cost nozzle body can be reused only spray tips are replaced Recessed orifices to protect against damage A large choice of interchangeable spray tips, body types/sizes, materials, spray angles and accessories Flow rates up to 7 gpm (28 l/min) at 40 psi (2.8 bar) TPU, 13802, and tips provide the same performance TPU is a standard UniJet spray tip spray tip has wrench flats on top with straight alignment flats spray tip has a dovetail connection and wrench flats on top of the tip; spray is offset 5 from dovetail spray tip has a dovetail connection and no wrench flats; spray is offset 5 from dovetail SPRAY Intl

47 Flat Nozzles VeeJet UniJet Series Performance Data TPU, 13802, 58102, at 3 bar Size Equiv. Orifice Dia. (liters per minute)* ( )* Body inlet connections from 1/4" to 3/4" NPT and BSPT; other body types may be available. Contact your local sales representative for more information SPRAY Intl

48 Flat Nozzles VeeJet UniJet Series Performance Data TPU, 13802, 58102, at 3 bar Size Equiv. Orifice Dia. (liters per minute)* ( )* Body inlet connections from 1/4" to 3/4" NPT and BSPT; other body types may be available. Contact your local sales representative for more information SPRAY Intl

49 Flat Nozzles VeeJet UniJet Series Performance Data TPU, 13802, 58102, at 3 bar Size Equiv. Orifice Dia. (liters per minute)* ( )* Body inlet connections from 1/4" to 3/4" NPT and BSPT; other body types may be available. Contact your local sales representative for more information SPRAY Intl

50 Flat Nozzles VeeJet UniJet Series Performance Data TPU, 13802, 58102, at 3 bar Size Equiv. Orifice Dia. (liters per minute)* ( )* Body inlet connections from 1/4" to 3/4" NPT and BSPT; other body types may be available. Contact your local sales representative for more information SPRAY Intl

51 Flat Nozzles VeeJet UniJet Series Performance Data TPU, 13802, 58102, at 3 bar Size Equiv. Orifice Dia. (liters per minute)* ( )* Body inlet connections from 1/4" to 3/4" NPT and BSPT; other body types may be available. Contact your local sales representative for more information SPRAY Intl

52 Flat Nozzles VeeJet UniJet Series Performance Data TPU, 13802, 58102, at 3 bar 15 Size Equiv. Orifice Dia. (liters per minute)* ( )* Body inlet connections from 1/4" to 3/4" NPT and BSPT; other body types may be available. Contact your local sales representative for more information. Dimensions Tip Nozzle Type Length "L" Diameter "D" Wrench Flats "W" Connection or Dovetail Flats "C" Assembly Number Assembled Length D W L TPU T or TT 48 D C W L D C L W /4M /4F /8M /8F /2F D C L /8M /8F /4M /4F Based on largest/heaviest version of each type. Contact your local sales representative for information on body options for 13802, and spray tips. Materials Material Material Code Body Type T (F) TT (M) Tip Type TPU, 13802, 58102, Brass (none) 5 OFF-SET l FROM l l DOVEDAIL AXIS 303 Stainless Steel SS l l l 316 Stainless Steel 316SS l l l Ordering Info NOZZLE BODY UNIJET NOZZLE SPRAY TIP 1/4 TT SS + U SS l l l l l l Inlet Conn. Body Type Material Code Size BSPT connections require the addition of a B prior to the nozzle body inlet connection. Material Code SPRAY Intl

53 Flat Nozzles FloodJet Nozzles Standard and Quick-Connect Wide angle flat spray nozzles for uhle box, roll lubrication and chemical shower applications K 11499, QTKA Tip and QuickJet Bodies QJA female and QJJA male inlet connections QJJA male body or QJA female body 1/8" to 1" NPT or BSPT (M) 1/8" NPT or BSPT (M) QSTK Tip and QuickJet Body QTKA spray tip Up to 12 gpm (47 l/min) at 40 psi (2.8 bar) Strainer Miniature QSTK spray tip Below 1 gpm (3.9 l/min) at 40 psi (2.8 bar) QJJS miniature male body Seal Features and Benefits tip tip Wide-angle flat fan spray pattern with uniform distribution and medium impact Medium-sized drops Unobstructed flow passages minimize clogging Dependable, accurate control of deflection and spray angle and versions feature a slightly longer body and longer distance to the orifice than K version. Use between K nozzles of the same capacity to achieve proper spray overlap with no interference between adjacent sprays TEK version features a unique, patented tapered edge spray pattern eliminating heavy edges Quick FloodJet versions offer similar performance to standard FloodJet nozzles plus: Fast and easy installation of spray tips without tools Automatic alignment Lower cost nozzle body can be reused only spray tips are replaced Standard and miniature versions available UniJet FloodJet versions offer similar performance to standard FloodJet nozzles plus the benefit of lower cost. Nozzle body can be reused only spray tips are replaced SPRAY Intl

54 Flat Nozzles FloodJet Series Performance Data K, 11499, Inlet Conn. (in.) Size Equiv. Orifice Dia. (liters per minute)* 1/8 1/4 3/8 1/2 3/ l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* SPRAY Intl

55 Flat Nozzles FloodJet Series Performance Data QSTK, QTKA Inlet Conn. (in.) 1/8, 1/4, 3/8, 1/2 3/8, 1/2 Quick FloodJet Tip Type Size Equiv. Orifice Dia. (liters per minute)* QSTK QTKA l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* Dimensions and Weights Standard Dimensions and Weights Quick-Connect L1 Standard 75 DEFLECTION ANGLE L2 Nozzle Type K (M) Inlet Conn. (in.) Length "L1" Length "L2" Hex. Net Weight (kg) 1/ / / / / (M) 1/ Standard Nozzle Type QJA+QTKA (F) QJJA+QTKA (M) Length Hex. C Dia. Net Weight (kg) (M) 1/ Based on largest/heaviest version of each type. Body Types QJJS+QSTK (M) Inlet Conn. (in.) Conn. F Standard Body Conn. M QJA QJJA QJJS 1/8 l l l 1/4 l l l 3/8 l l 1/2 l l Based on largest/heaviest version of each type. QJJS+QSTK SPRAY Intl

56 Flat Nozzles FloodJet Series Materials Material Material Code Nozzle Type K (M) (M) (M) QJA (F) Body Type QJJA (M) QJJS (M) Tip Type QTKA QSTK Brass (none) l l l l l l l l 303 Stainless Steel SS l l l l l l l l 316 Stainless Steel 316SS l l l l l l l l Polyvinyl Chloride PVC l Ordering Info FLOODJET NOZZLE NOZZLE BODY QUICK FLOODJET NOZZLE SPRAY TIP 1/8 K SS 2 3/8 QJA SS + QTKA SS 1.5 l l l l l l l l l l Inlet Conn. Nozzle Type Material Code Size Inlet Conn. Body Type Material Code Tip Type Material Code Size FLOODJET NOZZLE /8K 316SS 10 l l l Nozzle Type Material Code Size BSPT connections require the addition of a B prior to the inlet connection. BSPT connections require the addition of a B prior to the nozzle body inlet connection. BSPT connections require the addition of a B prior to the nozzle body inlet connection SPRAY Intl

57 Flat Nozzles FloodJet Nozzles UniJet Quick-Connect Wide angle flat spray nozzles for stock chest cleaning, uhle box, roll lubrication and chemical shower applications TK Tip and UniJet Bodies Features and Benefits UniJet FloodJet versions offer similar performance to standard FloodJet nozzles plus the benefit of lower cost. Nozzle body can be reused only spray tips are replaced TK spray tip T female body or TT male body Screen strainer tip Tip retainer Performance Data TK Inlet Conn. (in.) Size Equiv. Orifice Dia. (liters per minute)* ( )* / Other body types may be available. Contact your local sales representative for further information SPRAY Intl

58 Flat Nozzles FloodJet UniJet Series Dimensions and Weights Standard Nozzle Type Length Hex. Net Weight (kg) T+TK TT+TK Based on largest/heaviest version of each type. Materials Material Material Code T (F) Body Type TT (M) Tip Type Brass (none) l l l 303 Stainless Steel SS l l l 316 Stainless Steel 316SS l l Polyvinyl Chloride PVC l l l Other materials available upon request. TK Ordering Info NOZZLE BODY FLOODJET UNIJET NOZZLE SPRAY TIP 1/4 TT SS + TK SS 2 l l l l l l Inlet Conn. Body Type Material Code Tip Type Material Code Size BSPT connections require the addition of a B prior to the nozzle body inlet connection SPRAY Intl

59 Flat Nozzles FlatJet Nozzles High-impact narrow flat spray nozzles used for edge deckles, doctor blade cleaning and save all filter mat peeling showers P Features and Benefits 1/8" to 3/4" NPT or BSPT (M) Very high-impact flat spray pattern with narrow spray angle, sharply defined edges and uniform spray distribution Medium-sized drops Large unobstructed flow passage minimizes clogging Standard FlatJet nozzles feature a solid one-piece design with deflector plane Quick FlatJet nozzles feature a one-piece spray tip with the convenience of a quick-connect 1/4 turn installation and automatic spray alignment without the use of tools QLPA Tip and QuickJet Body QJLA female body or QJJLA male body Quick FlatJet spray tip B SPRAY ANGLE tip C HEX. L Performance Data QLPA at 3 bar Inlet Conn. (in.) Size Equiv. Orifice Dia. (liters per minute)* ( )* Length "L" "B" Deflection ( ) Dimensions C Bar Size (mm sq.) Net Weight (kg) 50 3/8, 1/2 35 3/8, 1/ SPRAY Intl

60 Flat Nozzles FlatJet Series C HEX. B L SPRAY ANGLE Performance Data P ( ) at 3 bar Inlet Conn. (in.) (liters per minute)* ( )* Equiv. Size Orifice Dia. 1/8 1/4 3/8 1/2 3/ A Length Dimensions B Deflection ( ) C Bar Size (mm sq.) l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l Net Weight (kg) Materials Material Material Code Nozzle Type P Tip QLPA Brass (none) l l 303 Stainless Steel SS l l 316 Stainless Steel 316SS l Other materials available upon request. Body Types Inlet Conn. (in.) Standard Body Conn. F QJLA Conn. M QJJLA 3/8 l l 1/2 l l Ordering Info FLATJET NOZZLE 3/8 P SS l l l l l Inlet Conn. Nozzle Type Material Code BSPT connections require the addition of a B prior to the inlet connection. Size SPRAY Intl

Hollow Cone Nozzles WhirlJet Nozzles Standard and wide-angle spray patterns ideal for headboxes for foam knockdown or scrubbers for pollution abatement Features and Benefits Hollow cone spray pattern

liquids at lower pressures, quick heat transfer, effective airborne droplet impingement Removable caps for easy inspection and cleaning on many models Slope-bottom design on many models reduces the

61 Hollow Cone Nozzles WhirlJet Nozzles Standard and wide-angle spray patterns ideal for headboxes for foam knockdown or scrubbers for pollution abatement Features and Benefits Hollow cone spray pattern with a ring-shaped impact area Large, unobstructed flow passages minimize clogging Uniform distribution over a wide range of flow rates and pressures Small to medium-sized drops Good atomization of liquids at lower pressures, quick heat transfer, effective airborne droplet impingement Removable caps for easy inspection and cleaning on many models Slope-bottom design on many models reduces the drilling effect of the fluid vortex in the fluid chamber One-piece cast-type models feature a precision-machined finish and the original WhirlJet whirlchamber design Two-piece cast-type models produce finer atomization than other types of nozzles operating at the same flow rate and pressure Polypropylene models feature excellent corrosion resistance at temperatures up to 160 F (71 C); patented center post design (Patent No. 4,664,314) provides precise control of the fluid vortex and long service life A, A-W AX, AX-W B, B-W BX, BX-W Original WhirlJet whirlchamber design Removable cap Standard angle: 1/8" to 3/4" NPT or BSPT (F) Wide angle: 1/8" to 1/2" NPT or BSPT (F) Slope-bottom design Removable cap Standard angle: 1/8" to 3/4" NPT or BSPT (F) Wide angle: 1/8" to 1/2" NPT or BSPT (F) Original WhirlJet whirlchamber design Removable cap Standard angle: 1/8" to 3/4" NPT or BSPT (M) Wide angle: 1/8" to 1/2" NPT or BSPT (F) Slope-bottom design Removable cap Standard angle: 1/8" to 3/4" NPT or BSPT (M) Wide angle: 1/8" to 1/2" NPT or BSPT (F) C CX AP, AP-W LAP, LAP-W One-piece cast-type 1/2" to 3/4" NPT or BSPT (F) Slope-bottom design One-piece cast-type 1" to 2-1/2" NPT or BSPT (F) 1/4" to 3/8" NPT or BSPT (F) 3/8" to 1/2" NPT or BSPT (F) LBP, LBP-W BD BDM 3/8" NPT or BSPT (M) Removable cap 3/8" to 1-1/2" NPT or BSPT (M) Removable cap/nylon body 3/8" NPT or BSPT (M) SPRAY Intl

62 Hollow Cone Nozzles WhirlJet Series Performance Data A, AX, B, BX Inlet Conn. (in.) Nozzle Type Size Inlet Dia. Nom. Orifice Dia. Nom. (liters per minute)* A AX B BX ( )* 1/8 1/4 3/8 1/2 3/4 l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l Intermediate capacities: Caps are interchangeable for in-between capacities within each pipe size group. Request Data Sheets 3055, 3986 and dimension data: Request Data Sheets and SPRAY Intl

63 Hollow Cone Nozzles WhirlJet Series Performance Data C, CX Inlet Conn. (in.) 1/2 3/ /4 1-1/ /2 Nozzle Type Size Inlet Dia. Nom. Orifice Dia. Nom. (liters per minute)* C CX l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* SPRAY Intl

64 Hollow Cone Nozzles WhirlJet Series Junction Boxes C, CX Junction Box Information Pipe Arms Junction Box Nozzle Type Junction Box No. A Inlet Conn. (in.) Nozzles Per Junction Box B Outlet Conn. (in.) C Outlet Conn. (in.) X Overall Height Y Overall Width Net Weight (kg) No. of Pipe Arms Size of Pipe Arms (in.) 3/4C 25(1-1/2-4-3/4) 1-1/2 4 3/4 None /4 25(1-1/2-5-3/4) 1-1/2 5 3/4 3/ /4 1CX 25(2-4-1) None /4CX 25( /4) /4 None /4 1-1/2CX 25( /2) /2 None 4 1-1/2 28(2-8-3/4) 2 8 3/4 None /4 3/4C 29(1-1/2-8-3/4) 1-1/2 8 3/4 None 8 3/4 29(1-1/2-9-3/4) 1-1/2 9 3/4 3/ /4 29(2-9-3/4) 2 9 3/4 3/ /4 1-1/2CX 35( /2) /2 None /2 35( /2) /2 1-1/ /2 2CX 45(4-4-2) None (4-5-2) ( /2) /2 None /2 2-1/2CX 65( /2) /2 2-1/ /2 65( /2) /2 None /2 65( /2) /2 2-1/ /2 Junction Boxes #28 and #29 have eight side outlets all others have four. Pipe Arms to be supplied by customer. Performance Data AP, LAP, LBP Nozzle Type/ Inlet Conn. (in.) AP LAP LBP Size Inlet Dia. Nom. Orifice Dia. Nom. (liters per minute)* 1/4 3/8 3/8 1/2 3/ l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* SPRAY Intl

65 Hollow Cone Nozzles WhirlJet Series Performance Data AP, LAP, LBP Nozzle Type and Inlet Conn. (in.) AP LAP LBP Size Inlet Dia. Nom. Orifice Dia. Nom. (liters per minute)* 1/4 3/8 3/8 1/2 3/ l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l ( )* SPRAY Intl

66 Hollow Cone Nozzles WhirlJet Series Performance Data BD Inlet Conn. (in.) Size Inlet Dia. Nom. Orifice Dia. Nom. (liters per minute)* ( )* /8 1/2 3/4 1-1/ Dual inlets, each in diameter specified. BDM Inlet Conn. (in.) Size Orifice Dia. Nom. (liters per minute)* ( )* / Maximum recommended operating pressure is 500 psi (34.5 bar) SPRAY Intl

67 Hollow Cone Nozzles WhirlJet Series Performance Data A-W, AX-W, B-W, BX-W Inlet Conn. (in.) Nozzle Type Size Inlet Dia. Nom. Orifice Dia. Nom. (liters per minute)* A-W AX-W B-W BX-W l l l l W l l l l 1-1W l l l l 2-3W l l l l 3-3W /8 l l l l 3-5W l l l l 2-10W l l l l 5-5W l l l l 5-10W l l l l 8-10W l l l l 1-1W l l l l 1-5W l l l l 1-10W l l l l 1-15W l l l l 2-5W l l l l 2-10W /4 l l l l 5-5W l l l l 5-10W l l l l 5-15W l l l l 8-10W l l l l 10-10W l l l l 8-15W l l l l 10-15W l l l l 15-15W l l l l 5-10W l l l l 5-15W l l l l 8-10W l l l l 10-10W l l l l 8-15W l l l l 10-15W /8 l l l l 8-25W l l l l 10-20W l l l l 15-15W l l l l 15-20W l l l l 20-20W l l l l 15-30W l l l l 25-25W l l l l 25-30W /2 l l l l 50-50W Intermediate capacities: Caps are interchangeable for in-between capacities within each pipe size group. Request Data Sheets 3055, 3986 and dimension data: Request Data Sheets and ( )* SPRAY Intl

68 Hollow Cone Nozzles WhirlJet Series Performance Data AP-W Nozzle Type/ Inlet Conn. (in.) AP-W Size Inlet Dia. Nom. Orifice Dia. Nom. (liters per minute)* 1/4 3/ l l 2-5W l l 2-8W l l 2-10W l l 2-15W l l 2-20W l l 3-5W l l 3-8W l l 3-10W l l 3-15W l l 3-20W l l 5-5W l l 5-8W l l 5-10W l l 5-15W l l 5-20W l l 8-5W l l 8-8W l l 8-10W l l 8-15W l l 8-20W l l 10-5W l l 10-8W l l 10-10W l l 10-15W l l 10-20W l l 15-5W l l 15-8W l l 15-10W l l 15-15W l l 15-20W ( )* SPRAY Intl

69 Hollow Cone Nozzles WhirlJet Series Performance Data LAP-W, LBP-W Nozzle Type/ Inlet Conn. (in.) LAP-W LBP-W Size Inlet Dia. Nom. Orifice Dia. Nom. (liters per minute)* 3/8 1/2 3/ l 20-8W l 20-10W l 20-15W l 20-20W l 20-25W l 20-40W l 20-50W l 25-8W l 25-10W l 25-15W l 25-20W l 25-25W l 25-40W l 25-50W l l l 40-10W l l l 40-15W l l l 40-20W l l l 40-25W l l l 40-40W l l l 40-50W ( )* Materials Material Material Code Nozzle Type A, AW AX, AX-W B, B-W BX, BX-W C CX BD BDM AP, AP-W LAP, LAP-W LBP, LBP-W Bar Stock: Brass (none) l l l l l 303 Stainless Steel SS l l l l l 316 Stainless Steel 316SS l l l l Polypropylene PP l l l Polyvinyl Chloride PVC l l Nylon/Brass Cap (none) l Cast: Cast Iron l l l Brass (none) l l 316 Stainless Steel SS l l Other materials available upon request SPRAY Intl

70 Hollow Cone Nozzles WhirlJet Series Dimensions and Weights Standard Nozzle Type Inlet Conn. (in.) A B C D L Net Weight (kg) L 1/ C A L B D A, AX, A-W, AX-W (F) 1/ / / / / C A B D B, BX, B-W, BX-W (M) 1/ / / / C C (F) 1/ / A L D B DIA. CX (F) 1-1/ / / C 3/ A B BD (M) 1/ / / C B BDM (M) 3/ B A AP-W (F) 1/ / C LAP-W (F) LBP-W (M) 3/ / / Based on largest/heaviest version of each type. Ordering Info WHIRLJET NOZZLE WHIRLJET NOZZLE 1/4 A SS /8 AP PP 3 l l l l l l l l l Inlet Conn. Nozzle Type Material Code Size Series No. Inlet Conn. Nozzle Type BSPT connections require the addition of a B prior to the inlet connection. Material Code Size WHIRLJET NOZZLE WHIRLJET NOZZLE 3/8 BD SS 10 3/8 BDM 5 l l l l l l l Inlet Conn. Nozzle Type Material Code Size Inlet Conn. Nozzle Type Size BSPT connections require the addition of a B prior to the inlet connection SPRAY Intl

Atomizing and Automatic Nozzles Atomizing and Automatic Nozzles Use in low flow chemical showers, anti-skid applications, tail-tying and adhesive spray in converting, roll wetting, moisturizing

Choose from dozens of nozzle bodies, assemblies and spray set-ups to get the precise performance you require. atomizing nozzles: Require a single air source for the atomizing air.

Fluid lines are required for all models set-ups, consisting of an air cap and fluid cap, are required.

See below for cap Fluid cap more information Automatic spray nozzles: Choose from air atomizing and hydraulic nozzles and air or electric actuation -actuated air atomizing nozzles use compressed

orifice geometry to disperse a pressurized liquid; and electrically-actuated hydraulic nozzles use an internal 24 VDC solenoid coil Wide range of configurations, capacities, cycling speeds, spray

an AutoJet spray controller Internal Mix Features Liquid and air are mixed internally so the spray exiting the orifice is atomized Liquid and gas streams are not independent and a change in air

spray Wide angle round spray External Mix Features Liquid and air streams are mixed outside of the nozzle and liquid flow can be controlled independently Effective for higher viscosity liquids

71 Atomizing and Automatic Nozzles Atomizing and Automatic Nozzles Use in low flow chemical showers, anti-skid applications, tail-tying and adhesive spray in converting, roll wetting, moisturizing and defect marking operations We offer a wide selection of air atomizing and automatic spray nozzles. Choose from dozens of nozzle bodies, assemblies and spray set-ups to get the precise performance you require. atomizing nozzles: Require a single air source for the atomizing air. Versions equipped with a cylinder for automatic operation or cleanout and shut-off needles may require an additional air line. Fluid lines are required for all models set-ups, consisting of an air cap and fluid cap, are required. Set-ups are interchangeable and a wide range of capacities and spray patterns are available Options include pressure or siphon spray set-ups with internal or external mix atomization control. See below for cap Fluid cap more information Automatic spray nozzles: Choose from air atomizing and hydraulic nozzles and air or electric actuation -actuated air atomizing nozzles use compressed air and pressurized or siphoned liquid; electrically-actuated air atomizing nozzles use an internal 24 VDC solenoid coil to drive a shut-off stem; air-actuated hydraulic nozzles use nozzle orifice geometry to disperse a pressurized liquid; and electrically-actuated hydraulic nozzles use an internal 24 VDC solenoid coil Wide range of configurations, capacities, cycling speeds, spray patterns and more atomizing spray set-ups or UniJet spray tips are used with our automatic nozzles; many options available To optimize the performance of automatic spray nozzles, consider adding an AutoJet spray controller Internal Mix Features Liquid and air are mixed internally so the spray exiting the orifice is atomized Liquid and gas streams are not independent and a change in air flow will affect the liquid flow Internal mix uses pressure set-ups and is available with the following spray patterns: 360 circular spray Flat spray Deflected flat spray Round spray Elliptical spray Wide angle round spray External Mix Features Liquid and air streams are mixed outside of the nozzle and liquid flow can be controlled independently Effective for higher viscosity liquids and abrasive suspensions External mix can use siphon set-ups or pressure set-ups When a siphon set-up is used, a round spray pattern is produced When a pressure set-up is used, a flat spray pattern is produced Internal mix with pressure set-ups: round spray patterns Internal mix with pressure set-ups: flat spray patterns External mix with siphon set-ups: round spray patterns External mix with pressure set-ups: flat spray patterns SPRAY Intl

Atomizing and Automatic Nozzles Atomizing Nozzles 1/8J, 1/4J 1/8JCO,

Variable 1/8" NPT or BSPT Removable plug VAUPM Variable 1/8" NPT or BSPT

needle VAU Variable 1/8" NPT or BSPT VMAU 1/4" NPT or BSPT

set-up; assemblies for shut-off and clean-out needle can be added 1/8J and

Series feature a clean-out needle that is activated manually The needle

intermittent spraying applications when liquid can dry in the orifice

provide independent control of liquid, atomizing air and fan air pressure

Provide uniform distribution even when spraying viscous liquids Can be set

allows for liquid recirculation that effectively maintains the flow of

spray set-up and plug VAU provides automatic operation with a built-in

a mounting plate VMAU features a wide range of modular components to

72 Atomizing and Automatic Nozzles Atomizing Nozzles 1/8J, 1/4J 1/8JCO, 1/4JCO Features and Benefits 1/8" and 1/4" NPT or BSPT Removable plug VAA Variable 1/8" NPT or BSPT Removable plug VAUPM Variable 1/8" NPT or BSPT Mounting plate 1/8" or 1/4" NPT or BSPT Manually-activated clean-out needle VAU Variable 1/8" NPT or BSPT VMAU 1/4" NPT or BSPT Shut-off/clean-out needle J Series nozzles consist of a body and spray set-up; assemblies for shut-off and clean-out needle can be added 1/8J and 1/4J bodies have liquid and air feeds at opposite ends of the body JCO Series feature a clean-out needle that is activated manually The needle slides through the liquid orifice to clear obstructions; ideal for intermittent spraying applications when liquid can dry in the orifice between uses VAA, VAU, VAUPM and VMAU are variable spray nozzles that provide independent control of liquid, atomizing air and fan air pressure for fine-tuning of flow rate, drop size, spray distribution and coverage Provide uniform distribution even when spraying viscous liquids Can be set in seconds, simplifying application changes Additional inlet/outlet port allows for liquid recirculation that effectively maintains the flow of viscous liquids VAA provides continuous operation and consists of a body, spray set-up and plug VAU provides automatic operation with a built-in shut-off/clean-out needle VAUPM is the same as VAU plus the convenience of a mounting plate VMAU features a wide range of modular components to ensure use in a wide range of applications and includes a shut-off/clean-out needle SPRAY Intl

Atomizing and Automatic Nozzles Automatic Nozzles 1/4JAU 1/4" NPT or BSPT (F) air and liquid inlet connection 1/8" NPT or BSPT (F) air cylinder inlet connection 1/8JJAU 1/8" NPT or BSPT (F) air and

atomizing nozzles use an internal air cylinder for controlled on/off operation up to 180 cycles per minute; on/off cycle only interrupts the liquid portion of the spray.

080" orifice diameter 1/4JAUPM provides the same performance as the 1/4JAU with the convenience of a mounting plate; all inlets are at the rear of the mounting plate for quick and easy service

air cylinder operation and a maximum liquid pressure of 125 psi (9 bar) is recommended PulsaJet automatic nozzles are electrically-actuated and can be configured with air atomizing or hydraulic spray

73 Atomizing and Automatic Nozzles Automatic Nozzles 1/4JAU 1/4" NPT or BSPT (F) air and liquid inlet connection 1/8" NPT or BSPT (F) air cylinder inlet connection 1/8JJAU 1/8" NPT or BSPT (F) air and liquid connection Compact design 1/4JAUPM 1/4" NPT or BSPT Mounting plate PulsaJet See page 83 for information on various models and tip options Features and Benefits JAU and JJAU automatic air atomizing nozzles use an internal air cylinder for controlled on/off operation up to 180 cycles per minute; on/off cycle only interrupts the liquid portion of the spray. Drip Free versions for complete shutoff are available 1/4JAU can be used with fluid caps from.016" up to.080" orifice diameter 1/4JAUPM provides the same performance as the 1/4JAU with the convenience of a mounting plate; all inlets are at the rear of the mounting plate for quick and easy service without disturbing air and liquid line connections 1/8JJAU offers the same operating features as JAU nozzles but has a compact design for use in small areas; minimum pressure of 30 psi (2 bar) for air cylinder operation and a maximum liquid pressure of 125 psi (9 bar) is recommended PulsaJet automatic nozzles are electrically-actuated and can be configured with air atomizing or hydraulic spray tips Nozzles are designed for high-speed cycling up to 10,000 cycles per minute or more Accurate spray placement and excellent spray pattern integrity minimize waste Dozens of spray tip options for a wide choice of flow rates, cycle speeds and operating pressures Controllers Optimize Automatic Nozzle Performance Using automatic nozzles in conjunction with an AutoJet spray controller enables Pulse Width Modulated (PWM) flow control. PWM flow control involves switching electrically-actuated spray nozzles on and off very quickly. This cycling takes place so quickly that the flow often appears to be constant and the coverage remains reasonably uniform. Controlling flow rate by adjusting duty cycle and frequency provides distinct advantages over controlling flow by adjusting pressure: Flow rate can be changed almost instantaneously Extremely high flow turndown ratios can be achieved at a single pressure Drop size and spray angle remain constant Coverage is more consistent and uniform over a wide range of flow rates Relatively low flow rates can be generated without clogging Misting is minimized Chemical consumption can be reduced SPRAY Intl

Atomizing and Automatic Nozzles Set-Ups Caps cap Fluid cap Round spray pattern A Round spray air caps produce a narrow, full cone round spray pattern D 1158 retainer ring 3612 gasket 1158 retainer

For round spray pattern, angle A is maintained throughout distance B. Beyond B, the spray becomes turbulent and will project out to distance D.

74 Atomizing and Automatic Nozzles Set-Ups Caps cap Fluid cap Round spray pattern A Round spray air caps produce a narrow, full cone round spray pattern D 1158 retainer ring 3612 gasket 1158 retainer ring and 3612 gasket must be ordered separately from the spray set-up, but are included in the standard nozzle assembly. Please contact your local sales representative. For round spray pattern, angle A is maintained throughout distance B. Beyond B, the spray becomes turbulent and will project out to distance D. When using a pressure-fed liquid system, the liquid is supplied to the nozzle under pressure. The liquid and compressed air or gas are mixed internally to produce a completely atomized spray. B Performance Data Round, Internal Mix 1/8J, 1/4J, 1/4JAU Set-up No. Set-up Consists of Fluid and Cap Combination Press. Liquid (liters per hour)* and (liters per minute)* Liquid Pressure l/h l/min Press. l/h l/min Press. l/h l/min Press. l/h l/min Press. l/h l/min * Liquid* Dimensions A ( ) B (cm) D (m) SU11 Fluid Cap Cap Additional spray set-ups are available. Ask your local sales representative for information on SU12A, SU12, SU22B, SU22 and SU42 set-ups. Add DF to part number for Drip Free set-ups. Example: SU11DF SPRAY Intl

Atomizing and Automatic Nozzles Set-Ups Caps C B A cap Fluid cap Flat spray and deflected flat spray air caps produce flat or deflected flat spray patterns Performance Data Flat, Internal Mix 1/8J,

SU13 SU13A SU14 SU23 Set-up Consists of Fluid and Cap Combination Fluid Cap 2850 + Cap 73328 Fluid Cap 2050 + Cap 73328 Fluid Cap 2850 + Cap 73320 Fluid Cap 60100 + Cap 125328 Press.

4 27 2.1 13.5 36 2.7 19.1 42 4.6 16.1 69 1.0 6.8 23 1.7 11.9 32 2.4 11.4 42 3.0 17.1 46 4.9 13.8 76 1.1 5.5 27 2.0 9.5 37 2.7 9.2 47 3.2 15.1 52 5.3 11.5 83 1.3 4.1 30 2.1 8.3 40 3.0 7.1 53 3.5 13.

75 Atomizing and Automatic Nozzles Set-Ups Caps C B A cap Fluid cap Flat spray and deflected flat spray air caps produce flat or deflected flat spray patterns Performance Data Flat, Internal Mix 1/8J, 1/4J, 1/4JAU Set-up No. SU13 SU13A SU14 SU23 Set-up Consists of Fluid and Cap Combination Fluid Cap Cap Fluid Cap Cap Fluid Cap Cap Fluid Cap Cap Press. Liquid (liters per hour)* and (liters per minute)* Liquid Pressure l/h l/min Press. l/h l/min Press. l/h l/min Press. l/h Flat spray pattern l/min Press. l/h l/min D 6" (15 cm) 9" (23 cm) 15" (38 cm) * Liquid* retainer ring 1158 retainer ring and 3612 gasket must be ordered separately from the spray set-up, but are included in the standard nozzle assembly. Please contact your local sales representative. Dimensions A (cm) B (cm) C (cm) gasket For flat spray pattern, dimensions A, B and C are the pattern widths at distances from the nozzle. The total distance of spray projection from the nozzle to the maximum dispersal point is represented by D. When using a pressure-fed liquid system, the liquid is supplied to the nozzle under pressure. The liquid and compressed air or gas are mixed internally to produce a completely atomized spray. Additional spray set-ups are available. Ask your local sales representative for information on SUN13, SUN23, SU23B and SU43 set-ups and SU240E for deflected flat sprays. Add DF to part number for Drip Free set-ups. Example: SU11DF. D (m) SPRAY Intl

Atomizing and Automatic Nozzles Set-Ups Caps C B A cap Fluid cap External mix air caps produce a flat spray pattern Performance Data Flat, External Mix 1/8J, 1/4J, 1/4JAU Flat spray pattern 6" (15

Please contact your local sales representative. Atomization can be controlled by varying the air pressure without changing liquid flow rates with external mix set-ups.

76 Atomizing and Automatic Nozzles Set-Ups Caps C B A cap Fluid cap External mix air caps produce a flat spray pattern Performance Data Flat, External Mix 1/8J, 1/4J, 1/4JAU Flat spray pattern 6" (15 cm) 9" (23 cm) 15" (38 cm) 3612 gasket D 1158 retainer ring 1158 retainer ring and 3612 gasket must be ordered separately from the spray set-up, but are included in the standard nozzle assembly. Please contact your local sales representative. Atomization can be controlled by varying the air pressure without changing liquid flow rates with external mix set-ups. For flat spray, dimensions A, B and C are the pattern widths at distances from the nozzle. The total distance of spray projection from the nozzle to the maximum dispersal point is represented by D. When using a pressure-fed liquid system, the liquid is supplied to the nozzle under pressure. The liquid and compressed air or gas are mixed externally to produce a completely atomized spray. Set-up No. Set-up Consists of Fluid and Cap Combination Press. Liquid (liters per hour)* and (liters per minute)* Liquid Pressure l/h l/min Press. l/h l/min Press. l/h l/min Press. l/h l/min Press. l/h l/min * Liquid* Dimensions A (cm) B (cm) C (cm) D (m) SUE28B Fluid Cap Cap SUE25A Fluid Cap Cap SUE25 Fluid Cap Cap Additional spray set-ups are available. Ask your local sales representative for information on SUE15B, SUE18B, SUE15A, SUE18A, SUE15, SUE18, SUE25B, SUE28A, SUE28, SUE45B, SUE45A and SUE45. Add DF to part number for Drip Free set-ups. Example: SU11DF SPRAY Intl

Atomizing and Automatic Nozzles Set-Ups Caps Round spray pattern A Round spray and 360 circular spray air caps produce full cone round spray; air caps used in spray set-up SUJ340C produce 360

Please contact your local sales representative. For round spray pattern, angle A is maintained throughout distance B. Beyond B, the spray becomes turbulent and will project out to distance D.

Performance Data Round, Internal Mix 1/8JJAU Set-up No. Set-up Consists of Fluid and Cap Combination Press. Liquid (liters per hour)* and (liters per minute)* Liquid Pressure 0.7 1.

77 Atomizing and Automatic Nozzles Set-Ups Caps Round spray pattern A Round spray and 360 circular spray air caps produce full cone round spray; air caps used in spray set-up SUJ340C produce 360 circular spray pattern B D retainer ring and /007 O-ring must be ordered separately from the spray set-up, but are included in the standard nozzle assembly. Please contact your local sales representative. For round spray pattern, angle A is maintained throughout distance B. Beyond B, the spray becomes turbulent and will project out to distance D. When using a pressure-fed liquid system, the liquid is supplied to the nozzle under pressure. The liquid and compressed air or gas are mixed internally to produce a completely atomized spray. Performance Data Round, Internal Mix 1/8JJAU Set-up No. Set-up Consists of Fluid and Cap Combination Press. Liquid (liters per hour)* and (liters per minute)* Liquid Pressure l/h l/min Press. l/h l/min Press. l/h l/min Press. l/h l/min Press. l/h l/min * Liquid* Dimensions A ( ) B (cm) D (m) SUJ11 SUJ12A SUJ12 Fluid Cap J Cap J67147 Fluid Cap J Cap J73160 Fluid Cap J Cap J Additional spray set-ups are available. Ask your local sales representative for information on SUE15B, SUE18B, SUE15A, SUE18A, SUE15, SUE18, SUE25B, SUE28A, SUE28, SUE45B, SUE45A and SUE45. Add DF to part number for Drip Free set-ups. Example: SU11DF SPRAY Intl

Atomizing and Automatic Nozzles Variable Set-Ups Caps Wide angle round and flat spray air caps produce hollow cone type, wide angle round spray and flat spray patterns Wide angle round spray pattern

For wide angle round and flat sprays, dimensions A, B and C are the pattern widths at distances from the nozzle.

The liquid and compressed air or gas are mixed internally to produce a completely atomized spray. C B A 6" (15 cm) 9" (23 cm) 15" (38 cm) Performance Data Flat, Internal Mix 1/8JJAU Set-up No.

Liquid (liters per hour)* and (liters per minute)* Liquid Pressure 0.7 1.5 2 3 4 l/h l/min Press. l/h l/min Press. l/h l/min Press. l/h l/min Press. l/h l/min.70 5.5 24 1.3 9.1 31 2.0 8.6 42 2.7 11.

78 Atomizing and Automatic Nozzles Variable Set-Ups Caps Wide angle round and flat spray air caps produce hollow cone type, wide angle round spray and flat spray patterns Wide angle round spray pattern D retainer ring and /007 O-ring must be ordered separately from the spray set-up, but are included in the standard nozzle assembly. Please contact your local sales representative. For wide angle round and flat sprays, dimensions A, B and C are the pattern widths at distances from the nozzle. The total distance of spray projection from the nozzle to the maximum dispersal point is represented by D. When using a pressure-fed liquid system, the liquid is supplied to the nozzle under pressure. The liquid and compressed air or gas are mixed internally to produce a completely atomized spray. C B A 6" (15 cm) 9" (23 cm) 15" (38 cm) Performance Data Flat, Internal Mix 1/8JJAU Set-up No. SUJ13A SUJ13 SUJ14 Set-up Consists of Fluid and Cap Combination Fluid Cap J Cap J73328 Fluid Cap J Cap J73328 Fluid Cap J Cap J73320 Press. Liquid (liters per hour)* and (liters per minute)* Liquid Pressure l/h l/min Press. l/h l/min Press. l/h l/min Press. l/h l/min Press. l/h l/min * Liquid* Dimensions Additional spray set-ups are available. Ask your local sales representative for information on SUE15B, SUE18B, SUE15A, SUE18A, SUE15, SUE18, SUE25B, SUE28A, SUE28, SUE45B, SUE45A and SUE45. Add DF to part number for Drip Free set-ups. Example: SU11DF. A (cm) B (cm) C (cm) D (m) SPRAY Intl

79 Atomizing and Automatic Nozzles Variable Set-Ups Performance Data VMAU ** A 6" (15 cm) 9" (23 cm) 15" (38 cm) B C The widths (A, B, C) of the flat spray pattern are controlled by the combination of fan air pressure with atomizing air pressure Note: Since the pressures of the air and liquid lines are independently controlled, any combination of these air and liquid pressures can be used. The total air capacity is the sum of the atomizing air scfm and the fan air. For instance, for atomizing air at 10 psi (0.7 bar) and fan air at 30 psi (2 bar) the total is equal to.44 scfm scfm for a total of 4.84 scfm. set-ups are interchangeable, but each set-up uses a different needle size. Set-up No. Set-up Consists of Fluid and Cap Combination Press. * Atomizing l/min Fan l/min Liquid * Press. Cap. l/h Atom. Press. Water Press. Coverage (cm) at Indicated Distance from Nozzle Fan Pressure A B C A B C A B C A B C A B C A B C SUVM67B Fluid Cap VMF Cap VMA SUVM67A Fluid Cap VMF Cap VMA **The performance of VAA and VAU nozzles is very similar to VMAU nozzles. Contact your local sales representative for more information SPRAY Intl

80 Atomizing and Automatic Nozzles Variable Set-Ups Performance Data VMAU ** Set-up No. Set-up Consists of Fluid and Cap Combination Press. * Atomizing l/min Fan l/min Liquid * Press. Cap. l/h Atom. Press. Water Press. Coverage (cm) at Indicated Distance from Nozzle Fan Pressure A B C A B C A B C A B C A B C A B C SUVM67 Fluid Cap VMF Cap VMA SUVM113A Fluid Cap VMF Cap VMA SUVM113 Fluid Cap VMF Cap VMA **The performance of VAA and VAU nozzles is very similar to VMAU nozzles. Contact your local sales representative for more information SPRAY Intl

81 Atomizing and Automatic Nozzles Variable Set-Ups Performance Data VMAU ** Set-up No. SUVM128 SUVM152 Set-up Consists of Fluid and Cap Combination Fluid Cap VMF Cap VMA Fluid Cap VMF Cap VMA Press * Atomizing l/min Fan l/min Liquid * Press Cap. l/h Atom. Press Water Press. Coverage (cm) at Indicated Distance from Nozzle Fan Pressure A B C A B C A B C A B C A B C A B C **The performance of VAA and VAU nozzles is very similar to VMAU nozzles. Contact your local sales representative for more information SPRAY Intl

82 Atomizing and Automatic Nozzles Materials Material Body Material Code 1/8J, 1/4J 1/8JCO, 1/4JCO 1/8JJAU 1/4JAU, 1/4JAUPM Nickel-plated Brass (none) l l l l Nozzle Type VMAU VAU VAUPM VAA 303 Stainless Steel SS l l l l l l l l 316 Stainless Steel l l l l l l Set-ups Nickel-plated Brass (none) l l l 303 Stainless Steel SS l l l l l l l l 316 Stainless Steel 316SS l l l l l l l l Ordering Info COMPLETE NOZZLE ASSEMBLY COMPLETE NOZZLE ASSEMBLY NOZZLE BODY* SPRAY SET-UP NOZZLE BODY* SPRAY SET-UP 1/4 J SS + SU11 SS 1/8 VMAU SS + SUVM67B SS l l l l l l l l l l Inlet Conn. Nozzle Body Assembly Type Material Code Set-up No. Material Code Inlet Conn. Nozzle Body Assembly Type Material Code Set-up No. Material Code *Includes retainer and gasket. BSPT connections require the addition of a B prior to the nozzle body inlet connection. To order fluid cap only, use fluid cap number (shown in performance data charts) and material code: 2050-SS. To order air cap only, use air cap number (shown in performance data charts) and material code: SS. To order spray nozzle without set-up, use inlet connection, nozzle body and material code: 1/4J-SS. *Includes retainer and gasket. BSPT connections require the addition of a B prior to the nozzle body inlet connection. To order fluid cap only, use fluid cap number (shown in performance data charts) and material code: VF1650-SS. To order air cap only, use air cap number (shown in performance data charts) and material code: VA SS. To order spray nozzle without set-up, use inlet connection, nozzle body, and material code: 1/8VMAU-SS. Order mounting kits separately: SS SPRAY Intl

Atomizing and Automatic Nozzles PulsaJet Nozzles PulsaJet Nozzles Specifications overview AA(B)10000AUH 03 AA(B)10000AUH 03 QC AA(B)10000AUH 10

accurate spray placement and excellent spray pattern integrity.

means faster line speeds and increased throughput Wide range of flow rates from a single spray tip for reduced downtime for tip changeout

83 Atomizing and Automatic Nozzles PulsaJet Nozzles PulsaJet Nozzles Specifications overview AA(B)10000AUH 03 AA(B)10000AUH 03 QC AA(B)10000AUH 10 AA(B)10000AUH 10 HP AA(B)10000AUH 30 AA(B)10000AUH 100 QC AA(B)10000JJAU VI Features and Benefits PulsaJet automatic spray nozzles provide accurate spray placement and excellent spray pattern integrity. The sprayed solution is delivered to the target with minimal waste Speeds up to 10,000 cycles per minute or more with AutoJet spray controllers means faster line speeds and increased throughput Wide range of flow rates from a single spray tip for reduced downtime for tip changeout Reduced maintenance time low flow rates achieved using clog-resistant, larger spray tips Choice of hydraulic or air atomizing tips including some quick-connect tips. Hydraulic PulsaJet nozzles can often be used to reduce misting in many applications that previously required air atomizing nozzles Flow rates up to 15.8 gpm (59.8 l/min) Fluid pressures up to 350 psi (24 bar) Improved work environment misting and overspray are minimized or eliminated Compact design enables easy integration into most production areas Optional Check sensors can be used for real-time spray verification Faster routine maintenance wear parts are easily accessible NPT and BSPT connections are available. The addition of (B) to the part number indicates a BSPT connection is required SPRAY Intl

84 Black Liquor Nozzles Black Liquor Nozzles For use in recovery boilers Splash Plate Series VeeJet Nozzles U Series Splash Plate /4" or 1-1/2" NPT or BSPT (M) VeeJet U 1-1/4" NPT or BSPT (M) Features and Benefits Dimensions and Weights Excellent heat and corrosion resistance Splash plate design is cast from 309 stainless steel and has a large exit orifice for maximum flow passage VeeJet design is constructed of 310 stainless steel and provides a flat fan spray pattern Performance Data D Nozzle Type L B C Inlet Conn. (in.) Length (L) B C D Net Weight (kg) / L Inlet Conn. (in.) 1-1/4 or 1-1/2 Inlet Conn. (in.) Orifice Dia. Nom. Size Reference Reference Flow Rate*(l/min) *Reference flow rates measured at 10 psi (0.7 bar) using water. Field studies indicate black liquor flow rates are approximately 50% of water flow rates. VeeJet U (lpm) at 2.75 bar at 2.75 bar ( ) 1-1/ Materials Material Material Code 309 Stainless Steel 309SS l Nozzle Type U 310 Stainless Steel 310SS l D Based on largest/heaviest version of each type. Ordering Info NOZZLE / SS l l l l Nozzle No. Inlet Conn. Size Reference VEEJET U NOZZLE U 1-1/ Material Code 1-1/4 U 310SS l l l l l Inlet Conn. Nozzle Type Material Code Size BSPT connections require the addition of a B prior to the nozzle body inlet connection SPRAY Intl

Humidification Nozzles DripSafe Jet Fogger Nozzles 45265 45269 Features and Benefits 1/4" NPT or BSPT (F) Split-eyelet type to clamp on 1/2", 3/4" or 1" pipe Performance Data Water Pressure 1.5 2 2.

4 5.7 5.3 40 68 93 119 0.7 1.5 2 3 3.5 4 5 5.5 12.5 6.8 37 68 16.3 12.9 7.9 31 59 91 17.0 13.6 9.

85 Humidification Nozzles DripSafe Jet Fogger Nozzles Features and Benefits 1/4" NPT or BSPT (F) Split-eyelet type to clamp on 1/2", 3/4" or 1" pipe Performance Data Water Pressure Water Pressure Ordering Info Fluid Orifice No. 16 (0.41 mm Dia.) Pressure* Fluid Orifice No. 26 (0.66 mm Dia.) Pressure* High-volume/high-efficiency air atomization Produces an adjustable, high-quality dry fog without wetting with pressure-fed liquid Ideal for large/open structures and areas with high air exchange rates Operation is through a drip safe air-actuated liquid shut-off valve Automatically prevents liquid from spraying until air pressure at the nozzle is sufficient for fine atomization Operates using normal water pressures found in municipal water systems, eliminating the need for expensive, highpressure hydraulic pumps Large orifice reduces clogging set-up and built-in strainer are quickly removed by hand if cleaning is required tip is brass; valve and body polymer Operates at pressures up to 100 psi (7 bar) with a minimum air pressure range of 25 to 35 psi (1.7 to 2.5 bar) Water Pressure Fluid Orifice No. 20 (0.51 mm Dia.) Pressure* In each line, figures in plain face indicate water atomized in gph (l/h) at psi (bar) water pressure. Figures in boldface indicate atomizing air in scfm (Nl/min) at psi (bar) air pressure. 1. Values in blue area show optimum evaporation under normal room conditions, when center line of spray is 5' (1.5 m) from the lower surface. 2. Values in pink area can require up to 10' (3 m) for evaporation. Other values may be used where extended heat, higher air velocity exist or where slight surface wetting is permitted. 3. Jet Fogger has a horizontal throwing distance of 15' (4.5 m) and will expand to approximately 8' (2.4 m) wide/3' (.9 m) thick. AIRJET NOZZLE AIRJET NOZZLE / /2 16 l l l l l l Nozzle Body Inlet Conn. Fluid Orifice Dia. Nozzle Body Pipe Size BSPT connections require the addition of a B prior to the nozzle body inlet connection. Fluid Orifice Dia SPRAY Intl

GunJet Guns GunJet Guns Ideal for effective and efficient plant clean-up CU150 GunJet AA70 GunJet Features and Benefits High, medium and low pressure versions A wide range of compatible spray tips

grips minimize the chance for slippage and accidents Leak-free operation CU150 For general clean-up Easy-change color-coded spray caps with three flow capacities Adjustable spray pattern from solid

pressure Stainless steel valve seat and ball for maximum service life Forged brass valve, PTFE backup ring and Viton O-ring seals for excellent chemical resistance Large grip area accommodates work

86 GunJet Guns GunJet Guns Ideal for effective and efficient plant clean-up CU150 GunJet AA70 GunJet Features and Benefits High, medium and low pressure versions A wide range of compatible spray tips Many material options Complete line of accessories Specially-designed handles improve control and reduce operator fatigue Smooth-pull triggers enable accurate and consistent flow control Textured grips minimize the chance for slippage and accidents Leak-free operation CU150 For general clean-up Easy-change color-coded spray caps with three flow capacities Adjustable spray pattern from solid stream to 50 hollow cone pattern Brass or lightweight aluminum with corrosion-resistant, replaceable rubber cover Model AA70 Heavy-duty, impact-resistant, high-pressure gun Easy trigger pull at high pressure Stainless steel valve seat and ball for maximum service life Forged brass valve, PTFE backup ring and Viton O-ring seals for excellent chemical resistance Large grip area accommodates work gloves and contour handle to comfortably fit small hands Vented gun housing keeps the handle cool at maximum operating temperature Safety lock prevents unintentional operation For dozens of spray gun options and accessories, see Industrial Products, Catalog 70 Viton is a registered trademark of DuPont Performance Elastomers SPRAY Intl

Nozzles and Knife Packages Nozzles and Knife Packages Ideal for drying and blow-off operations We offer an extensive range of air nozzles that use compressed air and air knife packages that use

nozzles that use compressed air convert low-pressure volumes of air into a targeted, high-velocity stream or flat fan air pattern and provide many benefits: Significant improvements in drying or

87 Nozzles and Knife Packages Nozzles and Knife Packages Ideal for drying and blow-off operations We offer an extensive range of air nozzles that use compressed air and air knife packages that use blower air. nozzles that use compressed air convert low-pressure volumes of air into a targeted, high-velocity stream or flat fan air pattern and provide many benefits: Significant improvements in drying or blow-off by increasing impact on the target A significant decrease in air consumption compared to open holes or slits in pipes Reduced noise level Our air knife packages are powered by regenerative blowers. These blowers offer several performance advantages over other blower types: Lower noise Lower maintenance Longer life Lower operating costs Warm air can improve drying Fully customized solution Using an air knife in conjunction with blower air produces a uniform, high-volume, constant air stream along the entire knife length. Using an air cannon is another option to consider when high velocity air needs to be directed into holes and crevices to ensure complete drying or blow-off. The operating costs associated with an air knife package are quite low even lower than the cost of using air nozzles with compressed air. 727 and 707 WindJet Nozzles WindJet Low Flow Knives WindJet air nozzles are available in a wide range of flow rates, spray patterns and materials. See next page for details and typical uses. Low flow air knives also deliver a high-velocity air stream but use less compressed air for cost savings compared to conventional air nozzles. See next page for details and typical uses. WindJet Knife Packages Our packages are customized to meet your requirements. Packages include WindJet air knives or cannons, a low maintenance direct drive blower and all the accessories needed for mounting and installation. See next page for details and typical uses SPRAY Intl

Nozzles and Knife Packages Overview Compressed Usage Tips/Typical Applications Nozzles Use when air recycling is required with existing compressed air lines Ideal as a final stage blow-off after

Blow-off stock from rolls Clean production areas Sheet control for paper breaks Tissue sheet control in converting plant CIP air control system on dry end of tissue machine knock-off shower in broke

handle any temperature rise in the air Common uses: Sheet control for paper breaks Sheet edge blow-off/knock-off where water is not a viable option Converting plants Bag plants Box plants WindJet

Model Type Boundary layer air barriers for coating applications AA707 Y767 UniJet Blow-off 46760 Manifold 39190 Manifold WindJet Low Flow Knives WindJet Variable Amplifiers Max.

5 mm) 16-1/2 (419 mm) 67-3/4 (1720 mm) 16 (406 mm) 3 (76 mm) 6 (152 mm) 12 (305 mm) 18 (457 mm) 24 (610 mm) 3/4 (19.1 mm) 1-1/4 (31.8 mm) 2 (50.8 mm) 4 (101.

88 Nozzles and Knife Packages Overview Compressed Usage Tips/Typical Applications Nozzles Use when air recycling is required with existing compressed air lines Ideal as a final stage blow-off after blower packages for difficult, round objects that require high velocities For applications needing impact and/or for use in long spray distances Common uses: Keeping optical scanners debris-free Blow-off stock from rolls Clean production areas Sheet control for paper breaks Tissue sheet control in converting plant CIP air control system on dry end of tissue machine knock-off shower in broke pit Boundary layer air barriers for coating applications WindJet Low Flow Knives Use when: There are existing compressed air lines There is limited mounting space for air knives The process cannot handle any temperature rise in the air Common uses: Sheet control for paper breaks Sheet edge blow-off/knock-off where water is not a viable option Converting plants Bag plants Box plants WindJet Variable Amplifiers Use for more direct air Use when air recycling is required Allows for adjustability in performance Common uses: Dust blow-off Broke blow-off in calendar dryer stacks Ventilation Model Type Boundary layer air barriers for coating applications AA707 Y767 UniJet Blow-off Manifold Manifold WindJet Low Flow Knives WindJet Variable Amplifiers Max. Coverage at 6 (150 mm) from nozzle 2-1/4 (57 mm) Produces a concentrated targeted pattern 1 3/4 (44.5 mm) 16-1/2 (419 mm) 67-3/4 (1720 mm) 16 (406 mm) 3 (76 mm) 6 (152 mm) 12 (305 mm) 18 (457 mm) 24 (610 mm) 3/4 (19.1 mm) 1-1/4 (31.8 mm) 2 (50.8 mm) 4 (101.6 mm) Blower Usage Tips WindJet Knife Drying & Blow-off Packages Use when: A continuous air stream is required Heated air from the temperature rise in the blower is needed Offers the cleanest air available (HEPA filtration an option) Has the lowest operating energy costs Has own air source Common uses: Sheet control Dust blow-down CIP air control system Drying Sheet cooling Model Type WindJet Knife Drying & Blow-Off Packages Available Blower Sizes 1 to 30 HP (.75 to 14.1 kw) SPRAY Intl

89 Nozzles and Knife Packages Overview Max. Max. Pressure Inlet Conn. NPT or BSPT Available Materials Compressed 43.4 scfm (1198 Nl/min) 100 psi (7 bar) 1/4 (M or F) ABS Plastic, Aluminum, PPS, Stainless Steel 45 scfm (1237 Nl/min) 125 psi (8.6 bar) 1/4 (M) ABS Plastic, Aluminum, PPS, Stainless Steel, PVDF 29.6 scfm (816 Nl/min) 100 psi (7 bar) 1/4 (M) ABS Plastic 61 scfm (1591 Nl/min) 100 psi (6 bar) 1/8, 1/4, 3/8 (M or F) Brass, Stainless Steel 888 scfm (24480 Nl/min) 90 psi (6 bar) 3/4, 1, 1-1/4 (F) Aluminum 10.7 scfm (293 Nl/min) 100 psi (7 bar) 1 (F) Nylon 11.1 scfm (314 Nl/min) 100 psi (7 bar) 1/4 (M) Aluminum or 316 Stainless Steel 22.2 scfm (629 Nl/min) 100 psi (7 bar) 1/4 (M) Aluminum or 316 Stainless Steel 44.4 scfm (1257 Nl/min) 100 psi (7 bar) 1/4 (M) Aluminum or 316 Stainless Steel 66.6 scfm (1886 Nl/min) 100 psi (7 bar) 1/4 (M) Aluminum or 316 Stainless Steel 88.8 scfm (2515 Nl/min) 100 psi (7 bar) 1/4 (M) Aluminum or 316 Stainless Steel 93 scfm (2634 Nl/min)* 80 psi (5.5 bar) 1/8 (F) Aluminum or 316 Stainless Steel 209 scfm (5919 Nl/min) 80 psi (5.5 bar) 1/4 (F) Aluminum or 316 Stainless Steel 428 scfm (12121 Nl/min) 80 psi (5.5 bar) 3/8 (F) Aluminum or 316 Stainless Steel 1207 scfm (34182 Nl/min) 80 psi (5.5 bar) 1/2 (F) Aluminum or 316 Stainless Steel * Maximum = Input (scfm) x Amplification Ratio Blower Max. Max. Pressure Slot Size Available Materials 1254 cfm (2130 m 3 /h) 125 H 2 0 (311 mbar).040 (1 mm).060 (1.5 mm) Anodized Aluminum or 316 Stainless Steel SPRAY Intl

Stock Chest and Tank Cleaning Equipment Stock Chest and Tank Cleaning Equipment Overview We have dozens of solutions for cleaning chests and tanks up to 30

Options include high-impact motor-driven and fluid driven tank cleaning machines, fluid driven units that rotate at a constant speed or varying speed based

All of these options can help: Ensure consistent and thorough cleaning Increase production time Eliminate contamination concerns Optimize cleaning

commonly used products in mills are featured below.

For complete specifications and performance data, request Catalog 15 or visit tankjet.com. TankJet 360 Cleans tanks up to 30 Our most powerful fluid-driven machine.

Choose from air, electric and electric explosion-proof motors. TankJet 6353 High-capacity stationary tank cleaning nozzles clean tanks up to 3.

The reactionary force of the cleaning liquid rotates the spray head.

90 Stock Chest and Tank Cleaning Equipment Stock Chest and Tank Cleaning Equipment Overview We have dozens of solutions for cleaning chests and tanks up to 30 m in dia. Options include high-impact motor-driven and fluid driven tank cleaning machines, fluid driven units that rotate at a constant speed or varying speed based on pressure and stationary nozzles and spray balls. All of these options can help: Ensure consistent and thorough cleaning Increase production time Eliminate contamination concerns Optimize cleaning efficiency while minimizing chemical and water use Eliminate worker entering tanks and minimize exposure to hazardous cleaning chemicals Some of the most commonly used products in mills are featured below. More detailed information on these products and other chest and tank cleaning equipment can be found on pages 91 through 93. For complete specifications and performance data, request Catalog 15 or visit tankjet.com. TankJet 360 Cleans tanks up to 30 m in dia. Our most powerful fluid-driven machine. TankJet AA190 and AA290 Motor-driven units provide high-impact cleaning of tanks up to 24.4 m. Choose from air, electric and electric explosion-proof motors. TankJet 6353 High-capacity stationary tank cleaning nozzles clean tanks up to 3.0 m and provide 360 coverage. TankJet Ideal for low-pressure cleaning and rinsing of tanks up to 7.6 m. The reactionary force of the cleaning liquid rotates the spray head. Tank Cleaning Terminology: High-impact tank cleaners remove stubborn residues and use high pressure and/or high flow and spin at slow rotational speeds to maintain impact. Solid stream nozzles are used to maximize impact. Medium impact tank cleaners provide good impingement for residue removal and use solid stream nozzles at medium flows and pressures. Low impact tank cleaners are used for light cleaning when some impact is required. Low flow/medium pressure and high flow/low pressure nozzles are used. Tank cleaners used for rinsing distribute cleaning solution throughout the tank without impact. Rinsing nozzles are typically free-spinning or stationary spray balls SPRAY Intl

91 Stock Chest and Tank Cleaning Equipment Nozzle Typical Applications Specifications TankJet 360 TankJet AA290 TankJet AA190-HP5 TankJet AA190AGH TankJet AA190 TankJet and TankJet 27500R TankJet TankJet D26984 TankJet D40159 Cleaning: Black ink news chests Pulp chests Headboxes Broke storage chests Washdown of tile-lined stock chests Cleaning: Broke storage chests Machine chests Low-D chests HY-D chests Headboxes Former chests Pulp chests Washdown of tile-lined stock chests Cleaning: Broke storage chests Machine chests Low-D chests HY-D chests Headboxes Former chests Pulp chests Washdown of tile-lined stock chests Cleaning: Broke storage chests Machine chests Low-D chests HY-D chests Headboxes Former chests Pulp chests Washdown of tile-lined stock chests Cleaning: Broke storage chests Machine chests Low-D chests HY-D chests Headboxes Former chests Pulp chests Washdown of tile-lined stock chests Cleaning: Stock chests Broke chests Headboxes Totes Cleaning: Bulk slurry storage tanks Headboxes Machine chests Stock chests Pulp chests Cleaning: Stock chests Headboxes Broke chests Small vessels Pulp chests Totes Cleaning: Stock chests Headboxes Broke chests Small vessels Pulp chests Totes Max. tank dia.: 30 m Fluid driven turbine Operating pressure: 2.8 to 24 bar Flow rate range: 114 to 1136 l/min coverage: 360 Min. tank opening: 159 mm Max. temperature: 121 C Max. tank dia.: 24.4 m Motor driven Operating pressure: 3.5 to 17 bar Flow rate range: 83 to 757 l/min coverage: 360 Min. tank opening: 184 mm for 2 nozzle, 210 mm for 4 nozzle Max. temperature: 93 C Max. tank dia.: 24.4 m Motor driven Operating pressure: 35 to 350 bar Flow rate range: 13 to 246 l/min coverage: 360 Min. tank opening: 95 mm for 2- or 4-nozzle hub Max. temperature: 177 C Max. tank dia.: 10.4 m Motor driven Operating pressure: 35 to 70 bar Flow rate range: 26 to 78 l/min coverage: 360 Min. tank opening: 95 mm Max. temperature: 93 C Max. tank dia.: 7.6 m Motor driven Operating pressure: 7 to 35 bar Flow rate range: 11.8 to 170 l/min coverage: 360 Min. tank opening: 95 mm Max. temperature: 93 C Max. tank dia.: 7.6 m Fluid driven reactionary force Operating pressure:.7 to 3.5 bar Flow rate range: 15.3 to 1490 l/min coverage: 180 up/down, 270 up/down, 360 Min. tank opening: 51 to 178 mm Max. temperature: 93 C Max. tank dia.: 6.7 m Fixed stationary Operating pressure: 1.5 to 3.5 bar Flow rate range: 280 to 1470 l/min coverage: 360 and custom spray angles Min. tank opening: 254 mm Max. temperature: 100 C Max. tank dia.: 6.0 m Fluid driven constant speed Operating pressure: 2 to 16 bar Flow rate range: 12.0 to 128 l/min coverage: 360 Min. tank opening: 57 mm Max. temperature: 70 C Max. tank dia.: 6.0 m Fluid driven constant speed Operating pressure: 2 to 16 bar Flow rate range: 12.0 to 128 l/min coverage: 65 down, 120 down, 180 up/down, 260 up/down Min. tank opening: 57 mm Max. temperature: 70 C SPRAY Intl

92 Stock Chest and Tank Cleaning Equipment Nozzle Typical Applications Specifications TankJet Cleaning: Headboxes Foam control Max. tank dia: 5.5 m Fixed stationary Operating pressure: 1.0 to 2.8 bar Flow rate range: 83 to 192 l/min coverage: 360 Min. tank opening: 38 to 102 mm Max. temperature: 204 C TankJet and TankJet 28500R Cleaning: Stock chests Broke chests Headboxes Totes Max. tank dia: 5.5 m Fluid driven reactionary force Operating pressure: 0.7 to 3.5 bar Flow rate range: 34 to 295 l/min coverage: 180 up/down, 270 up/down, 360 Min. tank opening: 64 to 102 mm Max. temperature: 93 C TankJet D41800E Cleaning: Stock chests Headboxes Totes Max. tank dia: 3.7 m Fluid driven constant speed Operating pressure: 2 to 16 bar Flow rate range: 10 to 125 l/min coverage: 360 Min. tank opening: 31 mm Max. temperature: 150 C TankJet 6353 and TankJet 6353-MFP Cleaning: Bulk slurry storage tanks Headboxes Machine chests Stock chests Pulp chests Max. tank dia: 3 m Fixed stationary Operating pressure: 1.5 to 3.5 bar Flow rate range: 35 to 301 l/min coverage: 360 Min. tank opening: 152 mm Max. temperature: 100 C TankJet AA090 Cleaning: Broke storage chests Machine chests Low-D chests HY-D chests Headboxes Former chests Pulp chests Washdown of tile-lined stock chests Max. tank dia: 2.4 m Motor driven Operating pressure: 7 to 35 bar Flow rate range: 5.7 to 28 l/min coverage: 360 Min. tank opening: 59 mm Max. temperature: 93 C TankJet Cleaning: Headboxes Foam control Max. tank dia: 2.4 m Fluid driven reactionary force Operating pressure: 0.7 to 3.5 bar Flow rate range: 7.8 to 18 l/min coverage: ~360 Min. tank opening: 25 mm Max. temperature: 93 C TankJet 18250A Cleaning: Headboxes Small vessels Foam control Max. tank dia: 2.4 m Fluid driven reactionary force Operating pressure: 1 to 4 bar Flow rate range: 48 to 205 l/min coverage: 360 Min. tank opening: 60 mm Max. temperature: 177 C SPRAY Intl

93 Tank Cleaning Equipment Overview Nozzle Typical Applications Specifications TankJet D41892 Cleaning: Starch makedown tanks Rotting showers Max. tank dia: 2.0 m Fluid driven reactionary force Operating pressure: 1.5 to 5 bar Flow rate range: 15.9 to 29 l/min coverage: 360 Min. tank opening: 37 mm Max. temperature: 70 C TankJet VSM Cleaning: Headboxes Foam control Max. tank dia: 1.5 m Fixed stationary Operating pressure:.7 to 10 bar Flow rate range: 10.4 to 269 l/min coverage: 240 down Min. tank opening: 51 mm Max. temperature: 93 C TankJet 21400A Cleaning: Headboxes Small vessels Foam control Max. tank dia: 1.5 m Fluid driven reactionary force Operating pressure: 1 to 4 bar Flow rate range: 23 to 82 l/min coverage: 360 Min. tank opening: 60 mm Max. temperature: 177 C TankJet 3150 Cleaning: Headboxes Bulk slurry storage tanks Foam control Washdown of tile-lined pulp chests Max. tank dia: 0.9 m Fixed stationary Operating pressure: 1 to 10 bar Flow rate range: 23 to 91 l/min coverage: 210, 360 Min. tank opening: 51 mm Max. temperature: 100 C TankJet Cleaning: Headboxes Ducts Small vessels Max. tank dia: 0.9 m Fluid driven reactionary force Operating pressure: 1 to 4 bar Flow rate range: 3.4 to 7.9 l/min coverage: Side Min. tank opening: 26 mm Max. temperature: 93 C TankJet Cleaning: Headboxes Ducts Small vessels Max. tank dia: 0.9 m Fluid driven reactionary force Operating pressure: 1.5 to 12 bar Flow rate range: 14 to 79 l/min coverage: 360, Side Min. tank opening: 26 mm Max. temperature: 177 C TankJet Cleaning: Headboxes Bulk slurry storage tanks Foam control Washdown of tile-lined pulp chests Max. tank dia: 0.6 m Fixed stationary Operating pressure: 5 to 10 bar Flow rate range: 23 to 43 l/min coverage: 210, 360 Min. tank opening: 51 mm Max. temperature: 100 C SPRAY Intl

Strainers Strainers TW TWC 8310A Self-Cleaning Strainer Features and Benefits Reduce nozzle clogging Remove contaminants from liquid to ensure continuous movement of rotating spray heads Extend wear

2-1/2 connections Large open screen area for efficient liquid straining Designed for minimal maintenance Removable bottom cap or plug for complete withdrawal of entire screen assembly Bottom pipe

94 Strainers Strainers TW TWC 8310A Self-Cleaning Strainer Features and Benefits Reduce nozzle clogging Remove contaminants from liquid to ensure continuous movement of rotating spray heads Extend wear life of nozzles, valves and pumps Wide range of options: T-style versions for low-, medium,- and high-pressure operations and self-cleaning versions for high flow applications TW: Available in 1/4 to 2-1/2 connections Large open screen area for efficient liquid straining Designed for minimal maintenance Removable bottom cap or plug for complete withdrawal of entire screen assembly Bottom pipe plug can be replaced with a drain cock for quick-flush cleaning TWC same features as TW plus: Available in 2-1/2 to 4 connections Handles large flow rates with minimal pressure drop 1 plugged top outlet is provided for pressure gauge installation 8310A Designed for high pressure operation up to 5000 psi (345 bar) Removable bottom pipe plug provides an easy method for flush cleaning Self-Cleaning Strainers for high flow applications Allows use of poor quality water with minimal risk of nozzle clogging Choice of models and styles flow rates up to 1760 gpm (6662 l/min) Large filter area captures most debris extending time between flush cycles Minimal water used for flushing downstream water supply is not interrupted Easy to use and maintain For dozens of strainer options, see Industrial Products, Catalog SPRAY Intl

Detailed information is needed to ensure quotation accuracy for the required performance.

95 Specification Sheets Specification Sheets If you are interested in a quotation on any of our showers, please complete the appropriate specification sheet. Detailed information is needed to ensure quotation accuracy for the required performance. The specification sheets are also available at Your local sales engineer is always available to provide assistance. Call SPRAY SPRAY Intl

96 AutoBrush Shower Specification Sheet Company: Name: Address: Phone: Fax: Sales office/sales engineer: QTY SHOWERS REQUIRED: PL (INCHES/MM/DEGREES) Pipe length (PL)*: Theoretical coverage (TC)*: Nozzle spacing (NS): Inlet to nozzle (IL)*: First to last (FL): End to edge (ED): Shower height (SH)*: Support distance (SD)*: angle (SA)*: (0, 15, 30, 45, 60 or 75 degrees) Outlet angle (OA)*: IL INLET (M) NPT/ BSPT ED SH SA NS A A DS 20" (508 mm) FL TC B B C C 9.24 [235 mm] SH OUTLET 250 PSI (17 BAR) MAXIMUM 6.37 [162 mm] 6.62 [168 mm] Pipe material*: (316LSS or 304LSS) Inlet (M)*: (NPT or BSPT) Operating pressure*: (psi or bar) Total flow*: (gpm or lpm) Operating temperature*: (F or C) Qty of nozzles: Hand wheel*: (Aluminum or SS) Ratchet handle*: (optional, iron material) Oscillating stroke length*: (in or mm) coverage: (single or double) Liquid sprayed: INTERNAL BRUSH ROD GASKET/ FLAT FAN NOZZLE SECTION A-A STANDARD BRUSH SHOWER INTERNAL BRUSH ROD GASKET/ STRAINER NOZZLE ADAPTOR MALE THD NOZZLE SECTION B-B UNIVERSAL STYLE W/ ADAPTORS/STRAINERS OA C-C 0A-OUTLET ANGLE END VIEW *Required Defaults Minimums Universal Style Brush Type Shower (See Section B-B) See data sheet DS21890 for adapter and strainer disc Specific nozzle: Nozzle part no*: Nozzle adapter part no*: Strainer disc*: Special comments/requirements: Download this form at Material: 316LSS IL: 4.00 (101.6 mm) psi: 40 (2.76 bar) psi: 40 (2.76 bar) IL: 4.00 (101.6 mm) Pipe size: 1-1/2 SA: 60 NS: 2.00 (50.8 mm) OA: 0 (zero) Inlet: (M) NPT overlap: 1 Temp. < 100 F (38 C)

Manual Brush Shower Specification Sheet Company: Name: Address: Phone: Fax: Sales office/sales engineer: QTY SHOWERS REQUIRED: (INCHES/MM/DEGREES) Pipe length (PL)*: Theoretical coverage (TC)*:

97 Manual Brush Shower Specification Sheet Company: Name: Address: Phone: Fax: Sales office/sales engineer: QTY SHOWERS REQUIRED: (INCHES/MM/DEGREES) Pipe length (PL)*: Theoretical coverage (TC)*: Nozzle spacing (NS): Inlet to nozzle (IL)*: First to last (FL): End to edge (ED): Shower height (SH)*: Support distance (SD)*: angle (SA)*: (0, 15, 30, 45, 60 75) Outlet angle (OA)*: Pipe material*: (316LSS or 304LSS) Inlet (M)*: (NPT or BSPT) Operating pressure*: (psi or bar) Total flow*: (gpm or lpm) Operating temperature*: (F or C) Qty of nozzles: Hand wheel: (Aluminum or SS) Ratchet handle: (optional, Iron material) Oscillating stroke length*: (in or mm) overlap: (single or double) Liquid sprayed: PL INLET DS (M) NPT/ FL BSPT IL NS A B ED SH INTERNAL BRUSH ROD GASKET/ FLAT FAN NOZZLE SA A SECTION A-A STANDARD SET UP TC INTERNAL BRUSH ROD GASKET/ STRAINER NOZZLE ADAPTOR MALE THD NOZZLE SECTION B-B UNIVERSAL STYLE w/ ADAPTOR & STRAINER B SH OUTLET <250 psi (17.2 bar) Hosebarb; >250 PSI (17.2 BAR)-SS Ball Valve HAND WHEEL C 13 (330 mm) RATCHET HANDLE VIEW C-C APPROX. 8" (203 mm) 180 C OA OUTLET ANGLE *Required Defaults Minimums Universal Style Brush Type Shower (See Section B-B) See data sheet DS21890 for adapter and strainer disc Specific nozzle: Nozzle part no*: Nozzle adapter p/n*: Strainer disc*: Special comments/requirements: Material: 316LSS IL: 4.00 (101.6 mm) psi: 40 (2.76 bar) psi: 40 (2.76 bar) IL: 4.00 (101.6 mm) Pipe size: 1-1/2 SA: 60 NS: 2.00 (50.8 mm) >250 PSI (17.2 BAR)-SS Ball Valve OA: 0 (zero) Handwheel (Alum) Inlet: (M) NPT overlap: 1 Download this form at Temp. < 100 F (38 C)

98 Brushless Shower Specification Sheet Company: Name: Address: Phone: Fax: Sales office/sales engineer: QTY SHOWERS REQUIRED: (INCHES/MM/DEGREES) Pipe length (PL)*: Theoretical coverage (TC)*: Nozzle spacing (NS): Inlet to nozzle (IL)*: First to last (FL): End to edge (ED): Shower height (SH)*: Support distance (SD)*: angle (SA)*: (0, 15, 30, 45, 60 or 75 degrees) HOSE ADAPTER FLANGED Pipe material*: (316LSS or 304LSS) Operating pressure*: (psi or bar) Total flow*: (gpm or lpm) Operating temperature*: (F or C) Qty of nozzles: Oscillating stroke length*: (in or mm) coverage: (single or double) Liquid sprayed: (M) NPT / (M) BSPT INLET CONNECTION OPTIONS ED IL NS THD NOZZLE BASES ACCEPT MANY NOZZLES Choose shower support:* FL PL DS (SCHEDULE 40 PIPE) SH SA TC -A- Pipe clamp hvy duty (Qty 2): SS/poly -B- Pipe strut/clamp (Qty 2): SS -C- U-bolt (Qty 2): SS Customer to supply: CAPPED SHOWER NOZZLE/BASES* (END CAPPED, CAN CONVERT TO BRUSH TYPE SHOWER) WELDED CAP THD END CAP (OPTIONAL) FLANGED OUTLET CONNECTION OPTIONS -A- -B- -C- *Required Choose Inlet*: Choose Outlet*: Male NPT: Male NPT: Male BSPT: Male BSPT: Female NPT: Thd end cap: Female BSPT: Ansi flange: House adapter: Blind Ansi: Ansi flange: Welded cap: Cap/bolts**: **Cap/bolts (allows shower to convert to brush type) Nozzle Information* Specify nozzle/part no: Flow gpm or lpm: Total required flow: Special requirements: Download this form at Defaults Material: 316LSS Nozzles centered on pipe Single coverage Inlet: (M) NPT Outlet: (M) NPT Stroke: 0 (zero) Temp. < 100 F (38 C)

99 (M) THD Atomizing Pipe Shower Specification LIQ PIPE Sheet 4.50 A Company: Name: Address: SH Phone: Fax: Sales office/sales engineer: QTY MANIFOLDS REQUIRED: 0.28 (7.1 mm) (INCHES/MM/DEGREES) (All inputs required) Complete nozzle part number w/set up: Theoretical coverage (TC): Total length (TL): Inlet length (IL): height (SH): Nozzle spacing (NS): Qty of nozzles zone 1: Qty of nozzles zone 2: Qty of nozzles zone 3: Total qty of nozzles: First to last nozzle (FL): (M) Inlet/outlet (NPT or BSPT): Max air flow per nozzle (scfm): Max liquid flow per nozzle (gpm/lpm): Max air pressure (psi/bar): Max liquid pressure (psi/bar): MTG HOLES 1.00 (25.4 mm) AIR PIPE 6.00 (152 mm) Notes: Nozzle types available: 1/4JAU, 1/8JJAU, 1/4JAUH Zones are symmetrical, Zones 2 and 3 require even qty of nozzles (2, 4, 6, etc.) Maximum operating temperature is 200 F (93 C) Maximum operating pressure is 80 psi (5.52 bar) for 1/4JAU and 1/8JJAU nozzles Maximum operating pressure is 140 psi (9.65 bar) for 1/4JAUH nozzles Defaults Minimums Material: 316LSS IL: 4.00 (101.6 mm) psi: 40 (2.76 bar) psi: 40 (2.76 bar) IL: 4.00 (101.6 mm) Pipe size: 1-1/2 Inlet: (M) NPT NS: 2.00 (50.8 mm) Temp. < 200 F (93 C) Special comments/requirements: IL NS A FL SD SS SUPPORT PLATES DESIGNED FOR OUTER SUPPORT PIPE ASSY (OPTIONAL) B PUSH-IN TUBE FITTINGS OUTER PIPE OUTLINE SECTION A-A SUPPORT PLATE ZONE 2 POLY TUBING NK. PL. BR. THD PUSH-IN FITTINGS ZONE 1 PIPES WELDED TO SUPPORT PLATES (M) THD LIQ PIPE 4.50 (114 mm) SH A B THD END CAPS SECTION B-B Download this form at TC POLY TUBING NK. PL. BR. THD PUSH-IN FITTINGS TC

100 Atomizing Pipe-in-Pipe Shower Specification Sheet 3.00 A (76 mm) 'SH' Company: Name: Address: TYP. Phone: Fax: Sales office/sales engineer: QTY MANIFOLDS REQUIRED: (All inputs required) (INCHES/MM/DEGREES) Complete nozzle part number w/set up: Theoretical coverage(tc): Total length (TL): Inlet length (IL): height (SH): Nozzle spacing (NS): Qty of nozzles zone 1: Qty of nozzles zone 2: Qty of nozzles zone 3: Total qty of nozzles: First to last nozzle (FL): (M) Inlet/outlet (NPT or BSPT): Max air flow per nozzle (scfm): Max liquid flow per nozzle (gpm/lpm): Max air pressure (psi/bar): Max liquid pressure (psi/bar): Notes: Nozzle types available: 1/4JAU, 1/8JJAU, 1/4JAUH Zones are symmetrical, Zones 2 and 3 require even qty of nozzles (2, 4, 6, etc.) Maximum operating temperature is 200 F (93 C) Maximum operating pressure is 80 psi (5.52 bar) for 1/4JAU and 1/8JJAU nozzles Maximum operating pressure is 140 psi (9.65 bar) for 1/4JAUH nozzles Defaults Minimums Material: 316LSS IL: 5.25 (133 mm) IL: 5.25 (133 mm) Inlet: (M) NPT NS: 3.0 (76 mm) Temp. < 200 F (93 C) Special comments/requirements: 6" SCH10 PIPE Ø (168.4 mm) (76 mm) A TL IL FL NS 'SUPPORT PLATE STOP' (SCREW IN BOLT TO STOP) (ALIGNS MANIFOLD OVER SLOT) B (IL) ZONE 2 SUPPORT PLATE ZONE 1 POLY TUBING NK. PL. BR. THD PUSH-IN FITTINGS PUSH-IN TUBE FITTINGS Vary per Nozzle SECTION A-A MANIFOLD REMOVED/ INSTALLED AT ANY TIME TC ZONE 1 PIPES WELDED TO SUPPORT PLATES 6"SCH10 SLOTTED OUTER PIPE ASSY 3.00 (76 mm) SLOT 3.00 (76 mm) TYP. A ZONE 2 ZONE 1 'SH' ZONE 1 ZONE 2 B THD END CAPS SECTION B-B TC Download this form at

46440 Block Manifold Specification Sheet Company: Name: Address: Phone: Fax: Sales office/sales engineer: QTY MANIFOLDS REQUIRED:

Nozzle spacing (NS): First to last length (FL): Total qty of nozzles: Inlet/outlet (NPT or BSPT): Max air flow per nozzle (scfm): Max liquid

types available : 1/4J, 1/4JCO, 1/4JAU Maximum operating temperature is 200 F (93 C) Maximum operating pressure is 80 psi (5.

101 46440 Block Manifold Specification Sheet Company: Name: Address: Phone: Fax: Sales office/sales engineer: QTY MANIFOLDS REQUIRED: (INCHES/MM/DEGREES) (All inputs required) Complete nozzle part number w/set up: Theoretical coverage (TC): Support distance (SD): height (SH): Nozzle spacing (NS): First to last length (FL): Total qty of nozzles: Inlet/outlet (NPT or BSPT): Max air flow per nozzle (scfm): Max liquid flow per nozzle (gpm/lpm): Max air pressure (psi/bar): Max liquid pressure (psi/bar): Heat jacket: Yes No Recirculating: Yes No Notes: Nozzles types available : 1/4J, 1/4JCO, 1/4JAU Maximum operating temperature is 200 F (93 C) Maximum operating pressure is 80 psi (5.52 bar) Maximum support distance is 36 (914 mm). Greater lengths require additional mounting brackets Special comments/requirements: Download this form at

102 PulsaJet Shower Specification Sheet Company: Name: Address: Phone: Fax: Sales office/sales engineer: QTY MANIFOLDS REQUIRED: (All inputs required) (INCHES/MM/DEGREES) Complete nozzle part number w/set up: Wetted components materials*: (See notes box for options) Theoretical coverage(tc): Header length (HL): Inlet to nozzle (IL): height (SH): Nozzle spacing (NS): Qty of nozzles zone 1: Qty of nozzles zone 2: Qty of nozzles zone 3: Total qty of nozzles: First to last nozzle (FL): Which end for control? (circle one) Left Right Max liquid flow per nozzle (gpm/lpm): Max liquid pressure (psi/bar): Total header flow rate (gpm/lpm): Notes: Nozzle types available: AA10000AUH-03, AA250AUH Maximum header length is 19 ft (6.0 m) Maximum operating pressure is 100 psi (6.9 bar) Header height is 8 (203 mm) Header depth is 6 ( 152 mm) Allowable temperature range: 40 F to 100 F (5 C to 40 C) Maximum number of Nozzles: 12 *Nozzles may be moved laterally for fine tuning of spray coverage/ overlap Special comments/requirements: IL NS HL Header materials: Anodized aluminum, PVC (wire way), polypropylene (electrical junction box) *Wetted components (header only): 1. Anodized aluminum, Viton, neoprene, nylon, tubing, nickel-plated brass fittings /316 stainless steel, polypropylene tubing /316 stainless steel, nylon tubing, nickel -plated brass fittings Operating voltage: 24VDC, Control signals: 24VDC, PNP Junction box rating: IP67 8 (203 mm) 6 (152 mm) SH TC Download this form at *Header appearance may vary

Web Lamination Shower Specification Sheet Company: Name: Address: Phone: Fax: Sales office/sales engineer: QTY MANIFOLDS REQUIRED: (All inputs required) (INCHES/MM/DEGREES) Complete nozzle part

Up Down Level Application rate (mg/ft 2 ): Notes: Nozzles types available : 1/8JJAU-98325-SS,.020 and.028 orifice sizes Maximum header length is 12 (3.66 m) Maximum operating pressure is 100 psi (6.

103 Web Lamination Shower Specification Sheet Company: Name: Address: Phone: Fax: Sales office/sales engineer: QTY MANIFOLDS REQUIRED: (All inputs required) (INCHES/MM/DEGREES) Complete nozzle part number w/set up: Theoretical coverage (TC): Nozzle spacing (NS): Total qty of nozzles: Which end for connections? (circle one) Left Right Header spraying up, down or level? Up Down Level Application rate (mg/ft 2 ): Notes: Nozzles types available : 1/8JJAU SS,.020 and.028 orifice sizes Maximum header length is 12 (3.66 m) Maximum operating pressure is 100 psi (6.9 bar) *Header can spray +/-15 from horizontal, max distance typically ( mm) Header height is 10 (254 mm) Header depth is 6.5 (165 mm) Allowable temperature range: 40 F to 100 F (5 C to 40 C) Maximum number of nozzles: 36 Special comments/requirements: Header materials: Anodized aluminum Wetted components: Anodized aluminum, stainless steel, Viton, Buna, nylon, nickel-plated brass Positioner operating voltage: 24VDC, max: 1A Control signals: 24VDC, 4-20mA Download this form at

Optimization Optimization nozzles are designed for long-lasting, trouble-free performance. However, like all precision components, spray nozzles do wear over time.

104 Optimization Optimization nozzles are designed for long-lasting, trouble-free performance. However, like all precision components, spray nozzles do wear over time. performance can suffer and costs can rise. How quickly wear occurs is dependent on a variety of application-specific factors. We offer two complimentary programs to achieve efficient, trouble-free spraying. Visual inspections Occur while machine is running Include visual inspection of all showers and nozzles on the machine for obvious spray problems Include documentation of nozzle and shower locations Include a written report of inspection results along with recommendations for operational enhancements if appropriate Nozzle audits Occur during shut-down Include an inspection of all nozzles on the machine; size and condition of nozzles are noted Include identification of nozzles that need replacement Can be completed in one to four hours depending on machine Include a written report with optimization tips, documentation on every nozzle and shower by location and maintenance recommendations Excessive Wear New Common Problems and Troubleshooting Tips Plugging Use proper water clarification devices Use strainers Be sure to specify nozzles with adequate free passage Conduct maintenance on a regular basis Use automated self-cleaning showers Corrosion Specify nozzles in the appropriate materials: 316 or 304 stainless steel depending on chemical concentration. Avoid iron and mild steel Maintenance Tips Determine the optimal maintenance schedule based on the specifics of your operations Examine spray patterns and watch for changes in spray angles, distribution and heavy edges Wear may be hard to detect so go beyond visually inspecting nozzles. Check flow rate and spray pressure at a system level Scale build-up Control hardness level of the water Use chemical additives as needed Conduct maintenance on a regular basis Slime and odor Implement an effective biocide program to control biological growth Use chemical additives as needed Eliminate areas with stagnant water Conduct frequent wash-ups Caking Watch for build-up inside the nozzle or on the exterior Conduct maintenance on a regular basis Avoid damage to the nozzle orifice when cleaning Cleaning tools should be significantly softer than the construction material of the nozzles. Never clean the orifice with metal objects Soak in mild solvent to loosen debris for easier removal SPRAY Intl

Optimization Predetermining Performance with Testing and Research Many spray operations require high precision and there is little or no margin for error.

105 Optimization Predetermining Performance with Testing and Research Many spray operations require high precision and there is little or no margin for error. performance testing prior to nozzle and shower selection in new applications or in critical operations is often recommended to help optimize performance. Examples: If you re spraying glues or starches, selecting correct nozzles and determining optimal nozzle spacing, height and position can be challenging. In addition, nozzle clogging and frequent process interruptions are unacceptable so it is important to select the best nozzle for spraying viscous liquids If you re spraying brighteners and colorants, even distribution is required or you re faced with high scrap rates In remoisturizing applications, drop size is critical to ensure proper water retention without excess wetting. In some operations, automated zone control of nozzles may be the most effective way to ensure even moisturizing and minimize scrap In most applications, operating conditions and layout parameters such as nozzle spacing and spray height are crucial to reduce misting, overcome boundary layer air and improve transfer efficiency Testing capabilities pattern and spray overlap tests to determine the ideal nozzle height and overlap required to achieve the desired distribution Evaluating different nozzles at various pressures and operating conditions Evaluating nozzle positioning/orientation Drop size, distribution and velocity studies using laser technology Impact studies using a proprietary device that measures impingement force in three dimensions Process simulation using your specific chemicals On-site testing or Computational Fluid Dynamics (CFD) to predict spray performance in situations where we are unable to simulate your application in our labs SPRAY Intl

106 Optimization Sample test report This chart shows the difference in coverage based on nozzle spacing. The data was collected in our spray labs using a patternator that collects liquid in channels aligned perpendicular to the nozzles. Several nozzles can be tested at once to determine the proper spacing and height for a specific volumetric distribution SPRAY Intl

Other Helpful Resources Optimizing Your System: Nozzle Maintenance and Control for Improved Production

Liquid Strainers and Self-Cleaning Strainers; Catalog 35 and Bulletin 596 Explains how to protect nozzles,

Industrial Products; Catalog 70 Full-line catalog including spray nozzles and accessories, technical data and

TankJet Tank Cleaning Products; Catalog 15 Full-line catalog covering tank and chest cleaning equipment for

WindJet Knife Packages; Bulletin 543 Bulletin provides details on customizable systems using WindJet Knives

107 Other Helpful Resources Optimizing Your System: Nozzle Maintenance and Control for Improved Production Efficiency; Technical Manual 410 Explains how to maximize performance and quality in your spray application. Liquid Strainers and Self-Cleaning Strainers; Catalog 35 and Bulletin 596 Explains how to protect nozzles, valves and pumps from damaging debris by using strainers and self-cleaning strainers. Industrial Products; Catalog 70 Full-line catalog including spray nozzles and accessories, technical data and problem solving ideas. TankJet Tank Cleaning Products; Catalog 15 Full-line catalog covering tank and chest cleaning equipment for tanks ranging from 2 to 100 (0.6 to 30 m) in diameter. WindJet Knife Packages; Bulletin 543 Bulletin provides details on customizable systems using WindJet Knives and low-maintenance, direct-drive blowers. PulsaJet Automatic Nozzles; Bulletin 603 Bulletin describes how these nozzles provide accurate spray placement and excellent spray pattern integrity with a wide range of design options SPRAY Intl

SHOWER NOZZLES TABLE OF CONTENTS. ShowerJet One-piece, High-pressure. ShowerJet Disc-type. Lock Rings. NeedleJet Nozzles.

SHOWER NOZZLES TABLE OF CONTENTS. ShowerJet One-piece, High-pressure. ShowerJet Disc-type. Lock Rings. NeedleJet Nozzles. TABLE OF CONTENTS ShowerJet One-piece, High-pressure ShowerJet Disc-type Lock Rings NeedleJet Nozzles DiscJet Nozzles Self-Cleaning Nozzles page C3 C4 C5 C6 C8 C9 C1 QUICK REFERENCE GUIDE QUICK REFERENCE