No adapters needed for ADVANCE servo ladlers. Adapters available for other ladler manufacturers.
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1 Quick Change Ladle Cups Direct Mount - Pin-mounting design means no tools or adapters needed for changing DVNCE Quick-Change Ladle Cups. DVNCE Quick-Change Ladle Cups are made in merica meaning high-quality Materials made to exact specifications. Operator and helper-side ladle cups available for immediate delivery. No adapters needed for DVNCE servo ladlers. dapters available for other ladler manufacturers. Special heat-treated cast iron means extra long life.
2 Specifications L REV LDLER RM QUICK-CHNGE PIN W DVNCE (NO OLTS OR TOOLS NECESSRY) H LDLE CUP PIVOTS IN LINE WITH SPOUT Sizes to fi t any need (Operator side shown) Designed for easy removal and installation. (Mechanism and ladle cup shown from the operator side.) Ladle Cup # Operator Ladle Cup # Helper Maximum Capacity in kg in lbs. Round 45 ngle of Entry Minimum Furnace Size Square 45 ngle of Entry Dimensions L W H x x x x x x x x x x These ladle cups are Direct Mount for use with all DVNCE and Toshiba ladlers. No adapter needed. Ladle Cups adapters are available for other ladler manufacturers: SPK-1210 Rimrock adapter kit and SPK-1218 Snair adapter kit. Please specify operator-side or helper-side mounting when ordering. If you are using an operator-side ladler on the helper side of the die casting machine, order operator-side ladle cups. Consult DVNCE Products Corporation for cup sizes and mounting information sizes to 100 lb. Specifi cations are subject to change without notice. Industrial Innovations, Inc Dormax Street SW - Grandville, Michigan Phone: Fax: Printed in US PC
3 Products Corporation Thermocouples PC Sentry II Thermocouples with Thermo-Guards have: One coat of refractory saturated white glass and two coats of refractory saturated, tight-weave fiberglass over 11/16 tubing with silicon carbide tips. Thermo-Guards protect the Thermocouples. dvantages Include: Longer Life - The refractory surface of the Thermo-Guard resists erosion by molten aluminum up to temperatures of 1400 F. No additional coatings are required to prolong useful life. Savings On Man-Hours and Materials - Longer tube life means longer thermocouple life and less man-hours for maintenance. Standard features include 3/4 NPT,20 guage Type K wire, and three foot leads. Length pc sentry ll #8924- #8924- #8924- #8924- #8924- #8924- #8924- w/thermocouple
4 NO DUNKING Smart Probe System Replacements for your Ladlers or Robotic Ladling Systems The system consists of three probes - standard, backup, and smart software. Should the standard probe fail, a backup probe takes over to prevent dunking of the arm into metal. dvance Products Corporation Proprietary Probe Material Lasts for Years SPRE PROE KIT SPK-1000 Probe lock Probe Tips /8-16 HEX Nut /8 Flat Washer Probes Insulator /8 Lock External Washer... Terminal Ring Coupler /16-18 x.750 Cap Screw... 3/8 MNPTF, CS Head Plug.. 5/16-18x1.250 Cap Screw.. Insulated Wire Part# Qty ft Insulated Wire (Part #8378) Coupler (Part #8462) Heavy duty Threaded Rod 3/8 16 (Part #5410) Insulating ushings (Part #7083) Mounting Probe lock (Part #7699) * Includes 6 spare probe insulators 3/8 Flat Washer (Part #0104) 0 3/8-16 Hex Nut (Part #0166) The probe assembly can be mounted on either side of the ladle arm. Probe Tip (Part #7120) djustable Length 14
5 Foundry utomation Robotic Ladlers The Kawasaki Foundry Ladlers Model ZX165 was speci fically designed to meet the challenging requirements of the foundry environment. Servo Ladlers The six-axis servo controlled robot carries a maximum static payload of over 300 lbs. The versatile ZX165 can be used for a variety of foundry applications including ladling and post-casting finishing. Post-Casting Cells Speci fications are subject to change without notice. Industrial Innovations, Inc Dormax Street SW - Grandville, Michigan Phone: Fax: Printed in US PC
6 Plunger Tips LIQUID FORGED #20 ERYLLIUM COPPER Standard English or Metric Threads lank Plunger Tip lue Prints available See Your DVNCE Salesperson H13 STEEL HETED THREDED, NITRIDED, IF REQUIRED Customer made to your specifications DVNCE Quality Serving the Die Cast Industry for more than 52 years
7 POINTS TO CONSIDER WHEN ORDERING 1. KEEP EDGES SHRP. sharp leading edge and back -- trailing edge is important. They prevent metal from being wedged between the tip and the sleeve. 3. SEL TIPS GINST LEKS. Make sure the tip is sealed at the rod by a high temperature O-ring. Water leaks can run into the sleeve and cause an explosion and possible injury. Prevent water leaks by buying a well-sealed tip. INCORRECT CORRECT 2. MINIMIZE CRCKING TIP. Make sure your blueprint doesn t have a sharp point on the bottom of the water jacket. Sharp points will start cracks. 4. Make sure the cooling tube is cut on a 45 degree angle. Water will even if the tube bottoms out. INCORRECT CORRECT CORRECT Specifi cations are subject to change without notice. Industrial Innovations, Inc Dormax Street SW - Grandville, Michigan Phone: Fax: Printed in US PC
8 Plunger Rods Threads to Suit Your Standard Wrench Flats re Standard High-Temperature Resistant O-Ring Water Seal Can t Fall Out Pre-Hardened 4150 Material 3/8 O.D. Internal Cooling Tube Easily Replaced rass Plug, Screws in Tight to Seal in Water Properly designed for maximum strength. Properly designed for maximum water cooling. Large capacity water inlet line - no starving of water. Properly designed for an internal shot sleeve and plunger lubrication system. 1/4 Inlet/Outlet Port, In-Line Is Standard lank plunger rod blueprints are available; see your DVNCE sales person or call us at
9 PROPER COOLING IS MUST Coolant enters and exits at 1/4 ports (in-line is standard). 2. Then it flows the length of the rod through a 3/8 tube - large enough so you ll always get sufficient coolant fl ow. ny smaller could starve the plunger tip. 3. The end of the tube is extra long and slanted so coolant always enters the tip. 4. DVNCE plunger tips (sold separately) have a custom coolant chamber. Even wall thickness means even cooling all around and consistent wall strength. 5. high-temperature resistant O-ring seal fits snugly between the rod and tip. No coolant can leak into sleeve or die, - preventing thermo-shock and possible explosions. 6. snug fit between the tip and rod is vital. The threads on DVNCE rods and tips are ring-gauged for precise fit. ll thread sizes are available. 7. The brass plug screws in tight to seal in coolant. SLEEVE ND TIP LURICTION IS MUST O RING SEL Plunger Rod Plunger Tip Shot Sleeve LUE PSSGE SPRY HOLES 8. Have your rod gun-drilled. The DVNCE system puts a precise amount of lube where it belongs - behind the tip and below the center line, so you can consistently get an even coating of lube the length of the sleeve and the tip. The straight-through, gun-drilled hole is easier to clean. 9. Contact between the tip and sleeve is greater at their bottom. We spray the lubricant there so your plunger tip will always hydroplane over a thin layer of lube and you will get adequate lube coverage over sleeve and tip surfaces. Your tips and sleeves will last longer because you are cooling and lubricating the sleeve and tip. Specifi cations are subject to change without notice. Industrial Innovations, Inc Dormax Street SW - Grandville, Michigan Phone: Fax: Corporatin Printed in US PC
10 PermaLife Ladle Cups SVE up to 87% of your Daily Operational Cost! NO COTING NECESSRY! Cast Iron Ladle Cup Softer, rough surfaces causes sticking, metal build-up PERMLIFE Ladle Cup Tough, smoother surface resists sticking, eases pouring No Ladle wash coating necessary Eliminate mess and labor costs associated with recoating daily. Eliminate lost machine time changing cups. PermaLife cups last tens of thousands of cycles. Sometimes years! Not a fragile ceramic cup. PermaLife cups are nearly unbreakable. dapters available to use PermaLife cups on other manufacturers ladlers.
11 Specifications L LDLER RM QUICK-CHNGE PIN W DVNCE (NO OLTS OR TOOLS NECESSRY) H LDLE CUP PIVOTS IN LINE WITH SPOUT Sizes to fi t any need. (Operator-side shown.) Designed for easy removal and installation (Mechanism and Ladle cup shown from the operator side) Ladle Cup # Operator Ladle Cup # Helper Maximum Capacity in kg in lbs. Minimum Furnace Size Round Square 45 ngle of Entry 45 ngle of Entry Dimensions L W H PC 0.5 PC x PC 1.0 PC x PC 1.5 PC x PC 2.0 PC x PC 2.5 PC x PC 3.0 PC x PC 3.5 PC x PC 4.0 PC x PC 6.0 PC x PC 8.0 PC x These ladle cups are Direct Mount for use with all DVNCE and Toshiba ladlers. No adapter needed. Ladle Cups adapters are available for other ladler manufacturers: SPK-1210 Rimrock adapter kit and SPK-1218 Snair adapter kit. Please specify operator-side or helper-side mounting when ordering. If you are using an operator-side ladler on the helper side of the die casting machine, order operator-side ladle cups. Consult DVNCE Products Corporation for cup sizes and mounting information sizes to 100 lb. Specifi cations are subject to change without notice. Industrial Innovations, Inc Dormax Street SW - Grandville, Michigan Phone: Fax: Printed in US PC
12 Laminated Ladle Cups Soft Ceramic Large Size Ladle Cups Steel fabric inner body with steel mounting provides safe and positive attachment to equipment. Resistant to thermal shock and breakage. Insulates metal from heat loss during the delivery cycles. Shown with bracket that fi ts all dvance ladlers Cup sizes available from 10 kg (#22) through 40 kg (#88). Repair kits provide on site repair of minor damage and wear. Laminated Ladle Cup Repair Kits vailable - See ack Refractory Saturated Fiberglass Cement Expanded Steel Core Colloidal Cilica Fused Into Ceramic Felt Glass Tape Non-Wetting Refractory Coating Felt
13 Specifications C racket Operator Side PC Part #9940 Hole Size 17/32 racket Helper Side PC Part #9941 SPK-1219 (Small Repair Kit) includes: 1.5 sq ft. Felt ½ pt. Cement 12 ft. Of 3 Glass tape SPK-1220 (Large Repair Kit) includes: 3 sq ft. Felt 1 pt. Cement 30 ft. of 3 Glass tape Refractory Saturated Fiberglass Non-Wetting Refractory Surface Expanded Steel Core Colloidal Cilica Fused Into Ceramic Felt LDLE CUP # Metal Capacity kg lb C 10.0 FF 10 kg (22 lb) FF 15 kg (33 lb) " 13.75" FF 20 kg (44 lb) 7.5" 13.5" 13.5" 25.0 FF 25 kg (55 lb) 8.5" 13.5" 15.0" 40.0 FF 40 kg (88 lb) 10" 14" 16" Specifi cations are subject to change without notice. Industrial Innovations, Inc Dormax Street SW - Grandville, Michigan Phone: Fax: Printed in US PC
14 Die Cooling Fountain Water Junctions 1/8 INLET/OUTLET WITH 1/4 MIN PIPE 1/4 INLET/OUTLET WITH 3/8 MIN PIPE Parts 1702 through 1706 are supplied with a 14 length of brass tubing. Parts 1707 through 1709 are supplied with galvanized pipe. Part # Price: /4 INLET/OUTLET WITH 1/2 MIN PIPE Free Samples on Request Standard, medium, and high water fl ow die cooling water junctions Off-the-shelf delivery Zinc chromated die cast, complete with 14 brass or galvanized pipe The lowest cost in the industry
15 INLET Part # Minimum Clearance 1 3/4 dia. 1 3/4 dia. JUNCTION STYLE In & out, one side /16 13/16 In Pipe Nipple 1/2 dia. 3/8 dia. Out Pipe 14 Tubing 1/8 dia. 5/16 dia. Minimum Clearance OUTLET 1704 & 1707 Shown Full Size Part# Part # Minimum Clearance 1 5/16 dia. 2 3/16 dia. 2 3/16 dia. JUNCTION STYLE In & out, opposing JUNCTION STYLE In & out, one side or opposing Minimum Clearance 1 1/2 dia. 1 3/4 dia. 1 3/4 dia. 1 5/16 1 1/2 1 1/2 1 7/ /16 5/16 5/16 13/16 13/16 13/16 In Pipe Nipple 1/4 dia. 1/2 dia. 3/8 dia. In Pipe Nipple 1/4 dia. 1/2 dia. 3/8 dia. Out Pipe 14 Tubing 1/4 dia. 1/8 dia. 5/16 dia. Out Pipe 14 Tubing 1/4 dia. 1/8 dia. 5/16 dia. Minimum Clearance 1702 Shown Full Size Minimum Clearance 1705 & 1708 Shown Full Size Minimum Clearance 1704 Shown Full Size Minimum Clearance 1706 & 1709 Shown Full Size Specifi cations are subject to change without notice. Industrial Innovations, Inc Dormax Street SW - Grandville, Michigan Phone: Fax: Printed in US PC
16 Die Clamps Closed Slot Closed Slot Design The clamp can t slip off the bolt and forces the bolt to be in only one place closest to the die for maximum holding power. cessory T-olts, Washers, Flanged Nuts ccessories are forged and machined from superior grade steel. Straight-Line Parallel Clamping Puts pressure where it is needed. Easy Identification Length and height rise are cast into back of clamp for easy reordering.
17 INSTRUCTIONS FOR PROPER USE OF DVNCE DIE CMPS 1. Select clamp for proper die clamping slot rise. 4 1 DIE Clamping Slot 2. Locate die clamp so the maximum clamping surface is in die clamping slot. 3. Locate the T-bolt as close to the die as possible. 6 DC-4100 DC-4125 DC DIE 4. Torque the bolt tight. DO NOT over-tighten. 1¼ Clamping Slot DVNCE 6-inch, heat-treated die clamps are rated at or above 135,000 psi tensile strength. dvance 4-inch die clamps are rated at or above 85,000 psi tensile strength. DC-6100 DC-6125 DC Select clamp desired (see above) then corresponding bolt and nuts as indicated below: DIE Clamp DC-4100 DC-4125 DC-4150 T-OLTS 4 1/2 x 3/4 Order Part # /4 7/16 FLNGE NUT 3/4-10 Order Part #1544 HRDENED WSHER 1/4 Order Part #1546 DC-6100 DC-6125 DC x 7/8 Order Part #1543 7/8-9 Order Part #1545 1/4 Order Part #1547 5/8 1-3/4 Specifi cations are subject to change without notice. Industrial Innovations, Inc Dormax Street SW - Grandville, Michigan Phone: Fax: Printed in US PC
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