Right Angle Nozzle Assembly
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1 Swirl- Air atomizing nozzle Features: Large internal passages with no vanes or cores assure unrestricted flow... Little chance for clogging No external struts or supports to interfere with spray pattern Nozzle design provides for vortex mixing, primary impingement, fluid distortion and external impact for fine atomization and relatively high nozzle efficiency Spray angle can be adjusted through interchangeable nozzle cap assemblies. This feature permits much wider spray patterns than are possible with most types of two fluid atomizers Air flow (SCFM) and power requirements are relatively low, permitting specification of smaller compressors Good atomization over wide turn-down ratios Droplet size is controlled by minor changes in Spray characteristics: Air is introduced tangentially into the nozzle chamber in low region of the swirling liquid, creating extreme turbulence and primary atomization. As liquid leaves the orifice, it impinges against the deflector ring which serves a dual purpose; close control of spray angle and breakup of the spray into even finer droplets (secondary atomization). Nominal spray angles of, and degrees can be attained by specification of interchangeable nozzle caps. Contact the factory for special spray angles up to 180 degrees. Mean droplet diameters in the to micrometers range at modest s and SCFM Degree of atomization is also variable by controlling the ratio of to liquid If is set initially and it is necessary to modulate the liquid flow, the and SCFM will automatically respond in such a way that the quality of atomization remains nearly constant. In some applications, this can result in savings through the elimination of valving and controls. Construction and materials: Two-piece construction, nozzle body plus integral deflector ring and cap, easily removable without disturbing pipe connections User can alter "C" dimension to any extended length by providing two concentric pipes with a coupling on one end of each. Both made up pipe-coupling lengths should be equal. The length is then the desired addition to "C" dimension. No external struts or supports to interfere with spray pattern Both the in-line and right angle versions are available in 316L and 440 stainless steel. Hastelloy C, Inconel 625, Carpenter 20, Tungsten Carbide are available by special order. For other materials, contact factory Two Swirl-Air nozzle versions are available: the right angle nozzle (atomizing enters the side, the liquid enters axially in back); and the in-line nozzle (concentric piping is used, with the liquid in the center and atomizing around the outside). Concentric pipe adapters are optional and not included with the nozzle assembly Max. Design : PSIG (14 Barg) Max. Design Temperature: 0 F (540 C) Adapter Design Temperature is F ( C) Nozzle Assembly Nozzle Assembly Adapter (Nipple and O-ring Included)
2 angle swirl- nozzle assembly dimensions Dimensions angle nozzle assembly (inches) A B C D E F (NPT) 3/8-18 1/4-18 1/4-18 1/8-27 1/8-27 1/8-27 G (NPT) 3/4-14 3/4-14 1/2-14 3/8-18 1/4-18 1/4-18 J K L M Appt. Wt. (oz) Note: nozzle consists of body and cap assembly. Adapter with nipple must be ordered separately. In-line swirl- nozzle and adapter assembly dimensions Dimensions In-line nozzle assembly (inches) 32555/ / / / A B C D E F L M N O P R G (NPTM) 1¼ - 11 ½ 1 11 ½ ¾ -14 ½ - 14 H (NPTF) ½ - 14 ¼ - 18 ¼ /8 27 J (NPTF) ½ - 14 ½ - 14 ½ - 14 ¼ - 18 Appt. Wt. (oz) 316 SS
3 Nozzle sizing chart NOMINAL FLOW GPM* RIGHT ANGLE NOZZLE ASSEMBLY NUMBER 316 SS RIGHT ANGLE NOZZLES DASH NUMBERS FOR MATERIAL AND NOMINAL SPRAY ANGLE 440 HS S ANGLE ( ) MIN PASSAGE CAP ASSEMBLY 316 SS 440 HSS (40-60) (65-85) (90-110) (40-60) (65-85) (90-110) (40-60) (65-85) (90-110) (40-60) (65-85) (90-110) (40-60) (65-85) (90-110) (40-60) (65-85) (90-110) (40-60) (65-85) (90-110) *Higher flow rates can be achieved by increasing US GPM of Water per 0 ACFM (Actual Cu. Ft./Min) Inlet Gas EVAPORATIVE COOLING WATER INJECTION RATES VS. GAS INLET-OUTLET TEMPERATURES Dry Gas Outlet Temperature F Dry Gas Outlet Temperature. F EXAMPLE: 1700 F dry inlet gas to be cooled to 800 F outlet temperature requires 0,32 US GPM water injection per 0 CFM of inlet gas. NOMINAL FLOW GPM* RIGHT ANGLE NOZZLE ASSEMBLY NUMBER IN-LINE NOZZLES DASH NUMBERS FOR MATERIAL AND NOMINAL SPRAY ANGLE 316 SS ANGLE ( ) MIN PASSAGE CAP ASSEMBLY 316 SS 440 HSS -2 (40-60) (65-85) (90-110) (40-60) (65-85) (90-110) (40-60) (65-85) (90-110) (40-60) (65-85) (90-110) (40-60) (65-85) (90-110) OPTIONAL ADAPTER NIPPLE ONLY
4 dimension Note: nozzle consists of body and cap assembly. Adapter with nipple must be ordered separately. Carbide-lined in-line swirl- nozzle and adapter assembly dimensions 15 GPM through Adapter In-line swirl- nozzle/adapter (inches) 10 GPM 10 GPM through 6 8 through Adapter Adapter 15 GPM Adapter 4 GPM through Adapter 4 GPM Adapter 2.5 GPM 39 All dash nos adapter A B C D E F L M N O P R G (NPTM) 1¼ - 11 ½ 1¼ 11 ½ 1 11 ½ 1 11 ½ ¾ - 14 ¾ - 14 ½ - 14 H (NPTM) ½ - 14 ½ - 14 ¼ - 18 ¼ - 18 ¼ - 18 ¼ /8 27 J (NPTM) ½ - 14 ½ - 14 ½ - 14 ½ - 14 ½ - 14 ½ - 14 ¼ - 18 Appt. Wt. (oz) Nozzle sizing chart -- carbide-lined swirl- assembly Nozzles Nominal Nominal Pintle & Sleeve Nominal Min. Flow Assy. Tungsten Nickel Spray Passage (GPM*) No. Carbide Carbide (*) -2-5 (40-60) ( 65-85) (90-110) (40-60) (65-85) (90-110) (40-60) (65-85) (90-110) (40-60) (65-85) (90-110). *Does not include pintle. Tungsten Carbide Cap Assy* Nickel Carbide Optional Adapter Part No
5 Swirl-Air Nozzle Assembly Swirl-Air Nozzle Adapter Assembly Typical installation 1. Install nozzle as shown in schematic drawing. Make certain both gauges are located as close to nozzle as practical. Allow for losses between gauges and nozzle when establishing settings. Shutoff valves are included for convenience, allowing nozzle removal without shutting down system. 2. Always start flow first, then liquid flow. On shutdown, stop liquid flow first, then flow. Adjust and liquid s simultaneously; each affects the other. Check liquid flow rate after system reaches equilibrium. 3. In-line version: the adapter shown may be purchased from Delavan. It is not a part of the nozzle. 4. In-line version: concentric piping can be used between adapter and nozzle, making it possible to position the adapter in an ambient temperature area and the nozzle within the wall of high temperature chamber. Contact Delavan for installation drawing SK6072. Note: For gas cooling applications, it's recommended that flow continue through nozzles after fluid flow is stopped.
6 Droplet size data The generation of small droplets by swirl- nozzles is due to the efficient utilization of pneumatic energy. Although the spectrum of droplet diameters typically covers a rather wide range, the Sauter mean diameter is commonly used to compare and select nozzles for specific industrial processes such as evaporative cooling and spray drying. The Swirl-Air graphs are from data based on Delavan laboratory measurements conducted with these specific atomizing devices using specific instruments and experimental procedures under certain environmental conditions which were prevalent at the time of testing. Therefore, it should not be inferred that the results are equivalent to those for actual operating conditions in specific agricultural, commercial or military applications. Accordingly. Delavan makes no warranty, express or implied regarding the end use of the tested Swirl-Air nozzles, any similar device or the data supplied and shall not be responsible to any person for any incidental or consequential damage. 25 GPM P/N GPM P/N Liquid Flow Liquid Pressure (PSIG) Liquid Flow *Airflow rates are estimates only.
7 15 GPM Liquid flow P/N GPM Liquid flow P/N GPM Liquid flow P/N Swirl capacity charts Liquid (PSIG) At these s (PSIG) Liquid (PSIG) At these s (PSIG) GPM Liquid flow P/N
8 10 GPM Liquid flow P/N GPM Liquid flow P/N GPM Liquid flow P/N GPM Liquid flow P/N GPM Liquid flow P/N GPM Liquid flow P/N Swirl capacity charts Liquid (PSIG) At these s (PSIG) Liquid (PSIG) At these s (PSIG) Liquid (PSIG) At these s (PSIG)
9 4 GPM Liquid flow P/N GPM Liquid flow P/N GPM Liquid flow P/N Swirl capacity charts Liquid (PSIG) At these s (PSIG) Liquid (PSIG) At these s (PSIG) GPM Liquid flow P/N GPM Liquid flow P/N Liquid (PSIG) At these s (PSIG) GPM Liquid flow P/N
10 1 GPM Liquid flow P/N GPM Liquid flow P/N GPM Liquid flow P/N GPM Liquid flow P/N Swirl capacity charts Liquid (PSIG) At these s (PSIG) Air Flow (SCFM) Liquid (PSIG) At these s (PSIG) Air Flow (SCFM) GPM P/N Liquid Flow Liquid (PSIG) Air Flow (SCFM) GPM GPH
11 D Flow/Droplet Diameters - US Measures Swirl-Air Nozzle or flow rate (US gpm) (psi) Flow/Droplet Diameters - Metric Measures Swirl-Air Nozzle or (Bar) flow rate (lpm)
12 Flow/Droplet Diameters - US Measures Swirl-Air Nozzle or (psi) flow rate (US gpm) Flow/Droplet Diameters - Metric Measures Swirl-Air Nozzle or (Bar) flow rate (lpm)
13 2 2 Flow/Droplet Diameters - US Measures Swirl-Air Nozzle or (psi) flow rate (US gpm) Flow/Droplet Diameters - Metric Measures Swirl-Air Nozzle or (Bar) flow rate (lpm)
14 2 2 Flow/Droplet Diameters - US Measures Swirl-Air Nozzle or (psi) flow rate (US gpm) Flow/Droplet Diameters - Metric Measures Swirl-Air Nozzle or (Bar) flow rate (lpm)
15 Flow/Droplet Diameters - US Measures Swirl-Air Nozzle or (psi) flow rate (US gpm) Flow/Droplet Diameters - Metric Measures Swirl-Air Nozzle or (Bar) flow rate (lpm)
16 2 2 Flow/Droplet Diameters - US Measures Swirl-Air Nozzle (psi) flow rate (US gpm) 2 2 Flow/Droplet Diameters - Metric Measures Swirl-Air Nozzle (Bar) flow rate (lpm)
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