Except Robus 20, all Robus sizes have a screw-on lifting eyebolt
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- Moses Gray
- 5 years ago
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1 ROBUS in-line helical gearbox
2
3 Unique construction of Robus makes it possible to mount any size in any position. This flexibility is achieved by : + ZZ autolubricating bearings on input and output shaft + Body design which allows the same quantity of oil to lubricate the gears in any mounting position + 6 interchangeable plugs, including one breather plug and a level plug + mechanical parts locked in their positions by circlips and spacers. This also ensures better absorbtion of axial thrust and prolongs the life of bearings IEC flange and hollow shaft. Choice of hollow input flanges permits direct mounting of any standard motor easy to examine and maintan. Minimum maintenance requirement Use of high strength steels like 15CrMo4 and case hardening to 58 ± HRC reduce the wear rate in wheels. All wheels are profile ground to Din 96 class 6 accuracy for low noise and high efficiency. If the mechanical robustness and the service factor of an helical gearbox are mainly influenced by the centres distance of the last stage, Robus confirms to be very Robust (see "X" at page 19) Single stages ratios between and 6, together with proper gears sizes, result mathematically in higher teeth number and size (module) of each wheel and a better fractioned load among the reduction stages. That influences both durabilty and torque transmission capability Shafts are made from 4CrMo4 steel and tempered to reach a hardness of -5 HRC, thus increasing their capacity to withstand shearing stresses. Dual bearing support on the input shaft assures precise alignment of the first stage gears and reduces vibrations and consequent gear wear Intermediate shaft is rigidly supported by bearings, with no overhang wheel, thus imparting greater flexural strengh and better meshing. This increases the overloading capacity and takes to lower noise Smaller overhang of output shaft from supporting bearing in order to withstand higher radial loads Abounding bearings size (pages 5 and 7), in order to withstand higher loads flexible mounting engineered for higher reliability TECHNICAL CHARACTERISTICS Uniquely contoured, rigid, precise, monobloc, cast iron Body, Base and Flange ensure extreme robustness. patented A large top cover in light weight aluminium alloy facilitates the inspection Modular design with detachable output flange and foot base allows easy and quick conversion between foot and flange mounting Various detachable foot bases in solid cast iron make Robus interchangeable with any other gearbox brand Except Robus 0, all Robus sizes have a screw-on lifting eyebolt versatile robust ROBUS5- ROBUS0- ROBUS5- ROBUS- ROBUS- ROBUS60- } List of components Robus- ( Reduction stages) item code description q.ty description q.ty description q.ty description q.ty description q.ty description q.ty 1 Hou housing 1 housing 1 housing 1 housing 1 housing 1 housing 1 ish input shaft 1 input shaft 1 input shaft 1 input shaft 1 input shaft 1 input shaft 1 osh output shaft 1 output shaft 1 output shaft 1 output shaft 1 output shaft 1 output shaft 1 4 icv input cover 1 input cover 1 input cover 1 input cover 1 input cover 1 input cover 1 5 tcv top cover 1 top cover 1 top cover 1 top cover 1 top cover 1 top cover 1 6 ifl input flange 1 input flange 1 input flange 1 input flange 1 input flange 1 input flange 1 6b /11 71b / b / b /11 100/11 7 p1 pinion 1 1 pinion 1 1 pinion 1 1 pinion 1 1 pinion 1 1 pinion g gear 1 gear 1 gear 1 gear 1 gear 1 gear 1 11 p pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 1 g gear 1 gear 1 gear 1 gear 1 gear 1 gear 1 1 sp spacer 1 spacer 1 spacer 1 spacer 1 spacer 1 spacer 1 14 sp spacer 1 spacer 1 spacer 1 spacer 1 spacer 1 spacer 1 16a bea bearing 60 1 bearing 60 1 bearing bearing bearing bearing b bea bearing 60 1 bearing 60 1 bearing bearing bearing bearing bea bearing bearing bearing bearing bearing bearing bea bearing bearing bearing bearing bearing bearing bea bearing 606ZZ 1 bearing 707ZZ 1 bearing 708ZZ 1 bearing 709ZZ 1 bearing 611ZZ 1 bearing 61-zz 1 0a bea bearing 610ZZ 1 bearing 61ZZ 1 bearing 615-zz 1 0b bea bearing 611ZZ 1 bearing 61ZZ 1 bearing 616-zz 1 0 bea bearing 6008ZZ bearing 6009ZZ bearing 6009ZZ bearing 6009ZZ 1 cov plug seal d5 1 plug seal d0 1 plug seal d5 1 plug seal d5 1 plug seal d4 1 plug seal d5 1 cov plug seal d5 1 plug seal d4 1 plug seal d5 1 plug seal d5 1 plug seal d7 1 plug seal d80 1 os oil seal x55x8 1 oil seal 45x60x9 1 oil seal 60x45x9 1 oil seal 55x80x10 1 oil seal 65x90x1 1 oil seal 80x105x1 1 4 os oil seal 6x5x11 1 oil seal x7x10 1 oil seal x80x10 1 oil seal 55x85x1 1 oil seal 65x10x15 1 oil seal 7x1x1 1 5 snr snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 6 snr snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 7 snr snap ring snap ring snap ring snap ring snap ring snap ring 1 8 snr snap ring snap ring snap ring snap ring snap ring snap ring 9 snr snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 0 bpl breather plug 1 breather plug 1 breather plug 1 breather plug 1 breather plug 1 breather plug 1 1 fpl filler plug 6 filler plug 6 filler plug 6 filler plug 6 filler plug 6 filler plug 6 LpL level plug 1 level plug 1 level plug 1 level plug 1 level plug 1 level plug 1 WsH washer 4 washer 4 washer 4 washer 4 washer 4 washer 4 4 KeY key 1 key 1 key 1 key 1 key 1 key 1 5 KeY eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 7 KeY key 1 key 1 key 1 key 1 key 1 key 1 9 KeY key 1 key 1 key 1 key 1 key 1 key 1 KeY key 1 key 1 key 1 key 1 key 1 key 1 41 ofl output flange 1 output flange 1 output flange 1 output flange 1 output flange 1 output flange base 1 base 1 base 1 base 1 base 1 base 1 fsw sw sw sw sw sw sw fbf bf bf bf bf bf bf 4 scr screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 44 scr screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 45 scr screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 46 scr screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 47 scr screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 48 scr screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 49 gk49 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 gk gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 } a b a 0b List of components Robus- ( Reduction stages) ROBUS5- ROBUS0- ROBUS5- ROBUS- ROBUS- ROBUS60- List of components Robus- ( Reduction stages) item code description q.ty description q.ty description q.ty description q.ty description q.ty description q.ty 1 Hou housing 1 housing 1 housing 1 housing 1 housing 1 housing 1 ish input shaft 1 input shaft 1 input shaft 1 input shaft 1 input shaft 1 input shaft 1 osh output shaft 1 output shaft 1 output shaft 1 output shaft 1 output shaft 1 output shaft 1 4 icv input cover 1 input cover 1 input cover 1 input cover 1 input cover 1 input cover 1 5 tcv top cover 1 top cover 1 top cover 1 top cover 1 top cover 1 top cover 1 6 ifl input flange 1 input flange 1 input flange 1 input flange 1 input flange 1 input flange 1 6b /11 71b / b / b /11 100/11 7 p1 pinion 1 1 pinion 1 1 pinion 1 1 pinion 1 1 pinion 1 1 pinion g1 gear 1 1 gear 1 1 gear 1 1 gear 1 1 gear 1 1 gear p pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 10 g gear 1 gear 1 gear 1 gear 1 gear 1 gear 1 11 p pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 1 g gear 1 gear 1 gear 1 gear 1 gear 1 gear 1 1 sp spacer d0.5xl4 1 spacer d5.5xl.5 1 spacer d.5xl6.6 1 spacer 1 spacer d55.5xl45 1 spacer d65.5xl 1 14 sp spacer d0xl 1 spacer d0.5xl.5 1 spacer d1.5xl4.5 1 spacer 1 spacer d5xl 1 spacer d.5xl bea bearing 600 bearing 600 bearing 60 bearing 604 bearing 606 bearing a bea bearing 60 1 bearing 60 1 bearing bearing bearing bearing b bea bearing 60 1 bearing 60 1 bearing bearing bearing bearing bea bearing bearing bearing bearing bearing bearing bea bearing bearing bearing bearing bearing bearing bea bearing bearing 707ZZ 1 bearing 708ZZ 1 bearing 709ZZ 1 bearing 611ZZ 1 bearing 61ZZ 1 0a bea bearing 610ZZ 1 bearing 61ZZ 1 bearing 615ZZ 1 0b bea bearing 611ZZ 1 bearing 61ZZ 1 bearing 616ZZ 1 0 bea bearing 6008 bearing 6009ZZ bearing 6009ZZ bearing 6009ZZ 1 cov plug seal d5 1 plug seal d0 1 plug seal d5 1 plug seal d5 1 plug seal d4 1 plug seal d5 1 cov plug seal d5 1 plug seal d4 1 plug seal d5 1 plug seal d5 1 plug seal d7 1 plug seal d80 1 os oil seal x55x8 1 oil seal 45x60x9 1 oil seal 60x45x9 1 oil seal 55x80x10 1 oil seal 65x90x1 1 oil seal 80x105x1 1 4 os oil seal 5x6x11 1 oil seal x7x10 1 oil seal x80x10 1 oil seal 55x85x1 1 oil seal 65x10x15 1 oil seal 7x1x1 1 5 snr snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 6 snr snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 7 snr snap ring snap ring snap ring snap ring snap ring snap ring 1 8 snr snap ring snap ring snap ring snap ring snap ring snap ring 9 snr snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 0 bpl breather plug 1 breather plug 1 breather plug 1 breather plug 1 breather plug 1 breather plug 1 1 fpl filler plug 6 filler plug 6 filler plug 6 filler plug 6 filler plug 6 filler plug 6 LpL level plug 1 level plug 1 level plug 1 level plug 1 level plug 1 level plug 1 WsH 4 KeY key 1 key 1 key 1 key 1 key 1 key 1 5 KeY eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 7 KeY key 1 key 1 key 1 key 1 key 1 key 1 8 KeY key 1 key 1 key 1 key 1 key 1 key 1 9 KeY key 1 key 1 key 1 key 1 key 1 key 1 KeY Key 1 Key 1 Key 1 Key 1 Key 1 Key 1 41 ofl output flange 1 output flange 1 output flange 1 output flange 1 output flange 1 output flange base 1 base 1 base 1 base 1 base 1 base 1 fsw sw sw sw sw sw sw fbf bf bf bf bf bf bf 4 scr screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 44 scr screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 45 scr screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 46 scr screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 47 scr screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 48 scr screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 49 gk49 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 gk gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 } a 16b 8 0a 0b 5 List of components Robus- ( Reduction stages) 6 KW / SIZE / RATIo input pam / mm 14 mm 190 mm 4 mm 8 mm 8 mm 4 mm 48 mm pn1 kw 0,09 0,1 0,18 0,7 0,55 0,75 1,1, 4 5,5 7,5 9, ,5 pn1 Hp 0,1 0,18 0,5 0,5 0, , service factor fs =1 input n1=14rpm RoBUS ratio i: = stages = stages 9 c b a tab. load classification uneven operation, heavy loads, larger masses to be accelerated starting with moderate loads, uneven operating conditions, medium size masses to be accelerated easy starting, smooth operation, small masses be accelerated application conveyors with violent jerks; compressors ad alternate pumps with 1 or more cylinders; machinery for bricks, tiles and clay; kneaders; milling machines; lifting winches with buckets; rotting furnaces; heavy fans or mining purposes; mixers for heavy materials; machine-tools; planing kinds; alternating saws; shears; tumbling barrels; vibrators; shredders; turntables belt conveyors with varied load with transfer of bridge trucks for light duty; levelling machines; shakers and mixed for liquid with variable density and viscosity; machines for the food industry (kneading troughs, mincing machines, slicing machines, etc); sifting machines for sand gravel; textile industry machines; cranes, hoists, goodstifts; fertilizer scrapers; concrete mixers; folding machines; winches; crane mechanisms belt conveyors for light material; centrifugal pumps; rotary gear pumps; screw feeders for light materials; lifts; bottling machines; auxiliary controls of tool machines; fans; power generators; fillers; small mixers bearing friction. The efficiency of Robus varies with the nr of stages: it's 94% when the reduction stages are, 96% when the stages are. The starting efficiency is always less than the efficiency at rated speed Gear ratio i It is the relationship of the input speed n1and the output speed n i = n 1 n In the combined, the total ratio is the result of the product of the ratio of the two single boxes. Input speed n 1 [rpm] It is the speed the BoX unit is driven at. Output speed n [rpm] It is the rotation speed of the output shaft. Service factor f s It is a numeric value describing the BoX unit service duty. With unavoidable approximation, it takes into consideration: the daily working hours h/d the load classification (see table ), and then the moment of inertia of the driven masses. The number of starts per hour s/h The presence of brake motors, for which it is necessary to multiply for 1.1 the service factor value deducted by the graph. The significance of the application in terms of safety, for example lifting of parts In the graph, the service factor f sr required by a certain application can be attained, after having selected the proper daily working hours (h/d) column, by intersecting the number of starts per hour (s/h) and one of the a, b or c curves. The curves a, b and c are linked with the load classification described in the table. Rated output torque M n [Nm] Torque output transmissible under uniform loading and referred to the input speed n 1 and the corresponding output speed n. The output torque can be calculated with the following formula: M n = P n1 [kw] 95 η n Torque demand M r [Nm] Torque calculated based on application requirements. It must be M n of the chosen BoX unit. Input power P n1 [kw] This is the power value of the motor applied to the input shaft and corresponding to a certain input speed n 1, a service factor f s =1 and a duty service S 1. It is even possibile to calculate the motorsize necessary by using the formula: P n1 [kw] = M r n 95 η Since the value calculated in this way could not really correspond to an input power actually available in the IEC standardised motors, it will be necessari to choose, among the input powers available, the one which is immediately higher, checking this in the Motive catalogue of the motors. Efficiency η [%] An inherent factor in the selection wormgear boxes is the efficiency h, defined as the ratio between the mechanical power coming out from the output shaft, and the power in the input shaft: η = P n P n1 The efficiency in helical gearboxes is mainly determined by the gearing and If, after the selection of the right M r and n in the following performance tables, you don t find a BoX unit whose service factor f s is of the requested one f sr, you can choose a BoX unit in which M n > M r. In fact, in order to satisfy f sr, you can choose another BoX unit whose output torque is M c output torque, where: M c = M r f sr Note: This rule is valid only if the new BoX unit that has been selected in this way has a service factor f s 1 in the performance tables. From another point of view, the value of f s in the performance tables refers to a case in which the effective torque requested by the application M r matches perfectly with the one appearing on the catalogue M n. Whenever the torque indicated in the performance table is higher than the requested one, the offered service factor of the performance table can be increased according to the formula: f s real = f s on the table M n on the table M r The value of f s calculated in this way must be f sr. graph TECHNICAL DATA 11 LUBRICATIoN Eeach Robus is supplied with mineral oil ISo Vg 0, for environment termperature C The oil quantity is suitable for any mounting position. Robus oil (lt) ISo temp. oil type 0 0,55 Vg C Mobil Mobilgear 60 Shell omala 0 5 1,05 0 1,65 5, 4,1 7, Thanks to such oil quantity, and to these characteristics, each Robus can be mounted in ANy mounting position, with no need to specify it in the order, thus giving big advantages in the stock management and lead time + ZZ autolubricating bearings on input and output shaft 6 interchangeable plugs, including one breather plug and a level plug. Level and breather plug must be positioned according to this chart mechanical parts locked in their positions by circlips and spacers. This also ensures better absorbtion of axial thrust and prolongs the life of bearings B B8 B6 V5 V6 B7 10 rb b5... CoDE SySTEM Plate: For instance: 1 first 4 digits describe the Robus size RB =Robus RB =Robus etc rb60070fsw15 Robus 60 stages ratio i:70 SW foot mounting input pam flange 1 B5 then 1 digit tell the nr of stages = stages = stages 4 then digits for the mounting type FSW =foot type SW (page19) FBF =foot type BF (page19) FMS =foot type MS 1 =output flange 6B5 Kp=1 160 =output flange 71B5 Kp= =output flange 80/90B5 Kp=00 =output flange 100/11B5 Kp= 00 =output flange 1B5 Kp=00 =output flange 160/180 Kp= 4 =output flange 00 Kp=4 UNV =without foot or output flange 5 than digits for the input flange (that determines the input hole diameter too) 714 =71B14 (page18) 805 =80B5 (page18) 905 =90B5 (page18) 15 =100-11B5 (page18) 15 =1B5 (page18) etc... then digits are the rated ratio 00 =i:0 10 =i:10 etc ,1 0,18 71B ,7 5,8 00 0, ,9 0,18 0,5 71A ,1 7,9 04 0,6 0,5 0,5 71A , 11, ,4 0,1 0,18 71B ,49 6, , ,18 0,18 0,5 71A ,4 8, ,0 0,7 0,5 71B ,01 1, 5 5, ,44 0,7 0,5 71B ,6 14,5 9, ,47 0,55 0,75 80A ,0 15,, ,9 0,55 0,75 80A ,4 17,7 80 8, 70 69,57 0,55 0,75 80A , 0,1 45 4,8 0, B ,10 0,1 5, ,94 0, B ,6,4 88 9, , 0, B ,46 4,5 75 7,8 1,1 80C ,00 4,5,7 49,8 0, B ,64 8,4 7,9 1,1 90S ,1 8,4 48 5, ,07 0, B ,68 0,4,4 1,1 90S ,15 0,4 5,8 9,7 0, B ,94 5, ,1 1,1 90S , 5,7 77 7,9 5,51 1,1 90S ,68 4,1 9,1 90L , 4,4 10 1, 0 0,18 1,1 90S ,68 46,4 1 90L , 46,7 88 9,1 5 4,81 90L ,41 56,8 7,9 0 0,99 90L ,0 67, 00 0, 1,9,6 90LB ,60 67,4 5 5,5 0, B ,94 57,1 10 1,1 5 4,5 1,1 80C , 57, ,8 1,1 90S , 57, ,8 0 19,95 90L ,41 70, , ,75 1,9,6 90LB ,46 89, ,6 1 1,68 1,9,6 90LB ,67 111, , ,4 1,9,6 90LB ,74 15,8 18 1,9 7 6,84 1,9,6 90LB ,7 06,9 84 8,5 5 4,88 1,9,6 90LB ,44 90,0 60 6, ,9,6 90LB ,88 5,8 49 5,0 0,5 0,5 80B ,1 5,7 91 9, , 0,7 0,5 80A ,7 49 4, 0,7 0,5 71B ,79 11,6 85 8,8 0,55 0,75 80A ,0 11,6 44 4,8 0,5 0,5 80B ,1 6,5 46 4, , 0,7 0,5 80A ,7 80 8, 0,7 0,5 71B ,79 1, 5 5,4 0,55 0,75 80A ,0 1, 75 7, ,47 0,7 0,5 71B ,79 1,7 4 4,5 0,55 0,75 80A ,0 1,7 61 6, ,4 0,55 0,75 80A ,44 15,,5 0, B ,06 15, 49 44, 80 84,6 0,55 0,75 80A ,6 97 0,0 0, B ,15 16,6 5,9 70 7,9 0, B ,41 19,4 48 5, ,16 0, B ,94, 89 9, 1,1 90S ,, 44 4, ,56 1,1 90S ,44 5, 9 9,5 90L ,06 5,4 51 5,5 49,45 1,1 90S ,0 8, 49 5, 45 47,66 1,1 90S ,68 9,4 6,9 90L , 9, ,9 9,6 90L ,9 75 7,8 1,9,6 90LB , ,7 5 5,46 90L ,68 9,8 9 4, 1,9,6 90LB , 9,9 47 4,1 0 0,44 90L ,85 46, 91 9, 1,9,6 90LB ,46 46,5 67 7,0 1,9,6 90LB ,74 55,8 06 0,9 5 5,8, 100LA-4 1 1, 55,9 5 5, LB-4 1 1,10 55, ,6, 100LA-4 1 1,98 6,7 10 1, 0, 4 100LB-4 1 1,46 6,7 4 4,7 4 5,5 11M-4 1 1,09 6, ,9,0 90L , 61, 5,7 1,9,6 90LB , ,6 0 0,6 90L , 199 0,0 1,9,6 90LB ,5 51 5, 90L ,76 76, , ,7 1,9,6 90LB ,9 77,0 6,8, 100LA-4 1 1,0 77, 61 6,, 100LA-4 1 1,80 99,5 0 0, , LB-4 1 1, 99,5 76 7,9 4 5,5 11M-4 1 0,99 99,5 69 7, PERFORMANCE TABLE 5-0 ratio i: input connection B5 IEC 7-1 rpm n1=14 ratio i: RoBus rated real kw Hp motore n1 [rpm] fs n [rpm] M[Nm] M[Kgm] stages / input power Pn1 output Pn 1 TECHNICAL DATA Amongst all parts, the last stage gears are subjected to highest mechanical stresses. Higher centre distance whicn in turn results in higher module considerably increases the service factor. Robus excells in the area (see measures at page ) Compared to fractioned or Aluminium body, the monobloc cast-iron body of Robus provides higher rigidity and mechanical robustness. Use of high strength steels like 15CrMo4 and case hardening to 58 ± HRC reduce the wear rate in wheels. All wheels are profile ground to Din 96 class 6 accuracy Shafts are made from 4CrMo4 steel and tempered to reach a hardness of -5 HRC, thus increasing their capacity to withstand shearing stresses and torsion effect. Offered service factor Which features determine the service factor offered by an helical gearbox? The service factor of a gearbox is its capacity to withstand operating overload, frequency at which it can be overloaded, number of starts, duration of operating time, and resistance to mechanical shocks and vibrations. Thus, higher the service factor, greater is the possibility of trouble-free operation and increased life. Without aiming to be completely exhaustive, we list here the main features that influence the service factor: optimal ratios (between and 6) in the several stages, together with appropriate centre distances, result in higher number of teeth and size (module) of each wheel and better torque transmission fractioning through various stages. This improves the overall durability. Dual bearing support on the input shaft ensures precise alignment of the first stage gears and reduces vibrations and consequent gear wear An intermediate shaft rigidly supported by bearings instead of, with no overhang wheel, imparts greater flexural strengh and smoother meshing oversized bearings (see Robus bearings list at pages 5 and 7), allow the gearbox to withstand higher operating loads Smaller overhang of output shaft from supporting bearing in order to withstand higher radial loads 1 UNV 7, 7, ,5 7, ,8 9, ,8 1,4,,4,0, ,7 14,,4 4,,5 4, 9,4 41,7 74,0 78, ,7 5,7 4, 5,7,9 4,1 75,1 8,9 15,8 141, , 49,6 87,5 9,0 16,9 14, ,9-19, 144, ,0 144,4 FSW 8,8 9, ,0 9, , 10, ,7 15, 5,8 7,0 7, 8, ,6 16, 7,0 7,8 7,7 9,4 45,9 48, 88,0 9, , 9, 9,4,9 47,4 49,6 89,1 96,9 164,8 170, ,8 56, ,0 165,9 171, ,9-168, 17, ,0 17,4 FBF 8,9 9, ,1 9, ,4 10, ,6 16, 6,6 7,8 9,5 41, ,4 17,1 7,8 8,6,0 41,7 49,7 5,0 95,7 100, ,1 0,1 41,7 4, 51, 5,4 96,8 104,6 16, 167, ,6 59,9 109, 11,7 16, 168, ,6-165,7 170, ,4 170, B B /90B5 100/11B5 00 1B5 160/180B5 4 00B5 ROBUS0 ROBUS5 ROBUS0 ROBUS5 ROBUS ROBUS ROBUS60 Weights including oil in Kg WEIGHTS =UNV+0,4 =UNV+0,9 =UNV+0,9 =UNV+1,7 =UNV+1,7 =UNV+1,8 =UNV+,8 =UNV+4,1 =UNV+7, =UNV+5,8 =UNV+9,8 =UNV+8,9 =UNV+19,9 input 6 B14 71 B14 80B14 6/71 B5 80/90 B5 100/11 B5 1 B5 160 B5 180 B5 6 B14 71 B14 80 B14 6/71 B5 80/90 B5 100/11 B5 1 B5 160 B5 180 B5 6 B14 71B14 80 B14 6/71 B5 80/90 B5 100/11 B5 1 B5 160 B5 180 B MC ,60 67, ,1,8 4 5,5 11M-4 1 1,49 6, ,5 5 6,8 11MB ,19 6,5 7 7,8 5,5 7,5 1S ,68 7, ,6 0 19,8 7,5 10 1M , 7,1 9 94,9 9, 1MB ,01 7, ,4 5,5 7,5 1S ,88 79,9 61 6, ,15 7,5 10 1M ,8 79, ,8 9, 1MB ,1 79, , , M ,46 95, , L ,07 95, , L ,8 1, , ,7 18, M ,48 141, , L ,4 141, ,6 8 8,0 18, M , 18,1 96 9, L ,6 18, , 5 5,0 18, M ,70 9, , L ,4 9, ,5 4 4, L ,7 6, , 4,0 1M ,4 6, , ,4 4 5,5 1MA ,19 8, ,1 4 5,5 11M-4 1 1,65 1, ,5 5,5 7,5 1S ,0 1, ,6 4,0 1M ,4 6, , ,7 4 5,5 1MA ,19 8, , 4 5,5 11M-4 1 1,65 1, ,0 5,5 7,5 1S ,0 1, ,8 4,0 1M ,4 7, , ,79 4 5,5 1MA ,19 9, , 4 5,5 11M-4 1 1,65 14, ,7 5,5 7,5 1S ,0 14, , ,8 4 5,5 11M-4 1 1,65 15,9 58 7,8 5,5 7,5 1S ,0 16, 0 06,7 5,5 7,5 1S ,80 17, , ,5 10 1M , 17, ,9 9, 1MB ,08 17, ,4 5,5 7,5 1S ,80 0,7 8, 70 69,95 7,5 10 1M , 0,7 48 7,7 9, 1MB ,08 0,7 984,0 5,5 7,5 1S ,80, , ,8 7,5 10 1M ,, ,9 9, 1MB ,08, ,5 7,5 10 1M ,76 6, 57 59, ,4 9, 1MB ,44 6, , M ,0 6, , 9, 1MB ,6 0, 76 76,0 48, M ,6 0,4 49 7, L ,00 0, , , M ,48, , L ,08, , M ,80 8, ,8 8, L , 8, ,9 18, M ,07 8, 44 47, M ,90, ,7 5 5, L ,9,9 94,4 18, M ,1 41, 5 7, 0 8, 18, M ,9 01, L ,4 51, ,0 5 4,6 18, M ,68 59, , L ,41 59,7 09,9 0 19, L ,98 74, , , 0 180L ,10 96, ,7,96 5,5 7,5 1S , ,6 7,5 10 1M ,1 6, ,8 0 0,9 5,5 7,5 1S ,71 69, 77 7,4 7,5 10 1M , ,1 7,5 10 1M-4 14,1 86, , , M ,44 87, , L ,06 87, , M ,80 95, , 15 15, L , 95, ,0 18, M ,07 96, ,6 1 1,8 18, M , , L ,9 109, , 10 9,74 18, M ,47 1, , L ,07 1, ,8 7 7,4 18, M ,57 00, , L ,16 00, ,6 5 5,4 18, M ,65 71, 65 6, L , 71, , , M ,51 67, , L ,95 67, ,4 PERFORMANCE TABLE -60 rpm n1=14 ratio i: input connection B5 IEC 7-1 ratio i: RoBus rated real kw Hp motore n1 [rpm] fs n [rpm] M[Nm] M[Kgm] stages / input power Pn1 output Pn , LB-4 1 1,7 1, ,1, LB-4 1 1,41 4, ,1 5, LB , ,0 4 5,5 11M-4 1 1,16 41, , LB-4 1 1,68 44, ,1 0 1,94 4 5,5 11M-4 1 1,6 44, ,8 11MB ,01 45, ,8 5 5,97 4 5,5 11M-4 1 1,7 54, , 5,5 7,5 1S , , 0 0, 5,5 7,5 1S ,44 71, 69 69,8 7,5 10 1M ,06 71, , 15 14,95 7,5 10 1M , 97, ,0 9, 1MB ,08 97, ,9 5 4,05, 100LA-4 1 1,80 59,0 4 4, LB-4 1 1, 59, , LB-4 1 1,76 60, ,6,1 4 5,5 11M-4 1 1, 60, ,7 5 6,8 11MB ,06 6, 77 74, 0 1,7 4 5,5 11M-4 1 1,49 66, ,4 5 6,8 11MB ,19 68, 67 67, ,8 5 6,8 11MB ,61 97, , 5,5 7,5 1S ,7 107, , ,5 10 1M ,7 107, ,8 9, 1MB ,04 107, ,5 7,5 10 1M , ,7 10 9,96 9, 1MB , , MC ,05 146, ,4 7,5 10 1M ,0 15 1,8 7 6,65 9, 1MB ,9 18,0 87 9, MC ,08 19, , 5 4,78 9, 1MB ,7 0, 78 8, MC ,14 05,4 0, 4 4,0 9, 1MB ,8 4, MC ,1 6, 78 8,1 11M , 6,1 4,, 11M-6 9 1,7 8, , ,17, 100LA-4 1 1,80 1, , LB-4 1 1, 1,1 4, 4 5,5 11M-4 1 0,99 1, ,9 11M , 6,6 0 05,1, 11M-6 9 1,7 8,9 9 4, ,, 100LA-4 1 1,80 1, , LB-4 1 1, 1, 0 05,1 4 5,5 11M-4 1 0,99 1, 711 7,5 11M , 7, ,7, 11M-6 9 1,7 9, , ,7, 100LA-4 1 1,80 14, , 4 100LB-4 1 1, 14, ,7 4 5,5 11M-4 1 0,99 14, ,9 11M , , 90 9,1, 11M-6 9 1,48 10, , 4 100LB , , 4 5,5 11M-4 1 1,16 15,4 0 5,1 4 5,5 11M-4 1 1,65 17, , 80 80,06 5 6,8 11MB , 18,1 478,0 5,5 7,5 1S ,0 18, ,0 4 5,5 11M-4 1 1,65 19, ,0 70 7,1 5 6,8 11MB , 0,1 5, 5,5 7,5 1S ,0 0, ,8 4 5,5 11M-4 1 1,8, , 60 61,99 5 6,8 11MB ,46, ,6 5,5 7,5 1S ,, ,0 4 5,5 11M-4 1 1,7 4, , 55 57,74 5 6,8 11MB ,8 5, , 5,5 7,5 1S , ,4 4 5,5 11M-4 1 1,75 8, 17 18,5,5 5 6,8 11MB , 8, , 5,5 7,5 1S ,7 8, , ,1 5,5 7,5 1S ,49, ,0 7,5 10 1M ,09, ,4 8,78 5,5 7,5 1S ,4 10 1, 7,5 10 1M ,1 7, ,7 7,5 10 1M , 4, ,47 9, 1MB , 4, , MC ,0 4,4 1 5, 7,5 10 1M , ,1 0 9,9 9, 1MB ,7 48, , MC ,06 48,8 0 04,0 7,5 10 1M , ,8 5 7,5 9, 1MB , , MC ,05 5, ,7 10 9,96 4 5,5 11M-4 1 1,65 14,6 57 6,0 5 6,8 11MB , 145,6 15 1,8 7 6,79 5 6,8 11MB , ,7 5 5,66 5 6,8 11MB ,85 56, ,1 4 4,05 5 6,8 11MB-4 14, 58,0 18 1,9 0,5 0,5 80B ,46 5,6 1,4 10 1, 0,7 0,5 80A , 7,5 4 44,4 0,7 0,5 71B-4 10,00 11,4 9 9,5 0,55 0,75 80A ,4 44 4,8 0, B ,99 11, ,8 0,5 0,5 80B ,70 6,5 4 4, ,6 0,7 0,5 80A ,6 8,8 77 8,1 0,55 0,75 80A , 7 7,6 0, B ,15 1, 8 51, ,8 0, B ,41 14, ,9 1,1 80C ,96 14, , ,7 0, B ,76 16,5 7 41,1 1,1 90S ,0 16, , 0, B ,94 17,5 84 8, ,85 1,1 90S , 17, ,8 90L ,97 17, , ,44 1,1 90S ,44 0, ,7 90L ,06 0, ,9 90L , , ,9 1,9,6 90LB , ,1, 100LA-4 1 1,08 4,0 85 8, 55 55,61 90L , 5,4 51 5,6 1,9,6 90LB ,04 5, ,6,8 1,9,6 90LB ,46 7, ,8, 100LA-4 1 1,6 7, , 45 46,1 90L , 0, ,4 1,9,6 90LB ,18 0, ,1 41,9, 100LA-4 1 1, 4, , LB-4 1 1,10 4, ,0 5 4,5, 100LA-4 1 1, , LB-4 1 1, ,5 0 0, LB , ,7 4 5,5 11M-4 1 1,16 47, ,0 5 5,51 4 5,5 11M-4 1 1,4 55, ,1 5 6,8 11MB ,14 56, ,7 0 19,71 4 5,5 11M-4 1 1,8 7,0 498, 5 6,8 11MB ,46 7, , ,4 5 6,8 11MB ,64 88,7 6 51,0 5 6,4 1,9,6 90LB ,99 5,6 5,8, 100LA-4 1 1,9 75,6 67 6,9 0 18, LB-4 1 1,41 75,6 64 6,7 4 5,5 11M-4 1 1,06 75, , LB-4 1 1,98 94, 9 9, ,07 4 5,5 11M-4 1 1,49 94, 89 9, 5 6,8 11MB ,19 96, , ,5 11M-4 1 1,69 11, 4,6 5 6,8 11MB ,7 96, ,05 5 6,8 11MB ,69 144, 18,1 8 7,46 5 6,8 11MB-4 14,04 194,4 6,8 5 5, 5 6,8 11MB-4 14,0 77, ,7 4,96 5 6,8 11MB-4 14,61 66, 15 1,6 0,55 0,75 90L ,7 6, , ,1 0, S ,1 7, , 0, B ,76 1, , 1,1 90S ,0 1, ,6 0,55 0,75 90L ,7 6, , ,99 0, S ,1 8, ,7 0, B ,76 1, ,4 1,1 90S ,0 1, ,4 0,55 0,75 90L ,7 6, , ,4 0, S ,1 9, , 0, B ,76 1, ,1 1,1 90S ,0 1, ,0 90 9,4 1,1 90S ,44 15, 65 65,8 90L ,06 15, 88 89, , 1,1 90S , ,4 90L ,15 17, , 70 70,75 90L , 19, , 1,9,6 90LB ,18 0, ,0 60 6,05 1,9,6 90LB ,9, ,7, 100LA-4 1 1,0, ,5 55 5,9, 100LA , , 4 100LB-4 1 1,15 6, ,,5, 100LA-4 1 1,68 8, , LB-4 1 1, 8, 95 96, PERFORMANCE TABLE - rpm n1=14 ratio i: input connection B5 IEC 7-1 ratio i: RoBus rated real kw Hp motore n1 [rpm] fs n [rpm] M[Nm] M[Kgm] stages / input power Pn1 output Pn ,96 4 5,5 11M-4 1 1,65 14,6 57 6,0 5 6,8 11MB , 145,6 15 1,8 7 6,79 5 6,8 11MB , ,7 5 5,66 5 6,8 11MB ,85 56, ,1 4 4,05 5 6,8 11MB-4 14, 58,0 18 1,9 0,5 0,5 80B ,46 5,6 1,4 10 1, 0,7 0,5 80A , 7,5 4 44,4 0,7 0,5 71B-4 10,00 11,4 9 9,5 0,55 0,75 80A ,4 44 4,8 0, B ,99 11, ,8 0,5 0,5 80B ,70 6,5 4 4, ,6 0,7 0,5 80A ,6 8,8 77 8,1 0,55 0,75 80A , 7 7,6 0, B ,15 1, 8 51, ,8 0, B ,41 14, ,9 1,1 80C ,96 14, , ,7 0, B ,76 16,5 7 41,1 1,1 90S ,0 16, , 0, B ,94 17,5 84 8, ,85 1,1 90S , 17, ,8 90L ,97 17, , ,44 1,1 90S ,44 0, ,7 90L ,06 0, ,9 90L , , ,9 1,9,6 90LB , ,1, 100LA-4 1 1,08 4,0 85 8, 55 55,61 90L , 5,4 51 5,6 1,9,6 90LB ,04 5, ,6,8 1,9,6 90LB ,46 7, ,8, 100LA-4 1 1,6 7, , 45 46,1 90L , 0, ,4 1,9,6 90LB ,18 0, ,1 41,9, 100LA-4 1 1, 4, , LB-4 1 1,10 4, ,0 5 4,5, 100LA-4 1 1, , LB-4 1 1, ,5 0 0, LB , ,7 4 5,5 11M-4 1 1,16 47, ,0 5 5,51 4 5,5 11M-4 1 1,4 55, ,1 5 6,8 11MB ,14 56, ,7 0 19,71 4 5,5 11M-4 1 1,8 7,0 498, 5 6,8 11MB ,46 7, , ,4 5 6,8 11MB ,64 88,7 6 51,0 5 6,4 1,9,6 90LB ,99 5,6 5,8, 100LA-4 1 1,9 75,6 67 6,9 0 18, LB-4 1 1,41 75,6 64 6,7 4 5,5 11M-4 1 1,06 75, , LB-4 1 1,98 94, 9 9, ,07 4 5,5 11M-4 1 1,49 94, 89 9, 5 6,8 11MB ,19 96, , ,5 11M-4 1 1,69 11, 4,6 5 6,8 11MB ,7 96, ,05 5 6,8 11MB ,69 144, 18,1 8 7,46 5 6,8 11MB-4 14,04 194,4 6,8 5 5, 5 6,8 11MB-4 14,0 77, ,7 4,96 5 6,8 11MB-4 14,61 66, 15 1,6 0,55 0,75 90L ,7 6, , ,1 0, S ,1 7, , 0, B ,76 1, , 1,1 90S ,0 1, ,6 0,55 0,75 90L ,7 6, , ,99 0, S ,1 8, ,7 0, B ,76 1, ,4 1,1 90S ,0 1, ,4 0,55 0,75 90L ,7 6, , ,4 0, S ,1 9, , 0, B ,76 1, ,1 1,1 90S ,0 1, ,0 90 9,4 1,1 90S ,44 15, 65 65,8 90L ,06 15, 88 89, , 1,1 90S , ,4 90L ,15 17, , 70 70,75 90L , 19, , 1,9,6 90LB ,18 0, ,0 60 6,05 1,9,6 90LB ,9, ,7, 100LA-4 1 1,0, ,5 55 5,9, 100LA , , 4 100LB-4 1 1,15 6, ,,5, 100LA-4 1 1,68 8, , LB-4 1 1, 8, 95 96, PERFORMANCE TABLE 0-5- rpm n1=14 ratio i: input connection B5 IEC 7-1 ratio i: RoBus rated real kw Hp motore n1 [rpm] fs n [rpm] M[Nm] M[Kgm] stages / input power Pn1 output Pn 14 DIMENSIoNS RoBUS IEC Kp KM KN KS KC KB 0 56B /90B ,5 1 71B , /90B ,5 1 71B , /11B /90B B /11B /180B B B /180B D E F DF DH 0 (k6) 5 (k6) 8 8 M10x0L 0 (k6) 60 8 M10x0L 5 (k6) M1x4L (k6) M16x (k6) ,5 M16x 60 (m6) M0x X X , type B BA A AB o H H C SW BF SW ,6 BF 107,5 17, , ,5 SW ,6 BF ,5 SW 195 6,7 1 6, BF 149,5 46, ,5 SW , BF SW 60 7, , BF , SW BF , flange mounting output shaft foot mounting 19 0 ARTICLE 1 GUARANTEE 1.1 Barring written agreements, entered into between the parties hereto each time, Motive hereby guarantees compliance with specific agreements. The guarantee for defects shall be restricted to product defects following design, materials or manufacturing defects leading back to Motive. The guarantee shall not include: * Faults or damages ensuing from transport. Faults or damages ensuing from installation defects; incompetent use of the product, or any other unsuitable use. * Tampering or damages ensuing from use by non-authorised staff and/or use of non-original parts and/or spare parts; * Defects and/or damages ensuing from chemical agents and/or atmospheric phenomena (e.g. burnt out material, etc.); routine maintenance and required action or checks; * products lacking a plate or having a tempered plate. 1. Returns to credit or replace will be accepted only in exceptional cases; however returns of goods already used to credit or replace won t be accepted in any case. The guarantee shall be effective for all Motive products, with a term of validity of 1 months, starting from the date of shipment. The guarantee shall be subject to specific written request for Motive to take action, according to statements, as described at TERMS of SALE AND guarantee the paragraphs herein below. By virtue of aforesaid approval, and as regards the claim, Motive shall be bound at its discretion, and within a reasonable time-limit, to alternatively take the following actions: a) To supply the Buyer with products of the same type and quality as those having proven defective and not complying with agreements, free ex-works; in aforesaid case, Motive shall have the right to request, at Buyer s charge, early return of defective goods, which shall become Motive s property; b) To repair, at its charge, the defective product or to modify the product which does not comply with agreements, by performing aforesaid action at its facilities; in aforesaid cases, all costs regarding product transport shall be sustained by the Buyer. c) To send spare parts free of charge: all costs regarding product transport shall be sustained by the Buyer. 1.. The guarantee herein shall assimilate and replace legal guarantees for defects and discrepancies, and shall exclude any other eventual Motive liability, however caused by supplied products; in particular, the Buyer shall have no right to submit any further claims. Motive shall not be liable for the enforcement of any further claims, as of the date the guarantee s term of validity expires. ALL DATA HAVE BEEN WRITTEN AND CHECKED WITH THE greatest CARE. WE Do NoT TAKE ANy RESpoNSI- BILITy FoR possible ERRoRS or omissions. MoTIVE CAN CHANgE THE CHARACTERISTIC of THE SoLD ITEMS on HIS FIRM opinion AND IN EVERy MoMENT. ARTICLE CLAIMS.1. Claims, regarding quantity, weight, gross weight and colour, or claims regarding faults and defects in quality or compliance, and which the Buyer may discover on goods delivery, shall be submitted by a max.7 days of aforesaid discovery, under penalty of nullity. ARTICLE DELIVERY.1. Any liability for damages ensuing from total or partial delayed or failed delivery, shall be excluded... Unless differently communicated by written to the Client, the transport terms have to be intended ex-works. ARTICLE 4 PAYMENT 4.1. Any delayed or irregular payments shall entitle Motive to cancel ongoing agreement, including agreements which do not regard the payments at issue, as well as entitling Motive to claim damages, if any. Motive shall, however, have the right, as of payment s due date and without placing in arrears, to claim interest for arrears, to the extent of the discount rate in force in Italy, increased by 1 points. Motive shall also have the right to withhold material under repair for replacement. In the case of failed payment, Motive shall have the right to cancel all guarantees of materials, as regards the insolvent Client. 4.. The Buyer shall be bound to complete payment, including cases whereby claims or disputes are underway. 0 Sm DIMENSIoNS RoBUS motor type Nm Mm pm Sm Dm tm bm L 0 6 B M6 11 1, B M , 5 80 B , B M8 11 1, B , 5 7,0 80 B M ,8 6 74,0 90 B5 4 7, B M8 11 1, B , 5 17,6 80 B M ,8 6 6,6 90 B5 4 7, 8 100/11 B M1 8 1, 8 7,6 5 6 B M8 11 1, B , 5 57,0 80 B M ,8 6 66,0 90 B5 4 7, 8 100/11 B M1 8 1, 8 67,0 80 B M ,8 6 96,5 90 B5 4 7, 8 100/11 B M1 8 1, 8 98,5 1 B , 1 410,5 90 B M10 4 7, 8 447,0 100/11 B M1 8 1, 8 4,0 1 B , 1,0 160 B5 00 M , /11 B M1 8 1, 8 567,4 1 B , 1 587,5 160 B5 00 M , B , Technical characteristics pag. - List of components Robus- ( reduction stages) pag. 4-5 index List of components Robus- ( reduction stages) pag. 6-7 Code system pag. 8 Kw / size / ratio pag. 9 Lubrication pag. 10 Technical data pag. 11 Technical data pag. 1 Performance table 5-0 pag. 1 Performance table 0-5- pag. 14 Performance table - pag. 15 Performance table -60 pag. 16 Weights pag. 17 Dimensions pag Terms of sale and guarantee pag. 0
4 TECHNICAL CHARACTERISTICS Uniquely contoured, rigid, precise, monobloc, cast iron Body, Base and Flange ensure extreme robustness. Except Robus 0, all Robus sizes have a screw-on lifting eyebolt robust A large top cover in light weight aluminium alloy facilitates the inspection Modular design with detachable output flange and foot base allows easy and quick conversion between foot and flange mounting versatile Various detachable foot bases in solid cast iron make Robus interchangeable with any other gearbox brand patented
5 flexible mounting Easy to examine and maintan. Minimum maintenance requirement. All sizes are supplied with long-life synthetic oil. IEC flange and hollow shaft. Choice of hollow input flanges permits direct mounting of any standard motor Unique construction of Robus makes it possible to mount any size in any position. This flexibility is achieved by: + ZZ autolubricating bearings on input and output shaft + 6 interchangeable plugs, including one breather plug and a level plug + mechanical parts locked in their positions by snap rings and spacers.this also ensures better absorbtion of axial thrust and prolongs the life of bearings engineered for higher reliability Use of high strength steels like 15CrMo4 and case hardening to 58 ± HRC reduce the wear rate in wheels. All wheels are profile ground to Din 96 class 6 accuracy for low noise and high efficiency. Shafts are made from 4CrMo4 steel and tempered to reach a hardness of -5 HRC, thus increasing their capacity to withstand shearing stresses. If the mechanical robustness and the service factor of an helical gearbox are mainly influenced by the centres distance of the last stage, Robus confirms to be very robust (see "X" at page 19) Single stages ratios between and 6, together with proper gears sizes, result mathematically in higher teeth number and size (module) of each wheel and a better fractioned load among the reduction stages. That influences both durabilty and torque transmission capability Dual bearing support on the input shaft assures precise alignment of the first stage gears and reduces vibrations and consequent gear wear Intermediate shaft is rigidly supported by bearings, with no overhang wheel, thus imparting greater flexural strengh and better meshing. This increases the overloading capacity and takes to lower noise Smaller overhang distance of output shaft from supporting bearing in order to withstand higher radial loads Abounding bearings size (pages 5 and 7), in order to withstand higher loads
6 List of components Robus- ( reduction stages) a 0b b a
7 List of components Robus- ( reduction stages) ROBUS5- ROBUS0- ROBUS5- ROBUS- ROBUS- ROBUS60- item code description q.ty description q.ty description q.ty description q.ty description q.ty description q.ty 1 HOU housing 1 housing 1 housing 1 housing 1 housing 1 housing 1 ISH input shaft 1 input shaft 1 input shaft 1 input shaft 1 input shaft 1 input shaft 1 OSH output shaft 1 output shaft 1 output shaft 1 output shaft 1 output shaft 1 output shaft 1 4 ICV input cover 1 input cover 1 input cover 1 input cover 1 input cover 1 input cover 1 5 TCV top cover 1 top cover 1 top cover 1 top cover 1 top cover 1 top cover 1 6 IFL input flange 1 input flange 1 input flange 1 input flange 1 input flange 1 input flange 1 6B /11 71B / B / B /11 100/11 7 P1 pinion 1 1 pinion 1 1 pinion 1 1 pinion 1 1 pinion 1 1 pinion G gear 1 gear 1 gear 1 gear 1 gear 1 gear 1 11 P pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 1 G gear 1 gear 1 gear 1 gear 1 gear 1 gear 1 1 SP spacer 1 spacer 1 spacer 1 spacer 1 spacer 1 spacer 1 14 SP spacer 1 spacer 1 spacer 1 spacer 1 spacer 1 spacer 1 16a BEA bearing 60 1 bearing 60 1 bearing bearing bearing Bearing b BEA bearing 60 1 bearing 60 1 bearing bearing bearing Bearing BEA bearing bearing bearing bearing bearing Bearing BEA bearing bearing bearing bearing bearing Bearing BEA bearing 606ZZ 1 bearing 707ZZ 1 bearing 708ZZ 1 bearing 709ZZ 1 bearing 611ZZ 1 Bearing 61-zz 1 0a BEA bearing 610ZZ 1 bearing 61ZZ 1 bearing 615-zz 1 } } 0b BEA bearing 611ZZ 1 bearing 61ZZ 1 bearing 616-zz 1 0 BEA bearing 6008ZZ bearing 6009ZZ bearing 6009ZZ bearing 6009ZZ 1 COV plug seal D5 1 plug seal D0 1 plug seal D5 1 plug seal D5 1 plug seal D4 1 plug seal D5 1 COV plug seal D5 1 plug seal D4 1 plug seal D5 1 plug seal D5 1 plug seal D7 1 plug seal D80 1 OS oil seal x55x8 1 oil seal 45x60x9 1 oil seal 60x45x9 1 oil seal 55x80x10 1 oil seal 65x90x1 1 oil seal 80x105x1 1 4 OS oil seal 6x5x11 1 oil seal x7x10 1 oil seal x80x10 1 oil seal 55x85x1 1 oil seal 65x10x15 1 oil seal 7x1x1 1 5 SNR snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 6 SNR snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 7 SNR snap ring snap ring snap ring snap ring snap ring snap ring 1 8 SNR snap ring snap ring snap ring snap ring snap ring snap ring 9 SNR snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 0 BPL breather plug 1 breather plug 1 breather plug 1 breather plug 1 breather plug 1 breather plug 1 1 FPL filler plug 6 filler plug 6 filler plug 6 filler plug 6 filler plug 6 filler plug 6 LPL level plug 1 level plug 1 level plug 1 level plug 1 level plug 1 level plug 1 WSH washer 4 washer 4 washer 4 washer 4 washer 4 washer 4 4 KEY key 1 key 1 key 1 key 1 key 1 key 1 5 KEY eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 7 KEY key 1 key 1 key 1 key 1 key 1 key 1 9 KEY key 1 key 1 key 1 key 1 key 1 key 1 KEY key 1 key 1 key 1 key 1 key 1 key 1 41 OFL output flange 1 output flange 1 output flange 1 output flange 1 output flange 1 output flange base 1 base 1 base 1 base 1 base 1 base 1 FSW SW sw sw sw sw sw FBF BF bf bf bf bf bf 4 SCR screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 44 SCR screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 45 SCR screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 46 SCR screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 47 SCR screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 48 SCR screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 49 GK49 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 GK gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 5
8 List of components Robus- ( reduction stages) a 7 0b b a
9 List of components Robus- ( reduction stages) ROBUS5- ROBUS0- ROBUS5- ROBUS- ROBUS- ROBUS60- item code description q.ty description q.ty description q.ty description q.ty description q.ty description q.ty 1 HOU housing 1 housing 1 housing 1 housing 1 housing 1 housing 1 ISH input shaft 1 input shaft 1 input shaft 1 input shaft 1 input shaft 1 input shaft 1 OSH output shaft 1 output shaft 1 output shaft 1 output shaft 1 output shaft 1 output shaft 1 4 ICV input cover 1 input cover 1 input cover 1 input cover 1 input cover 1 input cover 1 5 TCV top cover 1 top cover 1 top cover 1 top cover 1 top cover 1 top cover 1 6 IFL input flange 1 input flange 1 input flange 1 input flange 1 input flange 1 input flange 1 6B /11 71B / B / B /11 100/11 7 P1 pinion 1 1 pinion 1 1 pinion 1 1 pinion 1 1 pinion 1 1 pinion G1 gear 1 1 gear 1 1 gear 1 1 gear 1 1 gear 1 1 gear P pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 10 G gear 1 gear 1 gear 1 gear 1 gear 1 gear 1 11 P pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 pinion 1 1 G gear 1 gear 1 gear 1 gear 1 gear 1 gear 1 1 SP spacer D0.5xL4 1 spacer D5.5xL.5 1 spacer D.5xL6.6 1 spacer 1 spacer D55.5xL45 1 spacer D65.5xL 1 14 SP spacer D0xL 1 spacer D0.5xL.5 1 spacer D1.5xL4.5 1 spacer 1 spacer D5xL 1 spacer D.5xL BEA bearing 600 bearing 600 bearing 60 bearing 604 bearing 606 Bearing a BEA bearing 60 1 bearing 60 1 bearing bearing bearing Bearing b BEA bearing 60 1 bearing 60 1 bearing bearing bearing Bearing BEA bearing bearing bearing bearing bearing Bearing BEA bearing bearing bearing bearing bearing Bearing BEA bearing bearing 707ZZ 1 bearing 708ZZ 1 bearing 709ZZ 1 bearing 611ZZ 1 Bearing 61ZZ 1 0a BEA bearing 610ZZ 1 bearing 61ZZ 1 bearing 615ZZ 1 } 0b BEA bearing 611ZZ 1 bearing 61ZZ 1 bearing 616ZZ 1 0 BEA bearing 6008 bearing 6009ZZ bearing 6009ZZ bearing 6009ZZ 1 COV plug seal D5 1 plug seal D0 1 plug seal D5 1 plug seal D5 1 plug seal D4 1 plug seal D5 1 COV plug seal D5 1 plug seal D4 1 plug seal D5 1 plug seal D5 1 plug seal D7 1 plug seal D80 1 OS oil seal x55x8 1 oil seal 45x60x9 1 oil seal 60x45x9 1 oil seal 55x80x10 1 oil seal 65x90x1 1 oil seal 80x105x1 1 4 OS oil seal 5x6x11 1 oil seal x7x10 1 oil seal x80x10 1 oil seal 55x85x1 1 oil seal 65x10x15 1 oil seal 7x1x1 1 5 SNR snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 6 SNR snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 7 SNR snap ring snap ring snap ring snap ring snap ring snap ring 1 8 SNR snap ring snap ring snap ring snap ring snap ring snap ring 9 SNR snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 snap ring 1 0 BPL breather plug 1 breather plug 1 breather plug 1 breather plug 1 breather plug 1 breather plug 1 1 FPL filler plug 6 filler plug 6 filler plug 6 filler plug 6 filler plug 6 filler plug 6 LPL level plug 1 level plug 1 level plug 1 level plug 1 level plug 1 level plug 1 WSH 4 KEY key 1 key 1 key 1 key 1 key 1 key 1 5 KEY eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 eye-bolt 1 7 KEY key 1 key 1 key 1 key 1 key 1 key 1 8 KEY key 1 key 1 key 1 key 1 key 1 key 1 9 KEY key 1 key 1 key 1 key 1 key 1 key 1 KEY Key 1 Key 1 Key 1 Key 1 Key 1 Key 1 41 OFL output flange 1 output flange 1 output flange 1 output flange 1 output flange 1 output flange base 1 base 1 base 1 base 1 base 1 base 1 FSW SW sw sw sw sw sw FBF BF bf bf bf bf bf 4 SCR screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 44 SCR screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 45 SCR screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 46 SCR screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 47 SCR screw 4 screw 4 screw 4 screw 4 screw 4 screw 4 48 SCR screw 6 screw 6 screw 6 screw 6 screw 6 screw 6 49 GK49 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 GK gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 gasket 1 7
10 code system 1 first 4 digits describe the ROBUS size RB =ROBUS RB =ROBUS etc then 1 digit tell the nr of stages = stages = stages then digits are the rated ratio 00 =i:0 10 =i:10 etc For instance: ROBUS 60 stages ratio i:70 SW foot mounting input PAM flange 1 B5 rb60070fsw15 4 then digits for the mounting type FSW FBF =base type SW (page19) =base type BF (page19) 1 =output flange 6B5 KP=1 160 =output flange 71B5 KP= =output flange 80/90B5 KP=00 =output flange 100/11B5 KP= 00 =output flange 1B5 KP=00 =output flange 160/180 KP= 4 =output flange 00 KP=4 Plate: UNV =without foot or output flange 5 than digits for the input flange (that determines the input hole diameter too) 714 =71B14 (page18) 805 =80B5 (page18) 905 =90B5 (page18) 15 =100-11B5 (page18) 15 =1B5 (page18) etc... rb b5... 8
11 KW / SIZE / RATIO input n1=14rpm ROBUS ratio i: service factor fs 1.5 input PAM / mm 14 mm 190 mm 4 mm 8 mm 8 mm 4 mm 48 mm Pn1 kw 0,1 0,18 0,5 0,5 0,7 0,55 0,55 0,75 1,1 1,1,, 4 5,5 5,5 7,5 9, ,5 Pn1 Hp 0,18 0,5 0,5 0,5 0,5 0,75 0, ,5 7,5 7, = stages = stages 9
12 LUBRICATION Each Robus is supplied with long-life synthetic oil and do not require any maintenance. The oil quantity is suitable for B mounting position ROBUS oil (lt) B B6 B7 B8 V5 V6 0 0,5 0,4 0,5 0,55 0,55 0,5 5 0, 0,75 0,95 0,95 1,05 0,85 0 0,7, 1,6 5 1,1 1,8 1,8 1,6 1,,5,4,4 4,1,8, 6, 6,5 6,5 7,7 6,7 60 4,6 11, 11,7 11,7 1,4 11,7 ISO temp. oil type VG C Mobil Glygoyle 0 Shell Tivela S0 B B8 B6 V5 V6 B7 After adapting the oil quantity, each Robus can be mounted in ANY position, thus giving big advantages in the stock management and lead time, thanks to the following characteristics: ZZ autolubricating bearings on input and output shaft breather plug level plug filler plug 6 interchangeable plugs, including one breather plug and a level plug. Level and breather plug must be positioned according to this chart mechanical parts locked in their positions by circlips and spacers. This also ensures better absorbtion of axial thrust and prolongs the life of bearings 10
13 Rated output torque M n [Nm] Torque output transmissible under uniform loading and referred to the input speed n 1 and the corresponding output speed n. The output torque can be calculated with the following formula: M n = P n1 [kw] 95 η n bearing friction. The efficiency of ROBUS varies with the nr of stages: it's 94% when the reduction stages are, 96% when the stages are. The starting efficiency is always less than the efficiency at rated speed Gear ratio i It is the relationship of the input speed n1and the output speed n technical data graph Torque demand M r [Nm] Torque calculated based on application requirements. It must be M n of the chosen BOX unit. Input power P n1 [kw] This is the power value of the motor applied to the input shaft and corresponding to a certain input speed n 1, a service factor f s =1 and a duty service S 1. It is even possibile to calculate the motorsize necessary by using the formula: M r n P n1 [kw] = 95 η Since the value calculated in this way could not really correspond to an input power actually available in the IEC standardised motors, it will be necessari to choose, among the input powers available, the one which is immediately higher, checking this in the Motive catalogue of the motors. Efficiency η [%] An inherent factor in the selection wormgear boxes is the efficiency h, defined as the ratio between the mechanical power coming out from the output shaft, and the power in the input shaft: η = P n P n1 The efficiency in helical gearboxes is mainly determined by the gearing and i = n 1 n In the combined, the total ratio is the result of the product of the ratio of the two single boxes. Input speed n 1 [rpm] It is the speed the BOX unit is driven at. Output speed n [rpm] It is the rotation speed of the output shaft. Service factor f s It is a numeric value describing the BOX unit service duty. With unavoidable approximation, it takes into consideration: the daily working hours h/d the load classification (see table ), and then the moment of inertia of the driven masses. The number of starts per hour s/h The presence of brake motors, for which it is necessary to multiply for 1.1 the service factor value deducted by the graph. The significance of the application in terms of safety, for example lifting of parts In the graph, the service factor f sr required by a certain application can be attained, after having selected the proper daily working hours (h/d) column, by intersecting the number of starts per hour (s/h) and one of the a, b or c curves. The curves a, b and c are linked with the load classification described in the table. c b a load classification uneven operation, heavy loads, larger masses to be accelerated starting with moderate loads, uneven operating conditions, medium size masses to be accelerated easy starting, smooth operation, small masses be accelerated application If, after the selection of the right M r and n in the following performance tables, you don t find a BOX unit whose service factor f s is of the requested one f sr, you can choose a BOX unit in which M n > M r. In fact, in order to satisfy f sr, you can choose another BOX unit whose output torque is M c output torque, where: M c = M r f sr Note: This rule is valid only if the new BOX unit that has been selected in this way has a service factor f s 1 in the performance tables. From another point of view, the value of f s in the performance tables refers to a case in tab. conveyors with violent jerks; compressors ad alternate pumps with 1 or more cylinders; machinery for bricks, tiles and clay; kneaders; milling machines; lifting winches with buckets; rotting furnaces; heavy fans or mining purposes; mixers for heavy materials; machine-tools; planing kinds; alternating saws; shears; tumbling barrels; vibrators; shredders; turntables belt conveyors with varied load with transfer of bridge trucks for light duty; levelling machines; shakers and mixed for liquid with variable density and viscosity; machines for the food industry (kneading troughs, mincing machines, slicing machines, etc); sifting machines for sand gravel; textile industry machines; cranes, hoists, goodstifts; fertilizer scrapers; concrete mixers; folding machines; winches; crane mechanisms belt conveyors for light material; centrifugal pumps; rotary gear pumps; screw feeders for light materials; lifts; bottling machines; auxiliary controls of tool machines; fans; power generators; fillers; small mixers which the effective torque requested by the application M r matches perfectly with the one appearing on the catalogue M n. Whenever the torque indicated in the performance table is higher than the requested one, the offered service factor of the performance table can be increased according to the formula: f s real = f on the table M on the table s n M r The value of f s calculated in this way must be f sr. 11
14 technical data Offered service factor Which features determine the service factor offered by an helical gearbox? The service factor of a gearbox is its capacity to withstand operating load and overloads, a certain number of starts, the duration of operating time, and mechanical shocks and vibrations. Thus, higher the service factor, greater is the possibility of troublefree operation and increased life. Without aiming to be completely exhaustive, we list here the main features that influence the service factor: Amongst all parts, the last stage gears are subjected to highest mechanical stresses. Higher centre distance which in turn results in higher module considerably increases the service factor. ROBUS excels in the area (see measures at page ) Compared to fractioned or Aluminium body, the monobloc cast-iron body of RO- BUS provides higher rigidity and mechanical robustness. Dual bearing support on the input shaft ensures precise alignment of the first stage gears and reduces vibrations and consequent gear wear An intermediate shaft rigidly supported by bearings instead of, with no overhang wheel, imparts greater flexural strengh and smoother meshing Use of high strength steels like 15CrMo4 and case hardening to 58 ± HRC reduce the wear rate in wheels. All wheels are profile ground to Din 96 class 6 accuracy Oversized bearings (see ROBUS bearings list at pages 5 and 7), allow the gearbox to withstand higher operating loads Shafts are made from 4CrMo4 steel and tempered to reach a hardness of -5 HRC, thus increasing their capacity to withstand shearing stresses and torsion effect. Mechanical parts locked in their position by snap rings and spacers. This ensures better absorbtion of axial thrust and prolongs the life of bearings Optimal ratios (between and 6) in the several stages, together with appropriate centre distances, result in higher number of teeth and size (module) of each wheel and better torque transmission fractioning through various stages. This improves the overall durability. Smaller overhang of output shaft from supporting bearing in order to withstand higher radial loads 1
15 PERFORMANCE TABLE 5-0 rpm n1=14 Robus 5 0 rated real ratio i: ratio i: 0,1 0,18 71B ,7 5,8 00 0, ,9 0,18 0,5 71A ,1 7,9 04 0,6 0,5 0,5 71A , 11, ,4 0,1 0,18 71B ,49 6, , ,18 0,18 0,5 71A ,4 8, ,0 0,7 0,5 71B ,01 1, 5 5, ,44 0,7 0,5 71B ,6 14,5 9, ,47 0,55 0,75 80A ,0 15,, ,9 0,55 0,75 80A ,4 17,7 80 8, 70 69,57 0, B ,10 0,1 5,8 0,55 0,75 80A , 0,1 45 4, ,94 0, B ,6,4 88 9, , 0,75 1,1 1 80B-4 80C ,46 1,00 4,5 4,5 75 7,8,7 49,8 0,75 1,1 1 80B-4 90S ,64 1,1 8,4 8,4 7 48,9 5, ,07 0,75 1,1 1 80B-4 90S ,68 1,15 0,4 0,4 5,4,8 9,7 0,75 1,1 1 80B-4 90S ,94 1, 5,7 5, ,1 7,9 5,51 1,1 90S-4 90L ,68 1, 4,1 4,4 9 10,1 1, 0 0,18 1,1 90S ,68 46,4 1 90L , 46,7 88 9,1 5 4,81 90L ,41 56,8 7,9 0 0,99 90L ,0 67, 00 0, 1,9,6 90LB ,60 67,4 5 5,5 0, B ,94 57,1 10 1,1 5 4,5 1,1 80C , 57, ,8 1,1 90S , 57, ,8 0 19,95 90L ,41 70, , ,75 1,9,6 90LB ,46 89, ,6 1 1,68 1,9,6 90LB ,67 111, , ,4 1,9,6 90LB ,74 15,8 18 1,9 7 6,84 1,9,6 90LB ,7 06,9 84 8,5 5 4,88 1,9,6 90LB ,44 90,0 60 6, ,9,6 90LB ,88 5,8 49 5,0 0,5 0,5 80B ,1 5,7 91 9, , 0,7 0,5 80A ,7 49 4, 0,7 0,5 71B ,79 11,6 85 8,8 0,55 0,75 80A ,0 11,6 44 4,8 0,5 0,5 80B ,1 6,5 46 4, , 0,7 0,5 71B ,79 1, 5 5,4 0,7 0,5 80A ,7 80 8, 0,55 0,75 80A ,0 1, 75 7, ,47 0,7 0,55 0,5 0,75 71B-4 80A ,79 1,0 1,7 1, ,5 6, ,4 0,55 0,75 0, A-4 80B ,44 1,06 15, 15, 49,5 44, 80 84,6 0, B ,15 16,6 5,9 0,55 0,75 80A ,6 97 0,0 70 7,9 0, B ,41 19,4 48 5, ,16 0,75 1,1 1 80B-4 90S ,94 1,,, , 4, ,56 90L ,06 5,4 51 5,5 1,1 90S ,44 5, 9 9,5 49,45 1,1 90S ,0 8, 49 5, 45 47,66 1,1 90S-4 90L ,68 1, 9,4 9, ,9 45,9 9,6 1,9,6 90L-4 90LB ,9 6, ,8 47,7 5 5,46 1,9,6 90L-4 90LB ,68 1, 9,8 9, , 4,1 0 0,44 90L ,85 46, 91 9, 1,9,6 90LB ,46 46,5 67 7,0 1,9,6 90LB ,74 55,8 06 0,9 5 5,8, 100LA-4 1 1, 55,9 5 5, LB-4 1 1,10 55, ,6, 100LA-4 1 1,98 6,7 10 1, 0, 4 100LB-4 1 1,46 6,7 4 4,7 4 5,5 11M-4 1 1,09 6, ,9,0 90L , 61, 5,7 0 0,6 input power Pn1 kw Hp motore n1 [rpm] 1,9,6 90LB , ,6 90L , 199 0,0 1,9,6 90LB ,5 51 5, 90L ,76 76, , ,7 1,9,6 90LB ,9 77,0 6,8, 100LA-4 1 1,0 77, 61 6,, 100LA-4 1 1,80 99,5 0 0, , LB-4 1 1, 99,5 76 7,9 4 5,5 11M-4 1 0,99 99,5 69 7, fs output Pn input connection B5 IEC 7-1 n [rpm] M[Nm] M[Kgm] stages /
16 PERFORMANCE TABLE 0-5- rpm n1=14 Robus 0 5 rated real input power Pn1 output Pn input connection B5 IEC 7-1 fs ratio i: ratio i: kw Hp motore n1 [rpm] n [rpm] M[Nm] M[Kgm] stages / ,96 4 5,5 11M-4 1 1,65 14,6 57 6,0 5 6,8 11MB , 145,6 15 1,8 7 6,79 5 6,8 11MB , ,7 5 5,66 5 6,8 11MB ,85 56, ,1 4 4,05 5 6,8 11MB-4 14, 58,0 18 1,9 0,5 0,5 80B ,46 5,6 1,4 10 1, 0,7 0,5 80A , 7,5 4 44,4 0,7 0,5 71B-4 10,00 11,4 9 9,5 0,55 0,75 80A ,4 44 4,8 0, B ,99 11, ,8 0,5 0,5 80B ,70 6,5 4 4, ,6 0,55 0,75 80A , 7 7,6 0,7 0,5 80A ,6 8,8 77 8,1 0, B ,15 1, 8 51, ,8 0,75 1,1 1 80B-4 80C ,41 0,96 14, 14, ,9 70, ,7 0, B ,76 16,5 7 41,1 1,1 90S ,0 16, , 0, B ,94 17,5 84 8, ,85 1,1 90S , 17, ,8 90L ,97 17, , ,44 1,1 90S ,44 0, ,7 90L ,06 0, ,9 90L , , ,9 1,9,6 90LB , ,1, 100LA-4 1 1,08 4,0 85 8, 55 55,61 1,9,6 90L-4 90LB , 1,04 5,4 5, ,6 67,6,8 1,9,,6 90LB-4 100LA ,46 1,6 7,8 7, ,8 71, 45 46,1 1,9,6 90L-4 90LB , 1,18 0,6 0, ,4 56,1 41,9, 4 100LA-4 100LB , 1,10 4,4 4, ,9 79,0 5 4,5, 4 100LA-4 100LB ,74 1, ,1 65,5 0 0, ,5 100LB-4 11M ,16 47,1 47, ,7 77,0 5 5, ,5 6,8 11M-4 11MB ,4 1,14 55,7 56, ,1 79,7 0 19,71 4 5,5 11M-4 1 1,8 7,0 498, 5 6,8 11MB ,46 7, , ,4 5 6,8 11MB ,64 88,7 6 51,0 5 6,4 1,9,6 90LB ,99 5,6 5,8, 100LA-4 1 1,9 75,6 67 6,9 0 18, LB-4 1 1,41 75,6 64 6,7 4 5,5 11M-4 1 1,06 75, , LB-4 1 1,98 94, 9 9, ,07 4 5,5 11M-4 1 1,49 94, 89 9, 1 5 6,8 11MB ,19 96, ,1 4 5,5 11M-4 1 1,69 11, 4,6 5 6,8 11MB ,7 96, ,05 5 6,8 11MB ,69 144, 18,1 8 7,46 5 6,8 11MB-4 14,04 194,4 6,8 5 5, 5 6,8 11MB-4 14,0 77, ,7 4,96 5 6,8 11MB-4 14,61 66, 15 1, , , ,4 90 9, , 70 70, , ,9,5 0,55 0,75 90L ,7 6, ,6 0, S ,1 7, , 0, B ,76 1, , 1,1 90S ,0 1, ,6 0,55 0,75 90L ,7 6, ,4 0, S ,1 8, ,7 0, B ,76 1, ,4 1,1 90S ,0 1, ,4 0,55 0,75 90L ,7 6, ,0 0, S ,1 9, , 0, B ,76 1, ,1 1,1 90S ,0 1, ,0 1,1 90S ,44 15, 65 65,8 90L ,06 15, 88 89,0 1,1 90S , ,4 90L ,15 17, , 90L , 19, , 1,9,6 90LB ,18 0, ,0 1,9,6 90LB ,9, ,7, 100LA-4 1 1,0, ,5, 100LA , , 4 100LB-4 1 1,15 6, ,, 100LA-4 1 1,68 8, , LB-4 1 1, 8, 95 96, 14
17 PERFORMANCE TABLE - rpm n1=14 Robus rated real input power Pn1 output Pn input connection B5 IEC 7-1 fs ratio i: ratio i: kw Hp motore n1 [rpm] n [rpm] M[Nm] M[Kgm] stages / , LB-4 1 1,7 1, ,1, LB-4 1 1,41 4, ,1 5, LB , ,0 4 5,5 11M-4 1 1,16 41, , LB-4 1 1,68 44, ,1 0 1,94 4 5,5 11M-4 1 1,6 44, ,8 11MB ,01 45, ,8 5 5,97 4 5,5 5,5 7,5 11M-4 1S ,7 54,7 55, , 89, 0 0, 5,5 7,5 7,5 10 1S-4 1M ,44 1,06 71, 71, ,8 95, 15 14,95 7,5 9, 10 1M-4 1MB , 1,08 97,0 97, ,0 85,9 5 4,05, 100LA-4 1 1,80 59,0 4 4, LB-4 1 1, 59, , LB-4 1 1,76 60, ,6,1 4 5,5 11M-4 1 1, 60, ,7 5 6,8 11MB ,06 6, 77 74, 0 1,7 4 5,5 11M-4 1 1,49 66, ,4 5 6,8 11MB ,19 68, 67 67, ,8 5 6,8 11MB ,61 97, , 5,5 7,5 1S ,7 107, , ,5 10 1M ,7 107, ,8 9, 1MB ,04 107, ,5 7,5 10 1M , ,7 10 9,96 9, 1MB , , MC ,05 146, ,4 7,5 10 1M ,0 15 1,8 7 6,65 9, 1MB ,9 18,0 87 9, MC ,08 19, , 5 4,78 9, MB-4 1MC ,7 1,14 0, 05, ,1, 4 4,0 9, 1MB ,8 4, MC ,1 6, 78 8,1 11M , 6,1 4,, 11M-6 9 1,7 8, , ,17, 100LA-4 1 1,80 1, , LB-4 1 1, 1,1 4, 4 5,5 11M-4 1 0,99 1, ,9 11M , 6,6 0 05,1, 11M-6 9 1,7 8,9 9 4, ,, 100LA-4 1 1,80 1, , LB-4 1 1, 1, 0 05,1 4 5,5 11M-4 1 0,99 1, 711 7,5 11M , 7, ,7, 11M-6 9 1,7 9, , ,7, 100LA-4 1 1,80 14, , 4 100LB-4 1 1, 14, ,7 4 5,5 11M-4 1 0,99 14, ,9 11M , , 90 9,1, 11M-6 9 1,48 10, , 4 100LB , , 4 5,5 11M-4 1 1,16 15,4 0 5,1 4 5,5 11M-4 1 1,65 17, , 80 80,06 5 6,8 11MB , 18,1 478,0 5,5 7,5 1S ,0 18, ,0 4 5,5 11M-4 1 1,65 19, ,0 70 7,1 5 6,8 11MB , 0,1 5, 5,5 7,5 1S ,0 0, ,8 4 5,5 11M-4 1 1,8, , 60 61,99 5 6,8 11MB ,46, ,6 5,5 7,5 1S ,, ,0 4 5,5 11M-4 1 1,7 4, , 55 57,74 5 6,8 11MB ,8 5, , 5,5 7,5 1S , ,4 4 5,5 11M-4 1 1,75 8, 17 18,5,5 5 6,8 11MB , 8, , 5,5 7,5 1S ,7 8, , ,1 8,78 5,5 7,5 1S ,49, ,0 7,5 10 1M ,09, ,4 5,5 7,5 1S ,4 10 1, 7,5 10 1M ,1 7, ,7 7,5 10 1M , 4, ,47 9, 1MB , 4, , MC ,0 4,4 1 5, 7,5 10 1M , ,1 0 9,9 9, 1MB ,7 48, , MC ,06 48,8 0 04,0 7,5 10 1M , ,8 5 7,5 9, 1MB , , MC ,05 5, ,7 15
18 PERFORMANCE TABLE -60 rpm n1=14 Robus rated real input power Pn1 output Pn input connection B5 IEC 7-1 fs ratio i: ratio i: kw Hp motore n1 [rpm] n [rpm] M[Nm] M[Kgm] stages / MC ,60 67, ,1,8 4 5,5 11M-4 1 1,49 6, ,5 5 6,8 11MB ,19 6,5 7 7,8 5,5 7,5 1S ,68 7, ,6 0 19,8 7,5 10 1M , 7,1 9 94,9 9, 1MB ,01 7, ,4 5,5 7,5 1S ,88 79,9 61 6, ,15 7,5 10 1M ,8 79, ,8 9, 1MB ,1 79, , , M ,46 95, , L ,07 95, , L ,8 1, , ,7 18, M ,48 141, , L ,4 141, ,6 8 8,0 18, M-4 180L , 1,6 18,1 18, ,5 111, 5 5,0 18, M ,70 9, , L ,4 9, ,5 4 4, L ,7 6, , ,0 1M ,4 6, , ,4 4 5,5 1MA ,19 8, ,1 4 5,5 11M-4 1 1,65 1, ,5 5,5 7,5 1S ,0 1, ,6 4,0 1M ,4 6, , ,7 4 5,5 1MA ,19 8, , 4 5,5 11M-4 1 1,65 1, ,0 5,5 7,5 1S ,0 1, ,8 4,0 1M ,4 7, , ,79 4 5,5 11M-4 1 1,65 14, ,7 4 5,5 1MA ,19 9, , 5,5 7,5 1S ,0 14, , ,8 4 5,5 11M-4 1 1,65 15,9 58 7,8 5,5 7,5 1S ,0 16, 0 06,7 5,5 7,5 1S ,80 17, , ,5 10 1M , 17, ,9 9, 1MB ,08 17, ,4 5,5 7,5 1S ,80 0,7 8, 70 69,95 7,5 10 1M , 0,7 48 7,7 9, 1MB ,08 0,7 984,0 5,5 7,5 1S ,80, , ,8 7,5 10 1M ,, ,9 9, 1MB ,08, ,5 7,5 10 1M ,76 6, 57 59, ,4 9, 1MB ,44 6, , M ,0 6, , 9, 1MB ,6 0, 76 76,0 48, M ,6 0,4 49 7, , L ,00 0, , M ,48, , L ,08, , M ,80 8, ,8 8, L , 8, ,9 18, M ,07 8, 44 47, M ,90, ,7 5 5, L ,9,9 94,4 18, M ,1 41, 5 7, 0 8, 18, M-4 180L ,4 51,9 51, ,9 84,0 5 4,6 18, M ,68 59, , L ,41 59,7 09,9 0 19, L ,98 74, , , 0 180L ,10 96, ,7,96 5,5 7,5 7,5 10 1S-4 1M ,1 6, 6, ,6 109,8 0 0,9 5,5 7,5 1S ,71 69, 77 7,4 7,5 10 1M , ,1 7,5 10 1M-4 14,1 86, , , M ,44 87, , L ,06 87, , M ,80 95, , 15 15, L , 95, ,0 18, M ,07 96, ,6 1 1,8 10 9,74 7 7,4 5 5, , M , , L ,9 109, , 18, M ,47 1, , L ,07 1, ,8 18, M ,57 00, , L ,16 00, ,6 18, M ,65 71, 65 6, L , 71, ,0 18, M ,51 67, , L ,95 67, ,4
19 WEIGHTS Weights including oil in Kg ROBUS0 ROBUS5 ROBUS0 ROBUS5 ROBUS ROBUS ROBUS60 input 6 B14 71 B14 80B14 6/71 B5 80/90 B5 100/11 B5 1 B5 160 B5 180 B5 6 B14 71 B14 80 B14 6/71 B5 80/90 B5 100/11 B5 1 B5 160 B5 180 B5 6 B14 71B14 80 B14 6/71 B5 80/90 B5 100/11 B5 1 B5 160 B5 180 B5 UNV 7, 7, ,5 7, ,8 9, ,8 1,4,,4,0, ,7 14,,4 4,,5 4, 9,4 41,7 74,0 78, ,7 5,7 4, 5,7,9 4,1 75,1 8,9 15,8 141, , 49,6 87,5 9,0 16,9 14, ,9-19, 144, ,0 144,4 FSW 8,8 9, ,0 9, , 10, ,7 15, 5,8 7,0 7, 8, ,6 16, 7,0 7,8 7,7 9,4 45,9 48, 88,0 9, , 9, 9,4,9 47,4 49,6 89,1 96,9 164,8 170, ,8 56, ,0 165,9 171, ,9-168, 17, ,0 17,4 FBF 8,9 9, ,1 9, ,4 10, ,6 16, 6,6 7,8 9,5 41, ,4 17,1 7,8 8,6,0 41,7 49,7 5,0 95,7 100, ,1 0,1 41,7 4, 51, 5,4 96,8 104,6 16, 167, ,6 59,9 109, 11,7 16, 168, ,6-165,7 170, ,4 170, B B /90B5 100/11B5 00 1B5 160/180B5 4 00B5 =UNV+0,4 =UNV+0,9 =UNV+0,9 =UNV+1,7 =UNV+1,7 =UNV+1,8 =UNV+,8 =UNV+4,1 =UNV+7, =UNV+5,8 =UNV+9,8 =UNV+8,9 =UNV+19,9 17
20 Sm dimensions ROBUS motor type Nm Mm Pm Sm Dm tm bm L 5 6 B ,8 4 M8 71 B , 5 7,0 80 B5 19 1, M10 90 B5 4 7, 8 74,0 6 B ,8 4 M8 71 B , 5 17, B5 19 1, M10 90 B5 4 7, 8 6,6 100/11 B M1 8 1, 8 7,6 6 B ,8 4 M8 71 B , 5 57, B5 19 1, M10 90 B5 4 7, 8 66,0 100/11 B M1 8 1, 8 67,0 80 B5 19 1, M10 96,5 90 B5 4 7, 8 100/11 B , 8 98,5 M1 1 B , 1 410,5 90 B M10 4 7, 8 447,0 100/11 B , 8 4,0 M1 1 B , 1,0 160 B5 00 M , /11 B , 8 567,4 M1 1 B , B5 4 45, 1 585,6 00 M B ,
21 dimensions dimensions unv unv flange mounting output shaft foot mounting RoBUs iec KP Km Kn Ks KC KB d e F df dh X X type B BA A AB o H H C Z Z4 Z5 Z6 flange mounting output shaft foot sw mounting B (k6) 6 m5x 6,5 9- BF ROBUS RoBUs IEC iec KP KM Km KN Kn KS Ks KC KB D d E e F DF df DH dh X X type UnV 4 B BA - A1=116 A A= AB m6 O o 59 H 10 H C 5 Z 100 Z4 0 Z5 145 Z /90B ,5 1 SW sw , B (k6) 68 8 m10x0l M5x m5x 6, ,5 BF 107, , , , B ,5 10 UNV UnV 90,6 4 - A1=108 A1=116 A=145 A= m10 M6 m6 7, , /90B ,5 1 SW s sw W ,6 8, (k6) M10x0L m10x0l 11 5,5 66 BF 107, , , ,5 4, B ,5 10 UNV UnV 115,8 90,6 - A1=108 A1=18 A=145 A= M10 m10 m1 7, ,5 6, /11B5 80/90B , SW s sw W , , , (k6) M10x0L m10x0l m1x4l BF 149, , ,5 74,5 19, /90B5 71B , UNV UnV 115, A1=18 A1=156 A=186 A= M1 m , /11B5 1B SW sw , ,7 8, (k6) M1x4L m1x4l m16x BF 149, , ,5 0 19, /11B5 80/90B UNV UnV A1=168 A1=156 A=10 A=6 4 6 M1 m1 m , /180B5 1B SW sw , ,7 64, (k6) ,5 4 M16x m16x BF , /11B5 1B UNV UnV 181, A1=16 A1=168 A=91 A=6 6 6 M16 m , /180B5 5B SW sw , , (k6) (m6) ,5 64 M16x m16x m0x BF ,5 47, /180B5 1B UNV UnV 181, 17,6 - A1=16 A1=59 A=91 A= M16 m B SW sw SW 60 (m6) M0x m0x 0 10 BF BF 47, /180B UNV UnV 17,6 - A1=59 A=49 5 M16 m SW BF 19 19
22 TERMS OF SALE AND GUARANTEE ARTICLE 1 GUARANTEE 1.1 Barring written agreements, entered into between the parties hereto each time, Motive hereby guarantees compliance with specific agreements. The guarantee for defects shall be restricted to product defects following design, materials or manufacturing defects leading back to Motive. The guarantee shall not include: * Faults or damages ensuing from transport. Faults or damages ensuing from installation defects; incompetent use of the product, or any other unsuitable use. * Tampering or damages ensuing from use by non-authorised staff and/or use of non-original parts and/or spare parts; * Defects and/or damages ensuing from chemical agents and/or atmospheric phenomena (e.g. burnt out material, etc.); routine maintenance and required action or checks; * Products lacking a plate or having a tempered plate. 1. Returns to credit or replace will be accepted only in exceptional cases; however returns of goods already used to credit or replace won t be accepted in any case. The guarantee shall be effective for all Motive products, with a term of validity of 1 months, starting from the date of shipment. The guarantee shall be subject to specific written request for Motive to take action, according to statements, as described at the paragraphs herein below. By virtue of aforesaid approval, and as regards the claim, Motive shall be bound at its discretion, and within a reasonable time-limit, to alternatively take the following actions: a) To supply the Buyer with products of the same type and quality as those having proven defective and not complying with agreements, free ex-works; in aforesaid case, Motive shall have the right to request, at Buyer s charge, early return of defective goods, which shall become Motive s property; b) To repair, at its charge, the defective product or to modify the product which does not comply with agreements, by performing aforesaid action at its facilities; in aforesaid cases, all costs regarding product transport shall be sustained by the Buyer. c) To send spare parts free of charge: all costs regarding product transport shall be sustained by the Buyer. 1.. The guarantee herein shall assimilate and replace legal guarantees for defects and discrepancies, and shall exclude any other eventual Motive liability, however caused by supplied products; in particular, the Buyer shall have no right to submit any further claims. Motive shall not be liable for the enforcement of any further claims, as of the date the guarantee s term of validity expires. ARTICLE CLAIMS.1. Claims, regarding quantity, weight, gross weight and colour, or claims regarding faults and defects in quality or compliance, and which the Buyer may discover on goods delivery, shall be submitted by a max.7 days of aforesaid discovery, under penalty of nullity. ARTICLE DELIVERY.1. Any liability for damages ensuing from total or partial delayed or failed delivery, shall be excluded... Unless differently communicated by written to the Client, the transport terms have to be intended ex-works. ARTICLE 4 PAYMENT 4.1. Any delayed or irregular payments shall entitle Motive to cancel ongoing agreement, including agreements which do not regard the payments at issue, as well as entitling Motive to claim damages, if any. Motive shall, however, have the right, as of payment s due date and without placing in arrears, to claim interest for arrears, to the extent of the discount rate in force in Italy, increased by 1 points. Motive shall also have the right to withhold material under repair for replacement. In the case of failed payment, Motive shall have the right to cancel all guarantees of materials, as regards the insolvent Client. 4.. The Buyer shall be bound to complete payment, including cases whereby claims or disputes are underway. ALL DATA HAVE BEEN WRITTEN AND CHECKED WITH THE GREATEST CARE. WE DO NOT TAKE ANY RESPONSI- BILITY FOR POSSIBLE ERRORS OR OMISSIONS. MOTIVE CAN CHANGE THE CHARACTERISTIC OF THE SOLD ITEMS ON HIS FIRM OPINION AND IN EVERY MOMENT. 0
23
24 ROBUS CATALOGUE ENG ROBUS NOV-11 REV.0 area distributor Motive s.r.l. Via Le Ghiselle, 0 14 Castenedolo (BS) - Italy Tel.: Fax: web site: motive@e-motive.it
Except Robus 20, all Robus sizes have a screw-on lifting eyebolt
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