KEB Gear units & Motors 2014

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1 Introduction KEB Gear units & Motors 2014 Contents Introduction 2 designation... 2 Product description... 3 Assembly / Disassembly notes when using gear units with hollow shaft... 5 Drive selection... 6 Mounting position... 8 Lubrication... 9 Free input shaft -W Motor adapter -M IEC Motor adapter -M S Double gearbox - Dimensions Helical gear units G 15 of construction Selection table - Gear units Selection table - Geared motors Dimensions Shaft mounted helical gear units F 30 of construction Selection table - Gear units Selection table - Geared motors Dimensions Helical bevel gear units K 49 of construction Selection table - Gear units Selection table - Geared motors Dimensions Helical worm gear units S 69 of construction Selection table - Gear units Selection table - Geared motors Dimensions Three phase motors 94 Selection table Motor options Dimensions Servo motors TA 105 Selection table Motor options Dimensions

2 Introduction Introduction designation The type designation for geared motors describes the construction of the unit starting from the output side. Gear unit K 4 3 C V Gear Size Number of stages Options G Helical gear unit A Foot mounted version C Flange mounted version E Foot-flange mounted version A Shaft mounted version B Shaft mounted version C Flange mounted version D Shaft mounted version + side areas F Shaft Mounted Helical E Flange mounted version + side areas Gear unit S Hollow shaft with shrink disc V Output shaft with key Z Splined hollow shaft G - Rubber elements A Foot mounted version B Shaft mounted version S Helical worm gear unit C Flange mounted version D Shaft mounted version + foot area E Flange mounted version + foot area K Helical bevel gear unit S Hollow shaft with shrink disc V Output shaft with key Z Splined hollow shaft T1 Torque arm Double gearbox F43 G12 C V Gear unit 1 Gear unit 2 Options Gear unit 1 Gearbox input -W2 Free input shaft, Size 2 -W3F Free input shaft and Flange, Size 3 -M IEC112 adapter for IEC-motors, Frame size 112 -M NEMA180 adapter for Nema-motors, Frame size 180 -M S90/1 adapter for Servo-motors, Frame size 90/1 Three phase motor DM 90S 4 F TW Range Frame size Number of poles Options IE2 Efficiency class B - Brake B MB Brake with hand release F - Forced ventilation I - Incremental encoder EAM Absolute encoder multiturn TW PTC thermistor sensor TS - Thermorelay (closed) Servo motor TA 43 V30 ER TW Range Frame size of motor winding Options BP.. - Brake ER Resolver EAS Absolute encoder singleturn EAM Absolute encoder multiturn F - Forced ventilation TW PTC thermistor sensor Example G23C DM80G4 B TW G12A M IEC71 S32G12AV DM63K4 K43BT1 TA51 V30 ER TW DM80G6 TA42 VD0 EAM TW F63 -W5 For full identification of geared motors, additional information has to be added to the type designation. 2

3 Introduction Product description Values of the selection tables Pn Nominal power of the motor T2 Nominal output torque of the geared motor (Mounting position M1) n1 Input speed of the gear unit n2 Output speed of the gear unit related to the nominal speed of the motor or the given input speed of the gearbox cg Gear coefficient i Ratio of gear unit is Ratio of the worm gear stage ~kg approximate weight of the geared motor at mounting position M1 T2max Maximum permissible continuous output torque of the gear unit for cg=1 T1max Maximum permissible continuous input torque of the gear unit or of the input component of the gear unit P1max Maximum permissible continuous input power of the gear unit for cg=1 Jg Inertia Gear unit (applied to input shaft of gearbox) Jad Inertia Motor adapter η Efficiency Selection table Gear units i n2 T2max P1max [1/min] [Nm] [kw] n1=1400 1/min G Please consider T2max and P1max of gearbox when combining the drive. For drives with motor adapter or free input shaft, additional consider T1max. Selection table Helical worm gear units S12 n1=3400 1/min n1=2800 1/min n1=1700 1/min n1=1400 1/min i is n2 T2max P1max n2 T2max P1max n2 T2max P1max n2 T2max P1max η η η [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] η / / With new helical-worm gear units the tooth flanks are not completely smoothed down. The efficiency is lower than after the running in process. For a two start worm the decrease is about 6%. The running-in process is essentially concluded after 24 hours. The rated efficiencies are achieved if: - the gear unit has been run in completely, - the gear unit has reached the nominal operating temperature, - the recommended lubribant is used, - the gear unit is working with rated load. Selection table Geared motors ~kg n2 [1/min] T2 [Nm] cg i 3.0 kw K53A DM112M4 IE The selection table contains standard geared motors with Three phase motor DM/DA, 4 pole, Pn= kW Ratio of gear unit i<500 Gear coefficient cg<2.5 (DM63..DM80 cg<2.0) Additional geared motors can be combined with help of corresponding selection table for gearboxes. 3

4 Introduction Efficiency of gearbox The efficiency of the gear unit for helical gear units G, shaft mounted helical gear units F and helical bevel gear units K depends on the number of gear stages, 2-stage (0.96) and 3-stage (0.94). The efficiency of helical worm gear units S depends on the ratio of the worm gear stage, the input speed into the gear unit and the temperature of the gear unit. The efficiency of helical worm gear units S is shown in the selection table for gear units. The efficiency of helical worm gear units S for back driving is significantly lower than the normal efficiency. In certain cases the worm gear unit can be self-locking. At certain mounting positions the gearbox is completely filled with lubricant. At high input speed mixing losses can reduce the efficiency of the gear unit. Dimension sheet notes If not stated differently in the dimension sheet, the following tolerances are used: Tolerance of shaft height <250mm: -0.5mm >250mm: -1mm Tolerance of shaft diameter 50mm: ISO k6 >50mm: ISO m6 Flanges - Tolerance of spigot 230mm: ISO j6 >230mm: ISO h6 Coating and Corrosion Protection execution is oriented towards corrosivity category (EN ISO 12944) typical ambient conditions normal indoor installation C1 - insignificant P1 Outdoor installation, C2 - low Covered P2 Outdoor installation C3 - moderate Environments P3 Outdoor C4 - strong installation,wet conditions 1) Standard color RAL7031 bluegrey Different colors on request. Inside of buildings, neutral atmosphere Outdoor installation with low contamination, e.g. with roof, Not heated buildings with possible condensation with high humidity and moderate contamination, Outdoor installations with direct weathering Environments with high humidity and occasional severe atmospheric or chemical contamination Example Transport systems in factories, Logistic areas, Tool or textile machines Sawmills, Trimming lines, Agitators Facade cleaning systems, Cableways, Gravel plants Wastewater treatment plants, Mining equipment For the operation of the geared motors under corrosive environment the following additional options are available: Dust- and water protection IP65 for normal and braked motors Output shaft / hollow shaft from stainless steel Viton seals Mounting face For helical-worm and helical bevel geared motors with flange, with solid shaft or with shrink disk the position of mounting face has to be specified. Example: Mounting face R 4

5 Introduction Assembly / Disassembly notes when using gear units with hollow shaft Assembly on shaft with shoulder Length of customers shaft: L1-1mm Assembly on shaft with shoulder Disassembly with turn safe nut possible Length of customers shaft: L2 Assembly on shaft without shoulder Length of customers shaft: L1 Assembly on shaft without shoulder Disassembly with turn safe nut possible Length of customers shaft: L2 Gear unit d L1 L2 C C1 C2 E1 M T U S M K M S1, F2, K1, K M S2, F3, K M S2, F3, K M S3, F4, K M S4, F5, K M F6, K M F7, K M F8, K M K M Customer's shaft 2 Hollow shaft 3 Circlip DIN472 4 Washer 5 Screw DIN933 6 Spacer 7 Washer 8 Nut with tang 5

6 Introduction Drive selection Selection conditions The following conditions must be considered in the selection of the geared motor: T2 [Nm] Torque of geared motor (see selection table) T2 TA TA [Nm] Counter-torque of driven machine cg fb cg Gear coefficient (see selection table) fb Application factor of driven machine Further, the selection of the gearmotor is influenced by the following factors: Duty cycle of the motor Application of forces on the output shaft Ambient temperature and altitude Environment conditions Please consult the manufacturer in the case of complicated drive applications. Application factor fb The service factor of the driven machine is given from the shock grade, the average operating time / day and the number of switches per hour. The shock grade is given from the mass accelleration factor of the driven machine. Jred FJ = Jmot FJ Jred Jmot Mass acceleration factor All external inertias corrected to motor input Inertia (Motor) Shock grade FJ Operating time hours/day Operations per hour < > 200 I - uniform < II - moderate shocks < III - severe shocks 3 10 < Radial force on gear output shaft Mab 2000 FR = fz d0 Transmission element fz Remarks Gears 1.1 < 17 teeth Sprockets 1.4 < 13 teeth 1.2 < 20 teeth V-belt pulleys 1.7 Influence of initial pretensioning force Flat belt pulleys 2.5 Influence of initial pretensioning force F R [N] Radial force on gear output shaft Mab [Nm] Torque of geared motor (see selection table) d0 [mm] Effective diameter of fitted drive element fz Incremental factor (see table) The radial force determined must not exceed the permissible radial force for the gear unit. Permissible Radial Forces for the Output Shaft If there are radial loads on the output shaft, they should be compared with the permissible values for radial forces. The values in the table for the permissible radial forces apply under the following conditions gear unit with solid output shaft, normal shaft ends constant load in continuous operation radial load on the middle of the output shaft in the case of worst load direction - no axial forces 6

7 Introduction If the radial force is not applied to the middle of the shaft, use the following formula for the conversion of the permissible radial force: 1 F Rx1 = F R1 x 1+ K 1 1 F Rx2 = F R2 x 1+ K 2 ( ) F Rxp = min F Rx1,F Rx2 F R1 [N] permissible radial force for bearing lifetime application at middle of output shaft (table) F R2 [N] permissible radial force for shaft strength application at middle of output shaft (table) K1, K2 [mm] Constant (table) x [mm] Distance (subject to sign, see sketch) F Rx1 [N] permissible radial force for bearing lifetime application at point x F Rx2 [N] permissible radial force for shaft strength application at point x F Rxp [N] total value of permissible radial force application at point x FR1 [N] Gear unit Output shaft dxl [mm] K1 [mm] K2 [mm] FR2 [N] <16 1/min <25 1/min <40 1/min <63 1/min <100 1/min <160 1/min <250 1/min <400 1/min G0 20x G1 20x G2 25x G3 30x G3 35x G4 40x G5 50x G6 60x G7 75x G8 90x G9 110x F2 25x F3 30x F3 35x F4 40x F5 50x F6 60x F7 75x F8 90x S02A 20x S02C 20x S1 25x S2 30x S2 35x S3 40x S4 50x K0A 20x K0C 20x K1A 25x K1C 25x K2 25x K3 30x K3 35x K4 40x K5 50x K6 60x K7 75x K8 90x K9 110x The radial force determined from the application must not exceed the permissible radial force for the gear unit. In certain conditions, the gear unit is able to accept higher radial forces. If no radial force is applied, the permissible axial force for the gear unit is 50% of the calculated permissible radial force. If the radial forces found for a special drive application are higher than the values in the table, or if radial and axial forces are acting at the same time, consultation with the manufacturer is necessary. 7

8 Introduction Mounting position Helical gear units G M1 M2 M3 M4 M5 M6 Shaft mounted helical gear units F M1 M2 M3 M4 M5 M6 Helical worm gear units S M1 M2 M3 M4 M5 M6 Helical bevel gear units K M1 M2 M3 M4 M5 M6 8

9 Introduction Lubrication The geared motors are supplied oil filled for the mounting position and ambient temperature of the order. If the gear unit is to be used in a different mounting position as given on the nameplate, the quantity of lubricant has to be adjusted. of lubricant Designation Area of use θ Gear unit 1) 2) [ C] G,F,K O O CLP VG220 Mineraloil S O O CLP VG680 S O O G,F,K Synthetic oil PG CLP PG VG460 S Synthetic oil HC CLP HC VG220 G,F,K,S Synthetic oil Food grade θ Ambient temperature 1) Load capacity O=normal, +=high, ++=very high 2) Resistance to ageing O=normal, +=high, ++=very high CLP HC VG220 USDA-H1 G,F,K,S Quantities of lubricant [l] Mounting position M1 M2 M3 M4 M5 M6 Gear unit G G G G G G G G G G F F F F F F F S S S S S K K K K K K K K K K

10 Introduction Free input shaft -W -W -WF Dimensions are mm Adapter -W1 -W2 -W3 -W4 -W5 T1max [Nm] D DB M5 M6 M10 M12 M16 E E E F G LA M N P S T PG Gear unit G0, S0, K G1, S1, F2, K1, K G2, S2, F3, K3 L G3, S3, F4, K G4, S4, F5, K G5, F6, K G6, F7, K G7, F8, K G8, K9 10

11 Introduction Motor adapter -M IEC Dimensions are mm Adapter -M IEC63 IEC71 IEC80 IEC90 IEC100 IEC112 IEC132 IEC160 IEC180 T1max [Nm] Jad [kgcm²] D E F G LA M N P S5 M8 M8 M10 M10 M12 M12 M12 M16 M16 T PG Gear unit G0, S0, K G1, S1, F2, K1, K G2, S2, F3, K3 L G3, S3, F4, K G4, S4, F5, K G5, F6, K G6, F7, K G7, F8, K G8, K9 11

12 Introduction Motor adapter -M NEMA NEMA NEMA Adapter -M NEMA56 NEMA140 NEMA180 NEMA210 NEMA250 NEMA280 T1max [Nm] Jad [kgcm²] D5 [inch] E5 [inch] F5 [inch] G5 [inch] LA5 [inch] M5 [inch] N5 [inch] P5 [inch] S5 [inch] T5 [inch] PG [mm] Gear unit G0, S0, K G1, S1, F2, K1, K G2, S2, F3, K3 L5 [mm] G3, S3, F4, K G4, S4, F5, K G5, F6, K G6, F7, K G7, F8, K G8, K9 12

13 Introduction Motor adapter -M S Dimensions are mm Adapter -M S70/1 S70/2 S90/1 S90/2 S110/1 S110/2 S140/1 S140/2 S190/1 S190/2 S190/5 S190/6 T1max [Nm] Jad [kgcm²] D E F G M N P S5 M5 M5 M6 M6 M8 M8 M10 M8 M12 M10 M10 M12 T PG Gear unit G0, S0, K G1, S1, F2, K1, K G2, S2, F3, K3 L G3, S3, F4, K G4, S4, F5, K G5, F6, K G6, F7, K G7, F8, K G8, K9 13

14 Introduction Double gearbox - Dimensions Dimensions are mm Gear unit 1 Gear unit 2 H1 H3 H4 LG PG PG1 G1, S1, F2, K1, K2 G G2, S2, F3, K3 G G3, S3, F4, K4 G G4, S4, F5, K5 G G5, F6, K6 G G6, F7, K7 G G7, K8, F8 G G8, K9 G G9 G

15 Helical gear units G Helical gear units G of construction Foot mounted version Example: G02A Flange mounted version Example: G33C Foot-flange mounted version Example: G22E 15

16 Helical gear units G Selection table - Gear units i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G G G13G < < < < < < < < < <0.05 G13G < < < < < < < i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G G G22G < < < < G22G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G G G23G < < < < < < < < < < < <0.05 G33G < < < < < < < < < < <0.05 i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G33G < G G

17 Helical gear units G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G43G < < < < < < < < < G43G G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G G53G < < < < G53G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G G G63G < i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G63G G G

18 Helical gear units G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G73G G73G G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G G83G G83G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G G G93G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm G93G G G

19 Helical gear units G Selection table - Geared motors 0.16 HP G33G12A DM63K G22G12A DM63K G13G02A DM63K G13A DM63K G03A DM63K G02A DM63K HP G43G22A DM63G G33G12A DM63G G22G12A DM63G G23A DM63G HP G13G02A DM63G G13A DM63G G03A DM63G G02A DM63G HP G43G22A DM71K G33G12A DM71K G33A DM71K G22G12A DM71K G23A DM71K HP G13A DM71K G03A DM71K G02A DM71K HP G53G22A DM71G G43G22A DM71G G43A DM71G G33G12A DM71G G33A DM71G G23A DM71G HP G13A DM71G G03A DM71G G02A DM71G HP G63G32A DM80K G53G22A DM80K G43G22A DM80K G43A DM80K G33G12A DM80K G33A DM80K G23A DM80K G13A DM80K

20 Helical gear units G 0.75 HP G03A DM80K G02A DM80K HP G63G32A DM80GC G53G22A DM80GC G43G22A DM80GC G43A DM80GC G33A DM80GC G23A DM80GC G13A DM80GC G12A DM80GC HP G02A DM80GC HP G73G32A DM90SC G63G32A DM90SC G63A DM90SC G53G22A DM90SC G53A DM90SC G43A DM90SC G33A DM90SC HP G23A DM90SC G22A DM90SC G13A DM90SC G12A DM90SC HP G83G42A DM90LC G73G32A DM90LC G63G32A DM90LC G63A DM90LC G53G22A DM90LC G53A DM90LC HP G43A DM90LC G33A DM90LC G32A DM90LC G23A DM90LC G22A DM90LC G12A DM90LC HP G93G42A DM100LC G83G42A DM100LC

21 Helical gear units G 3.0 HP G73G32A DM100LC G73A DM100LC G63G32A DM100LC G63A DM100LC G53A DM100LC G43A DM100LC G33A DM100LC G32A DM100LC HP G22A DM100LC HP G93G42A DM100LD G83G42A DM100LD G73G32A DM100LD G73A DM100LD G63A DM100LD G53A DM100LD HP G52A DM100LD G43A DM100LD G42A DM100LD G33A DM100LD G32A DM100LD G22A DM100LD HP G93G42A DM112MX G83G42A DM112MX G73G32A DM112MX HP G73A DM112MX G63A DM112MX G53A DM112MX G52A DM112MX G43A DM112MX G42A DM112MX G33A DM112MX

22 Helical gear units G 5.5 HP G32A DM112MX HP G93G42A DA132S G83G42A DA132S G83A DA132S G73A DA132S G63A DA132S HP G62A DA132S G53A DA132S G52A DA132S G43A DA132S G42A DA132S G32A DA132S HP G93G42A DA132MX G83G42A DA132MX HP G83A DA132MX G73A DA132MX G63A DA132MX G62A DA132MX G53A DA132MX G52A DA132MX G43A DA132MX HP G42A DA132MX HP G93G42A DA160MS G93A DA160MS G83G42A DA160MS G83A DA160MS G73A DA160MS G63A DA160MS G62A DA160MS

23 Helical gear units G 12.5 HP G53A DA160MS G52A DA160MS G42A DA160MS HP G93G42A DA160M G93A DA160M G83A DA160M G73A DA160M HP G63A DA160M G62A DA160M G53A DA160M G52A DA160M G42A DA160M HP G93G42A DA160L G93A DA160L HP G83A DA160L G73A DA160L G72A DA160L G63A DA160L G62A DA160L G53A DA160L G52A DA160L HP G93A DA180MC G83A DA180MC G73A DA180MC G72A DA180MC G63A DA180MC G62A DA180MC G52A DA180MC

24 Helical gear units G 30 HP G93A DA180LC G83A DA180LC G73A DA180LC G72A DA180LC G62A DA180LC HP G93A DA200L G83A DA200L G82A DA200L G73A DA200L G72A DA200L HP G93A DA225SX G83A DA225SX HP G82A DA225SX HP G93A DA225MX G83A DA225MX G82A DA225MX

25 Helical gear units G Dimensions A - Foot mounted version Dimensions are mm A AB A1 B BB B8 C H HA H1 H2 K L D DB E E1 E2 F GA G Ø Ø20k6 M G Ø Ø20k6 M G Ø9 195 Ø25k6 M G Ø30k6 M Ø Ø35k6 M G Ø Ø40k6 M G Ø Ø50k6 M G Ø Ø60m6 M G Ø Ø75m6 M G Ø Ø90m6 M G Ø Ø110m6 M

26 Helical gear units G C - Flange mounted version Dimensions are mm A1 H1 L H3 H4 D DB E E1 E2 F GA G Ø20k6 M G Ø20k6 M G Ø25k6 M G Ø30k6 M Ø35k6 M G Ø40k6 M G Ø50k6 M G Ø60m6 M G Ø75m6 M G Ø90m6 M G Ø110m6 M M N P LA T S G0 Ø100 Ø80 j6 Ø Ø6.6 G1 Ø100 Ø80 j6 Ø Ø6.6 Ø115 Ø95 j6 Ø Ø9 G2 Ø115 Ø95 j6 Ø Ø9 Ø130 Ø110 j6 Ø Ø9 G3 Ø130 Ø110 j6 Ø Ø9 Ø165 Ø130 j6 Ø Ø11 G4 Ø165 Ø130 j6 Ø Ø11 G5 Ø215 Ø180 j6 Ø Ø13.5 G6 Ø265 Ø230 j6 Ø Ø13.5 G7 Ø300 Ø250 h6 Ø Ø17.5 G8 Ø400 Ø350 h6 Ø Ø17.5 G9 Ø400 Ø350 h6 Ø Ø

27 Helical gear units G E - Foot-flange mounted version Dimensions are mm A AB A1 B BB B8 C H HA H1 H2 K L D DB E E1 E2 F GA G Ø Ø20k6 M G Ø Ø20k6 M G Ø9 195 Ø25k6 M G Ø30k6 M Ø Ø35k6 M G Ø Ø40k6 M G Ø Ø50k6 M M N P LA T S G0 Ø100 Ø80 j6 Ø Ø6.6 G1 Ø100 Ø80 j6 Ø Ø6.6 Ø115 Ø95 j6 Ø Ø9 G2 Ø115 Ø95 j6 Ø Ø9 Ø130 Ø110 j6 Ø Ø9 G3 Ø130 Ø110 j6 Ø Ø9 Ø165 Ø130 j6 Ø Ø11 G4 Ø165 Ø130 j6 Ø Ø11 G5 Ø215 Ø180 j6 Ø Ø

28 Helical gear units G Output shaft with key Metric Dimensions are mm Gear Unit D E E2 Key GA DB L G x 6 x DR M6 x G1 G2 G3 G4 G x 6 x DR M6 x x 7 x DR M10 x x 7 x DR M10 x x 8 x DR M12 x x 8 x DR M16 x x 9 x DR M16 x G G G G x 11 x DR M20 x x 12 x DR M20 x x 14 x DR M24 x x 16 x DR M24 x Inch Dimensions are inch Gear Unit D E E2 Key GA DB L G /16 x 3/16 x /4-20 x 0.63 UNC 5.96 G /16 x 3/16 x /4-20 x 0.63 UNC 6.42 G /4 x 1/4 x /8-16 x 0.87 UNC 7.68 G /4 x 1/4 x /2-13 x 1.12 UNC 9.21 G /8 x 3/8 x /8-11 x 1.38 UNC G /2 x 1/2 x /4-10 x 1.61 UNC G /8 x 5/8 x /4-10 x 1.61 UNC G /4 x 3/4 x /4-10 x 1.61 UNC G /8 x 7/8 x x 2.13 UNC

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30 Shaft mounted helical gear units F Shaft mounted helical gear units F of construction Shaft mounted version Hollow shaft with keyway Example: F42A Shaft mounted version Hollow shaft with keyway Example: F53B Shaft mounted version Hollow shaft with shrink disc Rubber elements Example: F32BSG 30

31 Shaft mounted helical gear units F Flange mounted version Hollow shaft with keyway Example: F33C Flange mounted version Output shaft with key Example: F42CV Flange mounted version Hollow shaft with shrink disc Example: F52CS Shaft mounted version + side areas Hollow shaft with keyway Example: F43D Shaft mounted version + side areas Output shaft with key Example: F32DV Flange mounted version + side areas Hollow shaft with keyway Example: F42E 31

32 Shaft mounted helical gear units F Selection table - Gear units i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F23G < < < < < < < < < <0.05 F23G < < < < F i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F F33G < < < < < < < < < < <0.05 F33G < < i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F F F43G < < < < < < < < < < i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F43G F

33 Shaft mounted helical gear units F i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F F53G < < < < < < F53G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F F F63G < < < i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F63G F i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F F73G F73G

34 Shaft mounted helical gear units F i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F F83G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F83G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm F F

35 Shaft mounted helical gear units F Selection table - Geared motors 0.16 HP F33G12A DM63K F23G02A DM63K F23A DM63K F22A DM63K HP F43G12A DM63G F33G12A DM63G F23G02A DM63G HP F23A DM63G F22A DM63G HP F43G12A DM71K F33G12A DM71K F33A DM71K F23G02A DM71K HP F23A DM71K F22A DM71K HP F53G22A DM71G F43G12A DM71G F43A DM71G F33G12A DM71G F33A DM71G HP F23A DM71G F22A DM71G HP F53G22A DM80K F43G12A DM80K F43A DM80K F33A DM80K

36 Shaft mounted helical gear units F 0.75 HP F23A DM80K F22A DM80K HP F63G22A DM80GC F53G22A DM80GC F53A DM80GC F43G12A DM80GC F43A DM80GC F33A DM80GC HP F23A DM80GC F22A DM80GC HP F73G32A DM90SC F63G22A DM90SC F63A DM90SC F53G22A DM90SC F53A DM90SC F43A DM90SC HP F33A DM90SC F23A DM90SC F22A DM90SC HP F83G32A DM90LC F73G32A DM90LC F73A DM90LC F63G22A DM90LC F63A DM90LC F53G22A DM90LC HP F53A DM90LC F43A DM90LC F33A DM90LC F32A DM90LC F23A DM90LC F22A DM90LC HP F83G32A DM100LC

37 Shaft mounted helical gear units F 3.0 HP F73G32A DM100LC F73A DM100LC F63G22A DM100LC F63A DM100LC F53A DM100LC F43A DM100LC F42A DM100LC F33A DM100LC HP F32A DM100LC F22A DM100LC HP F83G32A DM100LD F73G32A DM100LD F73A DM100LD F63A DM100LD HP F53A DM100LD F52A DM100LD F43A DM100LD F42A DM100LD F33A DM100LD F32A DM100LD F22A DM100LD HP F83G32A DM112MX F83A DM112MX F73G32A DM112MX F73A DM112MX F63A DM112MX F53A DM112MX F52A DM112MX F43A DM112MX F42A DM112MX F33A DM112MX

38 Shaft mounted helical gear units F 5.5 HP F32A DM112MX HP F83G32A DA132S F83A DA132S F73A DA132S F63A DA132S F62A DA132S F53A DA132S HP F52A DA132S F43A DA132S F42A DA132S HP F83G32A DA132MX F83A DA132MX F73A DA132MX F63A DA132MX F62A DA132MX HP F53A DA132MX F52A DA132MX F43A DA132MX F42A DA132MX HP F83A DA160MS F73A DA160MS F63A DA160MS HP F62A DA160MS F53A DA160MS F52A DA160MS HP F83A DA160M F73A DA160M F63A DA160M F62A DA160M F53A DA160M

39 Shaft mounted helical gear units F 15 HP F52A DA160M HP F83A DA160L F73A DA160L F72A DA160L F63A DA160L F62A DA160L F53A DA160L HP F52A DA160L HP F83A DA180MC F73A DA180MC F72A DA180MC F63A DA180MC F62A DA180MC HP F83A DA180LC F73A DA180LC F72A DA180LC F63A DA180LC F62A DA180LC HP F83A DA200L F82A DA200L HP F73A DA200L F72A DA200L HP F83A DA225SX F82A DA225SX HP F83A DA225MX F82A DA225MX

40 Shaft mounted helical gear units F Dimensions A - Shaft mounted version Dimensions are mm A1 A2 B1 B2 B3 H H1 H2 H3 L S1 F Ø14 F Ø14 F Ø14 F Ø22 F Ø22 F Ø26 F Ø26 40

41 Shaft mounted helical gear units F B - Shaft mounted version Dimensions are mm A1 A2 B1 B4 B5 H H1 H2 H3 L S1 M1 P1 S2 T2 F Ø M6 9 F Ø M8 12 F Ø M8 12 F Ø M10 15 F Ø M12 18 F Ø M16 24 F Ø M

42 Shaft mounted helical gear units F C - Flange mounted version Dimensions are mm B6 B7 H H1 H2 L1 F F F F F F F M N P LA T S F2 Ø130 Ø110 j6 Ø Ø9 F3 Ø165 Ø130 j6 Ø Ø11 F4 Ø165 Ø130 j6 Ø Ø11 F5 Ø215 Ø180 j6 Ø Ø13.5 F6 Ø265 Ø230 j6 Ø Ø13.5 F7 Ø300 Ø250 h6 Ø Ø17.5 F8 Ø400 Ø350 h6 Ø Ø

43 Shaft mounted helical gear units F D - Shaft mounted version + side areas Dimensions are mm A2 A3 B1 B4 B5 B9 B10 B11 H H1 H2 H3 H4 H5 L S1 M1 P1 S2 T2 S3 T3 F Ø M6 9 M8 12 F Ø M8 12 M10 15 F Ø M8 12 M12 18 F Ø M10 15 M12 18 F Ø M12 18 M16 24 F Ø M16 24 M20 30 F Ø M20 30 M

44 Shaft mounted helical gear units F E - Flange mounted version + side areas Dimensions are mm A3 B6 B7 B10 B11 B12 H H1 H2 H4 H5 L1 S3 T3 F M8 12 F M10 15 F M12 18 F M12 18 F M16 24 F M20 30 F M24 36 M N P LA T S F2 Ø130 Ø110 j6 Ø Ø9 F3 Ø165 Ø130 j6 Ø Ø11 F4 Ø165 Ø130 j6 Ø Ø11 F5 Ø215 Ø180 j6 Ø Ø13.5 F6 Ø265 Ø230 j6 Ø Ø13.5 F7 Ø300 Ø250 h6 Ø Ø17.5 F8 Ø400 Ø350 h6 Ø Ø

45 Shaft mounted helical gear units F Hollow shaft with keyway Metric Dimensions are mm Gear Unit D1 E3 E5 E4 D2 G1 F1 H1 L F F3 F4 F5 F6 F7 F8 Inch Dimensions are inch Gear Unit D1 E3 E5 E4 D2 G1 F1 H1 L F F3 F4 F5 F6 F

46 Shaft mounted helical gear units F V - Output shaft with key Metric Dimensions are mm Gear Unit D E E2 Key GA DB H1 L2 F x 7 x DR M10 x F3 F x 7 x DR M10 x x 8 x DR M12 x x 8 x DR M16 x F F F F x 9 x DR M16 x x 11 x DR M20 x x 12 x DR M20 x x 14 x DR M24 x Inch Dimensions are inch Gear Unit D E E2 Key GA DB H1 L2 F /4 x 1/4 x /8-16 x 0.87 UNC F /4 x 1/4 x /2-13 x 1.12 UNC F /8 x 3/8 x /8-11 x 1.38 UNC F /2 x 1/2 x /4-10 x 1.61 UNC F /8 x 5/8 x /4-10 x 1.61 UNC F /4 x 3/4 x /4-10 x 1.61 UNC

47 Shaft mounted helical gear units F S - Hollow shaft with shrink disc Dimensions are mm *) D2 D3 D5 D6 E6 E7 E8 H1 L L3 F2 DM80 (DM100) Ø25H7 Ø25h F3 DM100 (DM112) Ø30H7 Ø30h6 Ø35H7 Ø35h F4 DM112 (DA132) Ø40H7 Ø40h F5 DA Ø50H7 Ø50h F6 DA Ø60H7 Ø60h F7 DA Ø70H7 Ø70h F8 DA Ø90H7 Ø90h *) largest possible motor size (without protection cover) Z - Splined hollow shaft Dimensions are mm DIN5480 D2 D3 D8 D9 D10 DB1 E3 E10 E11 E12 E13 H1 L L3 F2 30x1.25x30x M F3 35x2x30x M F4 40x2x30x M F5 50x2x30x M F6 65x2x30x M F7 70x2x30x M F8 85x3x30x M

48 Shaft mounted helical gear units F G - Rubber elements Dimensions are mm Gear unit B13 D11 D12 H6 F F F F F F F

49 Helical bevel gear units K Helical bevel gear units K of construction Foot mounted version Hollow shaft with keyway Example: K43A Foot mounted version Output shaft with key Example: K33AV Shaft mounted version Hollow shaft with keyway Example: K53B 49

50 Helical bevel gear units K Shaft mounted version Hollow shaft with shrink disc Torque arm T1 Example: K53BT1S Flange mounted version Hollow shaft with keyway Example: K43C Flange mounted version Output shaft with key Example: K33CV Flange mounted version Hollow shaft with shrink disc Example: K43CS Shaft mounted version + foot area Hollow shaft with keyway Example: K53D Flange mounted version + foot area Hollow shaft with keyway Example: K33E 50

51 Helical bevel gear units K Selection table - Gear units i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K K12G < < < < < < < < < <0.05 K12G < < < < i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K K23G < < < < < < < < < <0.05 K23G < < i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K K33G < < < < < < < < < < K33G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K K43G < < < < < < < <

52 Helical bevel gear units K i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K43G K i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K53G < < < < K53G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K K63G < i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K63G K

53 Helical bevel gear units K i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K73G K73G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K K83G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K83G K i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K93G K93G

54 Helical bevel gear units K i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm K

55 Helical bevel gear units K Selection table - Geared motors 0.16 HP K33G12A DM63K K23G02A DM63K K12G02A DM63K K02A DM63K HP K43G12A DM63G K33G12A DM63G K23G02A DM63G K23A DM63G HP K12G02A DM63G K02A DM63G HP K43G12A DM71K K33G12A DM71K K23G02A DM71K K23A DM71K K12G02A DM71K K12A DM71K HP K02A DM71K HP K53G22A DM71G K43G12A DM71G K33G12A DM71G K33A DM71G K23G02A DM71G K23A DM71G K12G02A DM71G K12A DM71G HP K02A DM71G HP K63G22A DM80K K53G22A DM80K K43G12A DM80K K33G12A DM80K K33A DM80K K23A DM80K K12A DM80K

56 Helical bevel gear units K 0.75 HP K02A DM80K HP K63G22A DM80GC K53G22A DM80GC K43G12A DM80GC K43A DM80GC K33G12A DM80GC K33A DM80GC K23A DM80GC K12A DM80GC HP K02A DM80GC HP K73G32A DM90SC K63G22A DM90SC K53G22A DM90SC K53A DM90SC K43G12A DM90SC K43A DM90SC K33A DM90SC HP K23A DM90SC K12A DM90SC HP K83G32A DM90LC K73G32A DM90LC K63G22A DM90LC K63A DM90LC K53G22A DM90LC K53A DM90LC HP K43A DM90LC K33A DM90LC K23A DM90LC K12A DM90LC HP K93G42A DM100LC K83G32A DM100LC K73G32A DM100LC

57 Helical bevel gear units K 3.0 HP K73A DM100LC K63G22A DM100LC K63A DM100LC K53G22A DM100LC K53A DM100LC K43A DM100LC K33A DM100LC K23A DM100LC HP K93G42A DM100LD K83G32A DM100LD K73G32A DM100LD K73A DM100LD K63G22A DM100LD K63A DM100LD K53A DM100LD K43A DM100LD HP K33A DM100LD K23A DM100LD HP K93G42A DM112MX K83G32A DM112MX K83A DM112MX K73G32A DM112MX K73A DM112MX HP K63A DM112MX K53A DM112MX K43A DM112MX K33A DM112MX HP K93G42A DA132S K83G32A DA132S

58 Helical bevel gear units K 7.5 HP K83A DA132S K73G32A DA132S K73A DA132S K63A DA132S K53A DA132S K43A DA132S HP K93G42A DA132MX K93A DA132MX HP K83G32A DA132MX K83A DA132MX K73A DA132MX K63A DA132MX K53A DA132MX K43A DA132MX HP K93G42A DA160MS K93A DA160MS K83A DA160MS K73A DA160MS K63A DA160MS K53A DA160MS HP K93G42A DA160M HP K93A DA160M K83A DA160M K73A DA160M K63A DA160M K53A DA160M HP K93G42A DA160L

59 Helical bevel gear units K 20 HP K93A DA160L K83A DA160L K73A DA160L K63A DA160L K53A DA160L HP K93G42A DA180MC HP K93A DA180MC K83A DA180MC K73A DA180MC K63A DA180MC HP K93A DA180LC K83A DA180LC HP K73A DA180LC K63A DA180LC HP K93A DA200L K83A DA200L K73A DA200L HP K93A DA225SX K83A DA225SX HP K93A DA225MX K83A DA225MX

60 Helical bevel gear units K Dimensions A - Foot mounted version Dimensions are mm A AB A1 A2 A3 B B1 B2 H HA HB H1 H2 H3 H4 H5 L S1 K Ø9 K Ø11 K Ø13.5 K Ø17.5 K Ø22 K Ø26 K Ø33 K Ø39 60

61 Helical bevel gear units K B - Shaft mounted version Dimensions are mm A1 A2 A3 B3 H1 H6 H7 L1 M1 P1 S2 T2 K M6 9 K M8 12 K M8 12 K M10 15 K M12 18 K M16 24 K M20 30 K M

62 Helical bevel gear units K C - Flange mounted version Dimensions are mm A2 A3 A4 B3 B7 H1 H6 H7 L1 K K K K K K K K M N P LA T S K2 Ø130 Ø110 j6 Ø Ø9 K3 Ø165 Ø130 j6 Ø Ø11 K4 Ø165 Ø130 j6 Ø Ø11 K5 Ø215 Ø180 j6 Ø Ø13.5 K6 Ø265 Ø230 j6 Ø Ø13.5 K7 Ø300 Ø250 h6 Ø Ø17.5 K8 Ø400 Ø350 h6 Ø Ø17.5 K9 Ø400 Ø350 h6 Ø Ø

63 Helical bevel gear units K D - Shaft mounted version + foot area Dimensions are mm A AB A1 A2 A3 B B1 B2 H H1 H2 H3 H4 H5 HA HB L M1 P1 S1 S2 T2 K Ø6.6 M6 9 K Ø9 M6 9 Dimensions are mm A1 A2 A3 A5 B B2 B3 B4 H H1 H2 L1 M1 P1 S2 T2 S3 T3 K M6 9 M8 12 K M8 12 M10 15 K M8 12 M12 18 K M10 15 M16 24 K M12 18 M16 24 K M16 24 M20 30 K M20 30 M24 36 K M24 36 M

64 Helical bevel gear units K E - Flange mounted version + foot area Dimensions are mm A2 A3 A4 A5 B B1 B2 B7 H H1 H2 L LA M N P T S S1 K Ø100 Ø80 j6 Ø120 3 Ø6.6 Ø6.6 K Ø130 Ø110 j6 Ø Ø9 Ø9 Dimensions are mm A2 A3 A4 A5 B B2 B3 B4 B7 H H1 H2 L1 LA M N P T T3 S S3 K Ø130 Ø110 j6 Ø Ø9 M8 K Ø165 Ø130 j6 Ø Ø11 M10 K Ø165 Ø130 j6 Ø Ø11 M12 K Ø215 Ø180 j6 Ø Ø13.5 M16 K Ø265 Ø230 j6 Ø Ø13.5 M16 K Ø300 Ø250 h6 Ø Ø17.5 M20 K Ø400 Ø350 h6 Ø Ø17.5 M24 K Ø400 Ø350 h6 Ø Ø17.5 M30 64

65 Helical bevel gear units K Hollow shaft with keyway Metric Dimensions are mm Gear Unit D1 E3 E5 E4 D2 G1 F1 A8 K K1 K2 K3 K4 K5 K6 K7 K8 K9 Inch Dimensions are inch Gear Unit D1 E3 E5 E4 D2 G1 F1 A8 K K3 K4 K5 K6 K

66 Helical bevel gear units K V - Output shaft with key Metric Dimensions are mm Gear Unit D E E2 Key GA DB A6 K02D K02E x 6 x DR M6 x K12D K12E x 7 x DR M10 x K x 7 x DR M10 x K3 K4 K K K K K x 7 x DR M10 x x 8 x DR M12 x x 8 x DR M16 x x 9 x DR M16 x x 11 x DR M20 x x 12 x DR M20 x x 14 x DR M24 x x 16 x DR M24 x Inch Dimensions are inch Gear Unit D E E2 Key GA DB A6 K /4 x 1/4 x /8-16 x 0.87 UNC 4.72 K /4 x 1/4 x /2-13 x 1.12 UNC 5.63 K /8 x 3/8 x /8-11 x 1.38 UNC 6.89 K /2 x 1/2 x /4-10 x 1.61 UNC 8.39 K /8 x 5/8 x /4-10 x 1.61 UNC 9.76 K /4 x 3/4 x /4-10 x 1.61 UNC

67 Helical bevel gear units K S - Hollow shaft with shrink disc Dimensions are mm A7 A8 D2 D3 D5 D6 E6 E7 E8 K Ø20H7 Ø20h K Ø25H7 Ø25h K Ø25H7 Ø25h K Ø30H7 Ø30h6 Ø35H7 Ø35h K Ø40H7 Ø40h K Ø50H7 Ø50h K Ø60H7 Ø60h K Ø70H7 Ø70h K Ø90H7 Ø90h K Ø110H7 Ø110h Z - Splined hollow shaft Dimensions are mm DIN5480 A7 A8 D2 D3 D8 D9 D10 E3 E10 E11 E12 E13 DB K2 30x1.25x30x M10 K3 35x2x30x M12 K4 40x2x30x M16 K5 50x2x30x M16 K6 65x2x30x M20 K7 70x2x30x M20 K8 85x3x30x M20 67

68 Helical bevel gear units K T1 - Torque arm Dimensions are mm A9 A10 A11 A12 D11 D12 H8 R1 R2 K K K K K K K K K K

69 Helical worm gear units S Helical worm gear units S of construction Foot mounted version Hollow shaft with keyway Example: S32A Foot mounted version Output shaft with key Example: S12AV Shaft mounted version Hollow shaft with keyway Example: S22B 69

70 Helical worm gear units S Shaft mounted version Hollow shaft with shrink disc Torque arm T1 Example: S22BT1S Flange mounted version Hollow shaft with keyway Example: S22C Flange mounted version Output shaft with key Example: S12CV Flange mounted version Hollow shaft with shrink disc Example: S32CS Shaft mounted version + foot area Hollow shaft with keyway Example: S22D Flange mounted version + foot area Hollow shaft with keyway Example: S32E 70

71 Helical worm gear units S Selection table - Gear units i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm S S12G < < < < < < < < < <0.05 S12G < i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm S S22G < < < < < < < < < < i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm S22G S i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm S32G < < < < < < < < S32G

72 Helical worm gear units S i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm S i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm S42G < < S42G i n2 T2max P1max [rpm] [lb.in.] [Hp] n1=1750 rpm S

73 Helical worm gear units S S02 n1=3400 1/min n1=2800 1/min n1=1700 1/min n1=1400 1/min i is n2 T2max P1max n2 T2max P1max n2 T2max P1max n2 T2max P1max η η η [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] η / / / / / / / / / / / / / / / / / / / / / / / / / / / /

74 Helical worm gear units S S02 n1=900 1/min n1=700 1/min n1=500 1/min n1=10 1/min i is n2 T2max P1max n2 T2max P1max n2 T2max P1max n2 T2max P1max η η η [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] η / < < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / <

75 Helical worm gear units S S12 n1=3400 1/min n1=2800 1/min n1=1700 1/min n1=1400 1/min i is n2 T2max P1max n2 T2max P1max n2 T2max P1max n2 T2max P1max η η η [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] η / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /

76 Helical worm gear units S S12 n1=900 1/min n1=700 1/min n1=500 1/min n1=10 1/min i is n2 T2max P1max n2 T2max P1max n2 T2max P1max n2 T2max P1max η η η [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] η / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / <

77 Helical worm gear units S S22 n1=3400 1/min n1=2800 1/min n1=1700 1/min n1=1400 1/min i is n2 T2max P1max n2 T2max P1max n2 T2max P1max n2 T2max P1max η η η [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] η / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /

78 Helical worm gear units S S22 n1=900 1/min n1=700 1/min n1=500 1/min n1=10 1/min i is n2 T2max P1max n2 T2max P1max n2 T2max P1max n2 T2max P1max η η η [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] η / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / /

79 Helical worm gear units S S32 n1=3400 1/min n1=2800 1/min n1=1700 1/min n1=1400 1/min i is n2 T2max P1max n2 T2max P1max n2 T2max P1max n2 T2max P1max η η η [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] η / / / / / / / / / / / / / / / / / / / / / / / / / / / / /

80 Helical worm gear units S S32 n1=900 1/min n1=700 1/min n1=500 1/min n1=10 1/min i is n2 T2max P1max n2 T2max P1max n2 T2max P1max n2 T2max P1max η η η [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] η / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / / / /

81 Helical worm gear units S S42 n1=3400 1/min n1=2800 1/min n1=1700 1/min n1=1400 1/min i is n2 T2max P1max n2 T2max P1max n2 T2max P1max n2 T2max P1max η η η [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] η / / / / / / / / / / / / / / / / / / / / / / / / / / / /

82 Helical worm gear units S S42 n1=900 1/min n1=700 1/min n1=500 1/min n1=10 1/min i is n2 T2max P1max n2 T2max P1max n2 T2max P1max n2 T2max P1max η η η [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] [1/min] [Nm] [kw] η / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / < / / < / < / < / < / / / / / / /

83 Helical worm gear units S Selection table - Geared motors 0.16 HP S22G12A DM63K S12G02A DM63K S02A DM63K HP S22G12A DM63G S12G02A DM63G S12A DM63G HP S02A DM63G HP S32G12A DM71K S22G12A DM71K S22A DM71K S12G02A DM71K S12A DM71K HP S02A DM71K HP S32G12A DM71G S32A DM71G S22G12A DM71G S22A DM71G S12A DM71G HP S02A DM71G HP S42G22A DM80K S32G12A DM80K S32A DM80K S22G12A DM80K S22A DM80K S12A DM80K

84 Helical worm gear units S 0.75 HP S02A DM80K HP S42G22A DM80GC S42A DM80GC S32G12A DM80GC S32A DM80GC S22A DM80GC S12A DM80GC S02A DM80GC HP S42G22A DM90SC S42A DM90SC S32A DM90SC S22A DM90SC S12A DM90SC HP S42G22A DM90LC HP S42A DM90LC S32A DM90LC S22A DM90LC S12A DM90LC HP S42A DM100LC HP S32A DM100LC S22A DM100LC HP S42A DM100LD S32A DM100LD S22A DM100LD

85 Helical worm gear units S 5.5 HP S42A DM112MX S32A DM112MX HP S42A DA132S HP S42A DA132MX

86 Helical worm gear units S Dimensions A - Foot mounted version Dimensions are mm A AB A1 A2 A3 B B1 B2 H HA HB H1 H2 H3 H4 H5 L S1 S M6 S Ø9 S Ø11 S Ø13.5 S Ø

87 Helical worm gear units S B - Shaft mounted version Dimensions are mm A1 A2 A3 B3 H1 H6 H7 L1 M1 P1 S2 T2 S M6 9 S M6 9 S M8 12 S M8 12 S M

88 Helical worm gear units S C - Flange mounted version Dimensions are mm A2 A3 A4 B3 B7 H1 H6 H7 L1 S S S S S M N P LA T S S0 Ø100 Ø80 j6 Ø Ø6.6 S1 Ø130 Ø110 j6 Ø Ø9 S2 Ø165 Ø130 j6 Ø Ø11 S3 Ø165 Ø130 j6 Ø Ø11 S4 Ø215 Ø180 j6 Ø Ø

89 Helical worm gear units S D - Shaft mounted version + foot area Dimensions are mm A1 A2 A3 A5 B3 B4 B5 B6 H H1 H2 L1 M1 P1 S2 T2 S3 T3 S M6 9 M8 12 S M8 12 M8 12 S M8 12 M10 15 S M10 15 M

90 Helical worm gear units S E - Flange mounted version + foot area Dimensions are mm A2 A3 A4 A5 B3 B4 B5 B6 B7 H H1 H2 L1 S3 T3 S M8 12 S M8 12 S M10 15 S M16 24 M N P LA T S S1 Ø130 Ø110 j6 Ø Ø9 S2 Ø165 Ø130 j6 Ø Ø11 S3 Ø165 Ø130 j6 Ø Ø11 S4 Ø215 Ø180 j6 Ø Ø

91 Helical worm gear units S Hollow shaft with keyway Metric Dimensions are mm Gear Unit D1 E3 E5 E4 D2 G1 F1 A8 S S S S S Inch Dimensions are inch Gear Unit D1 E3 E5 E4 D2 G1 F1 A8 S S S S S

92 Helical worm gear units S V - Output shaft with key Metric Dimensions are mm Gear Unit D E E2 Key GA DB A6 S02A S02C x 6 x DR M6 x S x 7 x DR M10 x S2 S x 7 x DR M10 x x 8 x DR M12 x x 8 x DR M16 x S x 9 x DR M16 x Inch Dimensions are inch Gear Unit D E E2 Key GA DB A6 S02A /16 x 3/16 x /4-20 x 0.63 UNC S02C S /4 x 1/4 x /8-16 x 0.87 UNC 4.72 S /4 x 1/4 x /2-13 x 1.12 UNC 5.63 S /8 x 3/8 x /8-11 x 1.38 UNC 6.89 S /2 x 1/2 x /4-10 x 1.61 UNC

93 Helical worm gear units S S - Hollow shaft with shrink disc Dimensions are mm A7 A8 D2 D3 D5 D6 E6 E7 E8 S Ø25H7 Ø25h S Ø30H7 Ø30h6 Ø35H7 Ø35h S Ø40H7 Ø40h S Ø50H7 Ø50h T1 - Torque arm Dimensions are mm A9 A10 A11 A12 D11 D12 H8 R1 R2 S S S S S

94 Three phase motors Three phase motors Foot mounted version B3 Example: DM80GC4 IE2 B3 Flange mounted version B5 Example: DA132MX4 IE2 B5 Flange mounted version B14 Example: DM71G6 B14K Foot-flange mounted version B3/B5 Example: DM90SC4 IE2 B3/B5 94

95 Three phase motors Technical characteristics The motors correspond to the following standards: DIN EN Rotating electrical machines, rating and performance. IEC60072 Totally enclosed fan-cooled motors with squirrel cage, fixing dimensions and allocation of rating. DIN42948 Mounting flanges for electrical machines Number of poles: 2 pole, 4 pole, 6 pole, 8 pole, 4/2 pole, 8/4 pole, 8/2 pole Protection standard IP54 (Motor), IP55 (Geared motor) Insulation class 155 Voltage/Frequency Δ/Y 230/400V 50Hz 1) Δ/Y 230/400V 50Hz // Y 460V 60Hz 1) Δ/Y 400/690 V 50 Hz Δ/Y 400/690 V 50 Hz // Δ 460V 60Hz Δ/Y 290/500 V 50Hz (DM63..DM112) Δ 500V 50Hz (DA132..DA225) 200V 50Hz 1) Standard voltages Different voltages and frequencies are available. Options: UL-Version CCC-Version Dust- and water protection IP65 More Motor Options: Explosion proof motor in accordance with ATEX, for use in zone 1, 2, 21, or 22 Flame proof Motor EExd motors with noise reduced brake or with double brake Backstop RS Torque motor single phase motor 230V 50Hz (service capacitor, Steinmetz circuit) Motor Power Pn The values given in the tables are valid for the following conditions: Duty cycle S1 Maximum ambient temperature +40 C Installation altitude up to 1000m above mean sea level The available motor power for different conditions is calculated as follows: Factor fs for different duty type Duty type P = Pn fs ft fh fs S1 Continuous duty. Operation with constant load. The motor reaches the thermal equilibrium. 1.0 S2-10min 1.4 Short term duty. Operation with constant load followed by a stop. During the stop the motor S2-30min 1.25 returns to the ambient temperature. Described by the duration of the load period in min. S2-60min 1.1 S3-15%ED S3-25%ED S3-40%ED S3-60%ED Intermittent periodic duty. Operation with a sequence of identical cycles including a time of operation with constant load and a stop. Described by the cyclic duration factor in %. S4.. S10 Intermittent periodic duty. The start or stop phase of the motor is effecting the temperature raise. More data of the duty cycle are necessary. On request Factor ft for different ambient temperature θ Factor fh for different altitude h θ 40 C ft=1.0 h 1000m fh= C < θ 50 C ft= m < h 2000m fh= C < θ 60 C ft= m < h 3000m fh= m < h 4000m fh=0.80 Permissible Radial Forces for the Output Shaft F R1 [N] Motor Output shaft dxl [mm] K1 [mm] /min /min /min 750 1/min DM63 11x DM71 14x DM80 19x DM90 24x DM100 28x DM112 28x DA132 38x DA160 42x DA180 48x DA200 55x DA225 60x For selection condition formulas, see page 6/

96 Three phase motors Selection table Three phase motors 2 pole 460V 60Hz Motor Pn Pn n1 In η JE cos φ Ma/Mn Ia/In Mk/Mn [HP] [kw] [rpm] (460V) [%] [lbfin²] Brake DM71K B02 DM71G B02 DM80K IE B03/B02 DM80G IE B04/B03 DM90S IE B04/B03 DM90L IE B04/B03 Three phase motors 4 pole 460V 60Hz Motor Pn Pn n1 In η JE cos φ Ma/Mn Ia/In Mk/Mn [HP] [kw] [rpm] (460V) [%] [lbfin²] Brake DM63K B02 DM63G B02 DM71K B02 DM71G B02 DM80K B03/B02 DM80GC IE B03/B02 DM90SC IE B04/B03 DM90LC IE B04/B03 DM100LC IE B05/B04 DM100LD IE B05/B04 DM112MX IE B06/B05 DA132S IE B07/B06 DA132MX IE B07/B06 DA160MS IE B08/B07 DA160M IE B08/B07 DA160L IE B09/B08 DA180MC IE B09/B08 DA180LC IE B09 DA200L IE B10/B09 DA225SX IE B10 DA225MX IE B10 96

97 Three phase motors Three phase motors 6 pole 460V 60Hz Motor Pn Pn n1 In η JE cos φ Ma/Mn Ia/In Mk/Mn [HP] [kw] [rpm] (460V) [%] [lbfin²] Brake DM63G B02 DM71K B02 DM71G B02 DM80K B03/B02 DM80G B03/B02 DM90SC IE B04/B03 DM90LC IE B04/B03 DM100LX IE B05/B04 DM112M IE B06/B05 Three phase motors 8 pole 460V 60Hz Motor Pn Pn n1 In η JE cos φ Ma/Mn Ia/In Mk/Mn [HP] [kw] [rpm] (460V) [%] [lbfin²] Brake DM71K B02 DM71G B02 DM80K B03/B02 DM80G B03/B02 DM90L B04/B03 DM100L B05/B04 DM100LX B05/B04 DM112M B06/B05 Pn n1 In cos φ η Ma/Mn Ia/In Mk/Mn JE Nominal power Nominal speed Nominal current Power factor Efficiency Relative starting torque Relative starting current Relative pull-out torque Inertia 97

98 Three phase motors Motor options B - Brake COMBISTOP spring-set twin-disc safety brake Protection standard: IP54 connection via contacts in terminal box adjustment provision for wear of friction linings without dismantling torque reduction possible Standard voltages: 230VAC, 400VAC, 24VDC Options: Manual brake release MB Dust- and water protection IP65 Mode of Operation The brake is released by direct-current excitation of the brake coil (2) or by a manual release unit MB (3) which can be attached as an option. Braking is achieved in power off condition by means of spring force (1). The adjusting screws (5) are used to adjust the nominal air gap (X) in case of wear. Technical Data Brake Mbr Mbred JB P20 t2 t11 t11= WR0.1 WRmax X Xn hl [lb.in.] [lb.in.] [lbfin²] [W] [ms] [ms] [ms] [J*10^6] [J*10^3] [mm] [mm] [mm] B B B B B B B B B Mbr Static braking torque after completed run-in phase Mbred possible reduced brake torques JB Inertia P20 Excitation rating at 20 C t2 Release time, time from connecting the current to the beginning of torque decrease t11~ Engagement delay time for AC side switching (Fig. 1,3) Time from disconnecting the current to the raise of the torque t11= Engagement delay time for DC side switching (Fig. 2) Time from disconnecting the current to the raise of the torque WR0.1 friction work until 0.1mm abrasion WRmax permissible friction work for emergency stop from /min (B08..B /min) X Nominal clearance Xn Clearance, at which a readjustment is recommended The specified switching times apply to nominal clearance and nominal torque. It relates to average values and depends on the type of rectification and coil temperature. 98

99 Three phase motors Electrical Connection Figure 1: AC side switching - The brake is switched independent from the motor voltage, Engagement delay time t11~ - Suitable for operation with frequency inverter Figure 2: DC side switching - The switching of the brake on AC and DC side leads to faster Engagement delay times t11=. Figure 3: Brake ready for connection - Voltage supply from motor terminal board. - The brake is switched together with the motor voltage, Engagement delay time t11~ - In comparison to Figure 1 the connection to the brake is made within the motor terminal box - Not suitable for frequency inverter operation and for pole changing motors Protection cowl The protection cowl prevents the penetration of foreign objects or liquids when the motor is mounted in vertical position. Dimensions are mm Motor L4 AC1 DM63..DM DM90..DM DA DA160..DA /338 1) 1) Dimension for forced ventilation 99

100 Three phase motors F - Forced ventilation Protection standard IP65 Nominal voltage Uf=3 400V 50Hz // 3 460V 60Hz DM71.. DA132: connection via contacts in terminal box DA160.. DA225: The connection is in a extra terminal box mounted on the fan cowl. Motor If 3 400V 50Hz 3 460V 60Hz DM71.. DA A DA160.. DA A If Rated current of forced ventilation Motor protection The following motor protection can be supplied: TW - PTC thermistor sensor TS - Thermorelay (closed) KTY - KTY sensor I - Incremental encoder Standard version Pulses/Rev Signals A, /A, B, /B, 0, /0 Interface RS422 (TTL) Supply voltage 5VDC ± 5% Current consumption 40mA / max. 90mA Permissible load / channel ± 20 ma Protection standard IP65 The encoder is mounted under the motor fan cowl for added protection Signal connector 12pole Counterplug optional Pin Signal 10 0V 11 0V Sensor 12 +5V 2 +5V Sensor 5 A 6 /A 8 B 1 /B /0 EAM - Absolute encoder multiturn Standard version Resolution singleturn 13bit Resolution multiturn 12bit (4096 rev) Code type SSI-Gray-Code Sin/Cos-periods 2048ppr 1Vpp Supply voltage 5VDC ± 5% Current consumption max. 70mA Permissible load / channel ± 20 ma Protection standard IP65 Encoder system position KEB F5-Multi ec02 = 0 The encoder is mounted under the motor fan cowl for added protection Signal connector 17pole Counterplug optional Pin Signal 10 0V 7 +5V 8 clock 9 /clock 14 data 17 /data 1 set 2 dir 15 A 16 /A 12 B 13 /B Second shaft end WE and handwheel The second shaft end can be used for fixing a handwheel or for radial force free transmission of the motor torque. If radial forces apply to the second shaft end, please consult the manufacturer. Dimensions are mm D13 D14 D15 E13 E14 E15 E16 E17 F13 G13 DM63 DM M DM M DM M DM M DM112 DA M DA M DA180 DA200 DA M

101 Three phase motors Position of terminal box Example: 270C is for terminal box at 270 Cable lead in C The position of other motor options (manual brake release, connection of forced ventilation, connection of encoder) is specified with the same method, independently, if different from position of terminal box. Example: 90A, Manual brake release 270 Cable lead in normal Brake or TW/TS or Forced ventilation Brake + TW/TS or Brake + Forced ventilation or Forced ventilation + TW/TS Brake + TW/TS + Forced ventilation DM63..DM112 1xM25 2xM25 2xM25+1xM16 1xM25+3xM16 DA132 2xM32 2xM32 2xM32+1xM16 2xM32+1xM16 DA160..DA180 2xM40 2xM40 2xM40+1xM16 2xM40+1xM16 DA225 2xM50 2xM50 2xM50+1xM16 2xM50+1xM16 Plug connector HAN 10ES Plug connector M23 Motors: DM63..DM112 Power connector Size 1, 8pole 1) 1) Counterplug optional Brake: Umax=250V Pin Signal 1 U PE 3 W 4 V A Brake + B Brake - C TW D TW System: HAN 10ES (Harting) Umax=500VAC, Imax = 16A Forced ventilation, incremental encoder or brake with manual release are mounted 90 or 270 to the plug connector. 101

102 Three phase motors Dimensions B3 - Foot mounted version B5 - Flange mounted version B14 - Flange mounted version 102

103 Three phase motors Dimensions are mm DM63 DM71 DM80 DM90S/L DM100 DM112 DA132S/MX DA160M/L DA180MC/LC DA200 DA225SX/MX B3 A AA AB B / / / / /311 BA BB / / / / /366 C H HA K Ø7 Ø10 Ø10 Ø12 Ø12 Ø12 Ø14 Ø14 Ø18 Ø18 B5 LA M N P S Ø10 Ø11 Ø12 Ø14 Ø14 Ø14 Ø18 Ø18 Ø18 Ø18 T B14G M Ø115 Ø130 Ø130 Ø165 Ø165 N Ø95 Ø110 Ø110 Ø130 Ø130 P Ø140 Ø160 Ø160 Ø200 Ø200 S M8 M8 M8 M10 M10 T B14K M Ø75 Ø85 Ø100 Ø115 Ø130 Ø130 N Ø60 Ø70 Ø80 Ø95 Ø110 Ø110 P Ø90 Ø105 Ø120 Ø140 Ø160 Ø160 S M5 M6 M6 M8 M8 M8 T D 11k6 14k6 19k6 24k6 28k6 28k6 38k6 42k6 48k6 55m6 60m6 DB M4 M5 M6 M8 M10 M10 M12 M16 M16 M20 M20 E E E F GA AC AD XA XB XC / / L / / / /828 ΔL B I EAM F B I B EAM B F F I F EAM B F I B F EAM B F I EAM RS Brake Forced ventilation Incremental encoder Absolute encoder multiturn Backstop 103

104 Three phase motors Dimensions are mm DM63 DM71 DM80 DM90S/L DM100 DM112 DA132S/MX DA160 DA180MC/LC DA200 DA225SX/MX AC AD XA XB XC / / /260 PG Gear unit G0, S0, K / G1, S1, F2, K1, K / G2, S2, F3, K3 LM / / G3, S3, F4, K / / G4, S4, F5, K / / / G5, F6, K6 239/ / / G6, F7, K / / / G7, F8, K / / / G8, K / / G9 ΔL DM63 DM71 DM80 DM90 DM100 DM112 DA132S DA132MX DA160 DA180MC DA180LC DA200 DA225SX DA225MX B RS I EAM F B I B EAM B F F I F EAM B F I B F EAM B F I EAM RS Brake Forced ventilation Incremental encoder Absolute encoder multiturn Backstop 104

105 Servo motors TA Servo motors TA Encoder system ER Resolver Plug connector radial Example: TA21 VD0 ER TW Encoder system EAS Absolute encoder singleturn Plug connector radial Example: TA52 V30 EAS TW Encoder system EAM Absolute encoder multiturn Right angle plug connector, turnable Example: TA41 V40 EAM TW 105

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