Content. 1. General Overview 2. Quality and HSE Management System 3. DMHI s ERP System 4. Facilities and Capacities 5. Performance Record

Transcription

1 January

2 Content 1. General Overview 2. Quality and HSE Management System 3. DMHI s ERP System 4. Facilities and Capacities 5. Performance Record 2

3 1. General Overview 3

4 Location Mangalia DMHI Mangalia Daewoo Mangalia Heavy Industries Mangalia Harbor 4

5 History Mai Mangalia Shipyard EARLY STAGE Construction of shipyard s site, Dry Dock No. 1 & Construction of various newbuilding projects such as Bulkcarrier 65,000 TDW / 100,000 TDW, Crude Oil Tankers of 89,000 TDW, as well as Offshore Jackets and the hull of the Frigate Marasesti 1985 Start operating the 3 rd and largest dry dock used for shiprepair business Joint Venture 1997 Daewoo Brand INTEGRATION Jan Daewoo-Mangalia Heavy Industries S.A. is founded as a joint venture company between Daewoo Shipbuilding & Marine Engineering Co.,Ltd.(Korea) and 2 Mai Mangalia Shipyard S.A.(Romania) 2004 DMHI shifts its newbuilding strategy on the construction of complete big size commercial vessels only (Panamax / Post- Panamax Containerships, Panamax Tankers, Capesize BC) End 2007 DMHI stops its ship repair business activity in order to construct only large-size new buildings 5 DMHI - Most Competitive Heavy Industry in Europe MODERNIZATION 2008 INNOVATION Present 2008~2009 Expansion of the shipyard site for new assembly and painting facilities and conversion of Dry Dock No.3 for newbuilding activity 2009 Delivery of the biggest vessels ever built in Black Sea and Mediterranean Sea area : > 5,905 TEU for Hamburg Sud/Germany > 180K Capesize B/C for Tsakos / Greece 2011 Setting a record in number of vessels delivered: 11 vessels, of which 5 Containerships, 3 Bulk Carriers, 2 AHTs and 1 submersible drilling barge 2015 Delivery of 2 unit of 9,100 TEU Containership for Capital Ship Management, which is the biggest vessel ever built in the Black Sea and Mediterranean Sea area

6 Shareholder Structure DSME (Korea) Daewoo Shipbuilding & Marine Engineering 51% ROMANIAN GOVERNMENT 2 Mai Mangalia Shipyard 49% 6

7 Organization Chart of DMHI BOARD OF DIRECTORS PRESIDENT & CEO VICE PRESIDENT INOVATION OFFFICE QUALITY / HSE MANAGEMENT DIVISION MANAGEMENT ` UNIT PRODUCTION UNIT ADMINISTRATION MANAGEMENT DIVISION PRODUCTION MANAGEMENT DIVISION TECHNICAL SUPPORT DIVISION INDOOR DIVISION HULL OUTDOOR DIVISION OUTFITTING DIVISION PAINTING DIVISION 7

8 Organization & People PRODUCTION (WORKERS AND FOREMEN) 1,694 employees INTERNAL SUBCONTRACTORS 4,746 employees DMHI Subsidiaries Subcontractors TOTAL As of December ,512 employees 1,083 employees 4,746 employees 8,341 employees 8

9 Business Concept An industry leader in the global shipbuilding and offshore market. Most advanced competitive edge shipbuilding and offshore. Continuous know how transfer Client satisfaction Vessel with high quality & technology DESIGN DSME Marketing Engineering Tendering & Concept Design DSME Initial & Basic Design (R&D, Model Test) DSME / DSEC(*) Detail Engineering (Class Approved Drawing) DMHI Production Design DMHI Production Engineering Support SUPPLY CHAIN DSME / DSEC Supply for Main Equipment (Mainly Korea & Far East) DMHI Purchase Bulk Material (Plate / Profile / Paint) DMHI Storage and Inventory Management (through ERP System) PRODUCTION DSME Know-How Method / Machine DMHI Production Planning (through ERP System) DMHI Production DMHI HSE Strong Policy DMHI Quality Control at DSME Standard 9 (*) DSEC: DSME subsidiary for engineering and procurement

10 2. Quality and HSE Management System 10

11 Integrated Management System (IMS) - Since December 2010 Implementing the Integrated Management System for Quality, Environmental and Occupational Health & Safety, designed and documented in accordance with requirements of Mediu Environment Sănătate Health Calitate Quality Siguranţă Safety 11

12 HSE Statistics HSE Indicators LTIR 0,20 0,45 0,33 TRIR 0,39 0,50 0,56 Fatalities Pollutions Lost Time Incident Rate (LTIR) = (no of Lost Time Incidents) x 200,000 Total Working Hours Total Recordable Incident Rate (TRIR) = (no of Total Recordable Cases x 200,000) Total Working Hours Fatalities = total no. of fatalities cases, recorded during one year; Pollutions = no. of pollutions (oil spills, etc.) recorded during one year; * Formulas source : Occupational Safety & Health Administration, United States Department of Labor ( 12

13 3. DMHI s ERP System 13

14 DMHI s ERP System - MAGICS MAGICS Material Management System Production Management System Production Planning System Basic Information PML Basic Information Work Order Basic Information 3 Months Schedule Hull BOM Material Delivery Production Design Logistics Long Term Schedule 1 Month Schedule Outfitting BOM PO Request Material Arrival Inventory/Closing Production Plan Production Analysis Subcontractor Work Control Human Resource Management Purchase Order Owner Supply Item Block Control Basic Human Mgmt Salary Calculation Job Evaluation Training & Education Quality Management System Design Management System Basic Information Inspection Plan Basic Information Drawing Plan Inspection Request Inspection Schedule Drawing Results Drawing Analysis Inspection Results Quality Analysis Quality Problem Document Control Facility Management System Basic Information Break Down Maint. Preventive Maintenance 14 Analysis [ MAGICS Log-in Screen ]

15 4. Facilities and Capacities 15

16 DMHI s Production Facilities YARD ENVIRONMENTAL DATA Water Depth : 8 ~ 11 m Wave Height : 0.2 m Tide : Null Current : Null Ground Elevation : 3 m above MSL (quay) Median annual temperature : 12.4 C Thermal amplitude : C Climatic type : Moderate Dry Dry Docks Docks Length Width Depth Cranes No M 48M 9M No M 48M 9M No M 60M 13M G 2 x 480T J 2 x 120T J 1 x 50T J 2 x 16T G 1 x 1,000T J 2 x 50T J 2 x 16T ANNUAL PRODUCTION CAPACITY Production capacity : 12 Vessels / year, in equivalent of 12 vessels/year of 180,000 DWT bulk carriers and / or 11,000 TEU containerships. Site Area : 980,000 m2 Outfitting Quay : 1,590 m Covered Shop : 95,960 m2 Storage Area : 6,500 m2 (Covered) Steel Stock : 13,800 m2 35,000 Ton Steel Cutting : 15,000 Ton/month Pre-Erection Platform : 20,000 m2 16

17 Shipyard Layout & Natural Environments 1. SSY - Steel Stock Yard 2. TLS - Treatment Line Shop 3. CAS Cutting & Assembly Shop 4. CSS Component & Sub-ass y Shop 5. OHS Outfitting & Hull Shop 6. EAS Engine Ass y Shop 7. CMS Comp. Fabr. & Maintenance shop 8. BTC Blasting Cells (Old) 9. PTC Painting Cells (Old) 10. BPC New Blasting & Painting Cells 11. SBC Steel Outfitting Blasting Cells 12. UGS Unit Module & Galanization Shop 13. APS Accommodation Preoutfitting Shop 14. HCS Hatch Cover Grand Ass'y Shop 15. MES M/E Storage Shop 16. PBS New Panel Block Shop 17. NGA New Grand Ass y Platform 18. QAP Quay A Platform 19. QBP - Quay B Platform 20. QCP - Quay C Platform 21. PEP Pre-erection Platform 22. 1DK No.1 Dry Dock 23. 2DK No.2 Dry Dock 24. 3DK No.3 Dry Dock 17

18 Facilities for Hull Fabrication Activity/Layout Code Facilities Concept / Remarks Steel Stock Yard (SSY) Treatment Line Shop (TLS) Cutting (CAS/CSS/PBS) Bending (CAS) T-Bar Fabrication (CMS) Hatch Cover Fabrication (OHS / HCS) Capacity (Area, Bays): Cranes: Capacity (Lane): Max. Breadth & Length: Plasma (Dry & Wet) : Oxy-Gas: Oxy-Gas Parallel Cutting: Equipments: Area: Automatic T-Bar Line: Indoor: Outdoor: Cranes: ~35,000 ton (~16,100 m 2, 6 ) 8 x 20 ton mag. O/H ~30,000 ton / month, (2 Lanes) 4.2 m, 15 m ~15,000 ton / month 4.2 m 15 m 2,000 ton roll bending 1,000 ton press Profile bending 1,836 m 2 Edge preparation Automatic Weld, Straightening 3,504 m 2, 3 bays 2,880 m 2, 2 bays 2 x 50 ton, 2 x 5 ton, 1 x 3.2 ton Modern facilities with blasting system, dry oven and marking Marshalling systematization (DSME know-how); Automatic beveling Maximum length of plate in case of 2,000 ton roll bending: 13 m The facility has two N/C Oxy- Gas cutting machines. Feeding Roller conveyor 18

19 Facilities for Outfitting Fabrication Activity/Layout Code Facilities Concept / Remarks Pipe Fabrication (OHS) Steel Outfitting Fabrication (OHS) Galvanizing (UGS) Bays: Bending M/C: Pipe Rotators: Bays: Blasting & Painting: Area (bays): Treatment Baths: Galvanizing Baths: Separate shops inside shipyard 1,000 m 2, (1) m x 1.5 m x 1.7 m (435~450 C) Facilities based on JIS Standard TIG 300, Semi-auto Arc CO 2 Automatic control of temperature and environmental friendly 19

20 Facilities for Indoor Assembly Activity/Layout Code Facilities Concept / Remarks Minor Assembly (CAS/CSS/PBS) Panel Lines (CAS/PBS) Curved Assembly (CAS/NGA) Grand Assembly (NGA/PBS) Cutting & Assembly (CAS): Components & Sub-Ass y (CSS): Panel and Block (PBS) : Cutting & Assembly (CAS): Panel and Block Shop (PBS): Cutting & Assembly (CAS): New Grand Assembly (NGA): Gantry Cranes: NGA Platform and Cranes: PBS Panel Line Output: 2 (296 m x 36 m x 25 m) 1 (296 m x 36 m x 14 m) 6 (60 m x 24 m x 10 m) 2 (296 m x 36 m x 25 m) 1 (296 m x 36 m x 14 m) 1 (300 m x 32 m x 36.3 m) 1 (296 m x 36 m x 25 m) 1 (296 m x 36 m x 14 m) 1 x 250 ton / 4 x 30 ton 1 x 250 ton / 4 x 30 ton 600 ton Block Transfer Car O/H Crane: 250 ton Largest 167 m x 45 m x 39.8 m PBS Semi-automatic line Largest 270 m x 22.5 m Submerged Arc Welding with metallic powder (FGB) PBS: Automated panel line Max. block size: 30 m x 30 m 20

21 Facilities for Indoor Pre-outfitting Activity/Layout Code Facilities Concept / Remarks Unit Module Fabrication (UGS) General Pre-outfitting Shop Accommodation Pre-Outfitting (APS) Area: Cranes: North Platform Bays: Cranes: NGA Bays: Welding: Tools: Dimensions: Cranes: 1,000 m 2, 1 bay 2 x 10 ton O/H 4 (largest: 22m x 20m x 12m) 4 x 2.0 ton (1 for each bay) 3 (largest: 25m x 25m x 16.5m) Semiautomatic CO 2 Specialized related Pipe, Steel Outfitting, Electrical Pneumatic impact wrench, etc. 34 m x 18 m x 10 m, 2 bays 1 x 3.2 ton O/H Maximize the productivity of pre-outfitting through preassembly of: supports, pipes, equipment, electrical etc. Pre-outfitting ratio: 85-90% Similar with Top Korean Shipyard Pre-outfitting ratio: 80 85% 21

22 Facilities for Indoor Blasting and Painting Activity/Layout Code Facilities Concept / Remarks Block Blasting Cells (BTC) Block Painting Cells / Shelters (PTC) New Block Blasting Cells (BPC) New Block Painting Cells (BPC) Steel Outfitting Blasting Cells (SBC) No. of Cells: Blasting Nozzles: No. of Cells: Painting Shop: Shelter: No. of Cells: Blasting Nozzles: 2 (30m x 22m x 15m) 16 sets 1 (36m x 22m x 15m) 1 (97m x 22m x 13.5m) 1 (40m x 22m x 10m) 2 (32.5mx31mx18.5m) 12 sets Steel shot blasting Steel shot blasting Steel shot blasting Environmentally friendly No. of Cells: 2 (32.5mx31mx18.5m ) Environmentally friendly No. of Cells: 2 (18.4m x 17.6m x 9m) Steel shot blasting Environmentally friendly 22

23 Facilities for Pre-erection & Outfitting Activity/Layout Code Facilities Concept / Remarks Pre-erection Platform For Dock no. 1 & 2 (PEP/1DK/2DK) Pre-erection Platform For Dock no.3 (3DK) Area: Cranes (Working in Tandem): Jib Cranes: Total Area: Goliath Crane: Jib Cranes: 20,000 m 2 2 x 480 ton (850 ton) 2 x 120 ton, 2 x 50 ton, 2 x 15 ton 16,800 m 2 1 x 1,000 ton 2 x 50 ton, 2 x 15 ton Transportation Heavy Transporters: 1 x 500 ton 2 x 450 ton 1 x 330 ton 1 x 138 ton Pre-erection welding joint paint remedy is performed before erection in Dry Dock Pre-erection welding joint paint remedy is performed before erection in Dry Dock 450 ton units - possibility to work in tandem: Maximum capacity 800 ton Maximum load dimension: 52m x 22m x 15m 23

24 Facilities for Erection in Dock Stage Activity/Layout Code Facilities Concept / Remarks Dry Dock no.1 (1DK) Dry Dock no.2 (2DK) Dry Dock no.3 (3DK) Dimensions (Water Draft): Gantry Cranes (Tandem): Jib Cranes: Utilities: Dimensions (Water Draft): Gantry Cranes (Tandem): Jib Cranes: Utilities: Dimensions (Water Draft): Gantry Cranes: Jib Cranes: Utilities: 302m x 48m x 9m (7.35m) 2 x 480 ton (850 ton) 2 x 120 ton, 2 x 50 ton, 2 x 15 ton Electric power, CO 2, O 2, LPG, Compressed Air 318m x 48m x 18m (7.35m) 2 x 480 ton (850 ton) 2 x 120 ton, 2 x 50 ton, 2 x 15 ton Electric Power, CO 2, O 2, LPG, Compressed Air 360m x 60m x 13m (8.5m) 1 x 1,000 ton 2 x 50 ton, 2 x 15 ton Electric Power, CO 2, O 2, LPG, Compressed Air Above Sea level with 9 m, in line with Dry Dock no. 2 Launching of Dock no. 1 shall be related with Dock no. 2 launching/partial launching Sea Level, aligned with Dry Dock no.1 Sea Level 24

25 Facilities for Outdoor Outfitting in Quay Stage Activity/Layout Code Facilities Concept / Remarks Quay A (QAP) Quay B (QBP) Quay C (QCP) Length (Platform Area): Jib Cranes: Bearing Capacity: Utilities: Length (Platform Area): Jib Cranes: Bearing Capacity: Utilities: Length (Platform Area): Jib Cranes: Bearing Capacity: Utilities: 620m (620m x 20m) 1 x 50 ton, 1 x 15 ton 100 ton / m 2 Electric Power, CO 2, O 2, LPG, Compressed Air 430m (430m x 20m) 1 x 120 ton, 1 x 15 ton 200 ton / m 2 Electric Power, CO 2, O 2, LPG, Compressed Air 540m (540m x 10m) 2 x 50 ton 200 ton / m 2 Electric Power, CO 2, O 2, LPG, Compressed Air 25

26 5. Performance Record 26

27 Performance Record (After Joint Venture) Bulk Carriers Tankers Containerships Pure Car Truck Carriers Commercial Vessels Capesize: 7 Kamsarmax: 6 Handysize: 13 Coaster: 30 Coaster Combi Freighter: 6 Crude Oil Tanker: 4 Product Carrier: 3 Chemical: 5 Handymax Juice Carrier: 2 Post Panamax: 18 Panamax: 10 Feeder: 43 6,500 CEU PCTC: 2 Total: 148 Floating Docks Total: 3 Offshore and Offshore Support Vessels Barges AHT: 2 Drilling Rig Barge: 1 PSV: 3 OSV: 3 Total: 9 Barges: 5 Pontoon Barges: 46 Total: 51 27

28 DMHI s New Building Performance Record 69,000 TDW Crude Oil Tanker L x B x D x d x 32.2 x 19.8 x 12.2 (m) Class American Bureau of Shipping Units built 3 (HNs / 04 / 05) Buyer / Actual Owner LMZ Greece / ELETSON Corporation - Greece 28

29 DMHI s New Building Performance Record 4,860 TEU Containership L x B x D x d x 32.2 x 21.5 x 12.0 (m) Class Germanischer Lloyd Units built 4 (HNs / 53 / 54 / 55) 4 (HNs / 63 / 64 / 65) 2 (HNs / 75) Buyer NSB GEBAB CONTI / Germany 29

30 DMHI s New Building Performance Record 5,560 TEU Containership Monte Class L x B x D x d x 40.0 x 24.2 x 12.5 (m) Class Germanischer Lloyd Units built 3 (HNs / 67 / 68) Buyer Hamburg Süd / Germany 30

31 DMHI s New Building Performance Record 5,905 TEU Containership Rio Class L x B x D x d x 40.0 x 24.2 x 12.5 (m) Class Germanischer Lloyd Units built 3 (HNs / 70 / 71) Buyer Hamburg Süd / Germany 31

32 DMHI s New Building Performance Record 180,000 TDW Bulkcarrier L x B x D x d x 45.0 x 24.7 x 16.5 (m) Class BV (3 units) / DNV (1 unit) / LRS (1 unit) / GL (2 unit) Units built 7 (HNs / 46 / 47 / 48 / 50 / 51 / 52) Buyer Tsakos (2 units) / Greece Anangel Maritime Services (3 units) / Greece Claus Peter Offen (2 units) / Germany 32

33 DMHI s New Building Performance Record 5,550 TEU Containership L x B x D x d x 40.0 x 21.7 x 12 (m) Class Germanischer Lloyd Units built 6 (HNs / 83 / 84 / 85 / 86 / 87) Buyer Claus Peter Offen / Germany 33

34 DMHI s New Building Performance Record 100 TBP Anchor Handling Tugboat L x B x D x d x 13.8 x 7 x 5.2 (m) Class Lloyd s Register Units built 2 (HNs / 6004) Buyer AHT Commander / Germany 34

35 DMHI s New Building Performance Record 82,000 TDW Bulkcarrier L x B x D x d x x 20.2 x 12.2 (m) Class 3 Bureau Veritas / 1 NKK / 2 LR Units built 6 (HNs / 54 / 55 / 56 / 57 / 58) Buyer Larus (2 units) / Greece Dalnave (2 units) / Greece KC Maritime (2 units) / Hong Kong 35

36 DMHI s New Building Performance Record 8,600 TEU Containership L x B x D x d x 48.4 x 24.8 x 14.5 (m) Class Lloyd s Register Units built 4 (HNs / 92 / 93 / 94) Buyer Zodiac Maritime Agencies Ltd. / U.K 36

37 DMHI s New Building Performance Record 6,500 CEU Pure Car Truck Carrier L x B x D x d x x x 10 (m) Class Det Norske Veritas Units built 2 (HNs / 4402) Buyer Ocean Yield AS / Norway 37

38 DMHI s New Building Performance Record 9,100 TEU Containership L x B x D x d x 48.4 x 24.8 x 14.5 (m) Class Lloyd s Register Units built 2 (HNs. 4095/4096) Buyer Capital Ship Management Corp. / Greece 38

39 DMHI s New Building Performance Record 112,000 TDW Product Carrier L x B x D x d x 44.0 x 21.2 x 15 (m) Class American Bureau of Shipping Units built 3 (HNs. 5006/5007/5008) Buyer Eastern Mediterranean Maritime Ltd. / Greece 39

40 DMHI s Orderbook TYPE CAPACITY NUMBER OWNER COUNTRY Product Carrier 112,000 TDW 1 Eastern Mediterranean Maritime Greece Containership 9,100 TEU 2 Capital Ship Management Greece Crude Oil Tanker 112,700 TDW 9 Tsakos Energy Navigation Greece Bulk Carrier 180,000 TDW 3 Anangel Maritime Greece Crude Oil Tanker 112,000 TDW 2 Minerva Marine Greece Crude Oil Tanker 156,000 TDW 4 40 Maran Tankers Management Greece

41 DAEWOO-MANGALIA HEAVY INDUSTRIES 41