Heavy Series Pipe Clamps Clamp Pair Selection
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- Charlene Houston
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1 lamp Pair Selection Behringer s clamp halves are available in different materials and incorporate a modular insert by group size. Heavy Series pipe clamps are available in sizes from ¼ in. (6.35mm) through in. (219mm) OD Sizes. Behringer Group lamp Pair Selection and Part Numbers Pipe Size ube Size Metric OD (mm) Imperial OD (Inch) lamp Halves (See material code for *) 1/ HS-LH-03-*-025 3/ HS-LH-03-*-038 1/ HS-LH-03-*-041 1/ HS-LH-03-*-050 1/ HS-LH-03-*-054 5/ HS-LH-03-*-062 3/ HS-LH-03-*-068 3/ HS-LH-04-* HS-LH-04-*-079 1/ HS-LH-04-*-084 7/ HS-LH-04-* HS-LH-04-*-100 3/ HS-LH-04-* HS-LH-04-* / HS-LH-05-* HS-LH-05-* / HS-LH-05-* / HS-LH-05-* HS-LH-06-* / HS-LH-06-* / HS-LH-06-* / HS-LH-06-* HS-LH-06-* / HS-LH-06-* / HS-LH-06-* HS-LH-06-* / HS-LH-06-* / HS-LH-06-* / HS-LH-07-* / HS-LH-07-* HS-LH-07-* / HS-LH-07-* / HS-LH-08-* HS-LH-08-* / HS-LH-08-* HS-LH-08-* HS-LH-09-* / HS-LH-09-* HS-LH-09-* HS-LH-09-* HS-LH-09-* HS-LH-10-* HS-LH-10-* HS-LH-10-*-863 lamp Pair Material odes (*) P S A [PP] Polypropylene Black olor [SP] Santoprene Beige olor [AL] Aluminum Aluminum olor ustom Sizes ustom sizes can be made by specially boring the clamp pair to any desired size. o order a special size, first find the group that this will fall under. All groups are available starting with 1/4 in. OD and can be used up to the maximum OD size in the chart below. his is expressed in the part number as a two-digit number (G#) Once you have determined your group size, simply add the desired OD of the line to be secured in the 3 digit end number of the clamp pair () by rounding the number to two decimals and dropping the decimal point. he part number will look like this: HS-LH-G#-*- Example: For a line wih OD of 1.08 in., this would fall within the group 5. he Part number will be as follows: HS-LH-05-*-108 Special Bore Range by Group Group (G#) Range 0.25 in. through in in. through in in. through in in. through in in. through in in. through in in. through in in. through in Behringer orp. All Rights Reserved 14
2 lamp Pair Dimensions he robust Heavy Series design is larger and thicker than the Standard Series, and is designed for the toughest applications. As a general rule of thumb, the outside diameter of the line to be secured should not vary over or under the ØD dimension in the chart by more than ½ of the tension clearance dimension (dimension O ). Heavy Series pipe clamps are available in sizes from ¼ in. (6.35mm) through in. (219mm) outside diameter sizes. If a required size is not available, custom sizes can be made to order. lamp Pair Dimensional Information Behringer Group Metric ØD (mm) Imperial ØD (Inch) lamp Halves (See page 1 for complete order numbers) HS-LH-03-* HS-LH-03-* HS-LH-03-* HS-LH-03-* HS-LH-03-* HS-LH-03-* HS-LH-03-* HS-LH-04-* HS-LH-04-* HS-LH-04-* HS-LH-04-* HS-LH-04-* HS-LH-04-* HS-LH-04-* HS-LH-05-* HS-LH-05-* HS-LH-05-* HS-LH-05-* HS-LH-06-* HS-LH-06-* HS-LH-06-* HS-LH-06-* HS-LH-06-* HS-LH-06-* HS-LH-06-* HS-LH-06-* HS-LH-06-* HS-LH-06-* HS-LH-07-* HS-LH-07-* HS-LH-07-* HS-LH-07-* HS-LH-08-* HS-LH-08-* HS-LH-08-* HS-LH-08-* HS-LH-09-* HS-LH-09-* HS-LH-09-* HS-LH-09-* HS-LH-09-* HS-LH-10-* HS-LH-10-* HS-LH-10-*-863 L H O W in in. (70 mm) in. (87 mm) in. (115 mm) in in in. (248 mm) in. (318 mm) in in in in in in in in in. (35 mm) in. (48 mm) in in in. (121 mm) in in. (200 mm) in. (270 mm) in. (1.6 mm) in. (1.6 mm) in. (1.6 mm) (3.2 mm) (3.2 mm) in. (4.8 mm) in. (4.8 mm) in. (4.8 mm) (30.2 mm) (30.2 mm) (30.2 mm) in. (43 mm) in. (55.6 mm) in. (74.6 mm) in. (87.3 mm) in. (113 mm) Weight Ea lbs 0.09 lbs 0.15 lbs 0.35 lbs 0.78 lbs 2.31 lbs 2.59 lbs 7.73 lbs Behringer orp. All Rights Reserved 15
![Securing Plate Selection and Dimensions Single Weld Plate [SWP] he typical mounting configuration is where the clamp is welded to the support structure.](/docs-images/89/100955073/images/3-0.jpg "Single over Plate [SP] he cover plate is the standard top fixture for securing the clamp with hexagon head bolts. Group Order Number L1 L2 W H hread Weight Ea.")
3 Securing Plate Selection and Dimensions Single Weld Plate [SWP] he typical mounting configuration is where the clamp is welded to the support structure. Single over Plate [SP] he cover plate is the standard top fixture for securing the clamp with hexagon head bolts. Group Order Number L1 L2 W H hread Weight Ea. HS-SWP-03-* HS-SWP-04-* HS-SWP-05-* HS-SWP-06-* HS-SWP-07-* HS-SWP-08-* HS-SWP-09-* HS-SWP-10-* in. (73 mm) in. (86 mm) in. (102 mm) in. (149 mm) in. (187 mm) in. (254 mm) in. (298 mm) in. (368 mm) in in in in. (76 mm) in. 7/16-14 UN (M12) in. (12 mm) in. (17 mm) in. 5/8-11 UN (M16) 3/4-10 UN (M20) 7/8-9 UN (M24) 4.50 in in in. 1-1/8-7 UN (M30) 0.34 lbs 0.39 lbs 0.45 lbs 1.10 lbs 1.71 lbs 4.15 lbs 5.83 lbs lbs Group Order Number L1 L2 W ØD Weight Ea. HS-SP-03-* HS-SP-04-* HS-SP-05-* HS-SP-06-* HS-SP-07-* HS-SP-08-* HS-SP-09-* HS-SP-10-* in in. (70 mm) in. (85 mm) in in in in. (248 mm) in. (318 mm) in in in in. (76 mm) 4.50 in in in. (18 mm) (21 mm) in. (24 mm) (30 mm) 0.21 lbs 0.26 lbs 0.32 lbs 0.77 lbs 1.28 lbs 3.19 lbs 4.58 lbs lbs hreads: omit As ordered above, the weld plates have standard UN thread -ME By adding the "-ME" deignation after the material designation above, the threads will be metric Double Weld Plate [DWP] Double weld plates are used to make a double heavy clamp, with both sets of clamp halves in line with the piping. his design can accommodate double the operating pressure as the single heavy pipe clamps. Double over Plate [DP] Double cover plates are used to make a double heavy clamp, with both sets of clamp halves in line with the piping. his design can accommodate double the operating pressure of the single heavy pipe clamps. Group Order Number L1 L2 W H hread Weight Ea. HS-DWP-03-* HS-DWP-04-* HS-DWP-05-* HS-DWP-06-* HS-DWP-07-* HS-DWP-08-* HS-DWP-09-* HS-DWP-10-* in. (73 mm) in. (86 mm) in. (102 mm) in. (149 mm) in. (187 mm) in. (254 mm) in. (298 mm) in. 7/16-14 UN (M12) 4.50 in in. (12 mm) 6.00 in in. (17 mm) 7.00 in in. (178 mm) 5/8-11 UN (M16) 3/4-10 UN (M20) 7/8-9 UN (M24) in in in in in. 1-1/8-7 UN (368 mm) (238 mm) (M30) *Material Unplated arbon Steel (Standard Material) Group Order Number L1 L2 W ØD Weight Ea. HS-DP-03-* HS-DP-04-* HS-DP-05-* HS-DP-06-* HS-DP-07-* HS-DP-08-* HS-DP-09-* HS-DP-10-* in in. (70 mm) in. (85 mm) in in in in. (248 mm) in. (318 mm) in in in in. (178 mm) in. (238 mm) in in. (18 mm) (21 mm) in. (24 mm) (30 mm) 0.42 lbs 0.52 lbs 0.64 lbs 1.54 lbs 2.56 lbs 6.38 lbs 9.16 lbs lbs hreads: omit As ordered above, the weld plates have standard UN thread -ME By adding the "-ME" deignation after the material designation above, the threads will be metric Behringer orp. All Rights Reserved 16
4 Fastening Hardware Selection and Dimensions Hexagon Head Bolt [HE] he Hexagon head bolt is used when using clamps with cover plates. Stacking Bolt [SB] he stacking bolt is used when another clamp module will be stacked on top of the bottom or existing module. he head of the stacking bolt has a female thread for the next bolt to engage with. Group Order Number L UN hread Metric hread Weight Ea. HS-HE-03-* 1.75 in. (44 mm) M lbs. HS-HE-04-* 2.25 in. M lbs. HS-HE-05-* 2.75 in. (70 mm) M lbs. HS-HE-06-* 4.00 in. (102 mm) 7/16-14 UN M lbs. HS-HE-07-* 5.25 in. (133 mm) 5/8-11 UN M lbs. HS-HE-08-* 7.50 in. (191 mm) 3/4-10 UN M lbs. HS-HE-09-* 8.50 in. (216 mm) 7/8-9 UN M lbs. HS-HE-10-* in. (292 mm) 1-1/8-7 UN M lbs. Group Order Number L1 L2 L3 UN Metric Weight Ea. HS-SB-03-* in in in. 3/8-16 M10 (50 mm) (23 mm) (23 mm) 0.10 lbs HS-SB-04-* in in in. 3/8-16 M10 (36 mm) (25.4 mm) 0.11 lbs HS-SB-05-* in in in. 3/8-16 M10 (75 mm) (48 mm) (25.4 mm) 0.13 lbs HS-SB-06-* in in in. 7/16-14 M12 (108 mm) (73 mm) 0.24 lbs HS-SB-07-* in in in. 5/8-11 M16 (140 mm) (98 mm) 0.49 lbs HS-SB-08-* in in in. 3/4-10 M20 (197 mm) (146 mm) (38 mm) 1.15 lbs HS-SB-09-* in in in. 7/8-9 M24 (233 mm) (178 mm) (44 mm) 1.65 lbs HS-SB-10-* in in in. 1-1/8-7 M30 (305 mm) (241 mm) 2.50 lbs Strut lip Nut [UN] he UN nut is used to adapt Behringer s pipe clamps to standard strut channel. his allows for even greater flexibility and mounting possibilities. Safety Plate [SAF] he Safety plate is used in conjunction with the SB stacking bolts above. his ensures that the stacking bolts will remain locked in place when tightening the clamp module stacked above. Group Order Number L W H1 H2 hread - HS-UN-345-* in. (38 mm) in. (22 mm) in. (18.5 mm) in. (2.75 mm) HS-UN-06-* Weight Ea.: Unplated arbon Steel (Special Order) inc Plated Steel (Standard Material) Approx. 0.2 lbs. 3/8-16 UN - - Group Order Number L1 L2 W Weight Ea. HS-SAF-03-* in in in. (58 mm) (31 mm) (3.2 mm) 0.06 lbs. HS-SAF-04-* in in in. (70 mm) 45 mm) (31 mm) (3.2 mm) 0.08 lbs. HS-SAF-05-* in in in. (85 mm) (31 mm) (3.2 mm) 0.11 lbs. HS-SAF-06-* in in in in. (115 mm) (41 mm) (4.8 mm) 0.31 lbs. HS-SAF-07-* in in in in. (151 mm) (29 mm) (4.8 mm) 0.58 lbs. HS-SAF-08-* in in in. (203 mm) (75 mm) (9.5 mm) 1.43 lbs. HS-SAF-09-* in in in. (248 mm) (44 mm) (87 mm) (9.5 mm) 2.17 lbs. HS-SAF-10-* in in in in. (316 mm) (48 mm) (113 mm) (6.3 mm) 0.00 lbs Behringer orp. All Rights Reserved 17
5 Rail Nuts and Rail Selection and Dimensions Rail Nut [RN] he rail nuts allow mounting of the heavy series clamps to the RAL-4 Heavy series rail. Mounting Rail [RAL-4] DIN Behringer s Heavy series RAL-4 is used to mount clamps with heavy rail nuts. his allows clamps from multiple groups to me mounted to the same rail. he RAL-4 conforms to the DIN specification. Group Order Number ØD1 ØD2 H1 H2 UN hread Metric hread - - HS-RN-99-*-RN in in in in in. (17.8 mm) (7.6 mm) (5.6 mm) M10 HS-RN-99-*-RN8 HS-RN-99-*-RN in. (19.8 mm) in. (23.8 mm) in. (22.2 mm) in. (28.6 mm) (20.7 mm) in. (43.2 mm) in. (9.1 mm) in. (27.3 mm) in. (5.6 mm) (9.5 mm) N/A /16-14 UN M12 5/8-11 UN M Group Order Number W1 W2 L H in in in in - HS-RA4-99-*-xxx See Below (40 mm) (12 mm) (5 mm) (22 mm) Unplated arbon Steel (Standard Material) inc Plated Steel (Special Order) xxx Length: 2ME 1ME 78 in. (2 m) Length (Standard Length) 39 in. (1 m ) Length (Special Length) ustom sizes available on request 14.5 lbs ea lbs ea. Mounting Rail [RAL-2] Behringer s proprietary Heavy series RAL-2 is used to mount clamps with Weld Plates (SWP). he weld plate slides into the rail, eliminating the need for rail nuts. he RAL-2 fits Groups - weld plates. Mounting Rail [RAL-3] Behringer s proprietary Heavy series RAL-3 is used to mount clamps with Weld Plates (SWP). he weld plate slides into the rail, eliminating the need for rail nuts. he RAL-2 fits Group weld plates only. Group Order Number W1 W2 L H - HS-RA2-99-*-xxx in. (44.4 mm) in See Below (3 mm) in. Group Order Number W1 W2 L H HS-RA3-99-*-xxx in. (54 mm) in (25.4 mm) See Below (3 mm) (20.7 mm) Unplated arbon Steel (Standard Material) inc Plated Steel (Special Order) Unplated arbon Steel (Standard Material) inc Plated Steel (Special Order) xxx Length: 6F 72 in. (1829 mm) Length (Standard Length) 8 lbs. each 3 F 36 in. (914 mm ) Length (Special Length) 4 lbs. each ustom sizes available on request xxx Length: 6F 72 in. (1829 mm) Length (Standard Length) 9.6 lbs. ea. 3 F 36 in. (914 mm ) Length (Special Length) 4.8 lbs. ea. ustom sizes available on request Behringer orp. All Rights Reserved 18
6 omplete Assembly Ordering ode hart 1 hart 2 hart 3 hart 4 hart 5 SH PP - ME ➀ SH DH R7H R8H R9H UH HSK ➁ lamp onfiguration Single Heavy omplete lamp for Weld Mounting Double Heavy omplete lamp for Weld Mounting omplete lamp for mounting to RAL-4 (-) omplete lamp for mounting to RAL-4 () omplete lamp for mounting to RAL-4 () omplete lamp for mounting to Strut hannel Heavy Stacking Kit Hardware Materials Omit Untreated arbon Steel AISI 304 Stainless Steel (A /1.4305) AISI 316/316i Stainless Steel (A /1.4571) Electro-inc Dichromate Plating ➃ PP SP AL ➄ Omit ME Polypropylene Santoprene Aluminum lamp Pair Material UN hread (Standard) Metric hread hreads ➂ Behringer Group Pipe Size lamp Group and Size ube Size Metric OD (mm) Imperial OD (Inch) lamp Halves 1/ / / / / / / / / / / / / / / / / / / / / / / / / / / Behringer orp. All Rights Reserved 19
7 Ordering Examples Single omplete lamp for Weld Mounting Double omplete lamp for Weld Mounting SH 2 HE Bolts 1 SP over Plate 1 SWP Weld Plate DH 4 HE Bolts 1 DP over Plate 2 LH lamp Sets (4 halves) 1 DWP Double Weld Plate Single omplete lamp for Rail Mounting Single omplete lamp for Rail Mounts Group Only R7H R8H 2 HE Bolts 1 SP over Plate 2 RN Rail Nuts R9H 2 HE Bolts 1 SP over Plate 1 SPL Spacer Plate 2 RN-9 Rail Nuts omplete Stacking Kit Single omplete lamp for Strut Mounting HSK 2 SB Stacking Bolts 1 SAF Safety Plate UH 2 HE Bolts 1 SP over Plate 2 UN Strut Nuts Behringer orp. All Rights Reserved 20
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