Ready-To-Run Mini Conveyors

Transcription

1 Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box Cottonwood Ave. TEL: TEL: Hartland, WI USA FAX: FAX: Rev. C For other service manuals visit our website at:

2 Table of Contents Introduction... Warnings - General Safety... 4 Product Description... 5 Specifications... 5 Models:... 5 Conveyor Assembly Model Number:... 5 Fixed Speed Control: 9 ft/min... 5 Fixed Speed Control: 5 ft/min... 5 Fixed Speed Control: ft/min... 5 Fixed Speed Control: 5 ft/min... 6 Variable Speed Control: to 5 ft/min... 6 Variable Speed Control: 6 to 5 ft/min... 6 Variable Speed Control: 0 to 58 ft/min... 6 Adjustable Height Stand Models:... 6 Support Stand Cross Brace Models:... 6 Surface Mounting Bracket Models:... 6 Conveyor Supports:... 7 Maximum Distances:... 7 Specifications:... 7 Installation... 8 Required Tools... 8 Recommended Installation Sequence... 8 Support Stand Mounting Brackets... 8 Surface Mount Brackets... 9 Adjustable Cross Brace... 0 Required Tools... 0 Stand Attachment... 0 Variable Speed Controller... Variable Speed Controller Mounting to Conveyor... Variable Speed Controller Mounting to Stand Leg... Preventive Maintenance and Adjustment... Required Tools... Standard Tools... Special Tools... Checklist... Lubrication... Maintaining Conveyor Belt... Troubleshooting... Cleaning... Conveyor Belt Replacement... Conveyor Belt Replacement Sequence... Belt Removal for Conveyor With Stands and Gearmotor Mounting Package... 4 Belt Installation for Conveyor with Stands and Gearmotor Mounting Package... 4 Conveyor Belt Tensioning... 5 Conveyors with.5 ( mm) Diameter Pulleys... 5 Conveyor Belt Tracking... 6 V-Guided Belts... 6 Pulley Removal... 6 A - Idler Pulley Removal... 6 B - Drive Pulley Removal... 7 Bearing Removal & Replacement... 7 Removal... 7 Replacement... 8 Drive Pulley and Idler Pulley Installation... 8 Drive Pulley Installation... 8 Idler Pulley Installation... 9 Stand Height Adjustment... 9 Height Adjustment for Fixed and Adjustable Height Stands... 9 Required Tools... 9 Gearmotor Mounting Package Removal... 0 Timing Belt Tensioning... Timing Belt Replacement... Drive or Driven Timing Pulley Replacement... Gearmotor Replacement... Notes... Service Parts... 4 (5 mm) Wide Conveyor... 4 (76 mm) to 6 (5 mm) Wide Conveyor (0 mm) to (05 mm) Wide Conveyor (76 mm) Aluminum Side (8mm) Aluminum Side Low to Side Wiper Low to High Side... - Adjustable Guiding Tool-Less Adjustable Guiding... 5 Flared Side Guiding... 6 Flat Belt Stand Mount Assembly... 7 (5mm) to 6 (5mm) Flat Belt Return Roller (0mm) to 4 (60mm) Flat Belt Return Roller... 8 Gearmotor Mounting Package... 9 Conveyor Belt Part Number Configuration Notes... 4 Return Policy... 4 Dorner Mfg. Corp Rev. C

3 Introduction IMPORTANT Some illustrations may show guards removed. DO NOT operate equipment without guards. Upon receipt of shipment: Compare shipment with packing slip. Contact factory regarding discrepancies. Inspect packages for shipping damage. Contact carrier regarding damage. Accessories may be shipped loose. See accessory instructions for installation. Dorner s Limited Warranty applies. Dorner has convenient, pre-configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo. Dorner 00 series conveyors are covered by Patent Numbers 5,74,45, 6,98,98, 6,4,8 and corresponding patents and patent applications in other countries. Dorner reserves the right to make changes at any time without notice or obligation Rev. C Dorner Mfg. Corp.

4 Warnings - General Safety A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. A WARNING DANGER Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. DANGER Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start-up. A WARNING DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT. A WARNING Loosening stand height or angle adjustment screws may cause conveyor sections to drop down, causing severe injury. SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Gearmotors may be HOT. DO NOT TOUCH Gearmotors. Dorner Mfg. Corp Rev. C

5 Product Description Refer to Figure for typical components. Figure Drive End 4 Gearmotor Mounting Package Guiding & Accessories 4 Idler/Tension End 5 Conveyor Mounting Brackets 7 Variable Speed Controller 7 8 Support Stand 9 Caster Wheels 8 9 Figure Specifications Models: Conveyor Assembly Model Number: Fixed Speed Control: 9 ft/min Length foot foot foot Fixed Speed Control: 5 ft/min Length foot foot foot Fixed Speed Control: ft/min Length foot foot foot Rev. C 5 Dorner Mfg. Corp.

6 Specifications Fixed Speed Control: 5 ft/min Length foot foot foot Variable Speed Control: to 5 ft/min Length foot foot foot Variable Speed Control: 6 to 5 ft/min Length foot foot foot Variable Speed Control: 0 to 58 ft/min Length foot foot foot Adjustable Height Stand Models: Height 4 to 6 inches high to 48 inches high (Note: The stand bracket and conveyor add 5 to Top of Belt Height.) Support Stand Cross Brace Models: Height For Long Conveyor For 5 Long Conveyor For 8 Long Conveyor Surface Mounting Bracket Models: Height to Top of Belt Height to 5 Top of Belt Height Dorner Mfg. Corp Rev. C

7 Specifications Conveyor Supports: Figure Maximum Distances: = 8 (457 mm) = 6 ft (89 mm) = 8 (457 mm) Figure Specifications: Table : Conveyor Speed / Maximum Load Capacity Fixed Speed Gearmotors Load Capacity (lbs) Belt Width (in) Speed (ft/min) Variable Speed Motors Load Capacity (lbs) Belt Width (in) Speed (ft/min) to to to NOTE Maximum conveyor loads based on: Non-accumulating product Product moving towards gearmotor Conveyor being mounted horizontal Table : Gearmotor Specifications Part Number Output Hp Input Volts Input Phase Input Hz Amps FLA Ratio RPM Torque in-lb 6M060PL4FN 0.0 5V M06PL4FN 0.0 5V M05PL4FN 0.0 5V M05PL4FN 0.0 5V M06PL4EN 0.0 0V 0 to M05PL4EN 0.0 0V 0 to M009PL4EN 0.0 0V 0 to Table : Variable Speed Controller Specification Part Number Input Volts Input Phase Input Hz Output Volts Output Phase Output Hz Max Amps MVBR 5V to Rev. C 7 Dorner Mfg. Corp.

8 Installation Figure NOTE Conveyor MUST be mounted straight, flat and level within confines of conveyor. Use a level (Figure, item ) for setup. Recommended Installation Sequence Attach mounting brackets to conveyor (see Support Stand Mounting Brackets on page 8 for stand mounting brackets and see Surface Mount Brackets on page 9 for surface mounting brackets). Attach conveyor to stands (see Stand Attachment on page 0). Install stand cross brace Install variable speed controller Support Stand Mounting Brackets. Locate brackets. Exploded view shown in Figure 5. Figure 5 Figure 5 Installation Component List 4 Conveyor with Gearmotor Mounting Package Variable Speed Controller (Optional) Support Stand (Optional) 4 Support Stand Mounting Brackets (Optional) 5 Adjustable Stand Cross Bracket (Optional) 6 Surface Mount Brackets (Optional) Figure 4 5 Figure 5. Remove screws (Figure 5, item & ), washers (Figure 5, item ), nuts (Figure 5, item 4) and T-bars (Figure 5, item 5) from brackets.. Insert T-bars (Figure 5, item 5) into conveyor side slots (Figure 6, item ). Fasten brackets (Figure 6, item ) to conveyor with mounting screws (Figure 6, item ). Figure Figure Required Tools Hex-key wrenches: 4 mm, 5 mm Level Torque wrench Figure 6 Dorner Mfg. Corp Rev. C

9 Installation 4. Fasten brackets to support stand with mounting screws (Figure 6, item 4), washers (Figure 6, item 5) and nuts (Figure 6, item 6). 5. Tighten screws (Figure 6, item & 4) to 60 in-lb (7 Nm). 6. See Stand Height Adjustment on page 9 for stand height adjustment. Surface Mount Brackets. Locate brackets. Exploded view shown in Figure 8. Illustration References NOTE Mounting brackets for flat belt conveyors shown. Slotted Bracket (x) M6 T-Bar (x) Spacer Plate (x) 4 M6 Screw (4x) 5 M6 Washer (4x). Set spacer (Figure 9, item ) on conveyor lip (Figure 9, item ). Figure 9 Figure 9 4. Mount slotted bracket (Figure 0, item ) to conveyor frame with M6 screws (Figure 0, item ). Figure 0 Figure Figure 0 5. Adjust height as required. Tighten M6 screws to 80 in-lb (9 Nm). 6. Repeat for opposite side of conveyor. Figure 7. Install M6 T-bar (Figure 8, item ) in T-slot (Figure 8, item ). Figure 8 Figure Rev. C 9 Dorner Mfg. Corp.

10 Installation Adjustable Cross Brace A WARNING. Install T-bar (Figure, item ) in inner T-slot of stand leg (Figure, item ). Figure Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Required Tools 5 mm hex key wrench Torque wrench Illustration References: M6 T-Bar (x) Adjustable Bar M6 x 40 mm Socket Head Screw (x) Figure. Loosely attach adjustable bar (Figure 4, item ) or (Figure 5, item ) to aluminum stand T-slot as required. Attach outer tube end with screw (Figure 4, item ). Figure 4 Figure Stand Attachment Figure. Loosen screw (Figure, item ) of adjustable bar (Figure, item ). Figure Figure 4 Attach inner channel end with screw (Figure 5, item ). Figure 5 Figure Figure 5 Dorner Mfg. Corp Rev. C

11 Installation 4. Tighten three screws (Figure 6, item ), to 80 in-lb (9 Nm). Figure 6 A WARNING Failure to secure three screws (Figure 6, item ), may cause conveyor sections to drop down, causing severe injury. TIGHTEN SCREWS AFTER ADJUSTMENT. Illustration References: Figure 8 Item Part Number Description 90406M Socket Head Screw, M x 6 mm 0658 Mounting Clip (x) 906M Socket Head Screw, M6-.00 x mm (x) M T-Bar, Single Drop-In (x) Controller Reversing Controller 4 5 Shipping Package Figure 8 Figure 6 A WARNING Variable Speed Controller Variable Speed Controller Mounting to Conveyor Figure 7 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.. Assemble mounting clips (Figure 9, item ) with screws (Figure 9, item ) to the top of the controller. Figure 9 Typical Variable Speed Mounting on Conveyor Figure 7 Figure Rev. C Dorner Mfg. Corp.

12 Installation. Install T-bars (Figure 0, item ) into T-slots of conveyor.. Assemble mounting clips (Figure, item ) with screws (Figure, item ) to the side of the controller. Figure 0 Figure Figure 0. Attach controller to conveyor with two screws (Figure, item ). Figure Figure. Install T-bars (Figure, item ) into T-slots of stand leg. Figure Figure 4. Slide controller to its desired mounting location along conveyor and tighten both screws. Variable Speed Controller Mounting to Stand Leg A WARNING Figure. Attach controller to stands with two screws (Figure, item ). 4. Slide controller to its desired mounting location along conveyor and tighten both screws. Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Dorner Mfg. Corp Rev. C

13 Preventive Maintenance and Adjustment Required Tools Standard Tools Hex-key wrenches:.5 mm, 4 mm, 5 mm Arbor press Special Tools Bearing Puller Tool (or equivalent) 4509 Bearing Installation Tool (Pusher Sleeve) 4509 Bearing Installation Tool (Bearing Pusher) Bearing Removal Tool Checklist Keep service parts on hand (see Service Parts section for recommendations) Keep supply of belt cleaner (part # 6569) Clean entire conveyor and knurled pulley while disassembled Replace worn or damaged parts Damage to V-guide indicates: Twisted or damaged conveyor frame Dirt impacted on pulleys Excessive or improper side loading Cleaning IMPORTANT Do not use belt cleaners that contain alcohol, acetone, Methyl Ethyl Ketone (MEK) or other harsh chemicals. Use Dorner Belt Cleaner (part # 6569). Mild soap and water may also be used. Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, use a bristled brush to improve cleaning. Conveyor Belt Replacement A WARNING Lubrication No lubrication is required. Replace bearings if worn. Maintaining Conveyor Belt Troubleshooting Inspect conveyor belt for: Surface cuts or wear Stalling or slipping Damage to V-guide Surface cuts and wear indicate: Sharp or heavy parts impacting belt Jammed parts Improperly installed bottom wipers (if installed) Accumulated dirt in wipers (if installed) Foreign material inside the conveyor Improperly positioned accessories Bolt-on guiding is pinching belt Stalling or slipping indicates: Excessive load on belt Conveyor belt or drive timing belt are not properly tensioned Worn knurl or impacted dirt on drive pulley Intermittent jamming or drive train problems Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Conveyor Belt Replacement Sequence Remove old conveyor belt: - Conveyor with Stands and Gearmotor Mounting Package Install new conveyor belt Tension conveyor belt 85-7 Rev. C Dorner Mfg. Corp.

14 Preventive Maintenance and Adjustment Belt Removal for Conveyor With Stands and Gearmotor Mounting Package A WARNING 4. On tension end of the conveyor, identified with a label (Figure 6, item ), push in head plate assembly (Figure 6, item ): On both sides of conveyor, loosen and move cam tracking assemblies (Figure 6, item ) (if equipped) away from head plates, then loosen fastening screws (Figure 6, item 4) and push head plate assembly inward. Figure 6 4 Removing mounting brackets without support under gearmotor will cause conveyor to tip, causing severe injury. PROVIDE SUPPORT UNDERNEATH THE GEARMOTOR WHEN CHANGING THE BELT. Place temporary support stands (Figure 4, item ) at both ends of the conveyor. Place an additional support stand (Figure 4, item ) under the drive motor (Figure 4, item ), if equipped. See WARNING. Figure 6 5. Remove belt (Figure 7, item ) from conveyor. Figure 7 Figure Figure 4. Remove mounting brackets (Figure 4, item 4) from one side of conveyor. (Reverse steps in Support Stand Mounting Brackets on page 8 or Surface Mount Brackets on page 9.) If equipped with heavy load drive package, remove brackets from side opposite drive (Figure 5, item ). Figure 7 Belt Installation for Conveyor with Stands and Gearmotor Mounting Package A WARNING Figure 5 Removing mounting brackets without support under gearmotor will cause conveyor to tip, causing severe injury. PROVIDE SUPPORT UNDERNEATH THE GEARMOTOR WHEN CHANGING THE BELT Figure 5. If equipped, remove return rollers, guiding (Figure 5, item ) and accessories from side opposite drive (Figure 5, item ). Dorner Mfg. Corp Rev. C

15 Preventive Maintenance and Adjustment. Ensure temporary support stands (Figure 4, item ) are placed at both ends of the conveyor. Place an additional support stand under the drive motor (Figure 4, item ), if equipped. See WARNING.. Orient belt so splice leading fingers (Figure 8, item ) point in the direction of belt travel as identified by the conveyor directional label (Figure 8, item ). Figure 8 Conveyors with.5 ( mm) Diameter Pulleys. On tension end of the conveyor, identified with a label (Figure 0, item ), adjust head plate assembly (Figure 0, item ): On both sides of conveyor, loosen fastening screws (Figure 0, item ) and rotate pinion gear (Figure 0, item 4) to adjust head plate assembly. Figure Figure 8. Install belt (Figure 9, item ) on conveyor. Lift conveyor slightly to avoid pinching belt on temporary support stands. Figure 9 Figure 0. Adjust head plate assembly so end of conveyor frame aligns with or between the head plate tensioning marks (Figure, item & ). Replace belt if proper tensioning can not be obtained while aligning the end of the conveyor frame with or between the tensioning marks. See NOTE. Figure Figure 9 4. Re-install conveyor mounting brackets. Refer to Support Stand Mounting Brackets on page 8 or Surface Mount Brackets on page Tension belt. Refer to Conveyor Belt Tensioning on page If equipped, re-install return rollers and guiding. Conveyor Belt Tensioning A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Figure NOTE On pinion gear, do not exceed a torque of 5 in-lb (.8 Nm) for (44 05 mm) wide conveyors and 50 in-lb (4.5 Nm) for an 8 4 ( mm) wide conveyor. Over tensioning the conveyor belt could cause excessive pulley bearing load and early failure Rev. C 5 Dorner Mfg. Corp.

16 Preventive Maintenance and Adjustment. After adjusting proper tensioning, tighten fastening screws (Figure, item ) on both sides of conveyor to 60 in-lb (7 Nm). Figure Figure Figure 4. If equipped with cam tracking assemblies (Figure, item ), position against head plates and adjust belt tracking. Refer to Conveyor Belt Tracking on page 6. Figure. Remove the head plate (Figure 4, item ) from the conveyor frame. Figure 4 Conveyor Belt Tracking V-Guided Belts V-guided belts do not require tracking adjustment. Pulley Removal A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Leaving the conveyor belt in place, remove the desired pulley following the corresponding instructions below: A - Idler Pulley Removal B - Drive Pulley Removal Figure 4. Pulley will slide out of opposite head plate and drop into slack of belt (Figure 5). Figure 5 A - Idler Pulley Removal. On one side of the conveyor, loosen two () head plate fastening screws (Figure, item ) and remove them. NOTE To prevent damage to the head plates and pulley, be sure to remove them slowly because they are not attached to pulley. Figure 5 4. Slide spindle out of the belt loop. Dorner Mfg. Corp Rev. C

17 B - Drive Pulley Removal Preventive Maintenance and Adjustment Bearing Removal & Replacement A WARNING Drive shaft keyway may be sharp. HANDLE WITH CARE.. Remove gearmotor mounting package. See Gearmotor Mounting Package Removal on page 0.. On one side of the conveyor, loosen two () head plate fastening screws (Figure 6, item ) and remove. NOTE To prevent damage to the head plates, be sure to remove them slowly because they are not attached to pulley. Removal. Place bearing removal tool part #45606 (Figure 8, item ) below bearing (Figure 8, item ) with lip (Figure 8, item ) located in gap (Figure 8, item 4) between bearing and spindle hub (Figure 8, item 5) as shown. Figure 8 IMPORTANT Do not use any removed bearings. Replace them. 5 4 Figure 6 Figure 8. Using puller part # (Figure 9, item ), remove and discard bearing. Figure 9 Figure 6. Remove the head plate (Figure 7, item ) from the conveyor frame. Figure 7 Figure 9 Figure 7 4. Drive pulley will slide out of opposite head and drop into slack of belt. 5. Slide the drive pulley out of the belt loop Rev. C 7 Dorner Mfg. Corp.

18 Preventive Maintenance and Adjustment Replacement. Inspect the head plates bearing seating surface (Figure 40, item ). If they are worn or damaged, replace. See Service Parts on page Place open end of pusher (Figure 4, item ) into sleeve. Figure 4 Figure 40 Figure 4 6. Using an arbor press or similar device, press bearing onto pulley shaft (Figure 44). Figure 44 Figure 40. Inspect spindle (Figure 4, item ). Replace if worn.. Slide bearing (Figure 4, item ) onto spindle. Figure 4 Figure 4 4. Slide sleeve (Figure 4, item ) of tool over bearing. Figure 4 Figure Repeat steps through 5 for each bearing. Drive Pulley and Idler Pulley Installation Drive Pulley Installation. With opposite head plate installed, position the drive pulley through the loop of the belt, into the opposite head plate.. Place the head plate (Figure 45, item ) and attach the head plate to the conveyor frame with the two () screws removed. Tighten screws 60 in-lb (7 Nm). Figure 45 Figure 4 Figure 45 Dorner Mfg. Corp Rev. C

19 Preventive Maintenance and Adjustment Idler Pulley Installation. With opposite head plate installed, position the idler pulley through the loop of the belt, into the opposite head plate.. Place the head plate (Figure 46, item ) and attach the head plate to the conveyor frame with the two () screws removed and hand tighten.. Using a support (Figure 47, item ), raise conveyor and stand off the floor. Figure 47 Figure 46 4 Figure 46 Stand Height Adjustment Height Adjustment for Fixed and Adjustable Height Stands Required Tools 6 mm Hex Key Wrench Figure 47. Loosen button screws (Figure 47, item ).. Raise or lower stand leg (Figure 47, item ) to the required height. Level stand from side to side using a level (Figure 47, item 4). A WARNING A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. A WARNING Failure to secure screws (Figure 47, item ) may cause conveyor sections to drop down causing severe injury. TIGHTEN SCREWS (Figure 47, item ) AFTER ADJUSTMENT. 4. Tighten button screws (Figure 47, item ) to 50 in lb (7 N m). 5. Repeat steps through 4 on opposite stand leg. Loosening stand height or angle adjustment screws may cause conveyor sections to drop down, causing severe injury. SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS Rev. C 9 Dorner Mfg. Corp.

20 Preventive Maintenance and Adjustment Gearmotor Mounting Package Removal 5. Loosen set screws (Figure 5, item ) and remove driven pulley (Figure 5, item ). Figure 5 A WARNING. Loosen two () screws (Figure 48, item ). Figure 48 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Figure 5 6. Replace drive or driven pulley. See Drive or Driven Timing Pulley Replacement on page. Tighten screws to 80 in-lb (9 Nm). 7. Complete steps 5-9 of Timing Belt Replacement on page. See Drive or Driven Timing Pulley Replacement on page. Figure 48. Loosen timing belt tensioner screw (Figure 48, item ).. Remove four (4) screws (Figure 49, item ). Remove gearmotor (Figure 49, item ) and cover (Figure 49, item ). Figure 49 Figure Remove timing belt (Figure 50, item ). Figure 50 Figure 50 Dorner Mfg. Corp Rev. C

21 Timing Belt Tensioning A WARNING Preventive Maintenance and Adjustment 4. Remove old timing belt (Figure 54, item ). Figure 54. Loosen two () screws (Figure 5, item ). Tighten timing belt tensioner screw (Figure 5, item ) to 5 inlb (.7 Nm). Figure 5 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Figure Place new timing belt (Figure 54, item ) over driven pulley (Figure 54, item ) and between belt flanges (Figure 54, item ). 6. Insert gearmotor drive pulley into timing belt. Mount assembly with two () bottom screws (Figure 55, item ). Tighten to 45 in-lb (5 Nm). Figure 55 Figure 5. Tighten screws (Figure 5, item ) to 80 in-lb (9 Nm). Timing Belt Replacement A WARNING Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.. Loosen two () screws (Figure 5, item ).. Loosen timing belt tensioner screw (Figure 5, item ).. Remove four (4) screws (Figure 5, item ). Remove gearmotor (Figure 5, item ) and top cover (Figure 5, item ). Figure Insert top cover (Figure 5, item ) into bottom cover. Mount assembly with two () top screws (Figure 5, item ). Tighten to 45 in-lb (5 Nm). 8. Tighten timing belt tensioner screw (Figure 5, item ) to 5 in-lb (.7 Nm) 9. Tighten screws (Figure 5, item ) to 80 in-lb (9 Nm). Drive or Driven Timing Pulley Replacement A WARNING Figure 5 Figure 5 Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance.. Complete steps through 4 of Timing Belt Replacement on page Rev. C Dorner Mfg. Corp.

22 Preventive Maintenance and Adjustment. Loosen set screws (Figure 56, item ) and remove driven pulley (Figure 56, item ) or drive pulley (Figure 56, item ).. For variable speed motor, unplug cord at disconnect (Figure 57, item ). Figure 57 Figure 56 Figure 56. Replace drive or driven pulley. Tighten set screws to in-lb (.7 Nm). 4. Complete steps 5 through 9 of Timing Belt Replacement on page. Figure 57. Remove four (4) screws (Figure 58, item ). Remove gearmotor (Figure 58, item ) and top cover (Figure 58, item ). Figure 58 Gearmotor Replacement A WARNING Figure Loosen set screws (Figure 59, item ) and remove drive pulley (Figure 59, item ). Exposed moving parts can cause severe injury. LOCK OUT POWER before removing guards or performing maintenance. Figure 59 DANGER Figure 59 Hazardous voltage will cause severe injury or death. LOCKOUT POWER BEFORE before wiring.. For single phase motor, unplug power cord from outlet. 5. Replace drive pulley (Figure 59, item ) on new gearmotor and tighten set screws (Figure 59, item ) to in-lb (.7 Nm). 6. Complete steps 5 through 9 of Timing Belt Replacement on page. 7. Replace wiring: For a single phase motor, reverse step. For variable speed motor, reverse step. Dorner Mfg. Corp Rev. C

23 Notes 85-7 Rev. C Dorner Mfg. Corp.

24 Service Parts (5 mm) Wide Conveyor NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo. Dorner recommends keeping these parts on hand. 9 Drive Spindle Kit 0 Idler Spindle Kit C & D Position OR 8 6 A & B Position Dorner Mfg. Corp Rev. C

25 Service Parts Item Part Number Description 9069M Socket Head Screw, M6 x mm 4045 Head Plate LH 4047 Head Plate LH Drive Side, Position A and B Head Plate RH Drive Side, Position C and D 5 BK Bearing Kit (x) BK4 Bearing Kit (x4) Idler Spindle, (5mm) Magnet, 0.5 Dia. x 0.5 long Sleeve, SSP Magnet Stainless Steel Head Plate, RH M Socket Head Screw, M6 x 0mm 409 Tension Slide Bar 4040 Rack Gear, 4.5 Degree PA x 4 P 404 Pinion, (5 mm) Pinion Pin Drive Spindle, (5 mm) 4760 Nosebar Drive Spindle, Lagged (5mm) M Square Key, 4 mm x mm LLLLL (5mm) Frame Cam Mounting Assembly 9 A-0 Drive Spindle Kit, Position A and B - Grooved (Includes Items,,, 5, 9 and 5) D-0 Drive Spindle Kit, Position C and D - Grooved (Includes Items,, 4, 5, 9 and 5) 0 T-0 Idler Spindle Kit (Includes Items, and 5 through 0) LLLLL = part length in inches with decimal places Example: Part Length = 55.08" LLLLL = Rev. C 5 Dorner Mfg. Corp.

26 Service Parts (76 mm) to 6 (5 mm) Wide Conveyor Drive Spindle Kit C & D Position OR Idler Spindle Kit A & B Position 6 Dorner Mfg. Corp Rev. C

27 Service Parts Item Part Number Description 9069M Socket Head Screw, M6 x mm 4045 Head Plate LH 4047 Head Plate LH Drive Side, Position A and B Head Plate RH Drive Side, Position C and D 5 BK Bearing Kit (x) BK4 Bearing Kit (x4) 6 47WW Idler Spindle Magnet, 0.5 Dia. x 0.5 long SSP Sleeve, 0.5 Magnet (Stainless Steel) Head Plate RH M Socket Head Screw, M6 x 0 mm 409 Tension Slide Bar 4040 Rack Gear, 4.5 Degree PA x 4P 404 Pinion Bushing 4 00WWM Pinion Gear WW Drive Spindle 476WW Nosebar Drive Spindle, Lagged MS Square Key, 4 mm x mm 7 404WW-LLLLL Conveyor Frame 8 405WW-LLLLL Conveyor Bed Plate Flat Head Torx Screw, M6 x 0 mm Cam Mounting Assembly A-WW Drive Spindle Kit, Position A and B - Grooved (Includes Items,,, 5, 9 and 5) D-WW Drive Spindle Kit, Position C and D - Grooved (Includes Items,, 4, 5, 9 and 5) T-WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 0, 04, 05, 06 LLLLL = part length in inches with decimal places Example: Part Length = 55.08" LLLLL = Rev. C 7 Dorner Mfg. Corp.

28 Service Parts 8 (0 mm) to (05 mm) Wide Conveyor Drive Spindle Kit Idler Spindle Kit C & D Position OR A & B Position Dorner Mfg. Corp Rev. C

29 Service Parts Item Part Number Description 9069M Socket Head Screw, M6 x mm 4045 Head Plate, LH 4047 Head Plate, LH Drive Side, Position A and B Head Plate RH Drive Side, Position C and D 5 BK Bearing Kit (x) BK4 Bearing Kit (x4) 6 47WW Idler Spindle Magnet, 0.5 Dia. x 0.5 long SSP Sleeve, 0.5 Magnet Stainless Steel Head Plate RH M Socket Head Screw, M6 x 0 mm 409 Tension Slide Bar 4040 Rack Gear, 4.5 Degree PA x 4P 404-LLLLL Side Rail, LH LLLLL Center Rail 5 00WWM Pinion Gear LLLLL Side Rail, RH WW Drive Spindle 476WW Nosebar Drive Spindle, Lagged M Square Key, 4 mm x mm 9 405WW-LLLLL Side Rail RH Flat Head Torx Screw, M6 x 0 mm 4005 Cam Mounting Assembly A-WW Drive Spindle Kit, Position A and B - Grooved (Includes Items,,, 5, 9 and 7) D-WW Drive Spindle Kit, Position C and D - Grooved (Includes Items,, 4, 5, 9 and 7) T-WW Idler Spindle Kit (Includes Items, and 5 through 0) WW = Conveyor width reference: 08, 0, LLLLL = part length in inches with decimal places Example: Part Length = 55.08" LLLLL = Rev. C 9 Dorner Mfg. Corp.

30 Service Parts -04 (76 mm) Aluminum Side 4 Item Part Number Description 00 Guide Retaining Clip See Chart 00 Guide (76mm) HS Below 6997MK0 Single Drop-in Tee Bar (x0) M Socket Head Screw M6 x 0mm Item : 00 Guide (76mm) HS Length End Guide (60mm) Left Hand Right Hand (94mm) Left Hand Right Hand (9mm) Left Hand Right Hand (54mm) Left Hand Right Hand (89mm) Left Hand Right Hand (4mm) Left Hand Right Hand (48mm) Left Hand Right Hand Dorner Mfg. Corp Rev. C

31 -05.5 (8mm) Aluminum Side Service Parts 4 Item Part Number Description 00 Guide Retaining Clip See Chart Below 00 Guide (76mm) HS 6997MK0 Single Drop-in Tee Bar (x0) M Socket Head Screw M6 x 0mm Item : 00 Guide 0.5 (mm) HS Length End Guide (60mm) Left Hand Right Hand (94mm) Left Hand Right Hand (9mm) Left Hand Right Hand (54mm) Left Hand Right Hand (89mm) Left Hand Right Hand (4mm) Left Hand Right Hand (48mm) Left Hand Right Hand Rev. C Dorner Mfg. Corp.

32 Service Parts -07 Low to Side Wiper 5 4 Item Part Number Description 00 Guide Retaining Clip See Chart Below 00 Guide (76mm) HS Side Wiper Nylatron (per foot) MK0 Single Drop-in Tee Bar (x0) M Socket Head Screw M6 x 0mm Item : 00 Guide 0.5 (mm) HS Length End Guide (60mm) Left Hand Right Hand (94mm) Left Hand Right Hand (9mm) Left Hand Right Hand (54mm) Left Hand Right Hand (89mm) Left Hand Right Hand (4mm) Left Hand Right Hand (48mm) Left Hand Right Hand Dorner Mfg. Corp Rev. C

33 -09 Low to High Side Service Parts 4 Item Part Number Description 00 Guide Retaining Clip See Chart Below 00 Guide (76mm) HS 6997MK0 Single Drop-in Tee Bar (x0) M Socket Head Screw M6 x 0mm Item : 00 Guide 0.5 (mm) HS Length End Guide (60mm) Left Hand Right Hand (94mm) Left Hand Right Hand (9mm) Left Hand Right Hand (54mm) Left Hand Right Hand (89mm) Left Hand Right Hand (4mm) Left Hand Right Hand (48mm) Left Hand Right Hand Rev. C Dorner Mfg. Corp.

34 Service Parts - Adjustable Guiding Item Part Number Description 098 Aluminum Profile Guide (60mm) 0984 Aluminum Profile Guide (94mm) 0985 Aluminum Profile Guide 4 (9mm) 0986 Aluminum Profile Guide 5 (54mm) 0987 Aluminum Profile Guide 6 (89mm) 0988 Aluminum Profile Guide 7 (4mm) 0989 Aluminum Profile Guide 8 (48mm) Item Part Number Description 0080M Drop-In Tee Bar 0004 Mounting Bracket 4 007M Guide Mounting Shaft Vertical 5 008M Guide Mounting Shaft Horizontal MP Square Nut Cross Block Vinyl Shaft Cap P Flat Extruded Guide (per foot) 0 906M Socket Head Screw M6 x mm 9066M Socket Head Screw M6 x 6mm Dorner Mfg. Corp Rev. C

35 -4 Tool-Less Adjustable Guiding Service Parts Item Part Number Description Shaft Cap Cross Block 0080M Drop-In Tee Bar M Mounting Bracket 5 007M Vertical Mounting Guide Shaft 6 008M Horizontal Mounting Guide Shaft Item Part Number Description MP Square Nut, M M Socket Head Screw, M6-.00 x mm M Socket Head Screw, M6-.00 x 6 mm LLLLL Aluminum Profile Guide 64068P- LLLLL Extruded Guide LLLLL = Length in inches with decimal places. Length Example: Length = 95.5" LLLLL = Rev. C 5 Dorner Mfg. Corp.

36 Service Parts Flared Side Guiding Item Part Number Description 00 Guide Retaining Clip 0 Side-Flare Mounting Guide (60mm) 0 Side-Flare Mounting Guide (94mm) 04 Side-Flare Mounting Guide 4 (9mm) 05 Side-Flare Mounting Guide 5 (54mm) 06 Side-Flare Mounting Guide 6 (89mm) Item Part Number Description 05M Flared Guide 45 (60mm) 05M Flared Guide 45 (94mm) 05M Flared Guide 45 4 (9mm) 05M Flared Guide 45 5 (54mm) 05M Flared Guide 45 6 (89mm) M Drop-In Tee Bar M Button Head Screw M5 x 6mm Washer M Cap Low-Head Screw M6 x 0mm Dorner Mfg. Corp Rev. C

37 Flat Belt Stand Mount Assembly Service Parts Item Part Number Description 408 Stand Mount 0050MK4 Drop-In Tee Bar (x4) 60579P Washer Square Nut M6 Item Part Number Description M Socket Head Screw M6 x 0mm M Socket Low Head Screw M6xmm Flat Belt Stand Mount Assembly 85-7 Rev. C 7 Dorner Mfg. Corp.

38 Service Parts (5mm) to 6 (5mm) Flat Belt Return Roller Item Part Number Description 4085 Return Roller Guard - Short 4087 Return Roller Clip Bearing Dowel Pin Item Part Number Description M Socket Low Head Screw M6 x 6mm Roller Assembly (Includes Items, and 4) (5mm) to 6 (5mm) Flat Belt Return Roller Assembly 8 (0mm) to 4 (60mm) Flat Belt Return Roller Item Part Number Description 4086 Return Roller 4087 Return Roller Clip 409WW Return Roller Guard 4 40WW Return Roller Rod M Socket Low Head Screw M6 x 6mm Item Part Number Description 6 408WW 8 (0mm) to 4 (60mm) Flat Belt Return Roller Assembly WW.= Conveyor width ref.: 0, 0, 04, 05, 06, 08, 0,, 8,, 4 Dorner Mfg. Corp Rev. C

39 Gearmotor Mounting Package Service Parts Item Part No. Part Description 6M060PL4FR Gearmotor, 0.0 hp, 5 Volts, 5 RPM, 60 Hz, -Phase, 60: 6M06PL4FR Gearmotor, 0.0 hp, 5 Volts, 4 RPM, 60 Hz, -Phase, 6: 6M05PL4FR Gearmotor, 0.0 hp, 5 Volts, 60 RPM, -Phase, 5: 6M05PL4FR Gearmotor, 0.0 hp, 5 Volts, 00 RPM, 9 RPM, -Phase, 5: 6M06PL4EN Gearmotor, 0.0 hp, 0 Volts, 4 RPM, 0-60 Hz, -Phase, 6: 6M05PL4EN Gearmotor, 0.0 hp, 0 Volts, 00 RPM, 0-60 Hz, -Phase, 5: 6M009PL4EN Gearmotor, 0.0 hp, 0 Volts, 67 RPM, 0-60 Hz, -Phase, 9: Timing Belt, mm x 5mm (59mm long) Timing Belt, mm x 5mm (79mm long) M Drive Pulley, / Bore M Drive Pulley, 0mm Bore Key, /8 x 5/8, / Bore 9804M Key, 4mm x mm, 0mm Bore M Driven Pulley, mm Bore M Driven Pulley Key, 4 mm x mm Item Part No. Part Description Guard, Half, Light Duty Side Drive M Plate, Side Drive LD M Tensioning Bar, Side Drive Spiral Retaining Ring Nylon Spacer 90506M Socket Head Screw M5x6mm 9055M Socket Head Screw M5x5mm M Socket Head Screw M5x0mm M Socket Head Screw M5x00mm 90590M Socket Head Screw M5x90mm 90460M Socket Head Screw M4x60mm M Socket Head Screw M6x5mm M Cup Set Screw M4x5mm 85-7 Rev. C 9 Dorner Mfg. Corp.

40 Service Parts Conveyor Belt Part Number Configuration Figure 60 0 M WW LLLL A PP BB 4 C M WW LLLL A SSSS DORNER MFG. CORP HARTLAND, WI USA SERIAL # Flat Belt Part Number Configuration Refer to Dorner patent plate (Figure 60). From the model number, determine conveyor width ( WW ), length ( LLLL ) and belt type ( BB ). Use data to configure belt part number as indicated below. *Add V for V-guided belts. Figure 60 MODEL # Cleated Belt Part Number Configuration Refer to Dorner patent plate (Figure 60). From the model number, determine conveyor type ( T ), width ( WW ), length ( LLLL ), cleat type ( C ) and cleat spacing ( SSSS ). Use data to configure belt part number as indicated below. *Add V for V-guided belts. - WW LLLL / BB V* T - WW LLLL C SSSS V* / V* (Fill In) / V* (Fill In) Dorner Mfg. Corp Rev. C

41 Notes 85-7 Rev. C 4 Dorner Mfg. Corp.

42 Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor:. Name and address of customer.. Dorner part number(s) of item(s) being returned.. Reason for return. 4. Customer's original order number used when ordering the item(s). 5. Dorner or distributor invoice number (if available, part serial number). A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA) number for reference. RMA will automatically close 0 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer s responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The customer is responsible for return freight. Product Line 00 Conveyors Gearmotors & Mounting Packages Support Stands Product Type Standard Products Accessories Spare Parts (non-belt) Spare Belts - Standard Flat Fabric Spare Belts - Cleated & Specialty Fabric Spare Belts - Plastic Chain Engineered to order parts All equipment and parts Modular Belt 00 Precision Move Modular Belt 00 0% return fee for all products except: 50% return fee for conveyors with modular belt, 00 LPZ cleated belt or specialty belts non-returnable case-by-case 00 Precision Move Controls 700 / % return fee for all products non-returnable Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete. Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer Service Team will gladly help with your questions on Dorner products. For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at For replacement parts, contact an authorized Dorner Service Center or the factory. Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. All products and services are covered in accordance with our standard warranty. All rights reserved. Dorner Mfg. Corp. 0 DORNER MFG. CORP. 975 Cottonwood Ave., PO Box 0 Hartland, WI USA TEL (USA) FAX (USA) Internet: Outside the USA: TEL FAX Rev. C Printed in U.S.A.