Accessories. 6 Connectors t Technical. p Part. Inductive. Accessories. Inductive Sensors. Contents Inductive Proximity. Sensors.

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1 Proximity In addition to our broad line of sensor products, alluff also offers many accessories to complement our sensors..60 Sensor Testers & ontroller.6 Sensor Protection evices.62 Prox Mounts.63 Prox Mounts.64 Mounting.65 Mounting rackets & lamps.66 Prox ctuator Mounting lamps.67 anking Screw ctuators.6 Multi-lamp.69 Mounting Plate.70 Pulse Lengthening evice Selection harts Part Numbers 2-Wire Proximax â Factor Weld Immune HyperProx TM l hip Immune Proxinox â High Temp Ultralinear TM Namur Large Housing Ring 6 onnectors t Technical Reference p Part Number Index.59

2 Sensor Testers & ontroller Sensor Tester ES 56-3 quick and easy way to test standard 0- Vdc sensors in the field. escription Sensor Tester High Power Sensor Tester nalog Tester and Programmer Tests 3-wire and 2-wire sensors PNP or NPN output udible sound LE indicators onvenient size LOW T PWR LOW PNP NPN T HIGH POWER SENSOR TESTER ES 56-5 V Output, 00m 07 Made in the UK High Power Sensor Tester ES 56-5 For use with higher voltage and current sensors and optos. mm deep 34 mm deep 45.5 mm deep Tester and Programmer ES 56-4 This programming device provides an easy way to perform the following tests and calibration on sensors: Programs the switching distance of analog sensors Tests analog sensors Tests 2-wire and 3-wire ES sensors Part Number Output voltage Supply current LE indication attery type Sensor connection egree of protection Housing material escription ES 56-3 Vdc 35 m power indicator 2 9 V batteries 3 spring-loaded terminals IP 2 plastic ES Vdc 00 m power and output V (not included) 3 spring-loaded terminals plastic Sensor ontroller ES 56-4 Vdc 35 m power, output and battery 2 9 V batteries 7 spring-loaded terminals IP plastic Sensor ontroller ES U5 esigned to operate two Vdc electronic sensors from a 5 Vac line source. IN rail or panel mountable 2 independent relays 0 Vac input, Vdc output ccepts PNP and NPN sensors Provides 00 m output current Part Number ES U5 Input voltage Input current Output voltage Output current Output ripple/noise ircuit protection Relay configuration Relay contact material Relay ratings Relay life LE indication 5 Vac (±0%), 60 Hz 36m (Full Load) Vdc 00m max. 20 mv 2G,.250m Slo-lo fuse 2, Form (SPT) Silver admium Oxide 6 at 0 Vac or Vdc 00,000 Operations Green Power, 2 red output.60

3 Sensor Protection evices Protective aps Increases the life of a sensor with a Teflon, elrin or ceramic screw on cap. Increases life of the sensor Withstands high temperatures Used in welding applications eramic Faces Protects sensor face from weld splatter and abrasives. Maintains sensing distance Held in place with epoxy* ny alluff sensor can be ordered with a ceramic face installed Sensor size Ordering ode Material ES -SM- 5 Teflon ES -SM- 5.5 Teflon ES 0-SM-2 5 elrin ES -SM elrin ES -SM elrin ES 22-SM elrin ES -SM elrin ES 36-SM elrin ES -ERMI-P- 6 eramic ES -ERMI-P eramic ES -ERMI-P- 6.7 eramic NOTE: Using protective caps will reduce the sensing distance by the thickness of the device! Ordering ode ia. Thickness ES Z/-FE-0MM ES Z/-FE-MM ES Z/-FE-MM ES Z/-FE-MM ll dimensions in mm. * n epoxy similar to Locktite - is recommended. Selection harts Part Numbers 2-Wire Proximax â Factor Weld Immune HyperProx TM l hip Immune Proxinox â High Temp ushioned Prox Mount For applications where impact to the sensor by the target is inevitable, cushioned prox mounts extend the life of the sensor by allowing up to 5mm of target overtravel. = travel distance. Ordering ode Sensor Nut Flats ES 0-M Mx 22 M6x.5 0 ES -M Mx 29 M22x ES -M Mx 35 Mx ES -M Mx.5 5 M47x bove part numbers are for shielded sensors. For unshielded sensors, alter part number in the following manner: ES...-N-M. Ultralinear TM Namur Large Housing Ring 6 onnectors t Technical Reference p Part Number Index.6

4 Prox Mounts To provide reduced downtime and setup costs when sensors are replaced or tooling is modified, alluff provides a range of mounting solutions to decrease the need to adjust sensors for correct sensing range. Initial Sensor Installation Sensor is assembled into the Prox-Mount tube and locked into place with a plastic compression ring and metal nut. The Prox Mount and sensor assembly is then mounted and adjusted as with any inductive sensor. Sensor Replacement or Tooling Modification Simply loosen the metal nut, allowing the sensor to be quickly removed. Install the new sensor into the Prox-Mount mounting tube and lock into place with the compression ring and nut. positive stop designed into the Prox Mount tube ensures effortless repeatable sensor positioning. dvantages Reduced owntime Reduced Setup osts Secure and ccurate Sensor Fastening Installation example bracket ES...-KH-3L especially suitable for sensing in liquid media seal, e. g. with Teflon tape sensor.62 medium permissible tightening torque 3 Nm

5 Prox Mounts Prox Mounts without positive stop for sensors (material: uzn nickel plated) Æ E F G ES.0-KH- ES.0-KH- ES.0-KH- PG 9 PG 6 PG Prox Mounts with positive stop for sensors (material: uzn nickel plated) Æ E F ES 0.0-KH--F ES.0-KH--F ES.0-KH--F ES.0-KH--F PG 7 PG 9 PG 6 PG Prox Mounts with positive stop for sensors with thread length mm (material: uzn nickel plated) Æ max. E F G ES 0.0-KH-2S* M ES.0-KH-2S* M ES.0-KH-2S* M ES.0-KH-2S* M Prox Mounts with positive stop for sensors with thread length mm or longer (material: uzn nickel plated) Æ max. E F G ES 0.0-KH-2L* M ES.0-KH-2L* M ES.0-KH-2L* M.5 5 ES.0-KH-2L* M G Selection harts Part Numbers 2-Wire Proximax â Factor Weld Immune HyperProx TM l hip Immune Proxinox â Plastic Prox Mounts with positive stop for sensors in sealed installation (material: PT fiberglass reinforced) Æ max. E F G H ES 0.0-KH-3L ES.0-KH-3L ES.0-KH-3L M M6 M * lso available for welding environments (Teflon coated). dd W to end of ordering code. Ordering example: ES.0-KH-2LW High Temp Ultralinear TM Namur Large Housing Ring 6 onnectors t Technical Reference p Part Number Index.63

6 Mounting lamp for cylindrical sensors Æ 4 mm and 5 mm ES 04-K- 4 ES 05-K- 5 lamp for cylindrical sensors Æ 3 mm and M or Æ mm ES 03-K-3 3 ES 0-K- ES 0-K-3-F F indicates positive stop lamp for cylindrical sensors M and M (stackable) ES -K ES -K stackable lamping cuff ES 06.5-S- ES 0-S- ES -S- ES -S- ES 22-S- ES -S E 5 F 0 0 G H I J 2.5 Snap lamp with positive stop ES.0-K-5-F ES.0-K-5-F ES.0-K-5-F E 4 F 35 E F.64

7 Mounting rackets Mounting lamps Universal Mounting rackets alluff offers a complete line of plated carbon steel mounting brackets for the easy installation of sensors. The mounting is designed with slotted holes for easy installation and adjustment. The brackets are available for,,, and mm sensors. lamp without positive stop for sensors Æ 3 mm to M Æ ES 03.0-K-3 3 ES 04.0-K-3 4 ES 05.0-K-3 5 ES 06.5-K ES 0.0-K-3 lamp with positive stop for sensors Æ 3 mm to M ES 0.0-K-3-F lamp without positive stop for sensors M or M non-flush Æ Ordering ode E F G H ES 56-M-0 76 [3.00] 34 [.35] 29 [.5] 7 [0.65] 3 [.20] 9 [0.75] [0.323] 6 [0.2] Æ Æ E ES.0-K-3 ES.0-K-3 lamp with positive stop for sensors M, M or M flush ES.0-K-3-F ES.0-K-3-F ES.0-K-3-F F 54 6 E ES 56-M- 76 [3.00] 34 [.35] 29 [.5] 7 [0.65] 3 [.20] 9 [0.75] [0.44] 6 [0.2] ES 56-M- 76 [3.00] 34 [.35] 29 [.5] 7 [0.65] 3 [.20] 9 [0.75] [0.7] 6 [0.2] ES 56-M- 0 [4.25] 55 [2.5] 45 [.75] 25 [.00] 5 [2.00] 29 [.25] [.203] 7 [0.2] G H Selection harts Part Numbers 2-Wire Proximax â Factor Weld Immune HyperProx TM l hip Immune Proxinox â High Temp Ultralinear TM Namur Large Housing Ring 6 onnectors t Technical Reference p Part Number Index.65

8 Prox ctuator To avoid sensor damage, alluff s Prox ctuators isolate inductive proximity sensors from mechanical contact with targets. They consist of a Mounting lamp and a etent Holder and are used with either a 4mm or mm smooth bore sensor. When a target contacts the plunger, the rod moves the detent into the sensing range of the switch, thus activating its output. When the target is removed, the plunger springs back into place and the detent is moved out of the sensing range. Each Prox ctuator consists of a threaded barrel, a plunger & rod with spring return and a detent, which is a small nub that can be detected by the sensor. The sensor is inserted into one end of the mounting clamp and the detent holder is inserted into the other end. Mounting clamps come 4 ways: Prox ctuator Mounting lamps etent Holder Mxx49 ES 0-F-49 Material: stainless steel Temperature range: Spring force: 3 N Permissible tightening torque: 5 Nm etent Holder Mxx9 ES 0-F-9 Material: stainless steel Temperature range: Spring force: 4 N Permissible tightening torque: 5 Nm etent Holder Mxx70 ES -F-70 Material: stainless steel Temperature range: Spring force: 0 N Permissible tightening torque: 25 Nm Straight and Right ngle for use with 4mm sensors Straight and Right ngle for mm sensors. etent Holders come in three configurations: M x, 70mm long M0 x, 49mm long M0 x, 9mm long ll have a mm smooth bore end for insertion into the clamp. ny holder can be used with any clamp. Once the sensor and holder are installed, two llen screws are tightened to hold them in place. positive stop Æ sensor Æ4/Æ sensor Æ4/Æ positive stop Æ Mounting lamp Straight for sensors with Æ 4 mm or Æ mm ES 0-F-S-4.0-G ES 0-F-S-.0-G Material: l Temperature range: Permissible tightening torque: 5 Nm Mounting lamp Right angle for sensors with Æ 4 mm or Æ mm ES 0-F-S-4.0-W ES 0-F-S-.0-W Material: l Temperature range: Permissible tightening torque: 5 Nm efore Plunger fter Prox senses approach of the etent..66

9 anking Screw ctuators Features: anking Screw ctuators are heat treated alloy steel that will accept any standard M, M or M shielded sensor. enefits: Solid state output with no mechanical contact with sensor Isolates sensor from impact onstruction & Operation G E F 3. (.25) 6.7 (0.66) oth the screw and piston are heat-treated to withstand heavy use. connecting rod ties the spring-loaded piston to the target, which triggers the sensor when the piston is displaced. The sensor is isolated from impact and separated from the target with a plastic bushing. Selection harts Part Numbers Screw Jam Nut (2) Target 2-Wire Piston Stop ushing Proximax â Factor Weld Immune HyperProx TM l hip Immune Ordering ode ES NKING-SREW ES NKING-SREW ES -25--NKING-SREW ES -50--NKING-SREW ES -75--NKING-SREW ES -00--NKING-SREW ES -50--NKING-SREW ES -75--NKING-SREW ES -00--NKING-SREW M X M X M X M X M X M X M X M X M X 25 mm 50 mm 25 mm 50 mm 75 mm 00 mm 50 mm 75 mm 00 mm M X M X M X M X M X M X M X M X M X 3.6 mm 3.6 mm E 5.4 mm 5.4 mm 9. mm 9. mm 9. mm 9. mm 4.2 mm 4.2 mm 4.2 mm G.0 mm.0 mm 5.7 mm 5.7 mm 5.7 mm 5.7 mm 22. mm 22. mm 22. mm Proxinox â High Temp Ultralinear TM Namur Large Housing Ring 6 onnectors t Technical Reference p Part Number Index.67

10 Multi-lamp TM Multi-lamp alluff expands its offering of practical accessories for inductive sensors. With these mounting clamps, individual coding arrays can be constructed and used in combination with alluff cam trays as signal providers for controllers. lamping block with internal stop for inductive sensors Use with standard M inductive sensors lamping block made of fiberglass reinforced epoxy, resistant to all commonly used coolants and lubricants Multi-clamping block for holding M tubular sensors Flush mountable with mm spacing For cam trays with mm spacing ES -K / ES -K / ES -K / spacing positions height h Material base clamping block and tension lug lamping method mbient temperature aluminum EGS 02 (Hgw 2372) G0 IN 7735 epoxy screws IN 9, M5 zinc plated

11 Mounting Plate Unisensors can be adjusted up to mm on this mounting plate while wired. Loosening the sensor mounting screws (M5 25; included in set) allows the Unisensor to be easily repositioned to the desired location. Then simply tighten the screws. escription Ordering code Mounting Plate for Unisensor Z/ The mounting plate is made of corrossion-resistant aluminum. Selection harts Part Numbers This holding system is used to attach Unicompact sensors to extruded rails. Material: l/uzn. The mounting set consists of: mounting plate 2 tenon blocks 2 M5 0 cheese head screws IN 9 galvanized 2 washers Æ 5.3 IN M5 cheese head screws ISO 4762 escription Ordering code Holding System for Unicompact ES HS-0-P-/Q 2-Wire Proximax â Factor Weld Immune imensions in mm (inches) HyperProx TM l hip Immune escription Ordering code Q Metal Mounting racket ES Q-HW-2 Proxinox â High Temp 9 Ultralinear TM Namur Large Housing 22.2 Ring onnectors t Technical Reference p Part Number Index.69

12 Pulse Lengthening evice Type Pulse stretching device Rapid Movement Recognition Three-wire sensors can have very high switching frequencies. This fast response time coupled with high speed operations on a machine, can mean that events can sometimes occur without being detected by the control on the machine. The pulse width lengthening device allows the switch output to be extended from 2 milliseconds to second. The adjustable delay can then be used to insure your machine knows when switching has occurred. Ordering code Output (LE displays) Pulse length adjustable Factory set value Input 7/ Input 5/6 Repeatability Input Min. input pulse length Supply voltage U Including ripple No-load current Output current llowable load capacity mbient operating temperature imensions Housing mount Max. connector cross-section egree of protection per IE 529 ES 56-IV 2 plus switching (PNP), complementary 2 ms... s 200 ms (+50 ms) refers to each edge of the input signal refers to the pulse end of the input signal < 0 % PNP- or NPN-Normally open or closed.5 ms 0... Vdc (input voltage = output voltage) 5 % (SS) ca. 20 m m 0.5 µf/ V mm rail EN mm² housing IP /clamp IP 20 omments: Protected against overload (through PT) and against polarity reversal. On the input, only a PNP sensor from ES , ES or ES (, 3-/4-wire) can be used, either normally open or normally closed. oth or only one of the outputs can be installed. Output: 3 low pulse, expanded 4 high pulse expanded PNP NPN Input: 7 falling edge rising edge rising edge falling edge 5 low pulse high pulse 6 high pulse low pulse -V s 2 +V S Falling edge Rising edge Low pulse High pulse Expanded output signal is triggered by the falling edge Expanded output signal is triggered by the rising edge Expanded output signal is triggered by a low pulse Expanded output signal is triggered by a high pulse.70