PREMIER T-TANK SPRAYERS MODELS TA1200, TA1600 & TA2400

Transcription

1 PREMIER T-TANK SPRAYERS MODELS TA1200, TA1600 & TA2400 Model 1200 = Serial Number B & Higher Model 1600 = Serial Number B & Higher Model 2400 = Serial Number B & Higher Part No

2 Sprayer TA1200 / TA1600 / TA2400 Introduction Foreward This symbol identifies important safety messages. When you see it, read the message that follows and be alert to the possibility of personal injury. Remember, safety instructions stated in this manual are for your protection. Read them carefully and follow them closely when working around or using this machine. Read and study this manual completely before attempting to operate this implement. Take this manual to the field for handy reference when operating, adjusting, or servicing your machine. When referenced, Right-Hand (RH) and Left-Hand (LH) side of the machine are determined by standing behind the machine and facing in the direction of travel. 2 (July 2012)

3 Sprayer TA1200 / TA1600 / TA2400 Introduction Product Information When ordering parts or when requesting further information or assistance, always give the following information: terial and workmanship defects for one full year from time of consumer delivery. Your local dealer will gladly assist you with any warranty questions. Please fill out and retain this portion for your records. (February 2014) 3

4 Sprayer TA1200 / TA1600 / TA2400 Introduction Pre-Delivery Checklist Verify that axles are adjusted from shipping position to desired operating position. Lubricate all grease fittings. 4 (August 2014)

5 Sprayer TA1200 / TA1600 / TA2400 Introduction Table of Contents Section I Safety During Operation... Before Transporting... During Transport... Pressurized Oil Access and Egress Wearing Protective Equipment... Preparing for Emergencies... (July 2013) 5

6 Sprayer TA1200 / TA1600 / TA2400 Introduction Table of Contents Section II Set Up Boom Rest Brackets Preparing Tractor Hitching to the Tractor... Drawbar Hitching Jack Usage... Tongue Adjustment Tracks... Alignment Boom Functions (October 2014)

7 Sprayer TA1200 / TA1600 / TA2400 Introduction Table of Contents Section III Operation Transporting Boom Operation... Unfolding... Folding Quick Fill Boom Only Tank... Rinsing - By-Pass Plumbing Tank Filling Basic Operation Basic Operation (October 2014) 7

8 Sprayer TA1200 / TA1600 / TA2400 Introduction Table of Contents Section IV Maintenance Lubrication Belt Replacement Gull Wing Link... Outer Wing Adjustments Outer Wing Adjustments Filters Winterizing Troubleshooting Tire Pressure... Tire Warranty... Track Warranty (October 2014)

9 Sprayer TA1200 / TA1600 / TA2400 Introduction Table of Contents Section V Parts... Hitch Option... Hitch... Ladder Gauge Panel Axle Lift Assembly, H-Frame... Hose Bracket Decals Rinse Tank (August 2014) 9

10 Sprayer TA1200 / TA1600 / TA2400 Introduction Notes 10 (August 2014)

11 Sprayer TA1200 / TA1600 / TA2400 Safety Section I Safety General Hazard Information Safety Decals Following Safety Instructions Before Operating or Servicing During Operation Before Transporting During Transport Pressurized Oil Chemical Hazards Access and Egress Clean Water Tank Wearing Protective Equipment Preparing for Emergencies (July 2013) 1-1

12 Sprayer TA1200 / TA1600 / TA2400 Safety General Hazard Information No accident-prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment. A large number of accidents can be prevented only by the operator anticipating the result before the accident is caused and doing something about it. No power-driven equipment, whether it be transportation or processing, whether it be on the highway, in the field, or in the industrial plant, can be safer than the person who is at the controls. If accidents are to be prevented--and they can be prevented--it will be done by the operators who accept the full measure of their responsibility. It is true that the designer, the manufacturer, and the safety engineer can help; and they will help, but their combined efforts can be wiped out by a single careless act of the operator. It is said that, the best kind of a safety device is a careful operator. We, at Unverferth Mfg. Co., Inc. ask that you be that kind of operator. SIGNAL WORDS REMEMBER: THINK SAFETY A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT! INDICATES AN EXTREMELY HAZARDOUS SITUATION OR ACTION THAT WILL RESULT IN SERIOUS INJURY OR DEATH. INDICATES A HAZARDOUS SITUATION OR ACTION THAT COULD RESULT IN SERIOUS INJURY OR DEATH. INDICATES AN UNSAFE SITUATION OR ACTION THAT MAY RESULT IN PERSONAL INJURY. Is used for instruction on operating, adjusting, or servicing a machine. 1-2 (July 2013)

13 Sprayer TA1200 / TA1600 / TA2400 Safety Safety Decals (July 2012) 1-3

14 Sprayer TA1200 / TA1600 / TA2400 Safety Following Safety Instructions the manufacturer. cuffs, long hair, etc., that may become entangled in moving parts. operating machine or towing vehicle. 1-4 (December 2013)

15 Sprayer TA1200 / TA1600 / TA2400 Safety Before Operating or Servicing make sure the implement is safely blocked. ning operation. outside the sprayer to assist the person working inside, and that all safe work place practices are followed. There is restricted mobility and limited exit paths when working inside the implement. and vertical tongue load of a fully-loaded sprayer. erly trained personnel should attempt to service a tire and wheel assembly. other liquids may cause equipment damage and introduce unexpected personal hazards. spacing be set as wide as possible for stability. before folding and unfolding wings. operation. pressure before servicing any plumbing. (August 2014) 1-5

16 Sprayer TA1200 / TA1600 / TA2400 Safety During Operation death. Before Transporting out chain. ing traffic. weight and braking capacity to tow this unit. During Transport vehicles. road conditions and maintain complete control. during off-highway travel. and side slopes. Become aware of and avoid all obstacles and hazards in the travel path of the equipment, such as power lines, ditches, etc. 1-6 (October 2014)

17 Sprayer TA1200 / TA1600 / TA2400 Safety Pressurized Oil hydraulic fittings or servicing hydraulic system. See hydraulic power unit manual for procedure to relieve pressure. Correct hydraulic leaks immediately. and main lift accumulators by holding wing tilt and main lift switches in DOWN position for at least 20 seconds after cylinders have stopped moving. death. hoses. age. bing against other parts. Make sure that all clamps, guards and shields are installed correctly. of the following conditions are found: - End fittings damaged, displaced, or leaking. - Outer covering chafed or cut and wire reinforcing exposed. - Outer covering ballooning locally. - Evidence of kinking or crushing of the flexible part of a hose. - Armoring embedded in the outer cover. (February 2014) 1-7

18 Sprayer TA1200 / TA1600 / TA2400 Safety Chemical Hazards This equipment includes, but is not limited to: protective eye wear, gloves, shoes, socks, long-sleeved shirt, and long pants. Additional protection may be required for many types of chemicals. so may result in asphyxiation and death. thoroughly and put on clean clothing. national regulations. Access and Egress before mounting and dismounting. 1-8 (December 2013)

19 Sprayer TA1200 / TA1600 / TA2400 Safety Clean Water Tank general washing and a hose for emergency eye washing. consumption. (July 2013) 1-9

20 Sprayer TA1200 / TA1600 / TA2400 Safety Preparing for Emergencies phone. Wearing Protective Equipment or birth defects, or other reproductive harm (February 2014)

21 Sprayer TA1200 / TA1600 / TA2400 Set Up Section II Set Up Dealer Set Up Installing Drain Plug Boom Rest Brackets Rotate Wing Hose Brackets (120 & 132 ONLY) Preparing Tractor Preparing Sprayer Hitching to the Tractor Drawbar Hitching Transport Chain (Drawbar Style Hitch ONLY) Point Hitch Hydraulic Connections Jack Usage Tongue Adjustment Axle Tread Setting Tracks Alignment Adjusting 80 & 88 Track Width Shim #406946B Installing Boom Control Box Installing Controller Boom Functions Setting Up Controller Wireless Control Box Pump Set Up Load-Sensing Closed-Center System Pressure-Compensating Closed-Center System Open-Center System Hydraulic Manifold Set Up Set-Up for Power Beyond Connection Closed-Center Conversion Kit Setting the Pump Pressure By-Pass Plumbing Kit Sprayer Calibration Foam Marker Single Drop Installation Double Drop Installation / 90 / 100 Booms with Double Drop Booms with Double Drop Booms with Double Drop Chemical Inductor Inductor Flow Hose Inductor Drain Hose Chemical Dispensing Hose (Inside Tank) Boom Light Kit # Fence Row Nozzle Kit (Foam Marker Installed) Fence Row Nozzle Kit (No Foam Marker Installed) Electric Command Center By-Pass Plumbing Kit Auto-Height Control Steerable Hitch (August 2014) 2-1

22 Sprayer TA1200 / TA1600 / TA2400 Set Up Dealer Set Up Installing Drain Plug Install drain plug prior to operation. Boom Rest Brackets for Model TA1600 Only To minimize shipping height from the factory, the wing rests are installed in the lowest position as shown in FIG Use the following procedure to reposition the wing rests prior to first use. 1. Hitch sprayer to tractor and fully extend boom. FIG Remove four bolts indicated in FIG Move wing rests to holes indicated in FIG. 2-2 and reinstall bolts. FIG (August 2014)

23 Sprayer TA1200 / TA1600 / TA2400 Set Up Dealer Set Up Rotate Wing Hose Brackets (120 and 132 ONLY) 1. Rotate bracket vertical. 2. Run hoses through bracket. (August 2014) 2-3

24 Sprayer TA1200 / TA1600 / TA2400 Set Up Preparing Tractor Before operating sprayer, read the tractor operator s manual and gain an understanding of its safe methods of operation. Check the tractor brakes and warning lights. Make sure they are in proper working order. Check the tractor hydraulic oil reservoir and add oil if needed. Verify that the tractor is adequately ballasted for drawbar operation at the anticipated draft and vertical tongue load. Vertical tongue load of a loaded sprayer (with booms folded to transport position) is approximately 5000 lbs. Ensure that the tractor s drawbar has sufficient strength to support this load. If possible, adjust the tractor drawbar vertically so the top side of the drawbar is at least 18 inches from the ground. Alternately, the sprayer hitch may be adjusted vertically by choosing other mounting holes provided. On sprayers equipped with a drawbar-style hitch, raise and secure all tractor 3-point hitch linkage to prevent interference with the implement tongue and hydraulic hoses during turning. Extra tractor ballast may be required for use with sprayers equipped with 2-point style hitch option. Shim or adjust tractor 3-point hitch to remove all side sway prior to operation of the sprayer. Preparing Sprayer Perform the service checks as outlined below. Repair or replace any damaged or worn parts before operating. Hardware Check for loose bolts and nuts, and tighten as needed. Check again after the first half-day of operation. Pivot Pins Check that all pins are in place and in good condition. Replace any worn, damaged or missing pins. Hitch Check hitch wear plates for damage and wear. Be aware of the size of hitch adapter bushing that is being used. Select correct size for the hitch pin/draw bar you are using. Hydraulic System Check all hoses and cylinders for signs of leakage. Hoses should not be kinked, twisted or rubbing against sharp edges. Re-route or repair hoses as necessary. Refer to SAFETY section for additional information on safe repair and inspection of hydraulic components. 2-4 (July 2013)

25 Sprayer TA1200 / TA1600 / TA2400 Set Up Preparing Sprayer (continued) Tires/Wheels Check tire pressures and maintain at recommended values listed in the MAINTENANCE section of this manual. IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT CONTROL AND MACHINE DAMAGE. WHEEL NUTS/BOLTS MUST BE CHECKED REGULARLY. SEE TORQUE PAGE IN THE MAINTENANCE SECTION FOR PROPER WHEEL NUT/BOLT SPECIFICATIONS. WARRANTY DOES NOT COVER FAILURES CAUSED BY IMPROPERLY TORQUED WHEEL NUTS/ BOLTS. Installing wheels without the proper inset could result in hub or spindle failure. This will cause substantial damage to the sprayer. For questions regarding new tire warranty, please contact your local original equipment tire dealer. Used tires carry no warranty. Tire manufacturers phone numbers and web sites are listed in the MAINTENANCE section of this manual for your convenience. Lubrication Lubricate the sprayer as outlined in the MAINTENANCE section of this manual. (October 2014) 2-5

26 Sprayer TA1200 / TA1600 / TA2400 Set Up Hitching to the Tractor Drawbar Hitching DO NOT STAND BETWEEN THE SPRAYER AND TRACTOR WHEN HITCHING. ALWAYS ENGAGE PARKING BRAKE AND STOP ENGINE BEFORE INSERTING HITCH PIN. Connect the drawbar hitch only to the tractor drawbar. Do not attempt to hitch to any other location on the tractor. Single Tang The sprayer is equipped standard with a single tang hitch which requires a 2 diameter drawbar pin. Clevis Hitch To convert from single tang to clevis hitch, install clevis adapter located in right-side storage bin. When using a clevis hitch, a 1 1/4 drawbar pin must be used. The use of a smaller-diameter hitch pin will result in additional clearance between the implement hitch and pin. This additional clearance may cause accelerated pin and hitch wear, along with more pronounced jolting from the sprayer during operation. Verify and/or adjust the sprayer hitch height before coupling to the tractor. The sprayer hitch is adjusted by unbolting the hitch and reinstalling in a different set of holes provided. The sprayer must be relatively level in order for the tank volume indicator to read accurately. After inserting drawbar pin, secure with a locking device to help prevent uncoupling during use. 2-6 (September 2012)

27 Sprayer TA1200 / TA1600 / TA2400 Set Up Hitching to the Tractor (continued) Transport Chain (Drawbar Style Hitch ONLY) Always use intermediate chain support when connecting the sprayer directly to a tractor. DO NOT use the intermediate chain support as the chain attaching point. Photo to the right shows how the transport chain must be installed between the tractor and sprayer. Transport chain connection shown for illustration purposes only. Refer to tractor manufacturer for proper attachment. Transport chain should have a minimum rating equal to the gross weight of the implement and all attachments. Use only ASABE approved chains. Allow no more slack in the chain than necessary to permit turning. REPLACE TRANSPORT CHAIN IF ANY LINK OR END FITTING IS BROKEN, STRETCHED OR DAMAGED. DO NOT WELD TRANSPORT CHAIN. 2-Point Hitch IF A 3-POINT HITCH QUICK-COUPLER IS USED, ALWAYS VERIFY THAT THE PIN RETAINING LATCHES ARE FULLY ENGAGED BEFORE MOVING SPRAYER. FAILURE TO DO SO COULD RESULT IN LOSS OF SPRAYER CONTROL DUE TO HITCH UNCOUPLING. The optional 2-point hitch is compatible with Cat III-N, CAT III and CAT IV-N hitches. Verify hitch pin size compatibility prior to hitching. After coupling to tractor, raise sprayer tongue high enough to allow hitch stands to be removed. Reinsert stands into the top of the receiver tubes for storage during sprayer use. Maintain the tractor hitch at a height that allows the sprayer to be reasonably level. (February 2014) 2-7

28 Sprayer TA1200 / TA1600 / TA2400 Set Up Hitching to the Tractor (continued) Hydraulic Connections After cleaning hydraulic hose couplers, connect to tractor hydraulic circuits as follows: Sprayer Pump Hydraulics The sprayer pump is hydraulically driven, and needs to be configured correctly to match the type of hydraulic system on the tractor (closed center, open center, load-sensing, etc.). Failure to configure the pump correctly may permanently damage the pump through over-speeding. Refer to the MAINTENANCE SECTION of this manual for guidelines on configuring the sprayer pump. Connect hoses from the sprayer pump to a tractor selective control valve (SCV) circuit. The pump inlet (marked PUMP PRESSURE) should be connected to the RETRACT port and the pump outlet (marked PUMP RETURN) to a low-pressure return port at the tractor (recommended) or to the EXTEND port. NOTE: It is recommended to pressurize all hydraulic circuits using the retract outlets on the SCV s. This allows all circuits to be shut-off by engaging the hydraulic float feature of the tractor hydraulic system. To protect the sprayer pump from damage due to excessive speed, adjust circuit flow to minimum setting prior to operating circuit for the first time. When in operation, adjust flow per instructions listed under the Basic Sprayer Settings heading in this section. Never operate sprayer pump dry, or with pump inlet selector valve closed. Pump damage may result. Boom Hydraulics DO NOT UNFOLD OR FOLD BOOM WITHOUT HITCHING TO THE TRACTOR. The wing-fold hydraulic system on this sprayer is configured to connect to a tractor SCV valve, but can also be modified to operate with power beyond circuits of tractors with a load-sensing hydraulic system (Refer to the MAINTENANCE SECTION for information on converting to a power-beyond circuit). 2-8 (August 2014)

29 Sprayer TA1200 / TA1600 / TA2400 Set Up Hitching to the Tractor (continued) Boom Hydraulics (continued) Connect the hose marked BOOM PRESSURE to the RETRACT port of one of the tractor SCV circuits, and the hose marked BOOM RETURN to the EXTEND port of the same circuit. NOTE: It is recommended to pressurize all hydraulic circuits using the retract outlets on the SCV s. This allows all circuits to be shut-off by engaging the hydraulic float feature of the tractor hydraulic system. If the SCV control lever kicks out prior to actuating any switch on the boom control box, the most likely reason is excessive hydraulic pressure. Try reducing the tractor s flow control setting. Excessive pressure can also occur if the hydraulic valve has been modified for use with power beyond systems. In this instance, attach to the three power beyond couplers on the tractor, or change the hydraulic valve attach to the three power beyond couplers on the tractor, or change the hydraulic valve setup for use with an SCV circuit. Refer to the MAINTENANCE SECTION for valve setup information. Before disconnecting hoses from the tractor, relieve pressure from the lines. See tractor s operators manual for proper procedure to relieve pressure. Shut off engine and apply parking brake before disconnecting hoses. Electrical Connection The main harness has a 7-pin (round) plug conforming to SAE standards that connects to tractor. If your tractor does not have the mating socket connector, contact your tractor dealer. The wiring schematic for this sprayer as shown in the maintenance section complies with current ASABE standards. Always verify correct electrical function before using this sprayer. (August 2014) 2-9

30 Sprayer TA1200 / TA1600 / TA2400 Set Up Jack Usage UNHITCHING A LOADED SPRAY- ER CAN CAUSE SERIOUS INJURY OR DEATH DUE TO TONGUE RISING OR FALLING. ALWAYS HAVE A LOADED SPRAYER ATTACHED TO A TRACTOR. Use jack to support an empty sprayer, never a loaded sprayer. Always have a loaded sprayer hooked to tractor. Mount jack in storage location indicated after sprayer is hitched to tractor (September 2012)

31 Sprayer TA1200 / TA1600 / TA2400 Set Up Tongue Adjustment Units with Fixed Position Hitch 1. Pull sprayer in a straight line for a few hundred feet to determine how the sprayer is trailing. 2. If unit is trailing to the left, lengthen the RH tongue turnbuckle and shorten the LH tongue turnbuckle. 3. If unit is trailing to the right, lengthen the LH tongue turnbuckle and shorten the RH tongue turnbuckle. Units Equipped with Steerable Hitch 1. With the telescoping tongue transport locked (spring loaded lock pin in down position), pull sprayer in straight line for a few hundred feet to determine how the sprayer is trailing. 2. Set the manual bump rate to 0.5 degrees as follows: 4400 Console: a. Push the down arrow to select TUNING and press ENTER. b. Push the down arrow to select BUMP RATE and press ENTER. c. Use the arrow keys to decrease the bump rate to 0.5 and press ENTER. Stand Alone Console: a. Select MAIN by pressing the button below MAIN. b. Press the button beneath NEXT repeatedly until the SPEED/SENSITIVITY/BUMP RATE page comes up. c. Press NEXT repeatedly to select BUMP RATE. d. Press ENTER in the BUMP RATE field and decrease to 0.5 using the button beneath DEC. ISO bus: a. On the Steerable Hitch Page select TUNING. b. Select BUMP RATE and decrease to Unlock the telescoping tongue transport lock by pulling up on the spring loaded lock pin and turn to secure pin in the up position. 4. If unit is trailing to the left push the manual control switch on the sprayer control box to R and release. If unit is trailing to the right push the manual control switch on the sprayer control box to L and release. 5. Pull sprayer in straight line for a few hundred feet to determine how the sprayer is trailing. 6. Repeat steps 4 & 5 until sprayer trails properly. (December 2013) 2-11

32 Sprayer TA1200 / TA1600 / TA2400 Set Up Tongue Adjustment (continued) 7. Release telescoping tongue lock pin by pulling up and turning to align roll pin with long vertical slot. 8. Loosen jam nut on the inner telescoping tongue lock tube. 9. Rotate the inner telescoping tongue lock tube until lock pin falls freely through hole engaging telescoping lock. 10. Tighten jam nut on the inner telescoping tongue lock tube. 11. Perform tongue set-up/calibration procedures described in the Raven Steerable Hitch Manual. 12. Repeat step 2 to reset the manual bump rate to the desired bump rate. Axle Tread Setting Wheel Spacing Combinations USE EXCEPTIONAL CARE WHEN OPERATING SPRAYER EQUIPPED WITH SINGLE TIRES AND SET AT NARROW WHEEL SPACING. THE POSSIBILITY OF TIPPING OVER DURING TURNS OR TRAVEL ON ROUGH ROADS IS INCREASED UNDER THESE CONDITIONS. The axle spacing is infinitely adjustable between minimum and maximum settings. Through a combination of wheel offset, axle adjustment, and hub spacers, a wide variety of single and dual wheel spacings is possible. A summary of the available wheel spacings for each tire and wheel combination is as follows: TIRE / WHEEL WHEEL OFFSET TO INSIDE 1200 STANDARD AXLE 1200 w/axle SUSPENSION MIN. SPACING (inches) MAX. SPACING (inches) MIN. SPACING (inches) MAX. SPACING (inches) MIN. SPACING (inches) MAX. SPACING (inches) MIN. SPACING (inches) MAX. SPACING (inches) 320/90 x 46 Single 60* * 95 N/A N/A N/A N/A 380/90 x 46 Single 5 Offset N/A N/A 480/80 x 42 Single N/A N/A N/A N/A N/A N/A 320/90 x 50 Single N/A N/A N/A N/A 64* 105 N/A N/A 620/70 x 42 Single N/A N/A N/A N/A N/A N/A N/A N/A 320/90 x 46 Duals 380/90 x 46 Duals 60 Inner Dual 60 Inner Dual 122 Inner Dual 122 Inner Dual 60 Inner Dual 60 Inner Dual 104 Inner Dual 104 Inner Dual 320/90 x 50 Duals N/A N/A N/A N/A 480/80 x 42 Duals N/A N/A N/A N/A 60 Inner Dual 60 Inner Dual 63 Inner Dual 87 Inner Dual 101 Inner Dual 101 Inner Dual 104 Inner Dual 128 Inner Dual 380/90 x 54 Duals N/A N/A N/A N/A N/A N/A 480/80 x 50 Duals N/A N/A N/A N/A N/A N/A N/A N/A 62 Inner Dual N/A 62 Inner Dual 61 Inner Dual N/A N/A 103 Inner Dual N/A 103 Inner Dual 102 Inner Dual Tracks N/A N/A N/A N/A (February 2014)

33 Sprayer TA1200 / TA1600 / TA2400 Set Up Axle Tread Setting (continued) TIRE / WHEEL 1200 STANDARD AXLE MIN. SPACING (inches) MAX. SPACING (inches) WHEEL OFFSET TO OUTSIDE 1200 w/axle SUSPEN- SION MIN. SPACING (inches) MAX. SPACING (inches) MIN. SPACING (inches) MAX. SPACING (inches) MIN. SPACING (inches) MAX. SPACING (inches) 320/90 x 46 Single N/A N/A N/A N/A 380/90 x 46 Single 5 Offset N/A N/A 480/80 x 42 Single N/A N/A 320/90 x 50 Single N/A N/A N/A N/A N/A N/A 620/70 x 42 Single N/A N/A N/A N/A N/A N/A /90 x 46 Duals (20 Rows) 320/90 x 46 Duals (22 Rows) 320/90 x 46 Duals (30 Rows) 380/90 x 46 Duals (20 Rows) 380/90 x 46 Duals (22 Rows) 380/90 x 46 Duals (30 Rows) 320/90 x 50 Duals (22 Rows) 320/90 x 50 Duals (30 Rows) 480/80 x 42 Duals (30 Rows) 380/90 x 54 Duals (22 Rows) 380/90 x 54 Duals (30 Rows) 480/80 x 50 Duals (30 Rows) 100 Outer Dual 104 Outer Dual 120 Outer Dual 162 Outer Dual 166 Outer Dual 182 Outer Dual 100 Outer Dual 104 Outer Dual 120 Outer Dual 144 Outer Dual 148 Outer Dual 164 Outer Dual N/A N/A N/A N/A N/A N/A N/A N/A 120 Outer Dual 182 Outer Dual 120 Outer Dual 164 Outer Dual N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 100 Outer Dual 104 Outer Dual 120 Outer Dual 100 Outer Dual 104 Outer Dual 120 Outer Dual 104 Outer Dual 120 Outer Dual 120 Outer Dual 104 Outer Dual 141 Outer Dual 144 Outer Dual 160 Outer Dual 141 Outer Dual 144 Outer Dual 160 Outer Dual 144 Outer Dual 160 Outer Dual 160 Outer Dual 144 Outer Dual N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 104 Outer Dual N/A N/A 104 Outer Dual 120 Outer Dual 120 Outer Dual N/A N/A N/A N/A N/A N/A 144 Outer Dual N/A N/A 144 Outer Dual 160 Outer Dual 160 Outer Dual Tracks N/A N/A N/A N/A (November 2012) 2-13

34 Sprayer TA1200 / TA1600 / TA2400 Set Up Axle Tread Setting (continued) Adjustment IMPROPER AXLE ADJUSTMENT CAN CAUSE AXLE TO SEPARATE FROM SPRAYER, RESULTING IN PERSONAL INJURY OR DEATH DUE TO SPRAYER OR AXLE FALLING. USE CARE THAT SPRAYER DOES NOT FALL FROM SUPPORT STANDS DURING ADJUST- MENT. DO NOT ALLOW AXLE TO SEPARATE FROM SPRAYER DURING ADJUSTMENT PROCEDURE. FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 16,000 LBS. SPECIFIC LOAD RATINGS FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME IN THE INSTRUCTIONS. EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT MUST BE WORN WHILE SERVICING IMPLEMENT. KEEP HANDS CLEAR OF PINCH POINT AREAS. IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT CONTROL AND MACHINE DAMAGE. TORQUE WHEEL NUTS/BOLTS TO VALUES IN TABLE. CHECK TORQUE BEFORE USE, AFTER ONE HOUR OF UNLOADED USE OR AFTER FIRST LOAD, AND EACH LOAD UNTIL WHEEL NUTS/BOLTS MAINTAIN TORQUE VALUE. CHECK TORQUE EVERY 10 HOURS OF USE THERE-AFTER. AFTER EACH WHEEL REMOVAL START TORQUE PROCESS FROM BEGINNING. WARRANTY DOES NOT COVER FAILURES CAUSED BY IMPROPERLY TORQUED WHEEL NUTS/BOLTS. Always adjust axles equally. 1. Hitch sprayer to tractor to help stabilize unit. 2. Using a safe lifting device rated at 16,000 lbs. and safety stands rated at 16,000 lbs., raise sprayer and place on stands. Stands should be securely positioned under frame rails, as far toward the rear of the sprayer as practical. 3. If necessary for desired wheel spacing, change wheel dish direction by unbolting wheels and swap between left and right sides on sprayer. Refer to information in wheel spacing chart to see if wheel dish needs to be reversed. Tighten 7/8 wheel lug bolts to 500 ft-lbs. torque. 4. Loosen four 1 clamp bolts that hold one axle. Using a safe lifting device rated for 1000 lbs., lift the wheel slightly and slide axle out until desired adjustment is reached. 5. Verify that the axle is not over-extended. (The inner axle clamp should fully contact the axle.) 6. After adjustment, tighten 1 threaded fasteners to a torque of 640 ft-lbs. 7. Repeat steps 4 through 6 for other axle (October 2014)

35 Sprayer TA1200 / TA1600 / TA2400 Set Up Tracks Alignment Fill tank 1/2 full of water, tow unit 1/2 mile. Check guide lugs near the 3 larger idler wheels for heat on each side of the unit. If heat is concentrated on the inner side of the guide lug (side closest to the trailer), loosen the 4 wheel mounting bolts and adjustment bolt jam nut. Turn the adjustment bolt counterclockwise ½ turn. Retighten the jam nut and the wheel mounting bolts. If heat is concentrated on the outer side of the guide lug (side furthest from the trailer), loosen the 4 wheel mounting bolts and adjustment bolt jam nut. Turn the adjustment bolt clockwise 1/2 turn. Retighten the jam nut and the wheel mounting bolts. Repeat process as necessary to alleviate guide lug heat Camber at narrow gauges of 80 and 88 needs to be adjusted using shims #406946B. New rubber belts are naturally tacky which can cause the belts to stick to the steel wheels. Damage may occur to belt if not sufficiently dry lubricated. Dry lubricate the belt by spreading talc, oil absorbent, or dry soil on the inner belt surface hourly until the rubber belt is no longer tacky. Continue to dry lubricate track belt on a daily basis. Right-Hand Side Shown Check Temperature of Track Lugs & Idler Wheels Track Lugs Idler Wheel Assembly (3 per Side) Mid Roller Assembly (2 per Side) Check Temperature of Track Lugs & Idler Wheels (July 2012) 2-15

36 Sprayer TA1200 / TA1600 / TA2400 Set Up Tracks (continued) Adjusting 80 or 88 Track Width Shim #406946B Shims are intended to be used when the axles are set to narrow gauge (80 or 88 ) to change the camber setting. The shim will be positioned on the end of the axle tube at the top as shown in FIG Adjust camber setting to ensure more track tread contacts the road surface reducing tread wear. FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 16,000 LBS. SPECIFIC LOAD RATINGS FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME IN THE INSTRUCTIONS. Before beginning, be sure to rinse tank of chemicals using clean water from rinse tank. Once complete, leave tank empty. 1. Completely rinse and drain tank and all lines before servicing. See Maintenance section for procedures. 2. Wash machine to remove all chemical residue before servicing. Wear gloves, boots, face shield, and other appropriate personal protective equipment while servicing. 3. Place sprayer on a solid, level surface with sufficient clear space and securely block. Release any pressure in hydraulic system. Shut off engine and apply parking brake. 4. The track does not need to be removed from the axle. Using a safe lifting device rated for at least 16,000 lbs., jack one side of the sprayer up, loosen the axle clamp bolts, and slide the shim in place between the top of the axle tube and the receiver tube in the sprayer frame. 5. Retighten the clamp bolts, lower the jack, and repeat on the opposite side (July 2013)

37 Sprayer TA1200 / TA1600 / TA2400 Set Up Tracks (continued) FIG. 2-3 Installing Boom Control Box 1. Mount the boom control box in the cab. 2. Connect wiring harness at the hitch 3. Run harness into the cab. 4. Attach the other end of the wiring harness to the back of the boom control box. 5. Connect red and white wires to a 12V power source. Red is the positive and white is the ground. Installing Controller 1. Mount the controller in the cab. 2. Connect wiring harness at the hitch. 3. Run harness into the cab. 4. Attach the other end of the wiring harness to the back of the controller. 5. Connect red and white wires to a 12V power source. Red is the positive and white is the ground. (July 2013) 2-17

38 Sprayer TA1200 / TA1600 / TA2400 Set Up Boom Functions Setting Flow 1. Adjust circuit flow to minimum setting prior to operating circuit for first time. 2. Turn on the fold box. 3. Move hydraulic lever to RETRACT to start oil flow. 4. Hold the left wing tilt switch in the up position. 5. Slowly increase the flow until the boom starts to move. 6. Release the wing tilt button. 7. Lower the left wing back into the cradle. 8. Disengage hydraulics by pushing lever into float. Flow will be approximately 2-4 gpm. Setting Up Controller Refer to the appropriate Raven manual (July 2013)

39 Sprayer TA1200 / TA1600 / TA2400 Set Up Wireless Control Box The wireless control box consists of two parts, the transmitter and the receiver. Transmitter ( ) 1. This unit will work either wirelessly or hard wired. If hard wired, use the connections on the back of the transmitter and the tractor control box cable (cables on units 2005 and newer). 2. The 10 switches on the bottom are for the boom section ball valves. If the unit is only equipped with 6 sections, switches 7-10 will not function. These switches are to be used for troubleshooting ONLY. (Example: checking for clogged nozzles, etc.) They are not intended to be used with rate control. Rate control will not function properly if any of the switches are ON. 3. The transmitter has a rechargeable battery that will last for up to 30 hrs of use. It is recommended to use the charging cable ( ) supplied with the sprayer whenever the transmitter is docked in the tractor cab. 4. The 3 empty connectors are used as follows: 24 pin AMP = is for the main wiring harness (only used when hard wired) 9 pin AMP = is for the hand held pendant 7 pin AMP = is for the foam marker (only used when hard wired) 7 Pin AMP Pin AMP 24 Pin AMP (July 2012) 2-19

40 Sprayer TA1200 / TA1600 / TA2400 Set Up Wireless Control Box (continued) Receiver ( ) Serial #B & Higher 1. Receiver location: (For Serial Number B thru B ) - The receiver is located on the right hand side of the sprayer under the platform. The LINKED TO TRANSMITTER light and learn button are positioned to be accessible from the right side of the sprayer. The connections on the side of the receiver are connected from the factory. (For Serial Number B & Higher) - The receiver is located on the rear of the sprayer beneath the main solution tank. The LINKED TO TRANSMITTER light and learn button are positioned to be accessible from the right side of the sprayer. The connections on the side of the receiver are connected from the factory. 2. Connections from left to right: Location A, 12 pin Deutsch receptacle: boom functions non flow related 12 Pin Deutsch Receptacle A B C 4 Pin Deutsch Receptacle Location B, 12 pin Deutsch receptacle: foam marker, agitation, filter purge, and pump inlet/outlet valve Antenna D 6 Pin Duetsch Deutsch Receptacle Learn Button Location C, 12 pin Deutsch receptacle: boom section selection and fence row nozzles Location D, antenna connector 6 pin Deutsch receptacle: steerable hitch 4 pin Deutsch connector: power and ground 3. Power harness for receiver, tractor end ( ), see Programming Transmitter to Receiver. 4. Power harness for receiver, trailer end ( For Serial Number B to B ). (Pre-Installed on unit) see Programming Transmitter to Receiver (August 2014)

41 Sprayer TA1200 / TA1600 / TA2400 Set Up Wireless Control Box (continued) Programming Transmitter to Receiver ( ) 1. Supply power to the receiver using power harnesses & (Red wire to positive, white wire to negative). 2. Power the transmitter up by switching the power switch to ON ; the red light above the power switch should come on. If the receiver has been pre-programmed, the green light next to the LINKED TO TRANSMITTER should blink continuously. If it is not programmed, the light will remain solid green. To program, press the learn switch button 5 times and the green light should begin to continuous blink within 20 seconds. 3. When transmitter is switched off, the green light on the receiver will illuminate solid green when linked to the transmitter. (July 2013) 2-21

42 Sprayer TA1200 / TA1600 / TA2400 Set Up Wireless Control Box (continued) Receiver ( ) Prior to Serial #B The receiver is located on the right hand side of the sprayer under the platform. The light and the button are positioned to face towards the RH side of the sprayer. The connections on the side of the receiver are connected from the factory. 2. Connections from left to right: 16 pin male AMP connector: boom/sprayer functions non flow related. 16 pin female AMP connector: boom/ sprayer functions non flow related. 6 pin Deutsch connector: steerable hitch connection. Mating cable provided with steerable hitch kit. 2 pin Deutsch connector: backup power for receiver, see NOTE. 24 pin AMP connector: ball valve connection. Connects to Raven rate control cable. Up to 10 section valves plus power and ground, see NOTE. 3. Power harness for receiver, tractor end ( ), see NOTE. 4. Power harness for receiver, trailer end ( ). (Pre-Installed on unit) see NOTE. 16 Pin Female AMP 16 Pin Male AMP Pin Deutsch 2 Pin Deutsch 24 Pin AMP Connector NOTE: On most sprayers the use of the receiver power harnesses is not required. To determine this, unplug the power harnesses & at the hitch with the receiver powered up (Red light is on). If power light (Red light) on the receiver stays on, these harnesses are not needed. If the power light (Red light) goes out it will be necessary to use these power harnesses. Using the receiver power harnesses will not damage the receiver if it is used when not needed. The red wire connects to the power and the white wire connects to the ground (July 2013)

43 Sprayer TA1200 / TA1600 / TA2400 Set Up Wireless Control Box (continued) Programming Transmitter to Receiver ( ) 1. Supply power to the receiver using power harnesses & (Red wire to positive, white wire to negative). 2. Power up the transmitter by switching the power switch to ON, red light above power switch should come on. If the receiver is linked to the transmitter, the red light should illuminate within 20 seconds. If the red light does not illuminate, press the red Learn button 5 times. The red light should illuminate within 20 seconds. 3. When transmitter is switched off, the light on the receiver will switch off as well. Using Switch Box to Operate Steerable Hitch 1. To calibrate follow all instructions provided in steerable hitch manual. 2. Boom must be unfolded for hitch to operate. A proximity switch located on the boom disables the unit when boom is folded and in transport position. This will be displayed on the Raven console as prox. 3. After the steerable hitch is calibrated, the Top Air switch box will become the master and the Raven console will become the slave. 4. ON / OFF Switch: This switch must be in the ON position for the hitch to operate. When the hitch is centered by engaging the Transport function, the ON / OFF switch must be cycled by switching to OFF then back to ON again. 5. AUTO / TRANSPORT: By tapping the switch up to the AUTO mode, the hitch will automatically follow the tractor. The Raven console will display AUTO. When the switch is tapped to TRANS- PORT, the hitch will center. The Raven console will display CENTER. When the transport function is engaged, the ON / OFF switch must be cycled by switching to OFF then back to ON again to return to AUTO. 6. MANUAL: This switch allows for MANUAL steering left or right. Each time the switch is tapped (pushed and released, it is not necessary to hold the switch) the hitch moves a pre set # of degrees to the right or left depending on the direction the switch is moved. The amount the hitch moves when using the MANUAL switch is pre-set to 5 degrees. The pre-set can be changed by referring to the steerable hitch manual. After the MANUAL steer is engaged, the Raven console will display BUMP. To return to AUTO operation you will need to tap the AUTO / TRANSPORT switch up to AUTO. (December 2013) 2-23

44 Sprayer TA1200 / TA1600 / TA2400 Set Up Pump Set Up The information in this section pertains explicitly to the Ace brand hydraulic-driven spray pumps. While set up for other pumps is similar to the Ace set-up, please refer to the pump manufacturer s manual for specific instructions. The hydraulic-driven spray pump is adaptable to three different types of tractor hydraulic systems. Use the following guidelines to assist with setting the pump for proper operation. Before starting the setup procedure, ensure that the solution tank contains at least 50 gallons of liquid, and the control valves are at the following settings: VALVE SETTINGS PUMP INLET <SOLUTION TANK> SELECTOR INDUCTOR FLOW <OFF> (OPT) FILTER PURGE <OFF> CONTROL Load-Sensing Closed-Center System This type of system is most commonly found on new, larger horsepower tractors. It is characterized by use of a variable-displacement hydraulic pump, which reverts to an energyconserving low pressure and volume output when no hydraulic flow is being requested. 1. Close motor needle valve by loosening jam nut, screwing needle valve clockwise until seated, then tightening lock nut. 2. Adjust tractor flow control to its minimum setting. 3. Move hydraulic lever to RETRACT to start pump. 4. Close AGITATION CONTROL valve after pump primes and begins to develop pressure. 5. Adjust tractor flow control until the desired pressure is reached, up to a maximum pressure of 100 psi. Do not run pump for extended periods with outlet flow fully blocked. Overheating and pump damage can result (August 2014)

45 Sprayer TA1200 / TA1600 / TA2400 Set Up Pump Set Up (continued) Pressure-Compensating Closed-Center System This system uses a variable-displacement, constant pressure pump, and is typically found on John Deere 20, 30, 40, and 50-series tractors. A restrictor is used with this system to protect the pump from over-speeding. 1. Install restrictor orifice in pump inlet. 2. Close motor needle valve by loosening jam nut, screwing needle valve clockwise until seated, then tightening lock nut. 3. Adjust tractor flow control to its minimum setting. 4. Move hydraulic lever to RETRACT to start pump. 5. Close AGITATION CONTROL valve after pump primes and begins to develop pressure. 6. Adjust tractor flow control until the desired pressure is reached, up to a maximum pressure of 100 psi. If sufficient pressure cannot be reached, it may be necessary to enlarge the restrictor orifice. To do so, remove orifice and drill hole to a slightly larger size. Do not run the pump without a restrictor installed. Consult with dealer or factory prior to restrictor modification. Do not run pump for extended periods with outlet flow fully blocked. Overheating and pump damage can result. (August 2014) 2-25

46 Sprayer TA1200 / TA1600 / TA2400 Set Up Pump Set Up (continued) Open-Center System An open-center system uses a fixed-displacement pump, and requires that the operator keep the engine speed relatively constant to ensure adequate flow to the pump. This type of system is common on older, lower horsepower tractors. 1. Do not install a flow limiter or orifice on the pump. 2. Loosen jam nut on motor needle valve and back out needle valve 3 or 4 turns counterclockwise. 3. Start tractor and set engine speed to the RPM that will be used while spraying. 4. Move hydraulic lever to RETRACT to start pump. 5. Close AGITATION CONTROL valve after pump primes and begins to develop pressure. 6. Adjust motor needle valve by turning clockwise until the desired pressure is reached, up to a maximum pressure of 100 psi. Retighten jam nut (August 2014)

47 Sprayer TA1200 / TA1600 / TA2400 Set Up Hydraulic Manifold Set Up Set Up for Power Beyond Connection The hydraulic manifold is configured from the factory to be compatible with connection to standard tractor hydraulic control (SCV) circuits. To convert for use with power-beyond circuits of load-sensing closed-center hydraulic systems, use kit number and the following procedure: Tractor must be equipped with a load-sense port. 1. Relieve all hydraulic system pressure. 2. Unscrew retaining nut at end of 2-way cartridge valve and remove electric coil. 3. Remove 2-way cartridge valve by unscrewing valve from manifold. 4. Install normally-closed valve in manifold (Identified by WS08Z stamped on valve). 5. Reinstall electric coil and hand-tighten supplied plastic knob to secure. 6. Remove short hose from LS port and tee fitting. 7. Install cap on open end of tee fitting. 8. Unscrew fittings from LS port on manifold. 9. Using a hex wrench, install orifice plug in bottom of LS port cavity. Reinstall fittings on LS port. 10. Install high-pressure hose from LS port to tractor load-sense port. (October 2014) 2-27

48 Sprayer TA1200 / TA1600 / TA2400 Set Up Hydraulic Manifold Set Up (continued) Closed-Center Conversion Kit The closed-center conversion kit needs to be installed for pressure-compensating closed center tractors. Load-sense closed-center tractors do not need this kit. 1. Relieve all hydraulic system pressure. 2. Unscrew retaining nut at end of 2-way cartridge valve and remove electric coil. 3. Remove 2-way cartridge valve by unscrewing valve from manifold. 4. Install supplied cavity plug in manifold. 5. Remove pressure hose from P port. 6. Install supplied orifice in P port. 7. Reinstall pressure hose on end of orifice installed in previous step. CLOSED CENTER CONVERSION ITEM DESCRIPTION PART NO. QTY. Kit Includes: Cavity Plug Port Reducer O-Ring Orifi ce (August 2014)

49 Sprayer TA1200 / TA1600 / TA2400 Set Up Setting the Pump Pressure Water must be in the Solution Tank. Refer to Filling the Tank in the Operation Section. Booms should be unfolded when setting the pump pressure. Refer to unfolding booms section of the Maintenance Section. The Pump Inlet selector should be pointed to Solution Tank. The pump outlet selector should be pointed to Boom. 1. Adjust circuit flow to minimum setting prior to operating for the first time. 2. Hold the Agitation button located on the Command Center to close for 7 seconds so the agitation is completely closed. 3. Close the filter purge valve. 4. Engage hydraulic lever to RETRACT position. 5. Increase the flow in the tractor until the filter inlet or pump pressure is 100 psi. 6. Increase the agitation so the filter inlet or pump pressure drops by 5 psi. The gauge should now read 95 psi. 7. Open the filter purge valve so that the filter inlet or pump pressure drops by another 5 psi. The gauge should now read 90 psi. By-Pass Plumbing Kit For units with by-pass plumbing installed, use the following steps. 1. Use ball valve located after line strainer to establish dead head pressure. 2. Adjust ball valve for desired flow rate. Lower GPA (5) will have the valve mostly closed; higher GPA (20) will have the valve mostly open. (October 2014) 2-29

50 Sprayer TA1200 / TA1600 / TA2400 Set Up Sprayer Calibration Determine Required Nozzle Size Use the following procedure to assist with sizing the spray nozzle and calibrating the sprayer. Additional information can be found in the spray controller owner s manual and also obtained from spray nozzle manufacturers. The following procedure assumes that an electronic spray rate controller is being used. 1. Decide the typical operating speed (in MPH) and coverage rate (in GPA) that will be used. 2. Calculate nozzle flow: Nozzle GPM = MPH x GPA x Nozzle Spacing x DCF* 5940 *DCF = Density Conversion Factor Weight of Solution Specific Gravity Density Conversion Factor (DCF) 8.34 lb./gal. (Water) lb./gal. (28% Nitrogen) Example: Speed = 8 miles per hour Rate = 10 gallons per acre Nozzle Spacing = 20 inches Liquid = Water Nozzle GPM = MPH x GPA x Nozzle Spacing x DCF* 5940 = 0.27 GPM 3. Go to the Top Air Tip Catalog to select a tip. Choose a nozzle that will provide the calculated GPM within the nozzle s operating pressure range. Typically, 2 or 3 nozzle sizes will be found that meet the calculated GPM. However, it is usually a good practice to choose a flow size that lists this GPM in the mid-portion of the nozzle s advertised ratings. 4. Choose a type of tip for the given application. Ex. XRC, AIC. 5. Determine a spraying pressure required for the chemical being used. 6. Match up the spraying pressure needed in column 2 and the gpm calculated in column 3. This determines the color of tip required (November 2012)

51 Sprayer TA1200 / TA1600 / TA2400 Set Up Foam Marker KNOW AND UNDERSTAND SAFETY RULES BEFORE OPERATING OR SERVICING THIS MACHINE. REVIEW THE SAFETY SECTION IN THIS MANUAL. WHEN WORKING AROUND THE MACHINE, BE SURE IT IS SECURELY BLOCKED; FAIL- URE TO DO SO COULD RESULT IN TIPPING OR MOVEMENT OF MACHINE, CAUSING SERIOUS INJURY OR DEATH. EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT MUST BE WORN WHILE SERVICING IMPLEMENT. This section contains all of the instructions required for the complete assembly of the entire foam marker. For your safety, and the safety of others, use proper tools and equipment and always use safe working procedures. Refer to these instructions before starting any work on your machine. For ease of assembly, install all hardware loosely until assembly is complete and then tighten according to Torque Chart unless otherwise specified. 1. Label the 1/4 and 3/8 hoses on both ends for easy identification while routing hoses to the left-hand and right-hand sides of the booms. 2. Insert the hoses and wiring harness plug through the back of the opening and attach the 1/4 hoses to the liquid ports and the 3/8 hoses to the air ports located on the backside of the pump and motor foam marker tray. 3. Route the wiring harness toward the front of the sprayer and connect it to the main wiring harness. 4. With a 7/16 drill bit, drill a hole at the rear and under the rinse tank as shown in FIG Tap the hole with 1/4 pipe thread. Insert quick coupler (TA750120) and attach approximately 12 of rinse tank hose to coupler. 5. Connect rinse tank hose to adapter (TA810180). Connect to strainer (TA813070) using clamp (TA800914). Repeat steps for the opposite side of the strainer. Secure strainer to bracket (attach to frame) with zip ties. FIG. 2-4 (October 2014) 2-31

52 Sprayer TA1200 / TA1600 / TA2400 Set Up Foam Marker (continued) 6. Connect the rinse tank hose to the LIQUID IN port on the backside of the foam marker tray. 7. Mount solution tank to mounting plate located on the sprayer platform railing. Secure with large flange screws 5/16-18 UNC x 3/4 (91256). See parts section for assembly of solution tank fittings. 8. Measure and cut 70 of tubing and attach to solution tank fittings. 9. Route solution tank hose behind platform and between rinse tank and main tank. Secure with zip ties. FIG Connect the solution tank hose to the CON- CENTRATE IN port on the backside of the foam marker tray. 11. Route the 1/4 and 3/8 hose under the frame and through the hose bracket at the rear of the sprayer. Route hoses carefully to prevent premature failure due to kinking and rubbing against other parts. FIG. 2-6 FIG. 2-7 FIG (November 2012)

53 Sprayer TA1200 / TA1600 / TA2400 Set Up Foam Marker (continued) Single Drop Installation Route the labeled right-hand hoses down the rear, right-hand side of the boom. Attach the hoses to the hoses that already exist on the boom using cable ties provided. Route and attach the labeled left-hand hoses down the rear, left-hand side of the boom the same way. Double Drop Installation Route and attach the labeled right-hand hoses to the right-hand side of the dual drop block. Then route the labeled left-hand hoses to the left-hand side of the dual drop block. Right-Hand Attach double drop harness to the four solenoids on the manifold and plug into the marker output breakout on the main sprayer harness near the hydraulic valve. Attach hoses to the double drop block and route the right-hand hoses down the rear, righthand side of the boom. Attach the hoses to the hoses that already exist on the boom using cable ties provided. Route and attach the left-hand hoses down the rear, left-hand side of the boom the same way. Left-Hand FIG Attach the foamhead assembly with bracket ( ) on the intermediate wing with U-bolt 3/8-16 UNC, lock washers 3/8 ( ), flat washers 3/8 ( ), and hex nuts 3/8-16 UNC ( ). Secure hose 1 (TA750034) with hose clamp (TA800914) to the foamhead assembly ( ). Attach the air hose and liquid hose to the foamhead as shown. Left-Hand With Double Drop Shown FIG Liquid Hose Air Hose FIG (August 2014) 2-33

54 Sprayer TA1200 / TA1600 / TA2400 Set Up Foam Marker (continued) 80 / 90 / 100 Booms with Double Drop Left-hand bracket weldment (402291B) gets attached as shown using four capscrews 3/8-16 UNC x 4 1/2 ( ), two clamp plates (401745B), four lock washers 3/8 ( ), and four hex nuts 3/8-16 UNC ( ). Repeat this process to attach the right-hand bracket weldment (402290B) on the right-hand side of the boom. 80/90 Boom Shown, Left-Hand Side Left-Hand Bracket Weldment (402291B) 120 Booms with Double Drop Attach left-hand bracket weldment (405315B) as shown using two capscrews 5/16-18 UNC x 1 ( ), two lock washers 5/16 ( ), and two hex nuts 5/16-18 UNC ( ) using the pre-drilled holes in the mid wing-outer standard. Repeat this process to attach the righthand bracket weldment (405314B) on the right-hand side of the boom. 120 Boom Shown, Right-Hand Side 132 Booms with Double Drop Attach bracket weldment (405823B) as shown to the left-hand of the boom using two U-bolts 1/4-20 UNC ( ) and four serrated flange nuts 1/4-20 UNC ( ). Repeat this process to attach the bracket weldment (405823B) on the right-hand side of the boom. 132 Boom Shown, Right-Hand Side 2-34 (October 2014)

55 Sprayer TA1200 / TA1600 / TA2400 Set Up Chemical Inductor 1. Mount chemical inductor assembly to sprayer using two bolts, lockwashers, and nuts provided in kit. If jack stand is stowed, it may be necessary to lower (shorten) jack stand to allow inductor to be mounted. Inductor Flow Hose 1. Remove flanged nut, spacer, left plate, and bolt from pump outlet selector housing. 2. Remove flanged nut, spacer, right plate, and bolt from pump outlet selector housing. 3. Loosen hose clamp and remove left fitting cap from pump outlet selector housing. 4. Remove o-ring from removed fitting cap. Reuse o-ring removed from left fitting cap. Prior to installation, make sure o-ring is properly seated in 90 elbow. (July 2012) 2-35

56 Sprayer TA1200 / TA1600 / TA2400 Set Up Chemical Inductor (continued) 5. Install 90 elbow using original o-ring and clamp. Elbow should be positioned 45 down and inward. 6. Install hose support u-bracket on sprayer. Position two nuts on u-bracket and adjust height. Install the other two nuts to hold u-bracket in place on sprayer. 7. Route hose through hose support u-bracket. Allow a little slack to avoid crimping of hose. 8. Install hose to 90 elbow added to the pump outlet selector housing. 9. Install hose barb on the inductor flow line. The inductor flow line is toward the rear of the sprayer. The inductor drain line is toward the front of the sprayer. 10. Place hose in position with inductor flow barb (toward the rear of sprayer). Cut hose to length. 11. Lubricate inductor flow barb. 12. Place hose clamp over hose, and install hose to inductor flow barb. Tighten hose clamp. 13. Replace left and right plates on pump outlet selector housing using original attaching hardware (July 2012)

57 Sprayer TA1200 / TA1600 / TA2400 Set Up Chemical Inductor (continued) Inductor Drain Hose 1. Drill a 2 3/4 hole in the bottom of the tank in position shown. 2. Install tank fitting to tank. The threaded part goes inside the tank. The o-ring and locking nut go on the outside of the tank. 3. Place pipe tape to threads of elbow. 4. Install elbow on tank fitting. 5. Place hose clamp over hose and install hose to elbow of fitting. Tighten hose clamp. 6. Install hose barb on the inductor drain line. The inductor drain line is toward the front of the sprayer. The inductor flow line is toward the rear of the sprayer. 7. Place hose in position with inductor drain barb (toward the front of sprayer). Cut hose to length. 8. Lubricate inductor drain barb. 9. Place hose clamp over hose, and install hose to inductor flow barb. Tighten hose clamp. (July 2012) 2-37

58 Sprayer TA1200 / TA1600 / TA2400 Set Up Chemical Inductor (continued) Chemical Dispensing Hose (Inside Tank) 1. Install the remaining length of hose to the barb of the tank fitting within the tank. 2. Install the 90 elbow on the top end of the hose. 3. Attach the elbow to the baffle within the tank using the hose clamp provided (November 2012)

59 Sprayer TA1200 / TA1600 / TA2400 Set Up Boom Light Kit # Before beginning, be sure to rinse tank of chemicals using clean water from rinse tank. Once complete leave tank empty. Boom Light Kit includes the following: ITEM PART NO. DESCRIPTION QTY Cable Ties, 6 Lg Harness - Boom 1 Lighting Flood Light - Oval 2 Proceed as follows: 1. Wash machine to remove all chemical residue before servicing. Wear gloves, boots, face shield, and other appropriate personal protective equipment while servicing. 2. Place sprayer on a solid, level surface with sufficient clear space and securely block. Release any pressure in hydraulic system. Apply parking brake, shut off engine and remove tractor keys from ignition. 3. Attach the light to the boom rest weldment using the pre-existing hole. FIG. Fig Attach the wiring harness to the light and route as shown in FIG Use the provided cable ties to secure the wiring harness in place. FIG. Fig (February 2014) 2-39

60 Sprayer TA1200 / TA1600 / TA2400 Set Up Boom Light Kit # (continued) 5. Continue to route the wiring harness as shown in figure 3 using the cable ties provided to secure. FIG Route the wiring harness to the back of the trailer. Run the wiring harness through the opening in the frame as shown in figure 4. FIG Route wiring harness through the loop attached to the side of the frame as shown in figure 5. FIG Attach the boom light wiring harness to the two-pin weatherpack located underneath the trailer. FIG (July 2013)

61 Sprayer TA1200 / TA1600 / TA2400 Set Up Fence Row Nozzle Kit (Foam Marker Installed) 1. Remove caps from end of outside nozzle pipes. 2. Install provided drilled/tapped caps using pipe thread sealant. 3. Install 90 degree brass elbows into the new pipe caps using pipe thread sealant. Be sure elbows point towards the ground. 4. Install 90 degree brass elbows into inlet (tail end of arrow) of 2 way solenoids. Be sure elbows are pointing towards the integrated 2 pin weather pack on the solenoid, away from the mounting holes. 5. Install 90 degree poly street elbows into outlet (head of arrow) of 2 way solenoids. Be sure elbows are pointing away from the integrated 2 pin weather pack on the solenoid, towards the mounting holes. 6. Install 45 degree nozzle adapters, spray tips, and spray tip caps into street elbows installed in step Attach 2 way solenoids to drop brackets using #6 screws and nuts provided. Be sure outlet of solenoid is facing up with arrow pointing up. 8. Connect 90 degree brass elbows on the nozzle pipes to the solenoids using rubber hose and hose clamps provided. 9. Locate fence row nozzle 3 pin weather pack connector on the main sprayer harness near hydraulic valve. Attach fence row nozzle wiring harness using the 3 pin weather pack connectors. 10. Route the left and right sides of the wiring harness with existing feed lines along boom. Attach to appropriate solenoids. Secure with cable ties. (September 2012) 2-41

62 Sprayer TA1200 / TA1600 / TA2400 Set Up Fence Row Nozzle Kit (No Foam Marker Installed) The following procedure is for installing the fence row nozzle kit option on units that currently do not have the foam marker installed. 1. Remove plug from end of pipe. Insert the brass fitting using pipe tape. 2. Insert the provided new pipe fitting. 3. Remove pipe from the last bracket on the end wing. 4. Attach electric solenoid, noting the orientation, to the brass pipe fitting, orienting the solenoid facing up. 5. Attach 45-degree elbow to the solenoid. 6. Attach the tip to the elbow. 7. Reattach the pipe to the bracket on the end wing. 8. Repeat previous steps for the opposite side. 9. Locate the fence row nozzle, 3-pin weather pack on the rear center section of the sprayer boom. Attach fence row nozzle harness 3-pin weather pack to the 3-pin on the sprayer. 10. Route the left- and right-hand wiring harnesses (using cable ties) with the existing feed lines, attaching with electric solenoids (July 2012)

63 Sprayer TA1200 / TA1600 / TA2400 Set Up Electric Command Center 1. Pull down wires located behind the command center on the frame rail. 2. Remove black cover. 3. Remove hose from bottom of outlet selector. 4. Remove clamp from top side of outlet selector. 5. Remove clamp from back side of outlet selector. 6. Remove outlet selector. 7. Attach electric valve ( ). Note the orientation. 8. Finish attaching electric valve. 9. Attach 3-pin weather pack from electric valve to the 3-pin weather pack with the pink and white wire to the sprayer. 10. Remove the 3 quick fill. 11. Remove the front panel. 12. Remove black cover (July 2012) 2-43

64 Sprayer TA1200 / TA1600 / TA2400 Set Up Electric Command Center (continued) 13. Remove all fittings connected to the two ball valves. Note the position of the fittings. 14. Separate the two ball valves, by removing the clamp. 15. Slide the two ball valves off the mounting plate, while keeping the top ball valve. 16. Slide the electric ball ( ) valve into position first. 17. Slide the top ball valve back into place. 18. Attach fittings to electric and top ball valves into the same position. 19. Plug wire from electric ball valve into the 3-pin weather pack with the orange wire on the sprayer. 20. Remove the cam-lock fitting from the bottom of the filter. 21. Remove the hose from the tank. 22. Attach elbows, using the clamps, to the electric ball valve ( ). 23. Mount the electric ball valve in the pre-drilled holes on the underside of the sprayer, use the u-bolts to secure. 24. Thread the elbow into the cam-lock fitting. 25. Attach the hose to the elbow. 26. Attach the cam-lock fitting to the bottom of the filter (November 2012)

65 Sprayer TA1200 / TA1600 / TA2400 Set Up Electric Command Center (continued) 27. Route the hose to the electric ball valve and cut to length and attach to electric ball valve. 28. Attach remaining hose to other end of electric ball valve. 29. Route hose to the tank fitting, cut to length and attach the hose. 30. Plug in two-pin weather pack from the electric ball valve to the 2-pin weather pack from the sprayer. 31. Route the 4 wires up to the switches. 32. Attach wire to the switch, note the orientation. 33. Insert switch into hole, secure nut and attach rubber end, reattach front panel. (November 2012) 2-45

66 Sprayer TA1200 / TA1600 / TA2400 Set Up By-Pass Plumbing Kit 1. Completely rinse and drain tank and all lines before servicing. See operator s manual for procedures. 2. Wash machine to remove all chemical residue before servicing. Wear gloves, boots, face shield, and other appropriate personal protective equipment while servicing. 3. Place sprayer on a solid, level surface with sufficient clear space and securely block. Release any pressure in hydraulic system. Shut-off engine, apply parking brake, and remove the ignition key. 4. Remove the hose and 90 elbow (TA815021) from the strainer located inside the command center. 5. Install the new 90 elbow. 6. Install the 2 flange valve (July 2012)

67 Sprayer TA1200 / TA1600 / TA2400 Set Up By-Pass Plumbing Kit (continued) 7. Install 45 elbow onto hose and attach elbow to ball valve. 8. Reattach the hose removed in step 4 to the end of the 45 elbow. Move to the rear of the sprayer to continue installation. 9. Remove the current inlet line from elbow. 10. Remove the elbow from the end of the strainer. 11. Loosen hardware and remove the 4 ½ long coupler. (July 2012) 2-47

68 Sprayer TA1200 / TA1600 / TA2400 Set Up By-Pass Plumbing Kit (continued) 12. Disconnect the plug from the flow meter and remove the flow meter (NOTE the Orientation). 13. Disconnect the plug for the regulating valve and then remove the regulating valve. 14. Reattach the flow meter (Using the same Orientation) to the strainer and reconnect plug. 15. Attach the 4 ½ long coupler to the flow meter (July 2012)

69 Sprayer TA1200 / TA1600 / TA2400 Set Up By-Pass Plumbing Kit (continued) 16. Loosen the mounting plate hardware. Move the mounting plate to the center of the 4 ½ coupler. Re-tighten hardware. 17. Install the provided tee with the base positioned down onto the coupler. 18. Install the regulating valve onto the tee. Connect the polarity reversal cable to the regulating valve and to the main harness. 19. Install the polarity reverser cable to the regulating valve and the other end to the sprayer harness. (July 2012) 2-49

70 Sprayer TA1200 / TA1600 / TA2400 Set Up By-Pass Plumbing Kit (continued) 20. Attach the elbow to the other end of the regulating valve. 21. Attach the provided 45 degree elbow to the current inlet line. 22. Attach the elbow and hose assembled previously to the tee installed in step Behind the agitating valve drill a 2 3/4 hole in the bottom of the tank. Insert the tank fitting. (On units produced in 2010 or later, this tank fitting may be factory installed.) Bottom of Tank Shown 2-50 (November 2012)

71 Sprayer TA1200 / TA1600 / TA2400 Set Up By-Pass Plumbing Kit (continued) 24. Remove plug from tank fitting. 25. Install the hose barb fitting into the tank fitting. 26. Run By-Pass line from the tank to the 90 elbow on the regulating valve on the back of the unit. Route the hose next to the current inlet line and secure. (November 2012) 2-51

72 Sprayer TA1200 / TA1600 / TA2400 Set Up By-Pass Plumbing Kit (continued) 27. Remove the filter inlet pressure gauge line from the elbow and install the 1/4 plug that is provided. 28. Remove the filter inlet line leading to the boom of the sprayer and reroute to the pump (November 2012)

73 Sprayer TA1200 / TA1600 / TA2400 Set Up By-Pass Plumbing Kit (continued) 29. Remove the air purge line from the pump. Do not discard. 30. Assemble provided air line components in the orientation shown in figure. 31. Insert the compression fitting for the pressure gauge into one end of the tee and reconnect the previously removed air purge line to the other end of the tee. (December 2013) 2-53

74 Sprayer TA1200 / TA1600 / TA2400 Set Up Auto-Height Control Refer to Raven Auto-Height Installation Manual. Steerable Hitch Refer to Raven Auto-Steer Hitch Installation Manual (July 2012)

75 Sprayer TA1200 / TA1600 / TA2400 Operation Section III Operation Transporting Drawbar Connection Boom Operation Unfolding Folding Filling Sprayer Quick Fill Tank Mixing Rinsing Sprayer Solution Tank Boom Only Tank Rinsing - By-Pass Plumbing Tank Solution Tank Foam Marker Filling Foam Collector Height Basic Operation Chemical Inductor Basic Operation Chemical Container and Inductor Tank Rinsing Electric Command Center Filter Purge Controls Pump Inlet/Outlet Controls Fence Row Nozzle Kit Auto-Height Control Steerable Hitch (October 2014) 3-1

76 Sprayer TA1200 / TA1600 / TA2400 Operation Transporting Drawbar Connection - - See towing vehicle manual for towing and braking capacity. Maximum speed of sprayer should not exceed 20 m.p.h.. Secure drawbar pin with a locking device and lock tractor drawbar in centered position. Secure transport chain to tractor chain support before transporting. Use good judgment when transporting equipment on highways. Regulate speed to road conditions and maintain complete control. It is probable that this implement is taller, wider, and longer than the towing tractor. Become aware of and avoid all obstacles and hazards in the travel path of the equipment, such as power lines, ditches, etc. Slow down before making sharp turns to avoid tipping. Drive slowly over rough ground and side slopes. 3-2 (July 2013)

77 Sprayer TA1200 / TA1600 / TA2400 Operation Boom Operation Unfolding 1. Press top of ON/OFF switch to turn power on. (Red LED lamp on rocker switch should illuminate. Green LED lamp is provided to indicate circuit continuity when ever any other switch is pressed.) 2. Engage hydraulic lever to <RETRACT>. 3. Press and hold MAIN BOOM switch in <RAISE> position until boom is fully raised. This ensures that the transport latch is not supporting the weight of the boom. 4. Press and hold RH WING TILT and LH WING TILT switches in <UP> position until wings are fully tilted upward. 5. Press and hold INNER WING switch in <EXTEND> position until wings are fully extended and wing locks are engaged on lock pins. 6. Momentarily press WING TILT switches either <UP> or <DOWN> as required to approximately level the wings horizontally. 7. Press and hold OUTER WING switch in <EXTEND> position until outer wings are fully extended. 8. Momentarily press WING TILT switches either <UP> or <DOWN> as required to level the wings horizontally. (Observe the tilt indicators located near the tilt cylinders to assist with leveling the wings.) 9. Press and hold MAIN BOOM switch in <LOWER> position until boom is at desired spray height. (October 2014) 3-3

78 Sprayer TA1200 / TA1600 / TA2400 Operation Boom Operation (continued) Folding 1. Press top of ON/OFF switch to turn power on. (Red LED lamp on rocker switch should illuminate. Green LED lamp is provided to indicate circuit continuity when ever any other switch is pressed.) 2. Engage hydraulic lever to <RETRACT> 3. Press and hold OUTER WING switch in <RE- TRACT> position until outer wings are fully retracted. 4. Press and hold MAIN BOOM switch in <RAISE> position until boom is fully raised. 5. Press and hold RH WING TILT and LH WING TILT switches in <UP> position until wings are fully tilted upward. 6. Press and hold INNER WING switch in <RETRACT> position until wings are fully retracted. 7. Press and hold either RH WING TILT or LH WING TILT switch in <DOWN> position until each wing is seated in its wing rest. Repeat for opposite wing Press and hold MAIN BOOM switch in <LOWER> position to allow boom to lower approximately 6 inches until transport lock is engaged (December 2013)

79 Sprayer TA1200 / TA1600 / TA2400 Operation Filling Sprayer Quick Fill 1. Assure that QUICK-FILL VALVES are <OFF>. 2. Turn PUMP INLET SELECTOR VALVE to <SO- LUTION TANK>. 3. To fill Rinse Tank, attach hose to the 2 right side quick fill coupler. Turn rinse tank quick-fill valve on the sprayer frame <ON>. 5. Return valve to <OFF> when filling is complete. - Tank Mixing Spray chemicals can be added to the solution tank by either pouring directly into the top tank access hatch, or through the use of an optional inductor. Before adding chemicals, ensure that the tank contains at least 50 gallons of water. The solution tank is equipped with dual mixing inductors for agitation, which use a fraction of the pump output to keep chemicals in solution. Always allow enough time for complete mixing of the tank contents before starting any spraying operation. (July 2012) 3-5

80 Sprayer TA1200 / TA1600 / TA2400 Operation Rinsing Sprayer Solution Tank 1. Engage hydraulic circuit to RETRACT position. 2. Rinse Flo-Bak return line by running pump with the following settings: VALVE SETTINGS PUMP INLET SELECTOR <RINSE TANK> INDUCTOR FLOW (OPT) <OFF> FILTER PURGE CONTROL <PARTIALLY OPEN> PUMP OUTLET SELECTOR <BOOM> AGITATION CONTROL <PARTIALLY OPEN> 3. Rinse main tank by running pump with the following settings, using approximately 1/2 of available rinse water: VALVE SETTINGS PUMP INLET SELECTOR <RINSE TANK> INDUCTOR FLOW (OPT) <OFF> FILTER PURGE CONTROL <OFF> PUMP OUTLET SELECTOR <RINSE> AGITATION CONTROL <OFF> 4. Make sure all the boom sections are on. Turn on the master switch. Allow water to spray for 5 seconds. Shut master switch off. Repeat sequence twice. VALVE SETTINGS PUMP INLET SELECTOR <SOLUTION TANK> INDUCTOR FLOW (OPT) <OFF> FILTER PURGE CONTROL <OFF> PUMP OUTLET SELECTOR <BOOM> AGITATION CONTROL <OFF> 4. Repeat Steps 3 and 4. Boom Only Tank VALVE SETTINGS PUMP INLET SELECTOR INDUCTOR FLOW (OPT) FILTER PURGE CONTROL PUMP OUTLET SELECTOR AGITATION CONTROL <RINSE TANK> <OFF> <OFF> <BOOM> <OFF> 3-6 (July 2012)

81 Sprayer TA1200 / TA1600 / TA2400 Operation Rinsing - By-Pass Plumbing Kit Solution Tank Put the rate control console into manual, hold the increase switch for 15 seconds. This will minimize the amount of rinse water flowing into your solution tank. Reduce the flow of the ball valve located after the primary filter. This will restrict the gallons flowing to the boom allowing for a more thorough rinse, and not drain the rinse tank as quickly. Follow normal rinsing procedures. (July 2012) 3-7

82 Sprayer TA1200 / TA1600 / TA2400 Operation Foam Marker The optional foam marker for this sprayer automatically mixes foam concentrate and water. Clean water is taken directly from the rinse tank, and foam concentrate is drawn from a separate tank. Filling Since the water used comes directly from the rinse tank, ensure that the rinse tank is full before starting spray operation. This tank can be filled either through the fill cap or the quick-fill connector. To fill the foam concentrate tank (located on service platform), remove the cap and add diluted foam concentrate. Dilute concentrate 50/50 with water to ensure good flow characteristics. Foam Collector Height Adjust foam collector drop hose until collector is at least one foot above the ground, or to desired length. Basic Operation Before starting spray operation, test foam output to ensure that foam density and delivery rate are acceptable. (Additional information on troubleshooting foam output can be found in the MAINTENANCE SECTION) 1. Press switch LEFT or RIGHT to activate system. Foam should begin to drop from foam heads within approximately 1 to 3 minutes. 2. Move switch to center position to stop flow of foam. 3-8 (November 2012)

83 Sprayer TA1200 / TA1600 / TA2400 Operation Chemical Inductor Basic Operation - 1. Unlatch inductor lift mechanism and lower to fill position. 2. Set valves: 3. Start pump. VALVE SETTINGS PUMP INLET SELECTOR AGITATION CONTROL FILTER PURGE CONTROL PUMP OUTLET SELECTOR INDUCTOR MIX INDUCTOR DRAIN INDUCTOR FLOW <SOLUTION TANK> <OFF> <OFF> <BOOM> <OFF> <OFF> <ON> 4. Open INDUCTOR DRAIN valve. 5. Open lid and pour chemical into inductor tank. (If using dry chemical, open INDUCTOR MIX valve to mix chemical, using care not to overfill inductor tank.) 6. Close INDUCTOR DRAIN valve when tank is completely empty. 7. Close INDUCTOR FLOW valve then set AGITATION CONTROL and FILTER PURGE CONTROL to proper settings. 8. Close lid. 9. Raise tank to storage position. (November 2012) 3-9

84 Sprayer TA1200 / TA1600 / TA2400 Operation Chemical Inductor (continued) Chemical Container and Inductor Tank Rinsing Both chemical containers and the inductor tank itself can be rinsed by using clean water from the rinse tank. To do so, ensure that the rinse tank is at least 1/2 full, and use the following procedure: 1. Perform steps 1 through 4 under Basic Operation of inductor. 2. Quickly move PUMP INLET SELECTOR valve from <SOLUTION TANK> to <RINSE TANK>. 3. To rinse a chemical container, place container upside down on rinse nozzle and squeeze handle on rinse wand. 4. To rinse inductor tank, close lid, open INDUCTOR MIX valve and squeeze rinse wand handle for approximately 10 seconds. 5. Close INDUCTOR MIX valve and release rinse wand when rinsing is complete. 6. Repeat steps 4 and 5 for additional rinsing, if desired. 7. When inductor tank is empty, close INDUCTOR DRAIN valve, and quickly move PUMP INLET SE- LECTOR valve from <RINSE TANK> to <SOLUTION TANK> to minimize the amount of rinse water used. 8. Close INDUCTOR FLOW valve then set AGITATION CONTROL and FILTER PURGE CONTROL to proper settings. 9. Raise tank to storage position (November 2012)

85 Sprayer TA1200 / TA1600 / TA2400 Operation Electric Command Center The optional electric command center allows remote operation of rinse system, agitation control, and filter purge control. Basic sprayer operation and tank rinsing is similar to the procedure outlined previously, with the following exceptions: Filter Purge Controls This control is operated by momentarily actuating the appropriate switch on the control box, instead of using the manual lever located behind the Command Center access door. The control valve cycles from fully closed to fully open in about 7 seconds. The valve setting for each control is determined by monitoring the pressure drop while actuating the switches. Pump Inlet/Outlet Controls Pump Inlet and Pump Outlet control switches are circuit selectors and do not modulate flow like the Agitation and Filter Purge switches. Although their function is nearly identical to the manual valves of the standard Command Center, it should be noted that there is no <OFF> position with either valve. Because of this, a manual shut-off valve is provided on the Command Center to isolate the tank during plumbing service, or to restrict the pump inlet flow during use of the optional inductor system. (January 2013) 3-11

86 Sprayer TA1200 / TA1600 / TA2400 Operation Fence Row Nozzle Kit The fence row option kit is controlled by two switches on the Electric Command Center. The left-hand (LH) switch turns the left nozzle on; the right-hand (RH) turns the right nozzle on. Auto-Height Control Refer to Raven Auto-Height Operations Manual. Steerable Hitch Refer to Raven Steerable Hitch Operations Manual (October 2014)

87 Sprayer TA1200 / TA1600 / TA2400 Maintenance Section IV Maintenance Lubrication Hydraulic Spray Pump - ACE HYD 750 Inflation Sprayer Calibration - Verify Nozzle Flow Tracks (Models 1600 / 2400) Maintenance and Inspection Belt Replacement Spindle Hub Disassembly / Assembly Wing Adjustments - 80 / 90 / 100 Booms Inner Wing Adjustment Main Wing Fold Cylinder Gull Wing Link Outer Wing Adjustments Wing Tilt Indicator Adjustment Wing Tip Breakaway Mechanism Boom Twin Link Suspension Adjustment Wing Adjustments / 132 Booms Inner Wing Adjustments Intermediate Wing Adjustment Main Wing Fold Cylinder Outer Wing Adjustments Wing Tilt Indicator Adjustment Wing Tip Breakaway Mechanism Boom Twin Link Suspension Adjustment Filters Self-Cleaning (Primary) Filter Secondary Filter Foam Marker Chemical Inductor Winterizing Sprayer Plumbing Foam Marker (Optional) & Chemical Inductor (Optional) Schematics Troubleshooting Wheel, Hub and Spindle Disassembly and Assembly Wheel Nut Torque Requirements Tire Pressure Tire Warranty Track Warranty Torque Chart - Hardware Torque Chart - Hydraulic Fittings (October 2014) 4-1

88 Sprayer TA1200 / TA1600 / TA2400 Maintenance Sprayer Maintenance 4-2 (July 2013)

89 Sprayer TA1200 / TA1600 / TA2400 Maintenance Lubrication Lubricate the sprayer daily in areas shown below: (July 2013) 4-3

90 Sprayer TA1200 / TA1600 / TA2400 Maintenance Hydraulic Spray Pump ACE HYD 750 Inflation 1. Turn regulating valve adjusting knob counterclockwise until it is at the minimum pressure setting. 2. Attach air chuck to air valve. 3. Turn adjusting knob on regulating valve clockwise until gauge reads 30 psi. 4. Refer to ACE pump manual and operating instructions. 5. To add barrier fluid to the fluid chamber, disconnect the hose from the fitting on top of the pump. Remove the fitting on top of the pump. Insert hose end 6. Fill the fluid chamber by either attaching a 1/8 hose to the barrier fluid and using the hose to fill the fluid chamber where fitting was removed or by removing the four mounting bolts holding the pump to the sprayer and letting the pump drop to allow for clearance when filling the fluid chamber directly with the barrier fluid bottle. 7. The chamber should be filled half-way up the sight gage on the side of the pump. NOTE: The barrier fluid ( ) does not provide a hose, but a 1/8 hose will attach to the nipple end of the fluid bottle to ease filling of the sight gauge. Sight Gauge Insert hose end into top of pump where fitting was removed 4-4 (July 2012)

91 Sprayer TA1200 / TA1600 / TA2400 Maintenance Sprayer Calibration Verify Nozzle Flow The following procedure should be repeated periodically to verify the flow rate of the spray nozzles. 1. Turn on sprayer and set flow such that tip pressure is within the nozzles pressure range. Choose a pressure setting that coincides with a listing for nozzle being used, in order to have a comparison to the advertised flow value. 2. Using a calibrated container (TA890020), collect flow from new tip for exactly 1 minute. Compare with advertised value at the pressure setting chosen. (Divide by 128 to obtain GPM, if ounces are being measured.) 3. Measure flow from several other nozzles for the same 1-minute interval. 4. Compare flow rate of other tips with flow rate from the new tip. If flow rate from any tip varies by more than 10% from the new tip, replacement is necessary. If more than one tip has an incorrect flow rate, replace all tips. (July 2012) 4-5

92 Sprayer TA1200 / TA1600 / TA2400 Maintenance Tracks (TA1600 / TA2400) Maintenance and Inspection Grease wheel assemblies every 20 hours. Replenish hub grease until full. Grease fitting will open and discharge excess grease when full. Check track lugs every 2 weeks to ensure track remains in alignment. Check spring tension once per month; spring length should be 11 3/4. Check set screws on the lock collars to ensure they are tight; add Loctite. Regulate speed to road conditions. Maximum speed with unit loaded should never exceed m.p.h. Wheel Grease Fittings - 5 Total per Side Right-Hand Side Shown Bearings - 2 Pumps Every 20 hours Total Length of Spring Should Be 11 3/4 Bearings - 2 Pumps Every 20 hours 4-6 (August 2014)

93 Sprayer TA1200 / TA1600 / TA2400 Maintenance Tracks (TA1600 / TA2400) (continued) Belt Replacement 1. Back off spring nuts on tension spring. 2. Remove upper spring assembly pin. Be sure to support the top idler wheel to prevent free fall when the assembly pin is removed. 3. Once assembly pin is removed, top idler wheel will then pivot down. 4. If front and back idler wheels need to be moved to gain track clearance when removing belt, mark original axle flange location to aid in realignment procedure. 5. Remove belt and replace. 6. Rotate top idler wheel back into position and install spring assembly pin. 7. Preload the tension spring by turning jam nuts on tension spring until you have a spring length of 11 3/4. 8. Refer to the track alignment section for proper alignment procedure. Right-Hand Side Shown Top Idler Spring Assembly Pin Spindle Nut Total Length of Spring Should Be 11 3/4 (July 2012) 4-7

94 Sprayer TA1200 / TA1600 / TA2400 Maintenance Tracks (TA1600 / TA2400) (continued) Spindle Hub Disassembly 1. Remove set screw lock nuts (Item 11). 2. Remove set screws (Item 10). 3. Remove bearing collar (Item 3). 4. Separate hub (Item 1) from shaft (Item 4). 5. Remove triple lip seals (Item 5). 6. Remove bearing cones (Item 2). 7. Clean all grease and debris from shaft and hub cavity. Spindle Hub Assembly 1. Slide bearing cone (Item 2) onto shaft (Item 4) until cone bottoms out on shaft shoulder. 2. Place hub (Item 1) over shaft and seat on bearing cone installed in Step Slide remaining bearing cone (Item 2) onto shaft (Item 4) until cone seats in the cup in the hub (Item 1). 4. Make sure shaft is free of grease and thread bearing collar (Item 3) on shaft (Item 4). Tighten collar to seat bearings. Back collar off until hub rotates on shaft freely with no drag. 5. Install short set screw (3/8 x 3/8) into one of the threaded holes of the bearing collar (Item 3) and tighten. 6. Install one set of seals (Item 5) on each end of the hub recessed 3/4 into hub as shown in the section view. 7. Install remaining set of seals (Item 5) on each end of the hub flush with the ends of the hub. 8. Install 3/8 x 3/4 set screw (Item 10) into the unused threaded hole of the bearing collar (Item 3) and tighten. 9. Install locking nut (Item 11) on the 3/8 x 3/4 set screw and tighten. 10. Remove 3/8 x 3/8 set screw installed in Step Install 3/8 x 3/4 set screw (Item 10) into the threaded hole of the bearing collar (Item 3) that the 3/8 x 3/8 set screw was removed from and tighten. 12. Install locking nut (Item 11) on the 3/8 x 3/4 set screw and tighten. 13. Fill hub with grease rotating hub periodically until grease zerk opens to release excess grease. 4-8 (August 2014)

95 Sprayer TA1200 / TA1600 / TA2400 Maintenance Tracks (TA1600 / TA2400) (continued) (August 2014) 4-9

96 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wing Adjustments - 80 / 90 / 100 Booms Several areas of adjustment have been designed into the booms to maintain proper wing folding operation throughout the life of the booms. Inner Wing Adjustments Due to the interrelated nature of the adjustments of the inner wings, these steps should be verified or adjusted in the sequence presented. Inner Wing Alignment 1. Hitch sprayer to tractor and fully extend boom. 2. Verify that steel bumper on inner wing is in firm contact with intermediate wing. If wing motion is insufficient to allow steel bumper to contact intermediate wing, perform the following preliminary gull wing link adjustment: a. Remove the two 3/8 x 1 bolts on the gull wing link at its flange joint. b. Loosen tie rod jam nut on gull wing link. c. Rotate gull wing link tube until bumper on inner wing contacts intermediate wing. Continue to rotate tube as necessary to align holes at flange joint. d. Install bolts and tighten jam nut. 5. Vary amount of washers under bumper until desired degree of straightness between wing sections is achieved. Wing Latch Pin 1. Hitch sprayer to tractor and fully extend boom. 2. Verify that the steel bumper on the inner wing is in firm contact with intermediate wing. If necessary for bumper to contact intermediate wing, perform preliminary Gull Wing Link adjustment. 3. The latch pin is correctly adjusted when latch fully engages pin, but does not allow pin to bottom-out in latch slot. Remove or add shims behind pin weldment as necessary to achieve correct adjustment (July 2012)

97 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wing Adjustments - 80 / 90 / 100 Booms (continued) Main Wing Fold Cylinder Use the following procedure on these booms: 1. Beginning with wings fully extended and relatively level, adjust jam nuts near head of cylinder until each inner wing section is aligned with the center wing section. 2. Perform steps 1-5 from previous procedure. 3. Inspect position of wings, relative to wing rests. If wings do not line up reasonably well with wing rests, adjust main wing fold cylinder stop bolts as needed until wings align correctly with wing rests. Gull Wing Link Lastly, the adjustment of the gull wing link should be verified. The correct adjustment of this link allows the wing latch to engage the latch pin when the wing is fully extended, while permitting the intermediate wing to fully fold against the inner wing when fully retracted. 1. Fully extend main wings. If either wing latch does not engage its latch pin, lengthen the gull wing link on that wing 1/2 turn, using the preliminary Gull Wing Link adjustment procedure previously described. 2. Fully raise main lift and retract tilt cylinders to fully tilt wings upward. 3. Fully retract, then extend main wings. 4. If either wing latch still does not engage its latch pin, lengthen the gull wing link on that wing an additional 1/2 turn and repeat steps 2 and 3 until both latches engage their latch pins when wings are extended. 5. Fully retract main wings, then lower onto wing rests. If either intermediate wing does not fold completely, extend main wings and shorten the gull wing link on that side a half turn at a time until wing latches will no longer engage when the wings are extended. When this is achieved, lengthen gull wing link 1/2 turn to complete adjustment. (July 2012) 4-11

98 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wing Adjustments - 80 / 90 / 100 Booms (continued) Outer Wing Adjustments The outer wing contacts a rubber bumper when fully extended. Periodically inspect bumper for deterioration and replace if necessary. To adjust levelness of outer wing, add or remove washers behind rubber bumper. An additional area of level adjustment can be obtained by loosening the bolts securing the ramp casting on the breakaway mechanism, and sliding the casting along its mounting slots. Wing Tilt Indicator Adjustment The wing tilt indicators (mounted on the inner wings) are adjustable to accurately indicate level orientation. 1. Park sprayer on level surface. 2. Fully extend boom, leveling the wings visually. 3. Using a level on the lower tubes of the three inner wing sections, fine-tune the tilt cylinder lengths until the boom sections are as level as possible. 4. Loosen the tilt indicator bracket on either inner wing and slide until the indicator pointer lines up with the primary mark on the indicator. 5. Tighten tilt indicator brackets (July 2012)

99 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wing Adjustments - 80 / 90 / 100 Booms (continued) Wing Tip Breakaway Mechanism The force required to operate the wing tip breakaway section is adjustable. The nominal setting is obtained when the spring length is adjusted to X, as shown. X = 7 1/8 for 80 Boom X = 6 1/2 for 90 /100 Boom Use the 3/4 jam nuts at the bottom of the pivot shaft to adjust the spring installed height. X If an excessive amount of force is required to break the wings away, lengthen spring until a reasonable amount of force required to break wing away is achieved. The breakaway force should always be less than the amount of force required to damage the wing. To service the rollers on the breakaway mechanism, use the following procedure: 1. Fully loosen 3/4 jam nuts at bottom of the pivot shaft to remove spring pressure. 2. Loosen setscrews that lock roller wheel bolts in place. 3. Remove roller wheel bolts to disassemble rollers. Replace components as needed. 4. During reassembly, tighten the wheel bolts until all measurable clearance is removed. The wheel should spin freely. Always apply anti-seize to roller bushings and roller ID to ensure rollers do not seize up. 5. Tighten setscrews to lock wheel bolts in place. (July 2012) 4-13

100 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wing Adjustments - 80 / 90 / 100 Booms (continued) Boom Twin Link Suspension Adjustment The side-to-side sway feature, (Twin Link suspension) of the boom must be adjusted correctly to maximize boom stability during operation. 1. Park sprayer on level surface. 2. Fully extend and lower boom. Use tilt controls to adjust both wings as straight as possible with each other and the center section. 3. Place a level on lower horizontal tube of boom center section. Raise and support either end of boom as necessary to achieve level condition. 4. Adjust both stop bolts until a clearance exists between bolt heads and boom support. Readjust stop bolts until bolt head begins to touch boom support. TOP PLATE/STOP BOLT LOCATION BOOM SUPPORT 5. Loosen stop bolt lock nuts. Loosen each stop bolt 5 full turns. 6. Tighten locknuts. minimum 4-14 (July 2012)

101 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wing Adjustments / 132 Booms Several areas of adjustment have been designed into the booms to maintain proper wing folding operation throughout the life of the booms. Inner Wing Adjustments Use the following procedure to align main wings with center section: 1. Hitch sprayer to tractor and fully extend boom. 2. Front-to-rear angle of each main wing section is adjusted by loosening one of two nuts indicated in FIG. 4-1, followed by fully tightening opposite nut. Fig. FIG Adjust Here 5 - preload dimension of urethane spring. When adjusting wings, nuts should be tightened until spring length is 5 to have proper amount of pre-load on spring. Intermediate Wing Adjustment For proper boom performance, the intermediate wing latch must fit tightly to the latch pin. 1. Hitch sprayer to tractor and fully extend boom. 2. Loosen four bolts on side of latch plate. 3. Using stop bolt, adjust latch plate until all clearance to latch pin is removed.. 2 Latch Pin Latch Plate 4. Tighten bolts loosened in Step 2. Tighten bolt and jam nut. Stop Bolt 5. Fully fold and unfold main wings. Readjust latch plate if necessary for correct operation. Jam Nut FIG Loosen to Adjust (July 2012) 4-15

102 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wing Adjustments / 132 Booms (continued) Main Wing Fold Cylinder Use the following procedure to adjust the alignment of the boom with the wing rests: 1. Begin with the wings in the unfolded position. Stop Bolt 2. Retract outer wings and extend tilt cylinders to fully tilt wings upward. 3. Fully raise the main lift. 4. Fully retract main wings. 5. Carefully lower main wings by retracting tilt cylinders. (It may take several seconds before wings begin lowering.) Stop lowering wings just before they enter wing rests. 6. Inspect position of wings, relative to wing rests. If wings do not line up reasonably well with wing rests, adjust main wing fold cylinder stop bolts as needed until wings align correctly with wing rests. Outer Wing Adjustments The outer wing contacts a rubber bumper when fully extended. Periodically inspect bumper for deterioration and replace if necessary. To adjust levelness of outer wing, add or remove washers behind rubber bumper. An additional area of level adjustment can be obtained by loosening the bolts securing the ramp casting on the breakaway mechanism, and sliding the casting along its mounting slots (July 2012)

103 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wing Adjustments / 132 Booms (continued) Wing Tilt Indicator Adjustment The wing tilt indicators (mounted on the inner wings) are adjustable to accurately indicate level orientation. 1. Park sprayer on level surface. 2. Fully extend boom, leveling the wings visually. 3. Using a level on the lower tubes of the three inner wing sections, fine-tune the tilt cylinder lengths until the boom sections are as level as possible. 4. Loosen the tilt indicator bracket on either inner wing and slide until the indicator pointer lines up with the primary mark on the indicator. 5. Tighten tilt indicator brackets. Wing Tip Breakaway Mechanism The force required to operate the wing tip breakaway section is adjustable. The nominal setting is obtained when the spring length is adjusted to 7-1/8, as shown. Use the 3/4 jam nuts at the bottom of the pivot shaft to adjust the spring installed height. If an excessive amount of force is required to break the wings away, lengthen spring until a reasonable amount of force required to break wing away is achieved. The breakaway force should always be less than the amount of force required to damage the wing. To service the rollers on the breakaway mechanism, use the following procedure: 1. Fully loosen 3/4 jam nuts at bottom of the pivot shaft to remove spring pressure. 2. Loosen setscrews that lock roller wheel bolts in place. 3. Remove roller wheel bolts to disassemble rollers. Replace components as needed. 4. During reassembly, tighten the wheel bolts until all measurable clearance is removed. The wheel should spin freely. Always apply antiseize to roller bushings and roller ID to ensure rollers do not seize up. 5. Tighten setscrews to lock wheel bolts in place. (July 2012) 4-17

104 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wing Adjustments / 132 Booms (continued) Boom Twin Link Suspension Adjustment 1. Park sprayer on level surface. 2. Fully extend and lower boom. Use tilt controls to adjust both wings as straight as possible with each other and the center section. 3. Loosen jam nut under adjustment shaft bushing. Remove spring yoke set screw. 4. Place a level on lower horizontal tube of boom center section. Turn adjustment shaft to level boom. 5. Reinsert spring yoke set screw and tighten. Fully tighten adjustment shaft jam nut beneath adjustment shaft bushing. JAM NUT SPRING YOKE SET SCREW 4-18 (January 2013)

105 Sprayer TA1200 / TA1600 / TA2400 Maintenance Filters Self-Cleaning (Primary) Filter This sprayer uses two filters to help ensure proper spraying operation. These filters will need to be cleaned periodically during use and prior to sprayer storage. The strainer in this filter is continually flushed during use, forcing larger contaminates that cannot pass through the filter screen to be sent back to the solution tank. Since most of these larger contaminates are simply undissolved chemicals, the agitation action in the tank will break down most of this material and allow it to become dissolved. However, some foreign material will not break down, such as rocks, paper labels, etc., and eventually the filter will need to be removed for cleaning. To clean the filter located at the rear of the command center on the left side of the sprayer: 1. Rotate the pump outlet valve to <OFF>. 2. Remove the clamp at the bottom of the filter to disconnect the flush hose. 3. Unscrew the filter housing by turning counterclockwise and remove the filter screen. 4. Clean filter by flushing strainer element with water. 5. Reassemble filter and check for leaks. (July 2012) 4-19

106 Sprayer TA1200 / TA1600 / TA2400 Maintenance Filters Secondary Filter This sprayer uses two filters to help ensure proper spraying operation. These filters will need to be cleaned periodically during use and prior to sprayer storage. A secondary filter is located on the boom center section, just prior to the boom electric valves. This filter, similar in construction to the primary filter, is used to eliminate the need for strainers at the spray tips. To clean this filter, unscrew the filter housing and remove the screen. Flush the strainer element with water. After cleaning, reassemble filter and check for leaks (July 2012)

107 Sprayer TA1200 / TA1600 / TA2400 Maintenance Foam Marker Filter Maintenance Air Filters Clean the primary filter pad, (located behind the louvered openings on the power unit box) after every 100 hours of use. To clean filter, remove from power unit box and wash in warm soapy water or blow dust-free with compressed air. An additional cylindrical filter is located on the air compressor inlet. Clean filter by removing and blowing compressed air from inside filter. Replace with a new filter if it cannot be cleaned adequately with compressed air. Water Filter An in-line water strainer is located under the sprayer frame, in the water line between the rinse tank and power unit box. To clean strainer, unscrew filter halves and flush strainer element with water. Foam Concentrate Tank Filter A screen is installed at the outlet of the tank. To clean screen, drain tank, then remove fitting and screen assembly for cleaning. Foam Head Screens The foam head screens, located on the outer wings, can be cleaned by disassembling and washing with hot water. (July 2012) 4-21

108 Sprayer TA1200 / TA1600 / TA2400 Maintenance Chemical Inductor Chemical Container and Inductor Tank Rising Both chemical containers and the inductor tank itself can be rinsed by using clean water from the rinse tank. To do so, ensure that the rinse tank is at least 1/2 full, and use the following procedure: 1. Perform steps 1 through 4 under Basic Operation of inductor. 2. Quickly move PUMP INLET SELECTOR valve from <SOLUTION TANK> to <RINSE TANK>. 3. To rinse a chemical container, place container upside down on rinse nozzle and squeeze handle on rinse wand. 4. To rinse inductor tank, close lid, open INDUC- TOR MIX valve and squeeze rinse wand handle for approximately 10 seconds. 5. To rinse out jug rinser close lid, and activate jug rinser for approximately 10 seconds. 6. Close INDUCTOR MIX valve and release rinse wand when rinsing is complete. 7. Repeat steps 4 and 5 for additional rinsing, if desired (July 2012)

109 Sprayer TA1200 / TA1600 / TA2400 Maintenance Chemical Inductor (continued) Chemical Container and Inductor Tank Rising (continued) 8. When inductor tank is empty, close INDUCTOR DRAIN valve, and quickly move PUMP INLET SELECTOR valve from <RINSE TANK> to <SO- LUTION TANK> to minimize the amount of rinse water used. 9. Close INDUCTOR FLOW valve then set AGI- TATION CONTROL and FILTER PURGE CON- TROL to proper settings. 10. Raise tank to storage position. (July 2012) 4-23

110 Sprayer TA1200 / TA1600 / TA2400 Maintenance Winterizing Sprayer Plumbing Before storing the sprayer in freezing climates, perform the following winterizing procedure: NOTE: If unit is equipped with an optional chemical injection system, rinse water supplied from the main sprayer pump is required. 1. Perform a complete system rinse using procedure in the OPERATION SECTION of this manual. 2. Wash the sprayer thoroughly inside and out with a high-pressure washer. 3. Remove as much water from solution and rinse tanks as possible. Close drain valve on solution tank after draining. 4. Pour approximately 50 gallons of R.V. antifreeze into rinse tank. 5. Perform a tank rinse, using procedure in the OPERATION SECTION of this manual. 6. Run the pump with the following valve settings to flush antifreeze solution throughout system. Discharge spray through boom. Valve Settings: Pump Inlet = Rinse Agitation Control = Fully Open Filter Purge = Fully Open Pump Outlet = Boom 7. Loosen diaphragm caps on nozzle bodies to relieve pressure and allow excess antifreeze to drain from boom (October 2014)

111 Sprayer TA1200 / TA1600 / TA2400 Maintenance Winterizing (continued) Foam Marker (Optional) The liquid lines and tank must be drained completely prior to storage. If liquid in the system is allowed to freeze, several components may be damaged. Use the following procedure to winterize the foam marking system: 1. Drain the foam concentrate tank and line by disconnecting at the bulkhead connector on the power unit box. Disconnect the line by pushing the hose fully into the fitting. Then while pushing the inner collar firmly onto the connector, pull the hose from the connector. 2. Flush out concentrate tank with warm water. 3. Reconnect hose by pushing fully into bulkhead connector. Pull carefully on hose near connector to verify that proper connection has been made. 4. Add approximately ½ pint of RV antifreeze solution to concentrate tank. 5. Disconnect liquid line at rinse tank. 6. Attach hose to a suitable temporary container. Fill container with approximately 1 pint of RV antifreeze solution. 7. Run foamer unit until antifreeze solution from temporary container is empty. 8. Reconnect liquid line to rinse tank. Chemical Inductor (Optional) 1. Refer to the rinsing procedure in this section. (July 2012) 4-25

112 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics - Sprayer Chemical 4-26 (July 2012)

113 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics - Hydraulic (July 2012) 4-27

114 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics - Hydraulic 4-28 (December 2013)

115 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics Electrical Wired Controller System (January 2013) 4-29

116 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics Electrical Wired Controller System 4-30 (August 2014)

117 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematic Electrical Wireless Controller System Serial Number B thru B PINK / WHITE PINK / WHITE PINK / WHITE BLUE / YELLOW BLUE / YELLOW BLUE / YELLOW BLUE / YELLOW (December 2013) 4-31

118 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematic Electrical Wireless Controller System Serial Number B and Higher RH TILT UP RH TILT DOWN MAIN BOOM UP MAIN BOOM DOWN LH TILT UP LH TILT DOWN INNER WING RETRACT INNER WING EXTEND OUTER WING RETRACT OUTER WING EXTEND LOAD SENSE NOT USED RED DK GREEN YELLOW BROWN DK BLUE ORANGE LT GREEN PINK/WHITE STRIPE VIOLET GRAY LT BLUE NOT USED BLACK BOOM 1 BROWN BOOM 2 DK BLUE BOOM 3 BLACK/WHITE STRIPE BOOM 4 BROWN/WHITE STRIPE BOOM 5 BLUE/WHITE STRIPE BOOM 6 WHITE/BLACK STRIPE BOOM 7 WHITE/BROWN STRIPE BOOM 8 WHITE/BLUE STRIPE BOOM 9 PINK BOOM 10 NOT USED NOT USED NOT USED NOT USED FOAM MARKER DIRECTION VALVES FOAM MARKER AIR COMPRESSOR FOAM MARKER WATER PUMP FOAM MARKER FOAMING AGENT PUMP FOAM MARKER OUTPUT (INNER/OUTER) NOT USED AGITATION INCREASE AGITATION DECREASE FILTER PURGE INCREASE FILTER PURGE DECREASE PUMP INLET VALVE PUMP OUTLET VALVE LT GREEN/WHITE STRIPE LT BLUE/WHITE STRIPE WHITE/BLACK STRIPE YELLOW/DK GREEN STRIPE ORANGE/BLACK STRIPE NOT USED VIOLET/WHITE STRIPE DK GREEN/WHITE STRIPE GRAY/WHITE STRIPE BROWN/WHITE STRIPE PINK/BLACK STRIPE ORANGE/WHITE STRIPE BOOM 1 BOOM 2 BOOM 3 BOOM 4 BOOM 5 BOOM 6 BOOM 7 BOOM 8 BOOM 9 BOOM 10 LH FENCE ROW NOZZLE RH FENCE ROW NOZZLE BLACK BROWN DK BLUE BLACK/WHITE STRIPE BROWN/WHITE STRIPE BLUE/WHITE STRIPE WHITE/BLACK STRIPE WHITE/BROWN STRIPE WHITE/BLUE STRIPE PINK YELLOW/BLACK STRIPE BLUE/YELLOW STRIPE YELLOW/DK GREEN STRIPE FOAMING AGENT PUMP LT GREEN/WHITE STRIPE FM DIRECTIONAL VALVES LT BLUE/WHITE STRIPE FM AIR COMPRESSOR WHITE/BLACK STRIPE WATER PUMP WHITE GROUND NOT USED NOT USED NOT USED NOT USED +12V POWER RED/WHITE STRIPE GROUND WHITE 1 2 AGITATION CONTROL INCREASE AGITATION CONTROL DECREASE FILTER PURGE INCREASE FILTER PURGE DECREASE PUMP INLET VALVE PUMP OUTLET VALVE GROUND COMMAND CENTER CONSTANT POWER NOT USED VIOLET/WHITE STRIPE DK GREEN/WHITE STRIPE GRAY/WHITE STRIPE BROWN/WHITE STRIPE PINK/BLACK STRIPE ORANGE/WHITE STRIPE WHITE BLACK NOT USED C B A A 4 RED/WHITE STRIPE +12V POWER RED/WHITE STRIPE WHITE WHITE +12V POWER GROUND GROUND Command Center FOAM MARKER COMMAND CENTER Wireless Receiver ( ) SPLICE BLACK TO RED/WHITE STRIPE CONTROL BOX BOOM SECTION CONTROL BLUE/YELLOW STRIPE WHITE YELLOW/BLACK STRIPE ORANGE/BLACK STRIPE WHITE SENSE LINE RED WHITE YELLOW WHITE SENSE LINE DK BLUE WHITE LT GREEN WHITE GRAY WHITE VIOLET WHITE PINK/WHITE STRIPE WHITE SENSE LINE ORANGE WHITE BROWN WHITE SENSE LINE DK GREEN WHITE SENSE LINE LT BLUE WHITE C RH FENCE ROW NOZZLE GROUND LH FENCE ROW NOZZLE MARKER OUTPUT GROUND RH TILT UP MAIN BOOM UP LH TILT UP INNER WING RETRACT OUTER WING EXTEND OUTER WING RETRACT INNER WING EXTEND LH TILT DOWN MAIN BOOM DOWN RH TILT DOWN LOAD SENSE B A B A 4-32 (December 2013)

119 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics - Raven ISO Autoboom with Raven ISO Rate Control Serial Number B and Lower PIN (July 2013) 4-33

120 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics - Raven ISO Autoboom & Steerable Hitch with John Deere Product Control Serial Number B and Lower NOTE: Unverferth Part No. s can be found in the (##) (July 2013)

121 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics - Unverferth ISO Product Controller Liquid System 16 Pin Product Cable w/autoboom & Steerable Hitch Serial Number B and Lower (6 Section) NOTE: Unverferth Part No. s can be found in the (##). (July 2013) 4-35

122 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics - Unverferth ISO Product Controller Liquid System 37 Pin Product Cable w/autoboom & Steerable Hitch Serial Number B and Lower NOTE: Unverferth Part No. s (10 Section) can be found in the (##) ( ) 4-36 (July 2013)

123 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics - Unverferth CAN Product Controller Liquid System 16 Pin Product Cable w/autoboom & Steerable Hitch Serial Number B and Lower (6 Section) N OTE: Unverferth Part No. s can be found in the (##). (July 2013) 4-37

124 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics - Unverferth ISO Product Controller Liquid System w/autoboom, Steerable Hitch & Chemical Injection Serial Number B and Higher Raven Virtual Terminal Raven Switch Box (July 2013)

125 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics - Unverferth ISO Autoboom, Steerable Hitch & Chemical Injection w/john Deere Product Control Serial Number B and Higher (July 2013) 4-39

126 Sprayer TA1200 / TA1600 / TA2400 Maintenance Schematics - Unverferth CAN 4400 Product Controller Liquid System Serial Number B B (August 2014)

127 Sprayer TA1200 / TA1600 / TA2400 Maintenance CAN Powerglide Plus and Ultraglide Systems (Old Cabling) NOTE: Unverferth Part No. s can be found in the (##). (March 2013) 4-41

128 Sprayer TA1200 / TA1600 / TA2400 Maintenance Notes 4-42 (July 2013)

129 Sprayer TA1200 / TA1600 / TA2400 Maintenance Troubleshooting Problem Possible Cause Corrective Action No boom functions work Proper hydraulic remote is not engaged Not getting enough oil flow Not getting power to console because of bad battery connection Not getting good connection at the two 16 pin connectors Defective console or wiring harness Defective wiring harness Corrosion on solenoid plug Defective load sense solenoid Valve sticking Debris in block Make sure the proper remote is engaged. Unplug harness from console and check for 12 volt power on Pin #21 with Pin #22 being ground on the cable and not getting 12 votls. Check and replace fuse if neccessay. Unplug harness from console and check for 12 volt power on Pin #21 with Pin #22 being ground on the cable and not getting 12 volts. Check battery connections. Go to the two 16 pin connection at the hitch and break both connections. Clean up the connections with electrical contact cleaner and re-connect the connections Check for 12 volts into the console. Go to the two 16 pin connection at the hitch and break both connections. Locate pin #11 on the female 16 pin connection coming from the tractor and locate pin #1 on the male 16 pin connection coming from the tractor. Check for 12 volts on pin #11 with pin #1 being ground. Not getting 12 volts. Check for 12 volts on colored wire with white wire being ground at the hydraulic block, and not getting volt reading. Go to the two 16 pin connection at the hitch and break both connections. Locate pin #11 on the female 16 pin connection coming from the tractor and locate pin #1 on the male 16 pin connection coming from the tractor. Check for 12 volts on pin #11 with pin #1 being ground. Getting 12 volts. Check the solenoid plug for voltage. Check for 12 volts on the colored wire with the white wire being ground. Not getting power. Replace main wiring harness Check the wiring harness for 12 volts. Not getting a voltage. Unplug solenoid. Disassemble the plug and clean up connections. Reassemble plug and plug back into the solenoid. Check for 12 volt power on colored wire with white wire being ground. Check the wiring harness for 12 volts and check for corrosion on the plug. Locate the load sense solenoid on the hydraulic block at the rear of the sprayer. Remove the solenoid from the block. Place the screwdriver in the solenoid and energize a boom function. If not magnetized, unplug solenoid and check for 12 volts on the colored wire with the white wire being ground to verify. Perform solenoid check and getting magnetized. Remove the load sense solenoid. Remove the valve from the block. Reattach the solenoid to the valve. Manually operate the valve by using the valve open and closed. Lubricate the valve and re-check for easy movement. If still not getting any movement, replace the valve. Perform solenoid check and getting magnetized. Valve is not sticking. Remove debris from block. (October 2014) 4-43

130 Sprayer TA1200 / TA1600 / TA2400 Maintenance Troubleshooting (continued) Problem Possible Cause Corrective Action Boom is slow or some functions work and others do not. Boom creeps down Not getting good connection at the two 16 pin connectors Defective console or wiring harness Defective wiring harness Corrosion on solenoid plug Defective solenoid Valve sticking Defective or missing o-ring on valve Debris in block Valve sticking in open position Defective or missing o-ring on valve Go to the two 16 pin connection at the hitch and break both connections. Clean up the connections with electrical contact cleaner and re-connect the connections. Note the wire color coming into the solenoid for the functions not working. Go to the two 16 pin connection at the hitch and break both connections. Locate the corresponding pin for the wire color on the female 16 pin connection coming from the tractor and locate pin #1 on the male 16 pin connection coming from the tractor. Check for 12 volts at the 12 pin Deutsh connectors on the receiver. If no voltage measured on the appropriate pin, then the problem is either in the receiver or transmitter. Note the wire color coming into the solenoid for the functions not working. Go to the two 16 pin connection at the hitch and break both connections. Locate the corresponding pin for the wire color on the female 16 pin connection coming from the tractor and locate pin #1 on the male 16 pin connection coming from the tractor. Check for 12 volts on the pin for the corrsponding wire from the solenoid with pin #1 being ground. Getting 12 volts. Check the solenoid plug for voltage. Check for 12 volts on the colored wire with the white wire being ground. Not getting power. Replace main wiring harness. Check the wiring harness for 12 volts. Not getting a voltage. Check each solenoid plug for corrosion. Unplug solenoid. Disassemble the plug and clean up connections. Reassemble plug and plug back into the solenoid. Check for 12 volt power on colored wire with white wire being ground. Check the wiring harness for 12 volts and check for corrosion on the plug. Locate the solenoid for the boom function that is not working on the hydraulic block at the rear of the sprayer. Remove the solenoid from the block. Place a screwdriver in the solenoid and energize a boom function. If not magnetized, unplug solenoid and check for 12 volts on the colored wire with the white wire being ground to verify. Replace solenoid if there is no volt reading. Perform solenoid check and getting magnetized. Remove the solenoid for the boom function not working. Remove the valve from the block. Manually operate the valve by using the valve open and closed. Lubricate the valve and re-check for easy movement. If still not getting any movement, replace the valve. Inspect valve for missing or damaged o-rings. Replace any suspect orings. Perform solenoid check and getting magnetized. Valve is not sticking. Remove debris from block. Remove the solenoid for the boom function not working. Remove the valve from the block. Manually operate the valve by using the valve open and closed. Lubricate the valve and re-check for easy movement. If still not getting any movement, replace the valve. Inspect valve for missing or damaged o-rings. Replace any suspect orings (October 2014)

131 Sprayer TA1200 / TA1600 / TA2400 Maintenance Troubleshooting (continued) Problem Possible Cause Corrective Action Pressure too Low Pressure too High Console will not turn on Do not have a rate Do not have a speed Speed is inaccurate Do not have a flow Rate is Unstable Cannot adjust pressure when console is in manual Valve has an obstruction Air lock in water tank Hydraulic flow on tractor set too low Agitation is not set properly Filter purge is not set properly Velocity fuse is blocked Impeller has obstruction Impeller is not turning Adjustment screw in the side of the pump is turned completely out Hydraulic flow on tractor set too high Velocity fuse is not installed Restrictor not installed Improper tip size Bad console No power coming to the console Not getting a speed Not getting a flow Orange wire is unplugged Defective cable or sensor Loosen cable connection Cut in cable Valve is not turning Defective cable Defective flow meter Console is in manual Speed is inaccurate Console is not programmed Defective cable or console Defective Valve Open all valves to pump and check for obstruction. Check for air lock in tank. Increase hydraulic flow on tractor. Close agitation completely and slightly open the valve so the pump pressure decreases by 5 psi. Close filter purge valve and slightly open the valve until the pump pressure decreases by 5 psi. Remove the velocity fuse from inlet port of the motor. Reattach the pressure hose to the motor without installing the velocity fuse. Check to see if pump will build pressure without the velocity fuse installed. Separate pump housing. Remove and clean the impeller. Separate pump housing. Verify that shaft and impeller turn together. Turn in adjustment screw all the way. (Only used for LS and PC Closed Systems) Decrease hydraulic flow on tractor. Check to verify velocity fuse is installed. Check to verify Restrictor is Installed. Verify Tip Size. (Refer to Tip Chart) Check for 12 volts of power on Pin #16 with Pin #1 being ground on the cable coming into the console. Check power source connections. Press the speed button on the console to see if there is a speed. Press the vol/min button on the console to see if there is a flow. Verify the orange wire is plugged in to the speed sensor. Program a self test into the console and then check for a rate. Wiggle the connections for the speed cable. If accurate speed is displayed tighten connection. Check speed cable for cuts in the cable. Fix the cable or replace the cable. Check and remove debris from valve. Unplug the flow meter. Check for 12 volts across the 2 wires and not getting voltage. Unplug the flow meter. Check for 12 volts across the 2 wires and getting voltage. Put console into either rate 1 or rate 2 and check to see if rate becomes stable. Refer to Speed is Inaccurate Section. Verify all numbers progammed into console are correct. Unplug regulating valve. Check for 12 volts across the green and yellow wires and not getting 12 volts. Unplug regulating valve. Check for 12 volts across the green and yellow wires and getting 12 volts. (October 2014) 4-45

132 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wheel, Hub and Spindle Disassembly and Assembly 1. Hitch sprayer to tractor. Park the empty cart on a firm, level surface. Set the tractor s parking brake, shut off engine and remove key. 2. With sprayer empty, use a 10 ton jack and jack stands rated at 10 ton to support the weight of your sprayer. Place the jack under the axle closest to the tire. 3. Use a 1 1/2 ton lifting device to support the wheel and tire during removal. NOTE: For straddle duals, first remove the outer wheel and tire. 4. If only changing wheel and tire, skip to Step 8; otherwise continue with Step 4. Remove the hardware retaining the hubcap. Next, remove the hubcap, gasket, cotter pin, castle nut and spindle washer. Remove hub with bearings from old spindle using a 200 lb lifting device (March 2013)

133 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wheel, Hub and Spindle Disassembly and Assembly 5. Inspect the spindle and replace if necessary. If spindle does not need to be replaced, skip to Step 6; otherwise continue with Step 5. Remove the bolt and lock nut that retain the spindle to the axle. Using a lifting device rated for 150 lbs, replace the old spindle with a new spindle. Coat axle contact length of spindle shaft with antiseize lubricant prior to installation. Reuse bolt and lock nut to retain spindle to axle. Tighten as outlined in Maintenance Section. 6. Remove seal and inspect bearings, spindle washer, castle nut and cotter pin. Replace if necessary. Pack both bearings with approved grease and reinstall inner bearing. Install new seal in hub with garter spring facing the hub by tapping on flat plate that completely covers seal while driving it square to hub. Install until flush with back face of hub. Using a 200 lb. rated lifting device, install hub assembly onto spindle. Install outer bearing, spindle washer and castle nut. 7. Slowly tighten castle nut while spinning the hub until hub stops rotating. Do not use an impact! Turn castle nut counterclockwise until the hole in the spindle aligns with the next notch in castle nut. Hub should spin smoothly with little drag and no end play. If play exists, tighten to next notch of castle nut. If drag exists, then back castle nut to next notch of castle nut. Spin and check again. Install cotter pin. Clean face for hub cap gasket and install gasket, grease filled hub cap and retain hubcap with hardware removed. Tighten hubcap hardware in alternating pattern. 8. Attach the wheel(s) and tire(s) to the hub using the same rated lifting device for removal. Tighten wheel nuts to appropriate requirements and recheck as outlined in the Wheel and Tire section of this manual. 9. Raise sprayer, remove jack stands and lower tire to the ground. (August 2014) 4-47

134 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wheels and Tires Wheel Nut Torque Requirements Failure to check torque before first load may damage wheel nut/bolt seats. Once seats are damaged, it will become impossible to keep nuts/bolts tight. Tighten nuts/bolts to applicable torque value shown in table. Start all nuts/bolts by hand to prevent cross threading. Torque nuts/bolts in the recommended sequence as shown in Diagram 1. WHEEL HARDWARE SIZE FOOT-POUNDS 3/4-16 (UNF) 365 ft.-lbs. 7/8-14 (UNF) 440 ft.-lbs. 10 BOLT DIAGRAM (July 2013)

135 Sprayer TA1200 / TA1600 / TA2400 Maintenance Wheels and Tires (continued) Tire Pressure The following is to be used as a general guide for tire inflation and figures can vary depending on specific brand of tire used. It is important that tires are inspected after unit is loaded. Start with minimum pressure indicated. The tire should stand up with no side-wall buckling or distress as tire rolls. Record the pressure needed to support the full load and maintain this pressure to achieve proper tire life. Do not exceed maximum recommended tire pressure. TIRE SIZE MODELS PSI Singles 320/90 x /90 x /90 x / /80 x / /70 x 42 Do not exceed 6 MPH fully loaded Duals 320/90 x / /90 x / /105 x /80 x /90 x / /90 x /80 x /70 x 42 Do not exceed 6 MPH fully loaded (All tire pressures in psi) Tire Warranty For questions regarding new tire warranty, please contact your local original equipment tire dealer. Used tires carry no warranty. Following are phone numbers and Websites for your convenience: Firestone Phone Titan or Phone 800-USA-BEAR Goodyear Fax Trelleborg Continental/Mitas Phone Phone Fax (April 2013) 4-49

136 Sprayer TA1200 / TA1600 / TA2400 Maintenance Tracks Track Warranty For questions regarding new track warranty, please contact your local original equipment track dealer. Used tracks carry no warranty. Following is the phone number and website for your convenience: Camoplast Goodyear Phone Phone USA: Canada: (December 2013)

137 Sprayer TA1200 / TA1600 / TA2400 Maintenance Complete Torque Chart Capscrews - Grade 5 NOTE: SIZE 1/4-20 1/4-28 5/ / /8-16 3/8-24 7/ / /2-13 1/2-20 9/ / /8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/ / / / / / / / /2-12 FOOT POUNDS NEWTON METERS (July 2012) 4-51

138 Sprayer TA1200 / TA1600 / TA2400 Maintenance Hydraulic Fittings Torque and Installation SAE FLARE CONNECTION (J. I. C.) 1. Tighten nut with finger until it bottoms the seat. 2. Using a wrench, rotate nut to tighten. Turn nut 1/3 turn to apply proper torque. SAE STRAIGHT THREAD O-RING SEAL 1. Insure jam nut and washer are backed up to the back side of smooth portion of elbow adapter. 2. Lubricate o-ring -- VERY IMPORTANT! 3. Thread into port until washer bottoms onto spot face. 4. Position elbows by backing up adapter. 5. Tighten jam nut (July 2012)

139 Sprayer TA1200 / TA1600 / TA2400 Parts Section V Parts Frame & Tongue Hitch Option Hitch Ladder Platform, Railings - Models 1200 / Platform, Railings - Model Gauge Panel Toolbox, Side Panels & Command Center Mounting Axle Suspended Axle Hub & Spindle Wheels & Tires - Models 1200 / Wheels & Tires - Model 2400 Singles Wheels & Tires - Model 2400 Duals Track & Axle Components - Models 1600 / Track Fender Components - Models 1600 / Track Roller Frame Components - Models 1600 / Mast Lift Assembly, H-Frame Hose Bracket Strainer Decals Main Tank Front Plumbing Components - Models 1200 / Rear Plumbing Components - Models 1200 / Plumbing Overhead Layout - Models 1200 / 1600 / Inductor Plumbing (Optional) Inductor Mounting (Optional) Rinse Tank Sight Gauge Spray System & Command Center Solution Tank Quick Fill Spray Pump Hydraulic Spray Pump ACE HYD ACE HYD FMC 205F HYD HYPRO 9306C-HM1C Foam Marker (Optional) Foam Marker Assembly (Optional) Point Hitch (Optional) Electric Controls (Optional) (August 2014) 5-1

140 Sprayer TA1200 / TA1600 / TA2400 Parts Frame & Tongue 5-2 (August 2014)

141 Sprayer TA1200 / TA1600 / TA2400 Parts Frame & Tongue ITEM DESCRIPTION PART NO NOTES 1 Frame Weldment =Green= G G G Frame Weldment =Red= R R R 2 Tongue Weldment =Green= G > > Tongue Weldment =Red= R > > 3 Split Bushing > > 4 Tongue Pin > > 5 Hex Jam Nut w/set Screw 1 3/4-5UNC > > 6 Capscrew 5/8-11UNC x 1 3/ > > 7 Cylinder Pin 1 Dia > > 8 Capscrew 3/8-16UNC x 2 1/ > > 9 Locknut 3/8-16UNC 9928 > > 10 Cylinder Pin 1 Dia > > 11 Capscrew, 1-8UNC x 3 1/ > > Grade 5 12 RH Wing Rest Weldment =Green= G G G RH Wing Rest Weldment =Red= R R R 13 LH Wing Rest Weldment =Green= G G G LH Wing Rest Weldment =Red= R R R 14 Capscrew, 5/8-11UNC x 1 1/ > > Grade 5 15 Flat Washer, 5/ > > 16 Lock Washer, 5/ > > 17 Hex Nut, 5/8-11UNC > > Grade 5 18 Jack, 7000# > > 19 Flat Washer 5/ > > Grease Zerk > > 21 Lock Washer, > > 22 Hex Nut, 1-8UNC > > Grade 5 23 Transport Chain w\hook, Eye, Decal > RH Tongue Adjustment End Weldment > > 25 LH Tongue Adjustment End Weldment > > 26 Grease Zerk > > 27 Hex Jam Nut 1 1/4UNC > > 28 Turnbuckle > > 29 Hose Bracket B > > 30 Carriage Bolt 5/16-18UNC x 3/ > > 31 Serrated Flange Nut 5/16-18UNC > > 32 Capscrew 5/16-18UNC x 2 1/ > > 33 Top Plate > > 34 Hose Clamp > > 35 Vinyl Cap > > 36 3 Rubber Grommet > > 37 Threaded Plastic Plug > > 38 Connector Holder Capscrew, 1/4-20UNC x 1/ Grade 5 40 Lock Nut, 1/4-20UNC 9936 Grade 5 41 Hose Holder B 42 U-Bolt, 5/16-18UNC x 15/16 x 3/4 C/C Grade 5 43 Lock Nut, 5/16-18UNC 9807 Grade 5 44 Coil Spring Hose Holder Capscrew, 1/2-13UNC x 1 1/ Grade 5 46 Flat Washer, 1/2 USS Lock Washer, 1/ Hex Nut, 1/2-13UNC Grade 5 49 IBBC Plate Bracket =Black= B (August 2014) 5-3

142 Sprayer TA1200 / TA1600 / TA2400 Parts Hitch Option (July 2013)

143 Sprayer TA1200 / TA1600 / TA2400 Parts Hitch Option ITEM PART NO. DESCRIPTION NOTES B Rotary Sensor Bracket Plate B Lock Assembly B Lock Tube Weldment w/ Pin Chamber Bushing Guide OD Internal Retaining Ring B Lock Tube Weldment Self-Lubricating Bushing, 1.13 OD x 1 1/4 Long Flat Washer 7/ Lock Pin Weldment, 7/8 Dia. x Roll Pin 5/16 Dia. x Compression Spring Adjustment Rod Weldment Hex Jam Nut, 1-8UNC Gr B Prox. Switch Bracket Plate Adapter 9/16-18 JIC Flare-O Male x 9/16-18 O-Ring Male Clamp Top Plate Poly Clamp Pair For 1/4 Hose Poly Clamp Pair For 3/8 Hose U-Bolt 1/4-20UNC x 3 3/4 (Used on 120 /132 Booms) U-Bolt 5/16-18UNC x 2 3/4 (Used on 80 /90 /100 Booms) Micron Hyd Filter Welded Cylinder 3 1/2 x Seal Kit for Cylinder 3 1/2 x Tee 3/4-16 JIC Flare-O Male x 7/8-14 O-Ring Male x 3/4-16 JIC Flare-O Male Screw/Large Flange, 5/16-18UNC x 3/ Flange Nut 5/16-18UNC Male Tip Coupling 3/ Elbow 3/4-16 JIC Flare-O Male x 7/8-14 O-Ring Male Adapter 3/4-16 JIC Flare-O Male x 7/8-14 O-Ring Male Capscrew, 5/16-18UNC x 2 Gr Capscrew, 3/8-16UNC x 1 Gr Hex Nut/Large Flange, 1/4-20UNC Adapter, 3/4-16 O-Ring Male x 3/4-16 O-Ring Male Elbow 9/16-18 JIC Male x 3/4-16 O-Ring Male Locknut 3/8-16UNC Hose 3/8 Dia. x 15 3/4-16 JIC F x 3/4-16 JIC F Hose, 1/4 x Elbow 9/16-18 JIC Female x 9/16-18 JIC Female Hose, 3/8 Dia. x Elbow 3/4-16 JIC Female x 3/4-16 male O-Ring Hose Marker Steering Pressure Hose Marker Steering Return Steerable Hitch Kit Washer Head Capscrew, #8-32 x 1/ Serrated Flange Nut, # Hex Jam Nut, M10x Bull Pull Hitch, CAT IV Check Valve Internal Spiral Retaining Ring Non-Contact Rotary Sensor Hitch Bushing, Hitch Bushing, 1 1/ Complete Valve Block (August 2014) 5-5

144 Sprayer TA1200 / TA1600 / TA2400 Parts Hitch ITEM DESCRIPTION PART NO. QTY. NOTES 1 Base/Hitch Clevis TA For Models 1200 & 1600 TA For Model Hitch Top Plate TA Hitch V-Block TA Neoprene Hitch Cushion TA Capscrew, 3/4-10UNC x Grade 5 - For Model Capscrew, 1-8UNC x 7 1/ Grade 5 7 Lock Washer, Hex Nut, 1-8UNC Grade 5 9 Clevis Hitch For Models 1200 & Capscrew, 3/4-10UNC x Grade 8 - For Models 1200 & Lock Washer, 3/ For Models 1200 & Hex Nut, 3/4-10UNC Grade 5 - For Models 1200 & Flat Washer, (July 2012)

145 Sprayer TA1200 / TA1600 / TA2400 Parts Ladder ITEM DESCRIPTION PART NO QTY. NOTES 1 Ladder Weldment =Green= G G G Ladder Weldment =Red= R R R 1 2 Latch Pin Weldment B > > 1 3 Pin, 1/2 Dia. x 5 3/ > > 1 4 Poll Pin, 3/16 Dia. x 2 1/ > > 1 5 Spring, 2 1/2 Long TA > > 1 6 Flat Washer, 1/ > > 1 7 Capscrew, 3/8-16UNC x 7/ > > 2 Grade 5 8 Nut/Large Flg, 3/8-16UNC > > 2 9 Gas Spring, 6.30 Stroke > > 2 10 Ball Stud > > 4 11 Lock Washer, 5/ > > 4 12 Capscrew,1/2-13NC x 1 1/ > > 2 Grade 5 13 Flat Washer, 1/ > > 2 14 Locknut, 1/2-13UNC > Bumper > > 2 16 Pop Rivet, 3/16 TA > > 2 17 Lower Handrail Weldment =Green= G > > Lower Handrail Weldment =Red= R > > 1 18 Upper Handrail Weldment =Green= G > > Upper Handrail Weldment =Red= R > > 1 19 Capscrew, 3/8-16UNC x 2 1/ > Grade 5 20 Locknut, 3/8-16UNC > > 3 Grade 5 21 Grip > > 1 (February 2014) 5-7

146 Sprayer TA1200 / TA1600 / TA2400 Parts Platform, Railings - Models 1200 / (August 2014)

147 Sprayer TA1200 / TA1600 / TA2400 Parts Platform, Railings - Models 1200 / 1600 PART NO. QTY. ITEM DESCRIPTION (60 /80-90 / NOTES ) G - Serial Number B & Higher Platform Weldment =Green= G - Serial Number B & Lower G 1 Serial Number B & Higher G Serial Number B & Lower R - Serial Number B & Higher Platform Weldment =Red= R - Serial Number B & Lower R Serial Number B & Higher R Serial Number B & Lower 2 LH Perimeter Weldment =Green= G G LH Perimeter Weldment =Red= R R 1 3 RH Perimeter Weldment =Green= G G RH Perimeter Weldment =Red= R R 1 4 Platform Railing Weldment =Green= G Serial Number B & Higher Platform Railing Weldment =Red= R > 1 Platform Railing Weldment =Green= G Serial Number B & Lower Platform Railing Weldment =Red= R 5 LH Platform Railing Weldment =Green= G G LH Platform Railing Weldment =Red= R R 1 Handrail Weldment =Green= G - Handrail Weldment =Red= R Handrail Weldment =Green= Approx G - Handrail Weldment =Red= Approx R 7 Capscrew Flg 3/8-16UNC x 1 1/ > 10 Grade 5 (Serrated) 8 Nut/Lrg Flg 3/8-16UNC > 12 Grade 5 9 Screw/Lrg Flg 3/8-16UNC x > 2 Grade 5 10 Wear Pad Wear Pad Wear Pad Serial Number B & Lower Serial Number B & Higher 13 Flat Head Screw 5/16-18UNC x 1 1/ > 12/14/16 14 Lock Washer, 5/ > 12/14/16 15 Nut, 5/16-18UNC > 12/14/16 Grade 5 16 Capscrew 1/2-13UNC x 1 1/ > 12 Grade 5 17 Lock Washer, 1/ > Nut, 1/2-13UNC > 12 Grade 5 19 Reflector, Amber > 2 2 x 9 20 Trim-lok > AR Specifiy Feet 21 Rest Weldment, RH B - 1 Used With 60 Wings Rest Weldment, LH B - 1 Used With 60 Wings Serial Number B & Lower B - Used With Wings Rest Weldment, RH 1 Serial Number B & Higher B - Used With Wings 22 Serial Number B & Lower B - Rest Weldment, LH B - 23 U-Bolt, 1/ Pad, Rest Pad, Rest (Continued on next page) 1 Used With Wings Serial Number B & Higher Used With Wings (August 2014) 5-9

148 Sprayer TA1200 / TA1600 / TA2400 Parts Platform, Railings - Models 1200 / 1600 (continued) PART NO. QTY. ITEM DESCRIPTION (60 /80-90 / NOTES ) 26 Rest Weldment, RH B 1 Used With 110, 120, 132 Wings Rest Weldment, LH B 1 Used With 110, 120, 132 Wings 27 Rest Weldment, RH Serial Number B & Lower B Used w/1600 Sprayer Wings 1 Serial Number B & Higher B Used w/1600 Sprayer Wings Rest Weldment, LH Serial Number B & Lower B Used w/1600 Sprayer Wings 1 Serial Number B & Higher B Used w/1600 Sprayer Wings 28 Capscrew 5/8-11UNC x 5 1/ Grade 5 29 Lock Washer 5/ Hex Nut 5/8-11UNC Grade 5 31 Wear Pad Flat Washer 5/ /10* *For /90 Sprayer 33 Finishing Plug Step Weldment =Green= G G 1 Step Weldment =Red= R R 1 Serial Number B & Higher 35 Capscrew, 1/2-13UNC x 3 1/4 Gr > 4 36 Flange Nut, 1/2-13UNC Gr > (August 2014)

149 Sprayer TA1200 / TA1600 / TA2400 Parts Notes (July 2012) 5-11

150 Sprayer TA1200 / TA1600 / TA2400 Parts Platform, Railings - Models 2400 ITEM DESCRIPTION PART NO. QTY. NOTES 1 Platform Weldment (Green) G Serial Number B and Higher G Serial Number B and Lower Platform Weldment (Red) R Serial Number B and Higher R Serial Number B and Lower 2 RH Rest Weldment (Green) G 1 RH Rest Weldment (Red) R (August 2014)

151 Sprayer TA1200 / TA1600 / TA2400 Parts Platform, Railings - Models 2400 ITEM DESCRIPTION PART NO. QTY. NOTES 3 LH Rest Weldment (Green) G 1 LH Rest Weldment (Red) R 1 4 Platform Railing Weldment (Green) G 1 Platform Railing Weldment (Red) R 1 Serial Number B and Higher Platform Railing Weldment (Green) G 1 Platform Railing Weldment (Red) R 1 Serial Number B and Lower 5 LH Railing Weldment (Green) G 1 LH Railing Weldment (Red) R 1 6 Handrail Weldment (Green) G 1 Handrail Weldment (Red) R 1 7 Capscrew Flange, 3/8-16UNC x 1 1/ Grade 5 8 Nut/Large Flange, 3/8-16UNC Screw/Large Flange, 3/8-16UNC x Grade 5 10 RH Perimeter Weldment (Green) G 1 RH Perimeter Weldment (Red) R 1 11 LH Perimeter Weldment (Green) G 1 LH Perimeter Weldment (Red) R 1 12 Capscrew, 1/2-13UNC x 1 1/ Grade 5 13 Capscrew, 1/2-13UNC x Grade 5 14 Hex Nut, 1/2-13 UNC Lock Washer, 1/ Flat Washer, 1/ Capscrew, 5/8-11UNC x 5 1/ Hex Nut, 5/8-11UNC Lock Washer, 5/ Wing Rest Assembly (Green) G 2 Wing Rest Assembly (Red) R 2 21 Wing Rest Weldment (Green) G 2 Wing Rest Weldment (Red) R 2 22 Poly Rest Pad Poly Rest Pad Poly Rest Pad Hex Nut, 5/16-18UNC Flat Head, 5/16-18UNC x 1 1/ Machine Screw 27 Flat Head, 5/16-18UNC x 3/ Machine Screw 28 Lock Washer, 5/ Flat Washer, 5/ Finishing Plug Step Weldment =Green= G Step Weldment =Red= R 1 Serial Number B and Higher 32 Capscrew, 1/2-13UNC x 3 1/4 Gr Flange Nut, 1/2-13UNC Gr (August 2014) 5-13

152 Sprayer TA1200 / TA1600 / TA2400 Parts Gauge Panel 5-14 (October 2014)

153 Sprayer TA1200 / TA1600 / TA2400 Parts Gauge Panel ITEM DESCRIPTION PART NO. QTY. NOTES 1 Gauge Bracket Mount Weldment B 1 2 Gauge Bracket Weldment B 1 3 Cover, Back - Gauge B 1 4 Flange Screw, 3/8-16NC x Shoulder Washer, 3/8 ID Flange Nut, 3/8-16NC Bumper Pop Rivet, 3/16 TA Spacer Spring Self-Threading Screw, 1/4-14NC x Gauge, Pressure Elbow, 1/4 FPT x 1/4 Tube TA Tubing, 1/4 TA AR Specify Feet 15 Elbow, 1/4 MPT x 1/4 Tube TA Reducer Bushing Carriage Bolt, 3/8-16NC x 3/ Capscrew, 3/8-16NC x 2 1/ Flat Washer, 3/ Rubber Trim, 3/ Specify Feet 21 Flange Lock Nut, 3/8-16NC Poly Pipe Tee, 1/4 TA Pipe Nipple TA Adapter, 1/4 MPT x 1/4 Tube TA NOTE: Remove all gauges and store indoors in an upright position to prevent freezing. (August 2014) 5-15

154 Sprayer TA1200 / TA1600 / TA2400 Parts Toolbox, Side Panels & Command Center Mounting 34 ITEM DESCRIPTION PART NO Toolbox Assembly =Green= G G G Toolbox Assembly =Red= R R R 2 Door Stop B > > 3 Door Weldment =Green= G Door Weldment =Red= R > > 4 Door Weldment =Green= G G G Door Weldment =Red= R R R 5 RH Side Weldment =Green= G G G RH Side Weldment =Red= R R R NOTES 5-16 (December 2013)

155 Sprayer TA1200 / TA1600 / TA2400 Parts Toolbox, Side Panels & Command Center Mounting ITEM DESCRIPTION PART NO NOTES 6 Cover Plate B > > 7 Capscrew, 1/4-20UNC x 1/ > > Grade 5 8 Capscrew, 1/4-20UNC x > > Grade 5 9 Nut, 1/4-20UNC > > Grade 5 10 Flat Head Screw, #10-32UNF x 1/ > > 11 Lock Washer, # > > 12 Lock Washer, 1/ > > 13 Flat Washer, 1/ > > 14 Nut, #10-32UNF > > Grade 2 15 Locknut, 1/4-20UNC 9936 > > 16 T-Handle, Black TA > > 17 Gasket, 1/4 x 1/2 Foam > > 18 Bushing, 1/2 x 1/4 x 7/ > > 19 Clamp, Valve B > > 20 Rubber Grommet > > 21 Capscrew, 3/8-16UNC x 4 1/ > > Door Weldment =Green= G - - Serial Number B Door Weldment =Red= R - - & Higher Door Weldment =Green= G - - Serial Number B Door Weldment =Red= R - - & Lower Door Weldment =Green= G - Serial Number B Door Weldment =Red= R - & Higher Door Weldment =Green= G - Serial Number B Door Weldment =Red= R - & Lower Door Weldment =Green= G Serial Number B Door Weldment =Red= R & Higher Door Weldment =Green= G Serial Number B Door Weldment =Red= R & Lower 23 Capscrew, Flange 5/16-18UNC x 3/ > > 24 LH Front Panel =Green= G G G LH Front Panel =Red= R R R 25 Bracket, Valve B > > 26 Bushing, Spacer B > > 27 Bracket, Valve B > > 28 Bracket, Valve B > > 29 Bushing, Spacer B > > 30 Screw, Large Flange 3/8-16UNC x > > Grade 5 31 Nut, Large Flange 3/8-16UNC > > Grade 5 32 Bracket, Quick Fill B > > 33 Capscrew, 3/8-16UNC x > > Grade 5 34 Plastic Hole Plug, 3 1/2 Dia > > (December 2013) 5-17

156 Sprayer TA1200 / TA1600 / TA2400 Parts Axle ITEM DESCRIPTION PART NO NOTES 1 Axle Weldment, Non-Suspended B Axle Assembly, Suspended See page Clamp B B B 4 Capscrew, 1-8UNC x 5 1/ > > Grade 5 5 Hex Lock Nut, 1-8UNC > > Grade 5 6 Hub & Spindle Assembly - Non-Suspended Axle B - - Hub & Spindle Assembly - Suspended Axle B B B 7 Capscrew, 5/8-11UNC x 5 1/ > > Grade 5 8 Locknut, 5/8-11UNC > > 5-18 (December 2013)

157 Sprayer TA1200 / TA1600 / TA2400 Parts Suspended Axle ITEM DESCRIPTION PART NO NOTES Axle Assembly Axle Assembly Upper Axle Weldment < B B Upper Axle Weldment < B 2 Lower Axle Weldment < B > 3 Bushing < > 3 1/4 OD x 3 ID x 2 4 Grease Zerk, 1/8 NPT 90 < > 5 Spring/Rubber Bushing < > 2 1/2 OD x 1 ID x 1 3/8 7 Pin 3 Dia. x 12 13/16 < > 8 Capscrew, 1/2-13UNC x 4 1/2 < > Grade 5 9 Locknut, 1/2-13UNC < > 10 Hub & Spindle Assembly < B > 11 Capscrew, 5/8-11UNC x 5 1/2 < > Grade 5 12 Locknut, 5/8-11UNC < > 13 Capscrew, 1-8UNC x 3 1/2 < > Grade 5 14 Lock Washer, 1 < > 15 Decal, Grease - 8 Hours < > 16 Decal, WARNING Axle Adjustment < > 17 Hose, 1/4 x 24 < > 18 Pipe Coupling, 1/8 NPT < > 19 Plastic Tie, 15 1/2 < > 20 Grease Zerk, 1/8 NPT < > (July 2012) 5-19

158 Sprayer TA1200 / TA1600 / TA2400 Parts Hub & Spindle 5-20 (July 2012)

159 Sprayer TA1200 / TA1600 / TA2400 Parts Hub & Spindle ITEM DESCRIPTION Hub & Spindle Assembly PART NO B Standard Axle B Suspended Axle B Suspended Axle NOTES 10 Bolt Hub w/ 3 3/4 Spindle 1 Seal ID > > SA Inner Bearing Cone > > HM Inner Bearing Cup > > HM Hub w/cups B > > 5 Outer Bearing Cup > > HM Outer Bearing Cone > > HM Spindle 3 3/4 Dia Spindle Washer 2 1/16 ID > > 9 Cotter Pin 3/8 Dia. x > > 10 Castle Nut 2-12UNF > > Grade 5 11 Hub Cap > > 12 Capscrew 5/16-18UNC x 1/ > > Grade 5 (July 2012) 5-21

160 Sprayer TA1200 / TA1600 / TA2400 Parts Wheels & Tires - Models 1200 / (August 2014)

161 Sprayer TA1200 / TA1600 / TA2400 Parts Wheels & Tires - Models 1200 / 1600 ITEM DESCRIPTION PART NO. NOTES 1 Wheel & Tire Assembly =Silver Mist= 16378SM Wheel & Tire Assembly =Yellow= 16378Y TL380/90R46A 8 Star R-1 Wheel Only =Silver Mist= 16477SM Wheel Only =Yellow= 16477Y 13 x Hole 2 Wheel & Tire Assembly =Silver Mist= 16376SM Wheel & Tire Assembly =Yellow= 16376Y TL480/80R42F 3 Star R-1 Wheel Only =Silver Mist= 16369SM Wheel Only =Yellow= 16369Y 16 x Hole 3 Wheel & Tire Assembly =Silver Mist= 16649SM Wheel & Tire Assembly =Yellow= 16649Y TL 320/90R46A R-1 Wheel Only =Silver Mist= 16648SM Wheel Only =Yellow= 16648Y 10 x Hole 4 Wheel & Tire Assembly =Silver Mist= 17143SM Wheel & Tire Assembly =Yellow= 17143Y TL 320/90R50A 8 Star R-1 Wheel Only =Silver Mist= 17142SM Wheel Only =Yellow 17142Y 10 x Hole 5 Wheel & Tire Assembly =Silver Mist= 17143SM Wheel & Tire Assembly =Yellow= 17143Y TL320/90R50A 8 Star R-1 Wheel Only =Silver Mist= 17142SM Wheel Only =Yellow= 17142Y 10 x Hole 6 Wheel & Tire Assembly =Silver Mist= 16379SM Wheel & Tire Assembly =Yellow= 16379Y TL380/90R46A 8 Star R-1 Wheel Only =Silver Mist= 16366SM Wheel Only =Yellow= 16366Y 13 x Hole 7 Wheel & Tire Assembly =Silver Mist= 16649SM Wheel & Tire Assembly =Yellow= 16649Y TL 320/90R46A R-1 Wheel Only =Silver Mist= 16648SM Wheel Only =Yellow= 16648Y 10 x Hole 8 Wheel & Tire Assembly =Silver Mist= 17104SM Wheel & Tire Assembly =Yellow= 17104Y TL 270/95R48A R-1 Wheel Only =Silver Mist= 17103SM Wheel Only =Yellow= 17103Y 10 x Hole 8A Wheel & Tire Assembly =Silver Mist= 16376SM Wheel & Tire Assembly =Yellow= 16376Y TL 480/80R42F R-1 Wheel Only =Silver Mist= 16369SM Wheel Only =Yellow= 16369Y 16 x Hole (Continued on next page) (August 2014) 5-23

162 Sprayer TA1200 / TA1600 / TA2400 Parts Wheels & Tires - Models 1200 / 1600 (continued) ITEM DESCRIPTION PART NO. QTY. NOTES Extensions (2 Per Unit) Hub Extension 3 Kit =Black= B Used With 320/90R46 & 320/90R Rows Includes Hub Hub Extension 3 Kit =Yellow= Y & Hardware 10 Hub Extension 5 Kit =Black= B Used With 320/90R46 22 Rows 1 Hub Extension 5 Kit =Yellow= Y Includes Hub & Hardware 11 Hub Extension 6 Kit =Black= 17540B Hub Extension 6 Kit =Yellow= 17540Y 1 Includes Hub & Hardware 12 Hub Extension 8 Kit =Black= B Used With 380/90R46 22 Rows 1 Hub Extension 8 Kit =Yellow= Y Includes Hub & Hardware 13 Hub Extension 13 Kit =Black= B Used With 320/90R46 30 Rows 1 Hub Extension 13 Kit =Yellow= Y Includes Hub & Hardware 14 Hub Extension 15 Kit =Black= B Used With 380/90R46 30 Rows 1 Hub Extension 15 Kit =Yellow= Y Includes Hub & Hardware 15 Hub Extension 21 1/2 Kit =Black= B Used With 380/90R46 36 Rows 1 Hub Extension 21 1/2 Kit =Yellow= Y Includes Hub & Hardware 15A Hub Extension 23 1/2 Kit =Black= 18070B Hub Extension 23 1/2 Kit =Yellow= 18070Y 1 15B Hub Extension 28 Kit =Black= 19242B Hub Extension 28 Kit =Yellow= 19242Y 1 Hardware 16 Wheel Bolt, 7/8-14UNF x Grade 8 17 Wheel Bolt, 7/8-14UNF x 3 1/ Grade 8 18 Valve Stem Flat Washer, 7/ Capscrew, 7/8-14UNF x Grade 8 21 Capscrew, 7/8-14UNF x 5 1/ Grade 8 22 Capscrew, M22 x 2.5P x 65 C Full Threaded 23 Reinforcing Ring =Yellow= 14442Y Reinforcing Ring =Silver Mist= 14442SM 2 24 Guide Pin 7/8 Dia Guide Pin 5/8 Dia. (3.125 Lg.) Capscrew, M22 x 2.5P x 50 C Guide Pin, 5/8 DIA. (2.625 Lg.) Singles 4 - Duals 5-24 (August 2014)

163 Sprayer TA1200 / TA1600 / TA2400 Parts Wheels & Tires - Model 2400 Singles ITEM DESCRIPTION PART NO. NOTES Single 1 Wheel & Tire Assembly =Silver Mist= 17467SM Wheel & Tire Assembly =Yellow= 17467Y 620/70R42 Wheel Only =Silver Mist= 17466SM Wheel Only =Yellow= 17466Y 20 x Hole ITEM DESCRIPTION PART NO. QTY. NOTES Hardware 2 Wheel Bolt, 7/8-14UNF x 3 1/ Grade 8 3 Valve Stem Flat Washer, 7/ Guide Pin 5/8 Dia Reinforcing Ring =Yellow= 14442Y Reinforcing Ring =Silver Mist= 14442SM 2 (December 2013) 5-25

164 Sprayer TA1200 / TA1600 / TA2400 Parts Wheels & Tires - Model 2400 Duals 5-26 (August 2014)

165 Sprayer TA1200 / TA1600 / TA2400 Parts Wheels & Tires - Model 2400 Duals ITEM DESCRIPTION PART NO. QTY. NOTES 1 Wheel & Tire Assembly =Silver Mist= 17076SM Wheel & Tire Assembly =Yellow= 17076Y TL380/90R54 R-1W Wheel Only =Silver Mist= 17075SM Wheel Only =Yellow= 17075Y 12 x Hole Wheel & Tire Assembly =Yellow= TL380/105R50 R-1 2 Wheel Only =Silver Mist= 14955SM Wheel Only =Yellow= 14955Y 12 x Hole 3 Wheel & Tire Assembly =Silver Mist= 17211SM Wheel & Tire Assembly =Yellow= 17211Y TL 480/80R50 R-1W Wheel Only =Silver Mist= 17210SM Wheel Only =Yellow= 17210Y 15 x Hole 3A Wheel & Tire Assembly =Silver Mist= 17143SM Wheel & Tire Assembly =Yellow= 17143Y TL320/90R50A R-1W Wheel Only =Silver Mist= 17142SM Wheel Only =Yellow= 17142Y 10 x Hole 3B Wheel & Tire Assembly =Silver Mist= 12782SM/99495 Wheel & Tire Assembly =Yellow= 12782Y/ /105R54 Wheel Only =Silver Mist= 12782SM Wheel Only =Yellow= 12782Y 10 x Hole 3C Wheel & Tire Assembly =Silver Mist= 17467SM Wheel & Tire Assembly =Yellow= 17467Y 620/70R42 Wheel Only =Silver Mist= 17466SM Wheel Only =Yellow= 17466Y 20 x Hole Extensions Hub Extension, 5 =Silver Mist= 16383SM Used for 22 Rows with 380/90R54 2 & Hub Extension, 5 =Yellow= 16383Y 4 380/105R50 Extension Kit =Silver Mist= SM Extension Kit =Yellow= Y 2 Includes Hub & Hardware 5 Hub Extension, 13 =Silver Mist= 16967SM Hub Extension, 13 =Yellow= 16967Y 2 Used for 30 Rows with 380/90R54 Extension Kit =Silver Mist= SM Extension Kit =Yellow= Y 2 Includes Hub & Hardware 6 Hub Extension 6 Kit =Black= 17540B Hub Extension 6 Kit =Yellow= 17540Y 2 Includes Hub & Hardware 7 Hub Extension 19.5 Kit =Black= 18875B Hub Extension 19.5 Kit =Yellow= 18875Y 2 Used for 36 Rows with 380/90R54 7A Hub Extension 29.5 Kit =Black= 14961B Hub Extension 29.5 Kit =Yellow= 14961Y 2 7B Hub Extension 29.5 Kit =Black= 14960B Hub Extension 29.5 Kit =Yellow= 14960Y 2 Hardware 8 Wheel Bolt, 7/8-14UNF x Grade 8 9 Valve Stem Flat Washer, 7/ Capscrew, 7/8-14UNF x 5 1/ Grade 8 12 Capscrew, M22 x 2.5P x 65 C Full Threaded 13 Guide Pin 7/8 Dia Guide Pin 5/8 Dia. (3.125 Lg.) Capscrew, M22 x 2.5P x 50 C Capscrew, 7/8-14UNF x Grade 8 17 Capscrew, 7/8-14UNF x 3 1/ Grade 8 18 Capscrew, M22 x 2.5P x 60 C Guide Pin, 5/8 DIA. (2.625 Lg.) (August 2014) 5-27

166 Sprayer TA1200 / TA1600 / TA2400 Parts Track & Axle Components - Models 1600 / (July 2012)

167 Sprayer TA1200 / TA1600 / TA2400 Parts Track & Axle Components - Models 1600 / 2400 ITEM DESCRIPTION PART NO. QTY. NOTES 1 Track Pin Weldment, 2 1/4 Dia Axle Pin, 3 Dia. x 12 13/ Stop Bushing, 2 1/2 OD x 1 3/8 Lg Upper Axle Weldment B Model B Model Lower Axle Weldment B Zerk, 1/8NPT Split Bushing, 3 1/4 OD x 2 Lg Self-Lubricating Bushing, 2 1/2 OD x 3 Lg Spring, 6 1/2 OD x 9 1/2 Lg Model Model Decal, 8 Hours Grease Capscrew, 1/2-13UNC x 4 1/ Capscrew, 1-8UNC x 3 1/ Lock Washer, Locknut, 1/2-13UNC Tensioner Pin, 1 1/4 Dia. x 5 1/ Crop Guard Weldment B 4 17 Track Belt Right-Hand (Camoplast) Track Belt Left-Hand (Camoplast) Goodyear # Roll Pin, 3/8 Dia. x 2 1/ Flat Washer, 3/ Flat Washer, 1 1/ Capscrew, 1/2-13UNC x 1 1/ Lock Washer, 1/ Flat Washer, 1/ Decal, IMPORTANT Decal, Track Belt Alignment (July 2013) 5-29

168 Sprayer TA1200 / TA1600 / TA2400 Parts Track Fender Components - Models 1600 / (July 2012)

169 Sprayer TA1200 / TA1600 / TA2400 Parts Track Fender Components - Models 1600 / 2400 ITEM DESCRIPTION PART NO. QTY. NOTES Sprayer Track Fender Package Opt. 1 Back Plate Fender B 2 2 Fender Bolt Plate B 8 3 Fender Bracket Weldment B 2 4 Fender Bracket RH Plate B 2 5 Fender Bracket LH Plate B 2 6 Mud Flap Serrated Flange Capscrew 3/8-16UNC x 1 1/ Grade 5 8 Fender Fender Large Flange Nut 3/8-16UNC Hex Flange Screw 3/8-16UNC x 1 1/ Grade 5 (July 2012) 5-31

170 Sprayer TA1200 / TA1600 / TA2400 Parts Track Roller Frame Components - Models 1600 / 2400 ITEM DESCRIPTION PART NO. QTY. NOTES 1 Swing Arm Pin Weldment Tensioner Pin Weldment Tensioner Assembly Tensioner Shaft, 1 1/2D x 25 1/ Tensioner Shaft End Weldment B 1 6 Spring Retainer Weldment B 1 7 Tensioner Yoke Weldment B 1 8 Bushing, 2D x 1.533D x (July 2012)

171 Sprayer TA1200 / TA1600 / TA2400 Parts Track Roller Frame Components - Models 1600 / 2400 ITEM DESCRIPTION PART NO. QTY. NOTES 9 Spring Self-Lubricating Bushing Flat Washer, Capscrew, 3/4-10UNC x 1 1/2, Gr Hex Nut, 1 1/2-6UNC, Gr Hex Jam Nut, 1 1/2-6UNC, Gr Set Screw, 1/2-13UNC x 1/ Lockwasher, 3/ Retaining Ring, Track Roller Frame Weldment - RH B 1 RH Track Roller Frame Weldment - LH B 1 LH 19 Swing Arm Assembly Swing Arm Weldment B 21 Crop Guard Weldment B 4 22 Idler Wheel Assembly Idler Wheel Weldment B 2 24 Capscrew/Flange, 5/8-18UNF x 1 1/2, Gr Midroller Assembly Midroller Wheel Weldment B 2 27 Capscrew/Flange, 5/8-18UNF x 1 1/2, Gr Axle Hub Assmebly Hub Assembly with Bearing Cup B 1 Bearing Cup ONLY Axle Shaft Triple Lip Seal O-Ring Grease Zerk Cap Hydraulic Shut-Off Tube Bearing Collar Bearing Cone Hex Nut, 3/8-16UNC Gr Set Screw, 3/8-16UNC x 3/ Axle Flange Weldment B 4 40 Scrapper Plate B 4 41 Scrapper Plate B 4 42 Axle Flange Weldment B 4 43 Locking Flange Nut, 1/2-13UNC Gr Self-Lubricating Bushing Capscrew, 1/2-13-2A x 3 1/2 Gr Large Flange Screw, 3/8-16 x 1 Gr Large Flange Nut, 3/8-16UNC Gr Spindle Washer, 3/ Capscrew, 1/2-13UNC x 1 1/2 Gr Capscrew, 5/8-11UNC x 4 Gr Capscrew, 3/4-10UNC x 1 3/4 Gr Hex Nut, 1/2-13UNC Gr Lock washer, 3/ Flat Washer, 1/ Large Flange Capscrew, 3/8-16 x 3/4 Gr Locknut, 5/8-11UNC (July 2012) 5-33

172 Sprayer TA1200 / TA1600 / TA2400 Parts Mast 5-34 (February 2014)

173 Sprayer TA1200 / TA1600 / TA2400 Parts Mast ITEM DESCRIPTION PART NO NOTES 1 RH Mast Weldment =Green= G G G RH Mast Weldment =Red= R R R 2 LH Mast Weldment =Green= G G G LH Mast Weldment =Red= R R R 3 Cross Tube Weldment =Green= G > > Cross Tube Weldment =Red= R > > 4 Rear Bracket =Green= G > > Rear Bracket =Red= R > > 5 Capscrew, 3/4-10UNC x > > Grade 5 6 Lock Washer, 3/ > > 7 Capscrew, 5/8-11UNC x 1 1/ > > Grade 5 8 Lock Washer, 5/ > > 9 Capscrew, 1/2-13UNC x 1 1/ > > Grade 5 10 Lock Washer, 1/ > > 11 Hex Nut, 1/2-13UNC > > Grade 5 12 Flag Pin Weldment, > > 13 Flat Washer, 1/ > > 14 Locknut, 1/2-13UNC > > Plate, Fender =Green= G - Plate, Fender =Red= R - 15 LH Fender Weldment =Green= G LH Fender Weldment =Red= R RH Fender Weldment =Green= G RH Fender Weldment =Red= R 16 Flag Pin Weldment, 1 1/ > > 17 Carriage Bolt 1/2-13UNC x > > 18 Capscrew 5/8-11UNC x 1 1/ > > (August 2014) 5-35

174 Sprayer TA1200 / TA1600 / TA2400 Parts Lift Assembly, H-Frame PART NO. ITEM DESCRIPTION 80 /90 QTY. NOTES 110 /120 /132 Booms H-Frame Weldment =Green= G G 1 1 H-Frame Weldment =Red= R R 2 Pad Flat Head Screw, 5/16-18UNC x Lock Washer, 5/ Serrated Flange Nut, 5/16-18UNC Hex Nut, 5/16-18UNC G - Serial Number B and Lower Lower Parallel Lift Weldt =Green= G - Serial Number B and Higher R - Serial Number B and Lower Lower Parallel Lift Weldment =Red= R - Serial Number B and Higher G Serial Number B and Lower Lower Parallel Lift Weldt =Green= G Serial Number B and Higher R Serial Number B and Lower Lower Parallel Lift Weldment =Red= R Serial Number B and Higher 5-36 (August 2014)

175 Sprayer TA1200 / TA1600 / TA2400 Parts Lift Assembly, H-Frame ITEM DESCRIPTION 7 Upper Parallel Lift Weldment =Green= 7 cont. Upper Parallel Lift Weldment =Red= PART NO. 80 /90 QTY. NOTES 110 /120 /132 Booms G - Serial #B & Lower G - Serial #B & Higher G Serial #B & Lower G Serial #B & Higher R - Serial #B & Lower R - Serial #B & Higher R Serial #B & Lower R Serial #B & Higher 8 Self-Lubricating Bushing, 1 1/4 x > 20 9 Pin > 4 10 Self-Lubricating Bushing, 1 1/8 x > 2 11 Lock Weldment =Green= G > Lock Weldment =Red= R > 1 12 Pin Weldment > 2 13 Roll Pin, 1/4 x > 4 14 Extension Spring > 1 15 Latching Ram Cylinder > 1 16 Bushing, 3/4 x.56 x > 2 17 Flat Washer, 1/ > 4 18 Capscrew, 1/2-13UNC x 3 Gr > 1 19 Capscrew, 1/2-13UNC x 3 1/2 Gr > 1 20 Locknut, 1/2-13UNC > 4 21 Pin, Upper Cylinder > 2 22 Cylinder, 2 x Seal Kit# Cylinder, 2-1/2 x Seal Kit# Tension Bushing, 1 1/4 x 1 x 3/ > 2 24 Capscrew, 3/8-16UNC x 2 1/ > 2 Grade 5 25 Lock Washer, 3/ > 2 Model Locknut, 3/8-16UNC 9928 > 2 Models 1200 & 1600 Hex Nut, 3/8-16UNC > 2 Model Capscrew, 1/2-13UNC x 1 1/ > 2 Grade 5 28 Large Flange Nut, 3/8-16UNC > 2 Grade 5 29 Hose Hanger Weldment B > 1 30 Indicator Rear Bracket B > 1 31 Indicator Front Bracket B > 1 32 Indicator Needle R > 1 Link Rod > Model Link Rod > 1 Model 1600 Link Rod > Model 2400 Indicator Pipe B > Model Indicator Pipe B > 1 Model 1600 Indicator Pipe B > Model Fender Washer > 2 36 Ball Joint > 2 37 Capscrew, 3/8-16UNC x 1 1/4 SS > 2 38 Hex Nut, 3/8-16UNC SS > 2 39 Lock Washer, 3/8 SS > 2 40 Locknut, 3/8-24UNF TA91148 > 2 41 Indicator Decal > 1 42 Hex Nut, 3/8-24UNF > 2 Grade 5 43 Setscrew 1/4-20UNF x 1/ > 2 Cup Point/Hex Socket 44 Retaining Bushing B > 1 45 Capscrew 5/8-11UNC x 1 1/ > 2 Grade 5 (February 2014) 5-37

176 Sprayer TA1200 / TA1600 / TA2400 Parts Hose Bracket ITEM DESCRIPTION PART NO. QTY. NOTES 1 Hose Bracket B 2 2 U-Bolt 1/4-20UNC Cable Tie 11 Long Capscrew, 1/4-20UNC x 3/ Grade 5 5 Hex Nut, 1/4-20UNC Grade 5 6 Lock Washer, 1/ Flat Washer, 1/4 USS (July 2012)

177 Sprayer TA1200 / TA1600 / TA2400 Parts Strainer PART NO. ITEM DESCRIPTION With Inlet Port QTY. NOTES Strainer Complete TA Flange 1 Strainer Head TA Screen, 50 Mesh (Red) TA > 1 3 Gasket, EPDM TA > 1 4 Bowl, Polypropylene TA > 1 5 O-Ring, Viton TA > 1 6 Cap, Polypropylene TA > 1 (July 2012) 5-39

178 Sprayer TA1200 / TA1600 / TA2400 Parts Decals (August 2014)

179 Sprayer TA1200 / TA1600 / TA2400 Parts Decals ITEM DESCRIPTION PART NO NOTES 1 Decal, Volume Indicator (Yellow) Decal, Volume Indicator (Gray) Decal, Volume Indicator (Yellow) Decal, Volume Indicator (Gray) Decal, DANGER (Electrical) TA > 4 Decal, WARNING (No Riders) > 5 Decal, Indicator > 6 Decal, Indicator > 7 Decal, IMPORTANT (Hydraulic) TA > 8 Decal, IMPORTANT (Boom Sway) > 9 Decal, Tip Pressure > 10 Decal, Filter Inlet Pressure > Serial Number B and Lower 11 Decal, Top Air Logo (1x3) TA > TA Decal, Filter Purge Control > 13 Decal, Pump Inlet > Decal, Pump Outlet > 15 Decal, Agitation Control > 16 Decal, 8-Hours Grease > 17 Decal, USA TA > 18 Decal, 1200 (Yellow) Decal, 1200 (Gray) Used on Tongue Decal, 1200 (Yellow) Decal, 1200 (Gray) Used on Frame Decal, 1600 (Yellow) 5 x 18 9/ Used on Frame 19 Decal, 1600 (Gray) 5 x 18 9/ Decal, 1600 (Yellow) 3 x 11 1/ Decal, 1600 (Gray) 3 x 11 1/ Used on Tongue 20 Decal, DANGER (Boom Unfolding) TA > 21 Decal, WARNING (Tongue) > 22 Decal, WARNING (High Pressure Oil) > 23 Decal, WARNING (High Pressure Oil) > 24 Decal, Indicator > 25 Decal, WARNING (Axle Adjustment) > Non-Sus-Axle 26 Decal, WARNING (Axle Adjustment) > Sus-Axle 27 Decal, Sprayer Instructions > Tag - Bypass Plumbing > Decal, 2400 (Yellow) LH Frame Decal, 2400 (Gray) LH Frame Decal, 2400 (Yellow) Tongue Decal, 2400 (Yellow) Tongue Decal, Volume Indicator (Yellow) Decal, Volume Indicator (Gray) Decal, Inductor Operation Decal, Pump Isolation Used on Units with Electric Command Center Option 33 Decal, Pump Isolation Decal, Pump Pressure Serial Number B and Higher (August 2014) 5-41

180 Sprayer TA1200 / TA1600 / TA2400 Parts Main Tank 5-42 (August 2014)

181 Sprayer TA1200 / TA1600 / TA2400 Parts Main Tank ITEM DESCRIPTION PART NO Tank, =Yellow= Tank, =Gray= Tank Lid 16 TA > > 3 O-Ring For 16 Lid TA > > 4 Lower Baffle Weldment > Upper Baffle Weldment > > 6 Upright Panel > > 8 Capscrew, 5/16-18UNC x 3/ > - Stainless Steel Capscrew, 3/8-16UNC x 7/8 SS Stainless Steel Flat Washer, 5/ > - Stainless Steel 9 Flat Washer, 3/ Stainless Steel 10 Fender Washer, 3/ Stainless Steel NOTES 11 Locknut, 5/16-18UNC > - Stainless Steel Locknut, 3/8-16UNC Stainless Steel 12 Nylon Strap, 2 TA > 13 Clip, Strap B > TA Flange Screw, 3/8-16UNC x 3/ > Grade 5 15 Harness, Valve > 16 Locknut, 5/16-18UNC 9807 > 17 U-Bolt, 5/16-18UNC x 2.18 x 1.6cc > Grade 5 18 Electric Ball Valve > 18A Replacement Motor Valve TA > 19 Elbow, 1 Flange x 1 HB TA > 20 Hex Nut 3/8-16UNC > Grade 5 21 Tank Strap Clip TA > 22 Capscrew 3/8-16UNC x 4 1/2 TA > Grade 5 - Full Threaded 23 Hex Nut 3/8-16UNC > Grade 5 24 Tank Repair Kit - Poly TA > Not Shown 25 Welding Rod - Poly TA > Not Shown 26 Adapter, 1 Flange x 1 Hose Barb TA > 27 Harness - Agitation/Filter Purge Remote Switch Relay Pack (Continued on next page) > Serial Number B B (February 2014) 5-43

182 Sprayer TA1200 / TA1600 / TA2400 Parts Main Tank (continued) 5-44 (March 2013)

183 Sprayer TA1200 / TA1600 / TA2400 Parts Main Tank (continued) ITEM DESCRIPTION PART NO NOTES 26 Nipple, Short Poly - 3/4 TA > > 28 Plug, MPT 3/4 TA > > Poly Pipe Plug 29 Tee, Poly Pipe - 3/4 TA > > 30 Reducer Nipple, 1 x 3/4 TA > > Poly Reducer 31 Hose Barb, 3/4 x 3/4 MPT TA > > 32 Tee, 3/4 Hose Barb TA > > 33 Elbow, 3/4 MPT x 3/4 HB TA > > 34 Elbow, 1 MPT x 3/4 HB 90 TA > > 36 Tee, 2 Std. Flange TA > > Manifold Tee 37 Flange Hose Barb, 2 Fl. X 2 HB TA > > Straight 38 Flange Hose Barb,1 Fl. X 1 HB 90 TA > > 39 Flange Plug, 1 TA > > 40 Valve, 2 Fl. x 2 QDC TA > > 41 Vent Cap, 2 TA > > 42 Tank Fitting, 2 Flange TA > > 43 Tank Fitting, 1 Flange TA > > 44 Agitation Fitting TA > > 45 Large Flange Nut, 3/8-16UNC > > Grade 5 46 Flange Clamp, 2 TA > > 47 EPDM Gasket, 2 TA > > 49 Coupler Cap, 2 TA > > 50 Handle, Dump Valve B > > 51 Grip, Yellow > > 52 Capscrew, 1/4-20UNC x 1 3/ > > 53 Flat Washer, 1/ > > 54 Locknut, 1/4-20UNC 9936 > > 55 Handle Weldment B > > 56 Bracket B > > 57 Large Flange Bolt, 3/8-16UNC x 3/ > > 66 Flange Clamp, 1 TA > > 67 Hose, 3/4 EPDM TA > > 68 EPDM Gasket, 1 TA > > 69 Hose Clamp, Stainless Steel TA > > 70 Tank Fitting, Raven 3/4 TA > > 71 Vented Tank Fitting TA > > 72 Tank Fitting 1 1/2 Anti-Vortex TA > > 2 3/4 Hole Required 73 Hex Plug 1 1/2 TA > > 74 Rinse Nozzle 3/4-14NPT Female > > 75 Adapter, 1 M Flange x 3/4 M MPT TA > > 76 Hose Barb 90 Elbow, 1 Flange x 3/4 TA > > 77 Check Valve - 1 Flange > > 78 Momentary Switch > > (August 2014) 5-45

184 Sprayer TA1200 / TA1600 / TA2400 Parts Front Plumbing Components - Models 1200 / 1600 ITEM DESCRIPTION PART NO. NOTES 1 Coupler, 2 Female Quick Dust Plug, 2 TA Way Ball Valve, 2 FP TA Plug, 2 Full Port Flg. TA Straight 2 Full Port Flg. x 2 HB TA Elbow, 2 Full Port Flg. TA Tee, 2 Full Port Flange TA Coupler, 2 Full Port Flange TA Coupler, 2 Full Port Coupling 45 TA Clamp, 2 Full Port Flange TA Gasket, 2 Full Port Flange TA Full Port Coupling 6 Long TA (July 2012)

185 Sprayer TA1200 / TA1600 / TA2400 Parts Rear Plumbing Components - Models 1200 / 1600 ITEM DESCRIPTION PART NO. NOTES 1 Coupler, 1 Quick TA Coupler, 1 Female Quick TA Ball Valve, 1 Union TA Elbow, 1 Street TA Elbow, 1 NPT x 3/4 HB 90 TA Elbow, 2 STD Flange TA Adapter, 2 Flange x 2 HB Adapter, 2 STD Flange x 2 HB 90 TA STD Flange Plug TA Flange x 1 HB 90 Elbow TA Way Ball Valve TA Cross, 2 4-Way TA Flange Line Strainer TA Clamp, 2 Flange TA Gasket, 2 Flange TA (July 2012) 5-47

186 Sprayer TA1200 / TA1600 / TA2400 Parts Plumbing Overhead Layout - Models 1200 / 1600 / (July 2012)

187 Sprayer TA1200 / TA1600 / TA2400 Parts Notes (July 2012) 5-49

188 Sprayer TA1200 / TA1600 / TA2400 Parts Inductor Plumbing - Optional 5-50 (July 2012)

189 Sprayer TA1200 / TA1600 / TA2400 Parts Inductor Plumbing - Optional ITEM DESCRIPTION PART NO. QTY. NOTES 1 Full Jet Celcon Tip - FL15 TA Mesh Strainer (8079-PP-50-NY) TA T-Jet Cap (8027-NY) TA T-Jet Cap, Extra Long ( NY) TA Tube, Inductor Bottle Washer TA Reducer Bushing, 3/4 x 1/4 Poly TA Street Elbow, 3/4 Poly TA Raven Fitting, 3/4 Double Thread TA Capscrew, 5/16-18NC x 1SS TA Support, Bottle Washer TA Clamp, Bottle Washer TA Nut, 5/16-18NC SS TA Lock Washer, 5/16 SS TA Elbow, 90-3/4 MPT x 1/2 Hose TA Hose Clamp, M-6 SS TA Hose, 1/2 EPDM TA AR Specify Length 17 Hose Barb, 1/4 MPT x 1/2 Straight TA T-Jet Adapter, 4676-NY-1/4 TA Spray Gun (22650-PP-1/4) TA Valve, 2 Flg x 2 MPT TA Elbow, 1/2 Poly x 1/2 NPTF TA Bracket, Ind. Valve B 1 23 Decal, Inductor Flow Elbow, 2 Flg - Short TA Ball Valve TA Flg. x 1 Flg Tee TA U-Bolt, 1/4-20UNC x 3 1/ Flg x 1 1/2 HB TA /2 HB Tee TA Banjo, 3/4 Ny-Glass Ball Valve TA Plate, Inductor B 1 32 Adapter, 1 Flg x 1/2 FPT TA Flg Tee TA Plug, 1 Flg x 1/2 FPT TA Decal, Inductor Mix Solution Tank Lid TA Decal, Inductor Drain Flanged Venturi, 2 TA Lock Washer, 1/ Nut, 1/4-20UNC Gr Flat Washer, 1/ Hose Clamp, Stainless Stl. TA /4 Hex Nut TA Hose Barb, 1/2 Flat Seat TA Poly Washer TA (Continued on next page) (July 2012) 5-51

190 Sprayer TA1200 / TA1600 / TA2400 Parts Inductor Plumbing - Optional (continued) ITEM DESCRIPTION PART NO. QTY. NOTES 46 Gasket, Seal TA Clamp, 1 Flange TA Gasket, Seal TA Clamp, 2 Flange TA Elbow, 1 1/2 Hose Barb TA Adapter, 1 1/2 HB x 1 1/2 NPTF-Male TA Double Threaded Fitting, 1 1/2 TA Elbow, 1 1/2 HB x 1 1/2 Male NPT TA Hose, 1 1/2 EPDM TA AR Specify Length 55 Elbow, 2 Flange x 1 1/2 HB TA Command Center Hook-Up 56 Anti-Vortex Fitting (July 2012)

191 Sprayer TA1200 / TA1600 / TA2400 Parts Notes (July 2012) 5-53

192 Sprayer TA1200 / TA1600 / TA2400 Parts Inductor Mounting - Optional 5-54 (July 2012)

193 Sprayer TA1200 / TA1600 / TA2400 Parts Inductor Mounting - Optional ITEM DESCRIPTION PART NO. QTY. NOTES 1 15-Gallon Tank With Lid (Yellow) Gallon Tank With Lid (Gray) Includes Item 2 2 Lid, 16 - Complete TA U-Bolt Tank Strap TA Ft 5 Clip, Tank Strap TA Capscrew, 3/8-16UNC x 2 3/ Grade 5 7 Hex Nut, 3/8-16UNC Grade 5 8 Inductor Support Weldment B Models 1200 & B Model Capscrew, 3/8-16UNC x 3 1/ Grade 5 10 Locknut, 3/8-16UNC Grade 5 11 Lower Lift Arm Weldment B 1 12 Upper Lift Tube B 1 13 Inductor Mount B 1 14 Capscrew, 1/2-13UNC x Grade 5 15 Lock Washer, 1/ Hex Nut, 1/2-13UNC Grade 5 17 Lock Weldment B 1 18 Capscrew, 1/2-13UNC x Grade 5 19 Locknut, 1/2-13UNC Grip Spring B 1 22 Shoulder Washer, 3/8 ID Gas Spring Ball Stud Lock Washer, 5/ Hex Nut, 5/16-18UNC Grade 5 27 Decal, Inductor Operating Instructions Hex Nut, 1/4-20UNC Grade 5 29 Large Flange Screw, 3/8-16UNC x Grade 5 30 Nut, Large Flange 3/8-16UNC Grade 5 31 Plate, Inductor B 1 (July 2012) 5-55

194 Sprayer TA1200 / TA1600 / TA2400 Parts Rinse Tank 5-56 (September 2012)

195 Sprayer TA1200 / TA1600 / TA2400 Parts Rinse Tank ITEM DESCRIPTION PART NO NOTES Rinse Tank, 140 Gallon =Yellow= Rinse Tank, 140 Gallon =Gray= Rinse Tank, 165 Gallon =Yellow= > Rinse Tank, 165 Gallon =Gray= > 2 Nylon Strap, 2 TA > > 3 Clip, Strap TA > > 4 Capscrew, 3/8-16UNC x 4 1/2 TA > > Grade 5 - Full Threaded 5 Hex Nut, 3/8-16UNC > > Grade 5 6 Floating Ball Vent Valve TA > > 7 Tank Fitting, Raven 2 TA > > 8 Vent Cap TA > > 9 Hose Barb, 2 x 2 MPT TA > > 10 Clean Water Tank =Yellow= > > USE / Clean Water Tank =Gray= > > 11 Cap - Vented TA > > 12 KBI Fitting (Spigot) TA > > 13 Elbow, 3/4 MPT x 1/2 HB 90 TA > > 14 Clear Vinyl Hose TA > > 15 Hose Clamp, 1/4 x 3/8 TA > > 16 Tank Lid - 5 TA > > 17 Plug, 1/2-14 NPTF TA > > 18 Manifold Fitting, 3/4 TA > > Hose Barb Elbow, 3/4 x 3/4-14NPT Male Poly TA > > 20 Clear Vinyl Tubing, 3/4 TA > > 21 Straight Poly Hose Barb, 1/2-14MPT x 3/4 HS TA > > 22 Tee, 1/2 Female Poly TA > > 23 Nipple 1/2 x Close Poly TA > > 24 Hose Clamp TA > > (September 2012) 5-57

196 Sprayer TA1200 / TA1600 / TA2400 Parts Sight Gauge 5-58 (July 2013)

197 Sprayer TA1200 / TA1600 / TA2400 Parts Sight Gauge PART NO. ITEM DESCRIPTION Sight Gauge Weldment B B B NOTES 2 Decal, Volume Indicator (Yellow) Decal, Volume Indicator (Gray) Capscrew Large Flange, 3/8-16 x 3/ > > Grade 5 4 Large Flange Nut, 3/8-16UNC > > Grade 5 5 Sight Gauge Tube Breather, Tank Vent > > 8 Cable Tie > > 9 Adapter, 1 1/2 SCH40 F x 1 1/2 NPT F > > 10 Reducer Bushing Poly TA > > 11 Indicator Ball, Red - 1 1/ > > 12 Hose, 1 EPDM TA > > Elbow, /2 NPTF Male x 1 Hose Shank TA > > Serial Number B & Lower 14 Adapter, Straight 3/4-14MPT x 1 Hose Shank TA > > 15 Hose Clamp, S.S. TA > > 17 Quick Disconnect Coupling, 1 M Adapter x /2 NPTF M TA > > Serial Number B & Lower 18 1 Female Coupler TA > > Serial Number B & Lower 19 Adapter, 1 Male Pipe Quick Connect > > Serial Number B & Higher 20 Quick Connect Kit TA > > Serial Number B & Higher 21 O-Ring for Quick Connect Kit TA > > Serial Number B & Higher 22 Clip for Quick Connect Kit TA > > Serial Number B & Higher (September 2012) 5-59

198 Sprayer TA1200 / TA1600 / TA2400 Parts Spray System & Command Center 5-60 (July 2013)

199 Sprayer TA1200 / TA1600 / TA2400 Parts Spray System & Command Center ITEM DESCRIPTION PART NO / NOTES 1 Coupler, 2 Female Quick - TA Dust Plug, 2 - TA Way Ball Valve, 2 FP - TA Adapter, 2 Full Port Flg. x 2 MPT - TA Straight 2 Full Port Flg. x 2 HB - TA Elbow, 2 Full Port Flg. - TA Tee, 2 Full Port Flange - TA Coupler, 2 Full Port Flange - TA Coupler, 2 Full Port Coupling 45 - TA Coupler, 1 Quick - TA Coupler, 1 Female Quick - TA Ball Valve, 1 Union - TA Elbow, 1 Street - TA Elbow, 1 NPT x 3/4 HB 90 - TA Elbow, 2 STD Flange - TA Adapter, 2 Flange x 2 HB - TA Adapter, 2 STD Flange x 2 HB 90 - TA STD Flange Plug - TA Flange x 1 HB 90 Elbow - TA Way Ball Valve - TA Cross, 2 4-Way - TA Flange Line Strainer - TA Clamp, 2 Full Port Flange - TA Gasket, 2 Full Port Flange - TA Clamp, 2 Flange - TA Gasket, 2 Flange - TA Clamp, 1 Flange < TA Gasket, 1 Flange < TA Hose Clamp,13/16-1 1/2 < TA Clamp, SS - SC12 TA TA Clamp, SS - SC36 < TA Hose, 3/4 EPDM < TA Hose, 1 EPDM < TA Hose, 2 EPDM < TA Hose, 2 Fertilizer Solution < TA STD Flange x 45 Elbow - TA Coupler, 2 Full Port Coupling x 6 Lg. - TA Hose Barb Elbow < TA Models 1200 & 2400 Only (July 2013) 5-61

200 Sprayer TA1200 / TA1600 / TA2400 Parts Solution Tank Quick Fill Model 1600 Model 1200 Model (July 2012)

201 Sprayer TA1200 / TA1600 / TA2400 Parts Solution Tank Quick Fill ITEM DESCRIPTION PART NO Quick Fill Kit N/A N/A 1 Tank Flange Manifold TA TA TA Clamp/Flange TA TA TA Gasket EPDM TA TA TA Elbow - Flange - - TA Stubby Valve TA TA Female Coupler A Adapter Plug 2 TA TA TA NOTES 7B Adapter Plug 3 - TA TA Does not use Item #14 (Not Shown) 8 End Fill Chain TA TA TA Not Shown 9 90 Elbow 3 Flange x 3 Hose Barb Hose Clamp (SC-52) - TA TA Fertilizer Solution Hose - TA TA Specify in Feet Elbow 3 Flange x 3 Hose Barb Elbow 3 Male x 3 Female - TA TA Reducer Coupling 3-8 NPTF Female x /2 NPTF Female - TA TA Anti-Vortex Plug - TA A Quick Disconnect Coupling 2 Female Coupler x /2 NPTF - TA TA Male 16B Quick Disconnect Coupling 3 Female Coupler x 3-8 NPTF Female - TA TA Elbow, 2 Full Port x 2 Full Port TA Elbow, 2 Full Port x 2 Hose Barb TA Fertilizer Solution Hose TA Hose Clamp TA Elbow, 2 Full Port to 2 Hose Barb Not used when using the 3 Adapter & Quick Disconnect Coupler Does not use Item #14 (Not Shown) (October 2014) 5-63

202 Sprayer TA1200 / TA1600 / TA2400 Parts Spray Pump 5-64 (August 2014)

203 Sprayer TA1200 / TA1600 / TA2400 Parts Spray Pump ITEM DESCRIPTION PART NO. NOTES 1 Spray Pump, ACE (FMC-200-HYD-205) ,90,110,120,132 Booms Spray Pump, HYPRO (9306C-HM1C) Opt/80,90,110,120,132 Booms 2 Capscrew, 3/8-16UNC x 1 1/ Grade 5 3 Large Flange Hex Nut, 3/8-16UNC Grade 5 4 Decal, Important TA Elbow, 2 Flange x 2 Hose Barb Elbow, 3 Flange x 2 Hose Barb For ACE Pump 90 Elbow, 2 Flange x 2 Hose Barb TA For HYPRO Pump 7 Hose 1/2 x psi Hose Marker, Pressure Hose 1/2 x Hose Marker, Return Velocity Fuse TA Option for HYD-304 Pump Velocity Fuse TA Option for HYD-206 Pump 10 Male Tip, 3/4-16 O-Ring Adapter, 1/8 FPT x 1/4 Gauge Tube TA Cable Tie Gauge Tubing, 1/4 TA Adapter, 1/8 FPT x 1/4 Gauge Tube TA Serial Number B and Lower 15 Nipple, 1/8 Close TA Reducer Bushing 3/4 x 1/ HYPRO Pump ONLY 17 Worm Screw Flange Clamp 3 TA For ACE Pump Worm Screw Flange Clamp 2 TA For HYPRO Pump 18 Gasket - 3 EPDM TA For ACE Pump Gasket - 2 EPDM TA For HYPRO Pump 19 Worm Screw Flange Clamp 2 TA Gasket - 2 EPDM TA Pump Purge Line Kit Includes Items Poly Pipe Nipple, 1/8 TA Serial Number B and Lower 22 Poly Pipe Nipple, 1/4 Male Pipe x 1/8 Male Pipe TA Serial Number B and Higher 23 Poly Pipe Tee, 1/4 TA Serial Number B and Higher 24 Elbow, 1/4 NPT x 1/4 Gauge Tube TA Serial Number B and Higher 25 Adapter, 1/4 MPT x 1/4 Gauge Tube TA Serial Number B and Higher (August 2014) 5-65

204 Sprayer TA1200 / TA1600 / TA2400 Parts Hydraulic Spray Pump - (ACE HYD 750) (August 2014)

205 Sprayer TA1200 / TA1600 / TA2400 Parts Hydraulic Spray Pump - (ACE HYD 750) ITEM DESCRIPTION PART NO. QTY. NOTES 16 Pump, Volute, 300 x 220 Flange O-Ring Acorn Nut, 5/8-11 SS Impeller Seal Plate Air Valve, Clamp-In (for Tubeless Tire) Plug Dual Seal Assembly Pump Mounting Frame Pump Pressure Gauge Oil Level Sight Gauge Spacer Tube Snap Ring Pump Shaft Shaft Spacer Hydraulic Motor Shaft Seal Repair Kit Not Shown 32 Hydraulic Motor, 18 GPM Royal Purple Barrier Fluid (Quart) Not Shown 34 Pump Repair Kit, ACE Not Shown 35 Capscrew, 3/8-16UNC x 2 3/ Grade 5 36 Flat Washer, 3/ ACE Pipe Plug TA Slinger, 7/8 Shaft TA Snap Ring TA Bearing TA Key,.188 x.188 x.875 TA Capscrew, 3/8 NC x 1 TA (August 2014) 5-67

206 Sprayer TA1200 / TA1600 / TA2400 Parts Hydraulic Spray Pump - (ACE HYD 750) 5-68 (August 2014)

207 Sprayer TA1200 / TA1600 / TA2400 Parts Hydraulic Spray Pump - (ACE HYD 750) ITEM DESCRIPTION PART NO. QTY. NOTES 1 Regulator Bracket B 1 2 Cable Tie, 6 Lg Large Flange Nut, 3/8-16UNC Grade 5 4 Spiral Hose Wrap A/R 5 Poly Double Hose Clamp Decal, IMPORTANT TA Top Plate for Hose Clamp Regulating Valve Hose Clamp, SS (SC-36) TA Large Flange Hex Nut 5/16-18UNC Capscrew 5/16-18UNC x 2 1/ Grade 5 12 Capscrew 3/8-16UNC x 1 1/ Grade 5 13 Gauge Tubing 1/4 Dia. TA A/R Elbow 1/4 NPT x 1/4 Gauge Tube TA Elbow 1/4 FPT x 1/4 Gauge Tube TA /4 Close Nipple TA Hose Marker Hose 1/2 x Hose Marker Hose 1/2 x ACE 750 Hydraulic Elbow 3 Flange x 2 Hose Barb Elbow 2 Flange x 2 Hose Barb Male Tip Couplng Straight Tube 1/8 FPT x 1/4 Gauge Tube TA Serial Number B and Lower 25 1/8 Close Nipple TA Serial Number B and Lower 26 Worm Screw Flange Clamp 2 TA Gasket 2 TA Gasket 3 TA Worm Screw Flange Clamp 3 TA Adapter, 1/4 M Pipe x 1/4 Gauge Tube TA Flange Screw, 3/8-16UNC x 1/2 Gr Regulator Plastic Panel Nut Poly Pipe Nipple, 1/4 Male Pipe x 1/8 Male Pipe TA Serial Number B and Higher 34 Poly Pipe Tee, 1/4 TA Serial Number B and Higher 35 Elbow, 1/4 NPT x 1/4 Gauge Tube TA Serial Number B and Higher 36 Adapter, 1/4 MPT x 1/4 Gauge Tube TA Serial Number B and Higher (August 2014) 5-69

208 Sprayer TA1200 / TA1600 / TA2400 Parts Hydraulic Spray Pump - (ACE HYD ) Current pump has threaded holes in hydraulic motor. Previous pumps had threaded holes in pump housing. Motor will work for both applications because we send additional hardware to address it (July 2012)

209 Sprayer TA1200 / TA1600 / TA2400 Parts Hydraulic Spray Pump - (ACE HYD ) ITEM DESCRIPTION PART NO. QTY. NOTES Pump Complete, ACE TA Includes Items 1 thru 20 1 Pipe Plug TA Pipe Plug, S.S. (Option) TA Volute, 2 x 1 1/2 TA Nut, 3/8NF TA Star Washer, 3/8 S.S. TA Impeller, Cast Iron TA Impeller, Cast Iron - Ext. (Opt.) TA Model Gasket, 4-Hole TA O-Ring, Body Seal TA Seal, Mechanical w/ 7a -Viton TA Seal w/ 7a - Silicon Carbide (Opt.) TA Mounting Frame, 300 Motor TA Capscrew, 3/8UNC x 3/4 TA Capscrew, 3/8UNC x 3/4 S.S. (Opt.) TA Slinger TA Snap Ring, Internal TA Ball Bearing, Sealed TA Snap Ring, External TA Spacer TA Key, 1/8 x 1/8 x 13/16 - Extended TA Key, 1/8 x 1/8 x 1/2 TA Shaft, 5/8 Dia. - Extended Key TA Shaft, 5/8 Dia. - Keyway TA Shaft, 5/8 Dia. - Keyway S.S. (Opt.) TA Seal Support Spacer TA Coupling, Motor TA Hydraulic Motor, 11 GPM TA Capscrew, 5/16UNC x 3/4 TA O-Ring, Shaft Seal TA Restrictor Orifice TA Not Shown Repair Kit - Pump - Incl. 6,7 Repair Kit - Hydraulic Motor TA TA (July 2012) 5-71

210 Sprayer TA1200 / TA1600 / TA2400 Parts Hydraulic Spray Pump - (FMC 205F HYD 304) FMC-205F-HYD (July 2012)

211 Sprayer TA1200 / TA1600 / TA2400 Parts Hydraulic Spray Pump - (FMC 205F HYD 304) ITEM DESCRIPTION PART NO. QTY. NOTES Pump Complete, ACE FMC-205-HYD Includes Items 1 thru 20 1 Pipe Plug TA Pipe Plug, S.S. (Option) TA Volute, Pump Housing Nut, 3/8NF TA Star Washer, 3/8 TA Stainless Steel 5 Impeller O-Ring TA Silicon Carbide Seal Mounting Frame, 205 Pump Capscrew, 3/8-16UNC x 3/ Grade 5 Capscrew, 3/8-16UNC x 3/4 (Option) TA Stainless Steel 10 Capscrew, 5/16-18UNC x 3/ Grade 5 11 Slinger Snap Ring, Internal Snap Ring, External Ball Bearing, Sealed Key, 1/8 x 1/8 x 13/16 - Extended TA Shaft, Impeller Seal Support Spacer Hydraulic Motor, 304/ GPM TA A Ball Bearing TA Not Shown 18B O-Ring TA Not Shown 18C Restrictor Orifice Insert TA Not Shown 18D Reverse Check TA Not Shown 19 Repair Kit - FMC-205 Pump w/carbide Shaft Seal * Not Shown 20 Repair Kit - Hydraulic Motor TA * Not Shown (August 2014) 5-73

212 Sprayer TA1200 / TA1600 / TA2400 Parts Hydraulic Spray Pump - (HYPRO 9306C-HM1C) (July 2012)

213 Sprayer TA1200 / TA1600 / TA2400 Parts Hydraulic Spray Pump - (HYPRO 9306C-HM1C) ITEM DESCRIPTION PART NO. QTY. NOTES Pump Complete, Hypro 9306C-HM1C TA Includes Items 1 thru 29 Pump Complete, Hypro 9306C-HM1C Models 1200 / Begginning with Serial #B Includes Items 1 thru 29 1 Drain Vent Plug TA Pump Casing TA Impeller Nut TA Impeller TA O-Ring TA O-Ring TA Viton Seal TA Mounting Flange TA Pressure Port Adapter TA Slinger Ring TA Retaining Ring TA Snap Ring TA Ball Bearing TA Spacer TA Shaft Seal TA Seal Spacer TA Thrust Bearing Assembly TA Snap Ring TA Shaft, 7 TA Retaining Ring TA Tank Port Adapter TA O-Ring TA Bypass Adjusting Screw TA Gasket TA Washer TA Gerotor TA Lock Nut TA Woodruff Key TA Roll Pin TA (July 2012) 5-75

214 Sprayer TA1200 / TA1600 / TA2400 Parts Foam Marker - Optional 5-76 (January 2013)

215 Sprayer TA1200 / TA1600 / TA2400 Parts Foam Marker - Optional ITEM DESCRIPTION PART NO. QTY. NOTES 2 Tray Weldment Pump, Concentrate Hose Barb Stem TA Bulkhead, 3/ Strain Relief Harness Solenoid Valve (Not Shown) Wire Nut, Yellow (Not Shown) Wire Nut, Orange (Not Shown) Hex Nut, 1/2 NPT Capscrew, 1/4-20UNC Nut, 1/4-20UNC Machine Screw, #10-24UNC Lock Washer, # Lock Washer, 1/ Decal, Tray Marker Hex Nut, # Compressor TA Filter TA Tubing, 1/4 x 3/8 Air Line TA Specify Feet 22 In-Line Check Valve Elbow, 1/4 MPT x 3/8 HB 90 TA Adapter TA Solenoid Valve Tee, 3/8 OD Y Quick Coupler TA Pump, Water Elbow, 1/8 MPTx 1/4 HB TA Nyglass Clamp TA Plastic Tie, 6 TA Air Filter Square TA Elbow, 3/8 Stem x 1/4 HB 90 TA (July 2012) 5-77

216 Sprayer TA1200 / TA1600 / TA2400 Parts Foam Marker Assembly - Optional (January 2013)

217 Sprayer TA1200 / TA1600 / TA2400 Parts Foam Marker Assembly - Optional ITEM DESCRIPTION PART NO. QTY. NOTES 1 Union 1/4 Hose Push-to-Connect Style TA U-Bolt, 3/8-16UNC for 1 1/2 Tube U-Bolt, 3/8-16UNC for 2 Tube Stainless Steel Flat Washer, 3/ Serrated Flange Nut, 3/8-16UNC Gauge Tubing 1/4 OD TA A/R 6 Tank, Solution =Yellow= Tank, Solution =Grey= Screw/Large Flange 5/16-18UNC x 3/ Grade 5 8 Close Nipple, 3/4 TA Garden Hose Washer w/strainer Hose Barb, 1/4 Flat Seat TA Hex Nut, 3/4 FPT TA Squeeze Clamp TA Nylon Tubing 3/8 OD TA A/R 15 Hose Clamp, SC-20 TA Stainless Steel 16 Strainer 80 Mesh Line TA Adapter, 1/2 NPT x 1/4 Hose Barb TA Quick Coupler, 1/4 MPT x 3/8 TA Tie Strap, A/R Elbow, Poly TA Flange Nut 1/4-20UNC Stainless Steel 27 Hose 1 Foam TA A/R 28 Adapter, 1 1/4 NPTF Male x 1 1/2 Hose Barb TA Hose 1 1/2 Collector TA Hose Clamp, SC-32 TA Stainless Steel 31 Collector Head, 1 1/2 TA Elbow, 1 1/4 NPTF Female TA Foamhead Assembly Foam Assembly Screw Top Housing /8 Screen Gasket Bottom Housing Mounting Bracket Nut Homogenizer Nipple Venturi 1/4m x 3/8t Tee 1/4f Elbow 1/4m x 1/4t Adapter, 1/4m x 3/8m (Continued on next page) (January 2013) 5-79

218 Sprayer TA1200 / TA1600 / TA2400 Parts Foam Marker Assembly - Optional (continued) 5-80 (July 2012)

219 Sprayer TA1200 / TA1600 / TA2400 Parts Foam Marker Assembly - Optional (continued) ITEM DESCRIPTION PART NO. For 80/90 Booms For 120 Boom For 132 Boom NOTES Plate, RH Foamer Bracket B B - 1 Plate, LH Foamer Bracket B B - Plate, RH Foamer Bracket B - Model 2400 Plate, LH Foamer Bracket B - Model Foamer Bracket B > > 3 Capscrew 5/16-18UNC x Stainless Steel 4 Lock Washer 5/ Stainless Steel 5 Hex Nut 5/16-18UNC Stainless Steel 9 Serrated Flange Nut 3/8-16UNC Stainless Steel 10 U-Bolt 3/8-16UNC x Stainless Steel 11 U-Bolt 1/4-20UNC x 3 3/ Stainless Steel 21 Harness, Switch > > Dual Drop Control Module Block > > 45 Dual Drop 3 Way Solenoid Valve > > Dual Drop Control Module Bracket > > 46 U-Bolt 1/4-20UNC > > Stainless Steel 47 Flange Nut 1/4-20UNC > > Stainless Steel (July 2012) 5-81

220 Sprayer TA1200 / TA1600 / TA2400 Parts 2-Point Hitch - Optional 5-82 (July 2012)

221 Sprayer TA1200 / TA1600 / TA2400 Parts 2-Point Hitch - Optional ITEM DESCRIPTION PART NO. NOTES 2-Point Hitch Assembly Washer Point Turning Weldment B 3 2-Point Hitch Weldment B 4 Pin Point Pin (Vertical) Point Pin (Horizontal) Jack Stand Weldment B 8 Hitch Weldment B 9 Thrust Bearing Bushing Nut, Slotted Grease Zerk Grease Zerk Capscrew, 1-8UNCx7 G Cotter Pin Hex Nut, 1-8UNC G Lock Washer Flat Washer Klik Pin Hitch Pin (July 2012) 5-83

222 Sprayer TA1200 / TA1600 / TA2400 Parts Electric Controls - Optional (July 2012)

223 Sprayer TA1200 / TA1600 / TA2400 Parts Electric Controls - Optional ITEM DESCRIPTION PART NO. NOTES Electric Control Valve Kit Locknut, 5/16-18NC U-Bolt, 5/16-18NC x 2.18 x 1.6cc Clamp, 1 Flange TA Electric Ball Valve, 1 Flange Includes Motor Motor TA Not Shown Separately 5 Elbow, 1 Flange x 3/4 HB TA Cable Tie, 15 1/ Rubber Grommet Ball Valve, 2 STD Flange Electric Ball Valve, 2 Full Port Flange Electric Decal, Outlet Selector Decal, Pump Inlet Decal, Filter Purge Control Clamp, 2 Flange TA Clamp, 2 Full Port Flange STAINL TA Hose, 3/4 EPMD TA Gasket, 2 Flange TA Gasket, 1 Flange TA Ball Valve, 2 Flange TA Ball Valve, 1 Union TA Harness, Valve / Agitation Switch Electric Agitation Switch Elbow, 2 Flange TA Valve Bracket B 24 Large Flange Screw, 5/16-18UNC x 3/4 Gr Large Flange Hex Nut, 5/16-18UNC Harness - Agitation/Filter Purge Remote Switch Relay Pack Decal, Pump Isolation Serial Number B B (September 2012) 5-85

224 MANUALS\\408088///February //August /October