GPS AutoSteer System Installation Manual

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1 GPS AutoSteer System Installation Manual John Deere Track Supported Models 8295RT 8320RT 8345RT PN: A

2 LEGAL DISCLAIMER Note: Read and follow ALL instructions in this manual carefully before installing or operating the steering system. Note: Take careful note of the safety information in the Safety Information section and throughout this manual. The manufacturer disclaims any liability for damage or injury that results from failure to follow the instructions and warnings set forth herein. Please take special note of the following warnings: 1. There is NO obstacle avoidance system included in the manufacturer's product. Therefore, users must always have an operator on the equipment when the steering system is in use to look for any obstacles including people, animals, trees, ditches, buildings, etc. 2. During installation of the AutoSteer system and during the Calibration and Tuning processes the vehicle steering system moves the tracks and the vehicle. Ensure all people and obstacles are clear of the vehicle before engine startup, calibration, tuning or use of the AutoSteer system. 3. Use of the steering system is NOT permitted while the vehicle is on public roads or in public areas. Ensure that the system is OFF before driving on roads or in public areas. ii GPS Steering System

3 Special Requirements Tools This list consists of the tools required to complete the installation. The installer is assumed to have a complete set of common installation tools. 3/8 open wrench #2 Phillips screwdriver, standard 10mm socket and ratchet 15/16 open end wrench #3 Phillips screwdriver, standard 13mm socket and ratchet 15/16 socket and ratchet Wire cutter, small 14mm socket, extension, and ratchet Ladder, 10ft (3m) Cleaning brush 15mm socket, extension, and ratchet Electrical tape Cleaning rags 17mm socket and ratchet Cable puller pole Tape measure, 12ft (3.7m) minimum Safety Information Warning Alerts The steering system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements: As the operator of the vehicle, you are responsible for its safe operation. The steering system is not designed to replace the vehicle's operator. Note: Verify that all screws, bolts, nuts, hose connections, and cable connections are tight after the final installation of the steering system on the vehicle. WARNING To avoid electrical shock hazards, remove the Roof Module from the vehicle before driving under low structures or low electrical power lines. Hardware Installation Manual iii

4 WARNING To prevent injury from falling, ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module. If the vehicle does not provide a safe platform, use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module. WARNING To prevent accidental death or injury from being run over by the vehicle, never leave the vehicle's operator chair with the steering system engaged. WARNING To understand the potential hazards associated with the operation of steering system equipment read the provided documentation before installing the steering system on a vehicle. WARNING To prevent the accidental engagement of steering system and loss of vehicle control while driving on roads, shut down the steering system (exit the program). Never drive on roads or in public areas with the steering system turned on. WARNING Prior to starting the vehicle, verify all people and equipment are clear from around the vehicle and the steering system is powered down. The vehicle could turn unexpectedly and cause injury or death to bystanders. iv GPS Steering System

5 Caution Alerts The steering system installer and manufacturer disclaim any responsibility for damage or physical harm caused by failure to adhere to the following safety requirements: CAUTION The Roof Module must be removed when transporting or driving the vehicle at speeds above 30 mph (48 km/h). The Roof Module can possibly detach due to wind loads at higher speeds. CAUTION The steering system does not detect obstacles in the vehicle s path. The operator must observe the path being driven in order to avoid obstacles. CAUTION When engaged, the steering system controls only the steering of the vehicle. The operator must control the speed of the vehicle. CAUTION The steering system must be powered OFF when installing or removing the Roof Module. Hardware Installation Manual v

6 CAUTION The Roof Module must always be firmly secured to the Roof Rail using the supplied hardware whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling. Vehicle Requirements The vehicle steering system must be in good working order before installing the steering system. Check for loose or worn parts. Drive the vehicle and confirm that it steers straight and the vehicle turns proportionately to the left and right. The vehicle electrical system and battery must be in good working order. The vehicle should be fully cleaned before installing the steering system. A clean vehicle will improve the overall installation and cable routing. Important Information This installation manual contains valuable information for servicing the steering system. After the installation is complete, store this manual in a safe place for future reference. Note: Verify that all screws, bolts, nuts, and cable connections are tight after the final installation of the steering system on the vehicle. Technical Support Refer to your Display user manual for technical support information. Contact Information Refer to your Display user manual for contact information. Copyright 2009 All Rights Reserved. vi GPS Steering System

7 Table of Contents Chapter 1 Installation Overview...1 Vehicle Inspection Kit Overview Installation Procedure Outline Cable Diagram Chapter 2 SA Module Installation...7 SA Module Mounting Orientation Mount the SA Module Alternate SA Module Mounting Location Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Roof Module Installation...13 Safety Notes Roof Rail Installation Display Installation...21 Introduction Installation Procedure Connecting System Cables...25 SA Module Harness SA Module Connection Vehicle Steer Connections Ground Wire Connection Main Cable Harness Roof Module Display SA Module Harness Connections Inside the Cab Power Supply Connection Warning Label Post-Installation Procedures and Information...51 Create New Vehicle Calibration and Tuning Guidelines Final Hardware Installation Checklist...53 vii

8 viii AutoSteer System

9 1 Installation Overview The Installation Overview chapter information is provided in the following sections: Vehicle Inspection Kit Overview Installation Procedure Outline Cable Diagram This installation guide describes the installation of the AutoSteer system on John Deere Track vehicles. The installation kit PN: is used on the following vehicles: John Deere 8XXXRT Track (8295RT, 8320RT, and 8345RT) Note: If you are installing an electric steering wheel actuator such as OnTrac II, skip the SA Module and SA Module Harness installation information in this book and refer to your electric steering product manual for additional instructions. Vehicle Inspection The vehicle's steering system must be in good working condition prior to the installation of the steering system. Verify the existing steering system is operating correctly by performing the tests listed below in a wide open area. Hardware Installation Manual 1

10 Vehicle Inspection Note: The steering system test requires a relatively large area. Ensure you have enough room to perform the test before beginning. 1. Drive the vehicle in a low gear and slowly turn the steering wheel all the way to the left. The vehicle should steer to the left at a steadily increasing rate until it is making a sharp left turn. 2. Drive the vehicle in a low gear and slowly turn the steering wheel all the way to the right. The vehicle should steer to the right at a steadily increasing rate until it is making a sharp right turn. Note: The change in steering speed should mirror the speed and angle when turning left or right. 3. On flat terrain, drive the vehicle in a straight line in a low gear and release the steering wheel. The vehicle and steering wheel should spring back to the center position and continue to drive straight after releasing the wheel without drifting right or left. 4. Ask the vehicle driver or owner if they have experienced any vehicle steering problems. The operator should report no steering problems. If the vehicle passes the four tests, proceed with the steering system installation. If the vehicle fails one or more of the tests, the steering system must be evaluated by a dealer and repaired if necessary. Possible causes of steering problems: Incorrect track tension Electrical problem Hydraulic problem 2 GPS Steering System

11 Kit Overview Kit Overview This assembly is shown in Figure 1-1 and its components are defined in Table 1-1. Figure 1-1 Installation Kit Components (PN: ) Table 1-1 Installation Kit Component Descriptions (PN: ) Item Component Part Number 1. Mounting Hardware Display Bracket Assembly Installation Manual SA Module Assembly - JD Track SA Module Bracket SA Module Harness - JD Track Common Assembly Kit Display Mounting Base Assembly Hardware Installation Manual 3

12 Installation Procedure Outline Item Component Part Number 9. Warning Labels Metal Wire Clamp NX Roof Module Bracket Hex Nut Flat Washer Installation Procedure Outline 1. Verify shipped components. Note: Step 2. and Step 6. are skipped if your installation includes an electric steering actuator. 2. Install the SA Module. 3. Install the Roof Rail on the cab roof. 4. Install the Roof Module on the Roof Rail. 5. Install the Display Mounting bracket in the cab. 6. Install the SA Module Harness. 7. Install the Main Cable Harness. 8. Install the Display using a RAM Mount Arm. 9. Connect the Main Cable Harness to the Display connections (Display Comm, Display Eth, and Vehicle Power). Note: Instructions for connecting the vehicle kit cables to the Display can be found in the Display user manual. 10. Verify that all connectors are properly coupled and secured. 11. Power ON the AutoSteer system. 12. Calibrate the vehicle. 13. Tune the vehicle. 14. Verify the system has been installed properly and operates satisfactorily. 4 GPS Steering System

13 Cable Diagram Cable Diagram Hardware Installation Manual 5

14 Cable Diagram 6 GPS Steering System

15 2 SA Module Installation The SA Module Installation chapter contains information in the following section: SA Module Mounting Orientation Mount the SA Module Alternate SA Module Mounting Location SA Module Mounting Orientation The SA Module can only be mounted in certain orientations. Figure 2-1 shows the correct mounting positions and Figure 2-2 shows the incorrect mounting positions. Figure 2-1 Correct SA Module Mounting Orientations Figure 2-2 Incorrect SA Module Mounting Orientations Hardware Installation Manual 7

16 Mount the SA Module Note: Due to the variety of options available on vehicles and the possible configuration differences, it may be necessary to install the SA Module in location other than the example shown. If an alternative location is required, choose a location where the SA Module can be protected from damage from moving parts or crop debris and excessive moisture from weather and cleaning equipment. Mount the SA Module 1. Locate the area above the valve stack on the vehicle rear as shown in Figure 2-3. Note: Lower the three-point hitch if it provides better access. Figure 2-3 Rear of the Vehicle Valve Stack 8 GPS Steering System

17 Mount the SA Module 2. Locate the SA Module mounting position on the shield rear as shown in Figure Remove the existing right side bolt holding the shield with a 15mm socket, short extension and ratchet. Figure 2-4 Locate SA Module Mounting Position Existing Bolt 4. Start two of the SA Module mounting screws on the "L" bracket side of the SA Module mounting bracket. See Figure Attach the SA Module mounting bracket to the top of the shield using the bolt previously removed as shown in Figure Tighten the bolt with a 15mm socket, short extension, and ratchet. Figure 2-5 SA Module Bracket Installed SA Module Bracket SA Module Mounting Screws Started Bolt Securing SA Module Bracket Hardware Installation Manual 9

18 Alternate SA Module Mounting Location 7. Attach the SA Module to the SA Module bracket and secure with the other two Phillips screws. 8. Tighten the SA Module to the bracket with a #2 Phillips screwdriver as shown in Figure 2-6. Note: The SA Module connector should face left. (as seen from the vehicle rear) Figure 2-6 SA Module Mounted SA Module Mounted Alternate SA Module Mounting Location There is an alternate mounting location which is suggested when a more protected installation location is required. The procedure is similar to the previous SA Module mounting procedure. Use the M10 hex nuts and washers provided in the kit to mount the SA Module in this location. 10 GPS Steering System

19 Alternate SA Module Mounting Location 1. Locate the M10 stud on the vehicle left side near the rockshaft. See Figure 2-7. Figure 2-7 SA Module Bracket Alternate Mounting Location 2. Secure the SA Module Bracket with the M10 washer and hex nut provide in the installation kit. See Figure 2-8. Figure 2-8 Tightening the Mounting Bolt Nut Hardware Installation Manual 11

20 Alternate SA Module Mounting Location 3. Start two of the SA Module mounting screws on the "L" bracket side of the SA Module mounting bracket. 4. Attach the SA Module to the SA Module bracket and secure with the other two Phillips screws. 5. The SA Module is now mounted. See Figure 2-9. Figure 2-9 SA Module Mounted in the Alternate Location 12 GPS Steering System

21 3 Roof Module Installation The Roof Module Installation chapter contains information in the following sections: Safety Notes Roof Rail Installation Safety Notes The steering system must be powered OFF when installing or removing the Roof Module. The Roof Module must always be firmly secured to the roof rail using the hardware provided whenever the vehicle is in operation to prevent the Roof Module from releasing from its bracket and falling. The Roof Module must be removed when transporting the vehicle at speeds above 30 mph (50 km/h). Ensure you are in a stable position on the vehicle platform when removing the Roof Module so that you do not fall or drop the Roof Module. Use a ladder to install the steering system Roof Rail WARNING To prevent injury from falling, ensure you are in a stable position on the vehicle when installing or removing the Roof Rail and Roof Module. If the vehicle does not provide a safe platform, use a ladder to safely access the vehicle roof while installing or removing the Roof Rail and Roof Module. Hardware Installation Manual 13

22 Roof Rail Installation Roof Rail Installation 1. Locate the two mounting bolts on the cab top as shown in Figure 3-1. Figure 3-1 Mounting Bolt Location Mounting Bolts 2. Remove the two bolts and flat washers with a 15/16" socket and ratchet. 3. Place a M16 x 30mm bolt and flat washer in the hole closest to the bend and another one in the hole farthest from the bend of the Roof Rail Mounting Bracket as shown in Figure 3-2. Figure 3-2 Insert Mounting Bolts 14 GPS Steering System

23 Roof Rail Installation 4. Attach the Roof Rail Mounting Bracket to the roof using the bolt and washer that was just removed. Note: The threads of the bolts inserted in Step 3. should point upward as shown in Figure Hand tighten the bolts so the brackets are snug, but do not tighten completely yet. Figure 3-3 Attach the Roof Rail Mounting Bracket (Left Side Shown) Roof Rail Mounting Bracket Hardware Installation Manual 15

24 Roof Rail Installation 6. Repeat the process for the Roof Rail Mounting Bracket on the opposite cab roof side. 7. Place the Roof Rail on top of the Roof Rail Mounting Brackets and center it over the cab. 8. Secure the Roof Rail mounting bracket with four M16 flat washers and nuts to the four bolts pointing upward. 9. Tighten the bolts with a 15/16" wrench and 15/16" socket and ratchet. See Figure 3-4. Figure 3-4 Attach Quick Attach Rail Roof Rail Mounting Bolts Note: Ensure the Roof Rail is perpendicular to the vehicle center line axis before tightening the mounting bolts. 16 GPS Steering System

25 Roof Rail Installation 10. After the Roof Rail bolts have been tightened, finish tightening the two original roof bolts that hold the Roof Rail Mounting Brackets to the roof with a 15/16" wrench. 11. Attach the three antennas to the proper antennas connections on the Roof Module. See Figure 3-5. Note: Hand tighten the connections. Do not over tighten. Figure 3-5 Attach the Antennas RTK Radio Modem Antenna WiFi Antenna Cell Modem Antenna Hardware Installation Manual 17

26 Roof Rail Installation 12. Place the Roof Module on the Roof Rail. 13. Remove the locking pin from the Roof Rail. See Figure 3-6. Figure 3-6 Removing the Locking Pin Locking Pin 14. Adjust the Roof Module position on the Roof Rail. 15. Re-insert the locking pin to lock the Roof Module onto the vehicle. See Figure 3-7. Figure 3-7 Locking Pin Inserted Roof Module Locked in 18 GPS Steering System

27 Roof Rail Installation 16. The Roof Module is now installed. See Figure 3-8. Figure 3-8 Roof Module Installed Hardware Installation Manual 19

28 Roof Rail Installation 20 GPS Steering System

29 4 Display Installation The Display Installation chapter contains information in the following sections: Introduction Installation Procedure Introduction This manual provides the instructions for installing the RAM mount ball in the cab so that the Display can be attached later. Refer to your Display user manual for instructions on installing the Display If the location shown for mounting the Display is being used by another piece of equipment, other mounting locations can be used. However, for best performance and ease of use, use the location shown in the installation manual. Hardware Installation Manual 21

30 Installation Procedure Installation Procedure 1. Locate the accessory mounting bracket holes on the front right corner cab post. Note: If necessary, remove the existing John Deere bracket with a 15mm socket and ratchet. See Figure 4-1. Figure 4-1 Identify the Bracket Mounting Holes Mounting Holes for Display Bracket 22 GPS Steering System

31 Installation Procedure 2. Attach the Display Bracket to the mounting holes with the two M10 x 20mm bolts and washers included with the Display Bracket installation kit. Note: The bracket should attach so it angles away from the right window as shown in Figure Tighten the bracket with a 17mm socket and ratchet. Figure 4-2 Monitor Bracket Installed Bracket Bolts 4. Attach the RAM mount ball to mounting bracket using the four 10-32x3/4 Phillips screws and lock nuts provided. Tighten using a 3/8" wrench and #2 Phillips screwdriver. See Figure 4-3. Figure 4-3 Mounted Display Bracket RAM Mount Base Hardware Installation Manual 23

32 Installation Procedure Note: Refer to the Display user manual for the remaining Display specific installation instructions. 24 GPS Steering System

33 5 Connecting System Cables This Connecting System Cables chapter provides system interconnect information in the following sections: SA Module Harness SA Module Connection Vehicle Steer Connections Ground Wire Connection Main Cable Harness Roof Module Display SA Module Harness Connections Inside the Cab Warning Label SA Module Harness This SA Module Harness section contains the following sub-sections: SA Module Connection Vehicle Steer Connections Ground Wire Connection Hardware Installation Manual 25

34 SA Module Connection SA Module Connection 1. Locate the SA Module. See Figure 5-1. Figure 5-1 SA Module Mounted 2. Align the SAM Harness connector to the SA Module. See Figure Open the connector latch lever. See Figure 5-2. Figure 5-2 Connecting SA Module Connector SA Module SA Module connector Locking mechanism in open position (Latch) 26 GPS Steering System

35 SA Module Connection 4. Press the harness connector onto the SA Module connector. Note: You can damage the connectors if your force them into position. Do not force them together or use tools. 5. Press the latch lever closed until it clicks and locks the connector. See Figure 5-3. Figure 5-3 Closing the SA Module Connector Note: If you need to disconnect the SA Module connector, you must open the latch lever before attempting to pull the connectors apart. Hardware Installation Manual 27

36 Vehicle Steer Connections 6. Close the cable connector locking mechanism as shown in Figure 5-4. Figure 5-4 SA Module Connector (closed). Locked position 7. Figure 5-5 shows the SA Module connector attached to the SA Module. Figure 5-5 SA Module Harness Connector Attached Locked Position (Closed) Vehicle Steer Connections The AutoSteer system interfaces with the vehicle by inserting connectors in between the vehicle's electrical steering connectors. These connectors are located below and in front of the cab and can be accessed from the vehicle left side. 28 GPS Steering System

37 Vehicle Steer Connections 1. Locate the latch on the left side of the vehicle front. Pull the latch out as shown in Figure 5-6 and then lift the hood. Figure 5-6 Release Hood Latch Hood Unlock Latch 2. Locate the plastic side panel near the rear of the engine compartment on the left side. Remove the side panel shown in Figure 5-7 with a 13mm socket and ratchet Figure 5-7 Remove Engine Side Panel Remove Bolts Side Panel Hardware Installation Manual 29

38 Vehicle Steer Connections 3. After the side panel has been removed, locate the vehicle steering connector as shown in Figure 5-8. Note: This area is located just ahead and below the cab. Figure 5-8 Locate Vehicle Steering Connector Vehicle Steering Connector 4. Locate the vehicle steering connector shown in Figure 5-9. Figure 5-9 Vehicle Steering Connector Close-up Vehicle Steering Connector 30 GPS Steering System

39 Vehicle Steer Connections 5. Separate the two vehicle steering connectors as shown in Figure Figure 5-10 Separate Connectors Connectors Separated 6. Route the SA Module Harness "Steer In" and "Steer Out" cables towards the engine compartment under the cab left side as shown in Figure Figure 5-11 SA Module Harness SA Module Harness Cable Hardware Installation Manual 31

40 Vehicle Steer Connections 7. Continue routing cable towards the engine compartment under the cab as shown in Figure Note: Keep the cable protected from damage and inside the cab support posts. Figure 5-12 Route SA Module Harness Cable SA Module Harness Cable 8. Route the SA Module Harness cable out from below the front, left side of the cab as shown in Figure Figure 5-13 Route SA Module Harness out Front SA Module Harness Steer In and Steer Out Connectors 32 GPS Steering System

41 Vehicle Steer Connections 9. Connect the Steer In and Steer Out connectors of the SA Module Harness to the previously disconnected vehicle steering connectors as shown in Figure Figure 5-14 Connect Steer In and Steer Out Connectors Steer In and Steer Out Connectors Hardware Installation Manual 33

42 Ground Wire Connection 10. Secure and coil any excess cable to the vehicle using cable ties so that it is not damaged by moving parts. 11. Replace the side panel and close the vehicle hood. Ground Wire Connection 1. Locate the rear access panel on the back of the cab and remove the four bolts holding it to the back of the vehicle shown in Figure 5-15 with a 14mm socket, extension, and ratchet. Figure 5-15 Remove Back Panel Remove Bolts 34 GPS Steering System

43 Ground Wire Connection 2. Locate the vehicle steering controller unit on the cab rear. Note: It is the silver box on the upper, right side. 3. Remove the bottom mounting screw with a #3 Phillips screwdriver as shown in Figure Figure 5-16 Remove Mounting Screw Remove Mounting Screw Hardware Installation Manual 35

44 Main Cable Harness 4. Route the grounding wire from the SA Module connector towards the back of the cab, behind the existing wires on the left side, and then along the top of two silver controller boxes. 5. Clean the metal surface on the steering control unit where the mounting screw has just been removed. 6. Attach the grounding strap to the steering control unit with the screw that was just removed as shown in Figure Tighten the screw with a #3 Phillips screwdriver. Figure 5-17 Remove Rubber Grommet Attach Grounding Cable Route Grounding Cable 8. Replace the rear panel. 9. Attach the rear panel with only the two left bolts and do not tighten. Leave the two right bolts out until a later step. Main Cable Harness This Main Cable Harness section contains the following sub-sections: Roof Module Display SA Module Harness Connections Inside the Cab Power Supply Connection 36 GPS Steering System

45 Roof Module Roof Module 1. Attach the Main Cable Harness Roof Module connector to the Roof Module as shown in Figure Orient the 12-pin connector so the word TOP on the cable connector is pointing upwards (towards the sky). Insert the cable connector into the Roof Module. Push the connector in until it clicks and locks in place. Note: To remove the connector, grasp the connector to compress the two side latches and pull away from the Roof Module. Note: Do not force the connector. If the connector does not engage easily, check for the correct orientation of the connector. Figure 5-18 Attach Roof Module Connector One Side Latch Shown Hardware Installation Manual 37

46 Roof Module 3. Orient the Ethernet cable connector with the connector under the receiver so the contacts on the cable connector are pointing towards the back of the vehicle. See Figure Note: The Ethernet connector orientation is usually towards your right side if you are standing on the vehicle left side looking towards the Roof Module. 4. Slide the cable connector into the receiver and rotate the plastic bayonet sleeve clockwise to lock the connector. The bayonet sleeve will "click" when it fully engages and locks. See Figure Note: Do not force the connector. If the connector does not engage easily, check for the correct orientation of the connector. Figure 5-19 Attach Roof Module Eth Connector Roof Module Eth Connector Bayonet Sleeve 38 GPS Steering System

47 Roof Module Note: To remove the cable, rotate the bayonet sleeve counterclockwise until it clicks and pull the connector down or away from the Roof Module. 5. Route the Main Cable Harness along the Roof Rail Bracket back side and secure with cable ties as shown in Figure Note: Do not attach the cable ties around the top or bottom parts of the Roof Rail Bracket as this will prevent the Roof Module from freely sliding along the Roof Rail when it is installed and removed. Figure 5-20 Route Cable to Right of Cab Secure Cable to Roof Rail Rear Hardware Installation Manual 39

48 Roof Module 6. Route the harness to the right, rear cab support and secure it to the roof top with a metal wire clamp using the existing bolt as shown in Figure Use a 10mn socket and ratchet. Figure 5-21 Secure Cable to Roof Secure Cable to Back of Roof Rail 7. Route the harness down the right rear cab post. Secure the harness to the top window bracket with a metal wire clamp. Use a 13mm socket and ratchet. See Figure Secure the harness to the hazard light arm with a cable tie. See Figure Figure 5-22 Secure Cable to Rear Cab Post Secure with Metal Clip Secure with Cable Tie 40 GPS Steering System

49 Roof Module 9. Open the rear window and remove the rubber grommet as shown in Figure Figure 5-23 Remove Rubber Grommet Rubber Grommet Note: If necessary cut a slit into the rubber grommet. 10. Route the Main Cable Harness into the cab through the wire access port and through the grommet as shown in Figure Figure 5-24 Route Harness into Cab Main Cable Harness Hardware Installation Manual 41

50 Roof Module 11. Leave the SAM Power and SAM Data harnesses outside the cab rear and replace the rubber grommet as shown in Figure Figure 5-25 Replace Rubber Grommet SAM Power and SAM Data Connectors 12. Route the SAM Power and SAM Data connectors down the cab rear side. 13. Secure the harness to the rear shield back using two metal wire clips and the bolts holding the panel right side to the vehicle. See Figure Tighten all four panel bolts with a 14mm socket and ratchet. Figure 5-26 Secure SA Module Connector Harness Main Cable Harness SA Module Connectors Cable Metal Wire Clamps 42 GPS Steering System

51 Display Display Note: Refer to your Display Owner's manual for details on connecting the display harness. SA Module Harness 1. Route the Main Cable Harness SAM Power and SAM Data below the cab left side. 2. Route the SA Module Harness SAM Data connectors from the SA Module to the cab left side rear underneath the cab. 3. Connect the 10-pin data connectors between the Main Cable Harness and the SA Module Harness where they meet. See Figure Note: The SAM Power 2-pin connector is not used in this installation. Figure 5-27 Connect SA Module Data and Power Connectors 10-pin Data Connection Hardware Installation Manual 43

52 Connections Inside the Cab 4. Neatly coil and secure any excess cable from being damaged by moving parts beneath the cab as shown in Figure Figure 5-28 Secure Excess Cables Connections Inside the Cab Figure 5-29 shows the cable connectors on the Main Cable Harness. Table 5-1 shows the connector function and connection points. 44 GPS Steering System

53 Power Supply Connection Note: Refer to the Display user manual for instructions on connecting the Main Cable Harness to the Display and the Display Harnesses. Figure 5-29 Main Cable Harness Connectors Table 5-1 Main Data Harness Connections Main Cable Harness Connector Connection Point DISPLAY ETH Display Ethernet Port (RJ-45) DISPLAY COMM VEHICLE POWER SAM POWER SAM DATA CAN IN CAN OUT Display Communication Port (DB-9) 12-volt Power Not Used in this Installation Data to SA Module Harness Not Used in this Installation Not Used in this Installation Power Supply Connection The following sub-sections describe basic instructions for connecting your Display and the AutoSteer system to available vehicle power sources: Cab Power Connection Hardware Installation Manual 45

54 Power Supply Connection 12V Battery Connection Note: Refer to your Display user manual for electrical connection information before attempting to connect the AutoSteer system to vehicle power. If your Display manual requires a cab power connection see the Cab Power Connection section, if your Display manual requires a direct battery connection see the 12V Battery Connection section. There are two issues that must be addressed when connecting to 12V vehicle power: Display Connection AutoSteer System Connection The Display must be connected to 12V vehicle power according to the wiring diagram provided with your Display. The AutoSteer system Main Cable Harness must be connected to a 3-pin 12V power connector. Your Display user manual provides a wiring diagram for connecting the AutoSteer system to 12V Power. Your Display user manual may specify using a cab 12V power outlet or may require a direct connection to the vehicle battery. Your Display wiring diagram specifies the recommended vehicle 12V power source. Whether your Display harness connects to the vehicle battery or to the 12V power outlet inside the cab, it is shipped with the appropriate harness for your installation. Cab Power Connection 1. Locate the 12V power outlet on top of the cab right side panel near the cab rear. See Figure Note: Use this 12V accessory power connector only if the Display user manual specifies connecting to power inside the cab. Figure 5-30 Accessory Port Accessory Port 46 GPS Steering System

55 Power Supply Connection 12V Battery Connection 1. Identify the battery compartment on the left side of the vehicle at the front of the engine compartment shown in Figure Figure 5-31 Battery Compartment Location Battery Compartment Hood Release Latch 2. Pull the hood release latch and raise the hood. 3. Remove the three bolts holding the batter cover shown in Figure 5-32 with a 13mm socket and ratchet and then remove the cover. Figure 5-32 Remove Battery Compartment Bolts Remove Bolts Hardware Installation Manual 47

56 Warning Label 4. Connect to the vehicle battery using the instructions provided in the Display manual. Figure 5-33 Vehicle Batteries Batteries Note: A battery cable is provided with the steering system when a direct battery connection is required. Warning Label Install the Warning label on the cab window in a position that is easy to read and does not obstruct the driver s view of the road or surrounding obstacles. See Figure GPS Steering System

57 Warning Label Note: Install the warning label with the language that best matches the operator s language. If necessary, install labels in multiple languages. Warning labels are provided in the following languages: English, French, German and Spanish. Figure 5-34 Autosteer Warning Label Hardware Installation Manual 49

58 Warning Label 50 GPS Steering System

59 6 Post-Installation Procedures and Information The Post-Installation Procedures and Information chapter provides information in the following sections: Create New Vehicle Calibration and Tuning Guidelines Once the entire steering system, including the Display and Display harnesses, have been installed on the vehicle, the procedures and notes provided in this chapter must be followed to complete the installation and prepare the vehicle for full steering system capabilities. Create New Vehicle The operator must first create a new vehicle profile. This configures the hardware so the Display can properly communicate with the various sensors and components on the vehicle. Follow the procedure below to create a new vehicle. 1. Make sure the Display is not powered ON. 2. Start the vehicle and drive to a clear area such as an open field where it can be calibrated. 3. Power up the steering system. 4. Follow the instructions provided in the Display user manual to create a new vehicle. Note: Select the appropriate John Deere Track vehicle model when setting up your vehicle on the steering system Display. Calibration and Tuning Guidelines Note: For optimal steering performance, the steering system must be fully calibrated and then tuned 1. Once the calibration has completed, follow the instructions provided by the Display user manual to Tune the vehicle if performance is not adequate. Hardware Installation Manual 51

60 Calibration and Tuning Guidelines 52 GPS Steering System

61 7 Final Hardware Installation Checklist This Final Checklist chapter contains the verifications steps necessary after the installation of the steering system. Note: The Final Hardware Installation Checklist is on the back of this page. Tear this page out of your manual and fill in the checklist after the installation. You should keep a copy of this checklist for future reference when servicing the vehicle. Machine Model: Year: Serial #: Customer Name: Location/Address: Steering System Installation Kit Part Number: NOTES Name of Installer: Date: Hardware Installation Manual 53

62 Final Hardware Installation Checklist System Installation Checklist 1. Display Bracket is installed and all fasteners are tight. 2. Display is installed. 3. Roof Rail and Roof Module are installed and all fasteners are tight. 4. SA Module is installed and all fasteners are tight. 5. All cable ends are connected. 6. All cables are secured with cable ties. Steering System Performance Checklist 1. Complete steering system calibration. 2. Complete steering system tuning. 3. Line acquisition is satisfactory. 4. On-line steering is satisfactory. 5. Manual override (kick-out) is working. Note: See the Post-Installation Procedures and Information chapter for additional information. 54 GPS Steering System

Installation Manual. AutoSteer. Gleaner Combine. AutoGuide 2 Steer Ready. Supported Models A66 A76 R66 R76 S67 S77 PN: A

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