OPERATOR'S MANUAL & PARTS LIST

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1 GRAVITY GRAIN BOES OPERATOR'S MANUAL & PARTS LIST GRAVITY GRAIN BOES Model 50 (After Serial #14860 & D-Series) Model 85 (After Serial #C & D-Series) Model 90 (After Serial #D & Up) Model

2 INTRODUCTION Your new Killbros. Gravity Box is engineered to meet today s challenging operating standards. The product you have chosen was designed to fit these needs and yours, offering numerous operating features that increase your harvesting efficiency for years to come. Your new Killbors Grain Transport will add the efficiency, flexibility, luxury, and dependability to succeed in today s agriculture. The following pages will provide you with information regarding safety, operating and servicing instructions for your new product. Use this book to familiarize yourself and to get the maximum use of your transport as it was designed to do. Please provide this booklet to other operators as well, for their safety and efficient use. And again, Thank you for your purchase. This symbol identifies important safety messages. When you see it, read the message that follows and be alert to the possibility of personal injury. Remember, safety instructions stated in this manual are for your protection. Read them carefully and follow closely when working around or using the GRAVITY BO. *Note: Determine right or left side of transport by looking in the direction of forward travel. REMEMBER: THINK SAFETY A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT! No accident-prevention program can be successful without the wholehearted cooperation of the person who is directly responsible for the operation of the equipment. A large number of accidents can be prevented only by the operator anticipating the result before the accident is caused and doing something about it. No power-driven equipment, whether it be transportation or processing, whether it be on the highway, in the harvest field, or in the industrial plant, can be safer than the man who is at the controls. If accidents are to be prevented--and they can be prevented--it will be done by the operators who accept the full measure of their responsibility. It is true that the designer, the manufacturer, and the safety engineer can help; and they will help, but their combined efforts can be wiped out by a single careless act of the operator. It is said that, the best kind of a safety device is a careful operator. We ask that you be that kind of operator. Thank-You!

3 THANK YOU FOR YOUR PURCHASE! Please fill out and retain this portion for your records. For warranty consideration, please contact dealer where purchased. Product: Serial Number: Date of Purchase: Dealer: City: State: Zip: Please supply this information when you have questions or when ordering repair or replacement parts. Your dealer needs this information to give you prompt, efficient service. PRE-OPERATION CHECKLIST Wheel botls tightened Safety and operating procedures reviewed (recheck after initial use) Field adjustment information reviewed Tire pressure checked Lubrication procedures reviewed Hardware tightened Warranty information reviewed Machine lubricated Hydraulic hoses properly routed/fittings tight Guards and shields in place SERIAL NUMBER OM0611 NOTE: Due to continuing improvements in the design and manufacture of KILLBROS products, and normal changes in the marketplace, all specifications contained herein are subject to change without notice.

4 Table of Contents INTRODUCTION... SAFETY... 5 SAFETY DECALS... 6 SAFETY SIGNAL WORD DEF...6 Operations MAINTENANCE... 7 Assembly LADDER... 7 TARP STRAP... 7 MOUNTING BO TO GEAR CENTER DIVIDER... 8 CENTER-DUMP CHUTE... 9 CHUTE OPERATION... 9 CHAIN INSTALLATION... 9 Parts 50 GRAVITY GRAIN BO PARTS GRAVITY GRAIN BO PARTS GRAVITY GRAIN BO PARTS GRAVITY GRAIN BO PARTS... 1 ETENSION LADDER /85/450 SIDEBOARDS SIDEBOARDS SILLS OPTIONAL ACCESSORIES FOR GRAVITY GRAIN BOES Revised

5 SAFETY AVOID POSSIBLE INJURY Always use safety precautions. Most accidents are a result of failure to practice safety. Accidents cause lost time and suffering. Do not operate the Gravity Box without reading this manual thoroughly. Follow all safety precautions as outlined in this manual. All machinery should be operated only by those who are experienced and responsible and have been delegated to do so. BEFORE OPERATING Be sure that all hardware is in place an properly secured. Keep all safety signs clean and legible at all times. Check tire pressure so that it is at the recommended rating during operation. Check box for any debris or excess grain before each use. Keep children and all unauthorized personnel clear of work area. Do not allow anyone to ride on the equipment. Make sure everyone is clear before operating the machine or tractor. Always shut tractor engine off when working on the unit. Be sure that the clean-out doors are closed and secured. Keep body, hair, and clothing away from moving parts. DURING OPERATION Never enter or climb on Box while the auger is running if equipped. Do not operate with safety shields removed or clean-out door open. DO NOT allow ANYONE to enter the box at any time, if entry is necessary, be sure chute door is closed, and will not be opened, and that tractor brakes are locked before entry. BEFORE TRANSPORT Make sure that all safety decals and reflectors are clean and in place on the machine While attaching gravity box to tractor be sure you can see the driver and the driver can see you at all times to avoid being struck by the tractor. Comply with all state and local laws governing highway safety when moving machinery. Use accessory lighting and warning lights when transporting at night to adequately warn operators of other vehicles. If equipped with an auger, be sure to fold to rest position when not in use. DURING TRANSPORT Use good judgement when transporting implements on highways. Maintain complete control at all times. Regulate speed to road conditions. Be careful when moving unit near low clearance electrical lines. Drive at speeds slow enough to ensure your safety as well as others. Regulate speed during off-road travel. Do not travel faster than 10 M.P.H. loaded. Due to the height and width of the implement, use extra caution on highways, farm lanes, and when approaching low and narrow clearances. Follow all regulations concerning weight limitations on roadways, bridges, and overpasses. Unit is to be towed at safe speeds only. 0 M.P.H. maximum. Ensure that all personnel are clear before moving the grain box. Do not attempt to move any objects away from moving parts. COMPLY WITH ALL SAFETY WARNINGS AND CAUTIONS IN THIS MANUAL Do not grease equipment when in operation. 5

6 SAFETY DECALS SAFETY SIGNAL WORD DEFINITIONS DANGER! Indicates an extremely hazardous situation or action that WILL result in SERIOUS INJURY or DEATH. WARNING! Indicates a hazardous situation or action that COULD result in SERIOUS INJURY or DEATH. CAUTION! Indicates an unsafe situation or action that MAY result in PERSONAL INJURY. IMPORTANT! Is used for instructions on operating, adjusting, or servicing a machine. 6

7 MAINTENANCE All Gravity Grain Boxes A seasonal check of your gravity grain box and running gear is necessary to prolong use of your unit. Comply with all safety regulations outlined in this manual at all times while performing maintenance checks. Refer to the following steps for maximum performance. Replace any decals that are missing or torn. NOTE: When hauling corrosive materials, such as fertilizers, it is advisable after use to wash out all excessive materials to prevent premature rusting. Seasonally check: 1. All welds for cracks and repair as needed.. All bolts where Gravity Box is mounted to running gear for tightness.. Door mechanism for ease of movement, lubricate as necessary. 4. All parts of gravity box and gear for damaged or worn parts. Replace before next season. 5. For any scratches or rust. Repaint areas as needed. 6. Safety decals for readability and cleanliness. Ladder Assembly DANGER! Ladder should always be mounted below lip on grain box. Never mount ladders on sideboards. Failure to do so could result in unadvised entry into box resulting in death by suffocation of grain. ASSEMBLY 450 Gravity Box Center-Dump On Model 450 gravity boxes it is necessary to seasonally grease the zerks located on each hand wheel shaft. The two zerks are located at each end of the shaft near each section of door rollers. below. Length will vary to size of gravity box as noted. With hooks adjusted to right length, (B) now feed rope ends through the loop on the backside of hook. (C) Pull rope in opposing directions according to arrows shown to tighten rope around hook. Note: The bottom of the ladder has a longer reach than does the top. (For hardware listing and illustration see pg. 15.) 1. Locate ladder approximately center between skids at end of box.. Align the bottom holes of the ladder with the two holes located on the lower rail directly between the sills.. Once tarp strap is assembled, attach the tarp strap around gravity box chute. Check for any needed adjustments. See that rope is not too loose or tight. 4. Once adjustments are made, cut off any excess rope. Do not cut rope too short, leave a 1/4 to 1/ of excess rope on cut end.. Before marking the top holes of ladder secure bottom of ladder with hardware provided. This is done so that marking of top holes is easier and aligned properly with the bottom. 4. Mark and drill remaining top holes for ladder. Secure with hardware. Tarp Strap Assembly 1. Refer to steps A, B, and C in figure to right for assembly. (A) Feed rope through one side of S hook end. Follow rope around backside of hook and through the nd. hole. Do this to both ends of rope. Leave a large enough loop around back of hook to feed rope through loop.. Adjust hooks to recommended length shown OM0469 7

8 Mounting Gravity Box to the Gear Consult your local Killbros dealer for recommended running gear sizes for Gravity Grain Boxes. Note: Assembly is best accomplished with two people. Use caution when entering and exiting Gravity Grain Box. The floor is very slippery ad steep, which could cause personal injury unless proper precautions are taken. Be sure all door components are secured before removing hardware. Never attempt to position yourself or others between box and gear while installing box to running gear. 1. When mounting Gravity Grain Box to running gear, box is to be mounted at all four stakes.. To ensure proper alignment, loosen the hardware used to fasten the coupling pole to the running gear, loosen both sides. This is necessary to properly align the stake holes with the gravity box.. Mount the gravity box to the running gear, aligning stake holes. A minimum of 1/ dia. Grade 5 bolt, washer and nut should be used. (See pg. 19 for hardware listing). Check each of these bolts seasonally for tightness. 4. Secure all hardware mounting the box to the gear. Retighten all hardware that was previously loosened on the coupling pole. Selecting the proper running gear for your Gravity Box Gravity Box Model 50 w/ No Sides 50 w/ 15 Sides 50 w/ 0 Sides 85 w/ No Sides 85 w/ 15 Sides 85 w/ 0 Sides or larger 90 w/ No Sides 90 w/ 15 Sides 90 w/ 0 Sides or larger All Sides Ton Running Gears Ton Ton Brake option/ Adjustable Quick Hitch available on 180 and 196 Running Gears only. 90 Center Divider Assembly CAUTION! When installing divider, be aware that the floor is slick. Failure to do so could result in falling and personal injury. 1. Refer to page 16 for proper assembly.. Facing door side, install the lower divider (10755) to the angled brackets welded to the inside of the box. Secure lower divider with 5/16 x /4 serrated hex screws (9156) and nuts (9157) provided with panels.. Once lower divider is secure, install the divider seal (957). This seal is used to fill the gap between the door and the lower divider. With door in closed position, align the holes in the lower divider with the divider seal. Here adjustment of the seal can be made in or out depending on the variance of the gap. Adjust seal accordingly so that door moves freely. Secure with 5/16 x /4 flange bolt (9156), washer ( ), and nut (9157). 4. Install the upper divider to the lower divider using the 5/16 x /4 flange bolts (9156) and serrated nuts (9157). 8

9 Center-Dump Chute Assembly 1. Hook side chute in the raised position using adjustable tarp strap provided, (1050).. Mount center-dump chute to the bottom of the door angles. Chute must straddle the door angles. Insert the 5/16 x /4 HCS through the bottom most slot in the door angle, head of bolts toward the inside. Insert the bolt through the pivot hole inside the dump chute and fasten with 5/16 locknut. Tighten locknuts just enough to allow dump chute to hinge freely.. Drill 9/ hole in line with chain. Connect end of pull chain (104056) to the drilled side of chute (100177). Use 1/4 x /4 HCS (990-00), washer ( ), and locknut (996) to secure chain to the side chute. Chain should be secured between the side chute and the washer and nut. OM0561 Chute Operation When unloading the gravity box, two options are available if applicable. The standard side dump and an optional center-dump, (See diagram below). To use the side dump chute, unhook one end of the tarp strap, and lower the side chute. Open the unload door and allow material to discharge out the side. The center-dump chute will swing out of use. For center dump operation, keep the side chute in the raised position and open the unload door. This allows material to discharge toward the center of the gravity box. SIDE DUMP CENTER DUMP Chain Installation for 85/450 Gravity Boxes Install the chain with eyebolt on the inside of the gravity box using holes provided. Once the eyebolt is through the hole of the center panels, secure with flatwashers and locknuts. Make sure chain is snug-tight only. Do not overtighten. 9 Revised /

10 50 Gravity Grain Box Parts OM K K 9000PL B Adjustable Tarp Strap 5/16 Locknut Rack HCS /8 x 1 Hand Wheel w/ Shaft Pinion Wood Brake Block (Pair) Expansion Pin (1/4 x 1-1/ ) 1/4 Fin. Hex Nut 1/4 Flat Washer K /4 x -1/ Carriage Bolt 1/4 Wing Nut HCS - 5/16 x 1-1/4 /8 Flat Washer /8 Locknut Door Door Wheel Assembly Grain Chute Door Wheel Bracket Killbros Decal Revised /

11 85 Gravity Grain Box Parts OM001A K 9000PL B B 5/16 Locknut /8 x 1 HCS Hand Wheel w/ Shaft Pinion Wood Brake Block (Pair) Expansion Pin (1/4 x 1-1/ ) 1/4 Fin. Hex Nut 1/4 Flat Washer 1/4 x -1/ Carriage Bolt 1/4 Wing Nut 5/16 x 1-1/4 HCS 5/16 Fin. Hex Nut 5/16 x /4 HCS /8 Flat Washer Grain Chute /8 Locknut 5/16 Flat Washer Latch Door Rack 1/4 Locknut Adjustable Tarp Strap 4 Deflector Chute Kit (Optional) Center Dump Deflector Chute # chain x 15-1/ Door Wheel Assembly 1/4 x /4 HCS 5/16 x -1/ HCS Door Wheel Bracket Weather Stripping Window /8 Flatwasher 7 1/ Chain w/eyebolts 7 1/ Chain Assembly Killbros Decal (December 01) 11

12 90 Gravity Grain Box Parts OM0017A K K 9000PL B /16 Locknut /8 Lockwasher Rack /8 x 1 HCS /8 Fin. Hex Nut Hand Wheel w/ Shaft Pinion Wood Brake Block (Pair) Expansion Pin (1/4 x 1-1/ ) 1/4 Fin. Hex Nut 1/4 Flat Washer 1/4 x -1/ Carriage Bolt 1/4 Wing Nut Rack Bracket 5/16 x 1-1/4 HCS 5/16 x /4 HCS Grain Chute /8 Locknut Square Window (Prior to Serial #D ) Window Weather-strip Linkage Arm Small Door Leveler Complete Door Assembly Door 1/4 Locknut Adjustable Tarp Strap 4 Deflector Chute Kit (Optional) Deflector Chute # Chain x 15-1/ 1/4 x /4 HCS Weather Stripping Round Window (Beg. with Serial #D ) Killbros Decal Revised / /

13 450 Gravity Grain Box Parts OM B PL /4-1/ Carriage Bolt Expansion Pin (1/4 x 1-1/ ) Wood Brake Block 1/4 Flat Washer 1/4 Fin. Hex Nut 1/4 Wing Nut Hand Wheel 1/ Locknut 1/ Flat Washer 1/ x 1 HCS Grain Chute Pinion Shaft (Left) Shaft (Right) Clevis Pin Roller Killbros Decal 1 Revised

14 Extension Ladders for Gravity Grain Boxes OM /16 Serrated Hex Nut 5/16 x /4 Serrated Hex Screw Ladder (Includes Hardware) 14

15 Sideboards for Models: 50, 85, & 450 OM K 041K 0419K 05K 08K 0414K 0411K 810K 06K 08K B 04-B 081-B End Section 0 x 7 End Section 15 x 7-1/ End Section 0 x 7-1/ End Section 4 x 7-1/ End Section 15 x 10 Side 0 x 10 Side 15 x 1 Side 0 x 1 Side 4 x 1 Side 5/16 Serrated Hex Nut 5/16 x /4 Serrated Hex Screw 15 Corner Angle 0 Corner Angle 4 Corner Angle Corner Cap (November 016) 15

16 Sideboards & Divider Panels for 90 Box OM K 05K 810K 06K /16 /4 Serrated Screw 15 x 7-1/ End Section 0 x 7-1/ End Section 15 x 1 Side Section 0 x 1 Side Section 5/16 Serrated Hex Nut B 04-B B Divider Seal Lower Divider Upper Divider 15 Corner Angle 0 Corner Angle Corner Cap Strap Revised

17 Sills K 10194K 10150K 1/ Flat Washer 1/ Hex Nut Wood Sill (#50) 1/ x 4 HCS (Gr.5) Steel Sill (#50), orange Steel Sill (#85, #90), orange Steel Sill (#450), orange 17

18 Optional Accessories for Gravity Boxes Contact your nearest KILLBROS dealer for any information regarding the options listed below. Refer to the product accessories manual for installation, assembly and operation procedures for any of these products above OM , 90, 450 Standard Tarp Kit 50 Standard Tarp Kit Roll-Over Tarp Kit - 85/90 ONLY Light Package Enhanced Turn Signal Kit Running Gear - Available in 8, 10, 1, & 1 Ton Models Hyd. Box Auger - Available in 1, 14, & 15 Models Revised

19 NOTES:

20 Unverferth Manufacturing Company, Inc. L:\PAGEMAKER_OM_FILES\OMKILLBROS\GRAVITYBOES\\\10546///DECEMBER 01-11//November 016-1

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