Parts Manual DIABLINE G-GB (rev.0)

Transcription

1 24883G-GB (rev.0) Parts Manual DIABLINE WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine. RJL 100 June 2009

2 NOTES To obtain a copy of the warranty application terms and conditions, call or write to RANSOMES JACOBSEN. The use of parts that do not originate from RANSOMES JACOBSEN can invalidate the warranty. Charging the batteries other than with the on-board charger invalidates the warranty. Prolonged exposure of the batteries to a temperature below zero can shorten their life. The photographs and drawings are not contractual. Light units are sold without bulbs. 2009, Ransomes Jacobsen Limited. All Rights Reserved

3 Pages 61 to84 Pages 27 to 32 Pages 10 to 19 Pages 21 to 25 Page 52 Page 45 Pages 33 to 39 Page 40 Page 55 Pages 49 to 51

4 CONTENTS UNDERSTANDING A TABLE...9 I. BODYWORK...10 BODYWORK COMPONENTS...11 HEADLAMPS AND DIRECTION INDICATORS...13 WINDSCREEN AND SEAL...14 REAR LIGHTS AND BUMPER...15 RR WINDOWS AND SEALS...17 WINDSCREEN WIPER...18 WINDSCREEN WASHER...19 (outer face DOOR)...21 (inner face DOOR)...23 DOOR SEAL...25 REAR COVER STRUCTURES AND ACCESSORIES (205Ah batteries)...27 II. INTERIOR...29 DASHBOARD (components)...30 DASHBOARD (accessories)...31 INTERNAL EQUIPMENT...33 III. CHASSIS...35 COMPONENTS OF THE PLATFORM...36 BUMPER MOUNTINGS...37 LOWER BODY AND LOCKERS...39 CAGE...41 IV. PROPULSION...42 MOTOR AND DRIVE...43 V. DRIVE GEAR...45 WHEELS...46 STEERING...47 BRAKES...49 FRONT BRAKES...51 REAR BRAKES...52 SUSPENSION...53 HITCH...54 VI. ELECTRICS...55 BATTERIES...56 ELECTRONICS CASE...57 HARNESS...59 ELECTRICAL PARTS...61 VII. COMPONENTS SPECIFIC TO THE MODULAR PLATFORM (D20 500)...64 PLATFORMS & BOARDS...65 LOWER PLATFORM, RAMPS AND ACCESSORIES...67 VIII. COMPONENTS SPECIFIC TO THE HYDRAULIC PLATFORM (D24uc 500)..69 LOWER BOARDS...70 STAY...73 PLATFORM WITH EXTENSIONS (Landscape Gardening model...74 IX. COMPONENTS SPECIFIC TO THE PASSENGER CARRIER (D26 850)...75 ROOF AND STRUCTURE...77 SIDE AND REAR BODY PANELS...79 BENCH SEATS, FLOOR AND BACKREST STRUCTURE...81 RR WINDOW WITH HOLES PASSENGER CARRIER...83 DOORS...85 REAR WINDOWS AND TILT...87 HEADLAMP TRIMS...89 X. OPTIONAL EQUIPMENT...90 TOW BALL AND ACCESSORY SOCKET...91 ROTATING BEACON...92 SPARE WHEEL...93 XI. MARKING...94 LOGOS AND OPERATING MANUAL...95 INTERNAL STICKERS...96 INTERNAL STICKERS (continued)...97 EXTERNAL STICKERS...98 XII. INDEX...100

5 XIII. KIT DETAILS VAV1D : (Kit bumper left-hand rear white) VAV1D : (Kit bumper left-hand rear black) VAV1D : (Kit bumper right-hand rear white) VAV1D : (Kit bumper right-hand rear black) VAV1D : (Kit rear window normal) VAV1D : (Kit wiper arm) VAV1D : (Kit cab trim stainless steel) VAV1D : (Kit windscreen washer pipe) VAV1D : (Kit Washer pump and reservoir) VAV1D : (Kit External handle) VAV1D : (Kit left-hand door complete assembly) VAV1D : (Kit right-hand door complete assembly) VAV1D : (Kit Mirror mounting) VAV1D : (Kit window slide) VAV1D : (Kit Sliding window) VAV1D : (Kit door panel left-hand) VAV1D : (Kit door panel right-hand) VAV1D : (Kit right-hand door alu trim) VAV1D : (Kit left-hand door alu trim) VAV1D : (Kit internal handle left-hand) VAV1D : (Kit internal handle right-hand) VAV1D : (Kit complete door strut) VAV1D : (Kit catch and bush) VAV1D : (Kit complete roll cage) VAV1D : (Kit Number plate mounting and lighting) VAV1D : (Kit number plate lighting) VAV1D : (Kit rear panel) VAV1D : (Kit headlamp trims black) VAV1D : (Kit headlamp trims white) VAV1D : (Kit side protection in wood) VAV1D : (Kit steering wheel casing) VAV1D : (Kit steering wheel casing top hat alu mounting) VAV1D : (Kit jack mounting) VAV1D : (Kit dashboard) VAV1D : (Kit switch trim) VAV1D : (Kit side and dipped beam warning light) VAV1D : (Kit main beam direction and indicator warning light) VAV1D : (Kit multi-function switch left-hand) VAV1D : (Kit multi-function switch right-hand) VAV1D : (Kit Multi-function switch mounting) VAV1D : (Kit speedometer panel) VAV1D : (Kit Forward/reverse switch complete) VAV1D : (Kit forward/reverse warning light complete) VAV1D : (Kit defrost switch complete) VAV1D : (Kit vent) VAV1D : (Kit steering column complete) VAV1D : (Kit ignition/steering lock) VAV1D : (Kit speedometer) VAV1D : (Kit Check switch) VAV1D : (Kit heater complete assembled) VAV1D : (Kit demisting relay) VAV1D : (Kit Handbrake lever complete) VAV1D : (Kit Handbrake switch mounting U-bracket) VAV1D : (Kit seatbelts and buckles complete) VAV1D : (Kit Right-hand door threshold)...117

6 VAV1D : (Kit left-hand door threshold) VAV1D : (Kit runners complete) VAV1D : (Kit sun visors complete) VAV1D : (Kit chassis complete) VAV1D : (Kit bumper mounting front) VAV1D : (Kit bumper mounting rear) VAV1D : (Kit electric locker hatch fitted) VAV1D : (Kit passenger foot panel) VAV1D : (Kit centre panel) VAV1D : (Kit driver's foot panel) VAV1D : (Kit mudflap right-hand rear) VAV1D : (Kit mudflap left-hand rear) VAV1D : (Kit closing panel right-hand rear) VAV1D : (Kit closing panel left-hand rear) VAV1D : (Kit left-hand front box unit panel) VAV1D : (Kit lower front box unit panel) VAV1D : (Kit right-hand front box unit panel) VAV1D : (Kit U closure front right-hand) VAV1D : (Kit U closure front left-hand) VAV1D : (Kit U closure right-hand rear box unit) VAV1D : (Kit Passenger carrier rear window with holes) VAV1D : (Kit U closure left-hand rear box unit) VAV1D : (Kit rack fixings) VAV1D : (Kit reduction gear connecting rod complete) VAV1D : (Kit Reduction gear mounting complete) VAV1D : (Kit drive shaft complete) VAV1D : (Kit motor) VAV1D : (Kit tyre) VAV1D : (Kit steering wheel) VAV1D : (Kit rack complete) VAV1D : (Kit steering idler complete) VAV1D : (kit fixings idler 1) VAV1D : (kit fixings idler 2) VAV1D : (Kit track rod end left-hand thread short) VAV1D : (Kit track rod end right-hand thread long) VAV1D : (Kit brake reservoir) VAV1D : (Kit Brake reservoir mounting) VAV1D : (Kit brake light switch and mounting) VAV1D : (Kit brake pedal complete) VAV1D : (Kit master cylinder rod complete) VAV1D : (Kit master cylinder complete) VAV1D : (Kit rigid brake pipe complete) VAV1D : (Kit brake caliper front right-hand complete) VAV1D : (Kit brake caliper front left-hand complete) VAV1D : (Kit brake hose) VAV1D : (Kit front discs) VAV1D : (Kit brake caliper right-hand rear complete) VAV1D : (Kit brake caliper left-hand rear complete) VAV1D : (Kit discs rear) VAV1D : (Kit damper front right-hand complete) VAV1D : (Kit damper front left-hand complete) VAV1D : (Kit damper right-hand rear complete) VAV1D : (Kit damper left-hand rear complete) VAV1D : (Kit hitch arm left-hand complete) VAV1D : (Kit hitch upper tie rod complete) VAV1D : (Kit hitch arm right-hand complete)...129

7 VAV1D : (Kit Foam sheet) VAV1D : (Kit Clear PVC sheet) VAV1D : (Kit Windscreen wiper central relay) VAV1D : (Kit Slide button) VAV1D : (Kit power regulator) VAV1D : (Kit converter) VAV1D : (Kit power switch) VAV1D : (Kit power fuse) VAV1D : (Kit charger) VAV1D : (Kit main harness) VAV1D : (Kit regulator/motor harness) VAV1D : (Kit Top hat section for winding charging lead) VAV1D : (Kit reversing signal) VAV1D : (Kit reversing signal mounting) VAV1D : (Kit horn) VAV1D : (Kit Hall effect sensor) VAV1D : (Kit notched crown wheel) VAV1D : (Kit courtesy light) VAV1D : (Kit accelerator pedal) VAV1D : (Kit fan) VAV1D : (Kit temperature sensor) VAV1D : (Kit FR panel) VAV1D : (Kit inner FR panel) VAV1D : (Kit Cab white) VAV1D : (Kit battery panel left-hand) VAV1D : (Kit Half wheel arch RHF black) VAV1D : (Kit Half wheel arch LHF black) VAV1D : (Kit bumper left-hand front white) VAV1D : (Kit bumper front central white) VAV1D : (Kit bumper right-hand front white) VAV1D : (Kit wing left-hand rear white pre-drilled) VAV1D : (Kit wing right-hand rear white pre-drilled) VAV1D : (Kit rear half wheel arch LHF) VAV1D : (Kit battery panel right-hand) VAV1D : (Kit rear half wheel arch RHF) VAV1D : (Kit rear external handle passenger carrier) VAV1D : (Kit Internal handle LH rear passenger carrier VAV1D : (Kit Internal handle RH rear passenger carrier VAV1D : (Kit Roof white passenger carrier VAV1D : (Kit Roof structure passenger carrier VAV1D : (Kit Grab handle passenger carrier VAV1D : (Kit Bolt-on toggle closure passenger carrier VAV1D : (Kit Locker top-hung panel passenger carrier VAV1D : (Kit Central right-hand panel passenger carrier VAV1D : (Kit Central left-hand panel passenger carrier VAV1D : (Kit locker panel right-hand passenger carrier VAV1D : (Kit Locker panel left-hand passenger carrier VAV1D : (Kit Locker hinge passenger carrier VAV1D : (Kit Battery panel left-hand passenger carrier VAV1D : (Kit Battery panel right-hand passenger carrier VAV1D : (Kit Backrest passenger carrier VAV1D : (Kit Rear backrest passenger carrier VAV1D : (Kit Front backrest crossmember passenger carrier VAV1D : (Kit Protective board passenger carrier VAV1D : (Kit Blanking plate passenger carrier) VAV1D : (Kit Seatbelt passenger carrier...141

8 VAV1D : (Kit Right-hand rear passenger carrier door complete assembled VAV1D : (Kit Left-hand rear passenger carrier door complete assembled VAV1D : (Kit Upper door strap passenger carrier VAV1D : (Kit Door hinge passenger carrier VAV1D : (Kit Capping cover passenger carrier VAV1D : (Kit Door window left-hand passenger carrier VAV1D : (Kit Door window right-hand passenger carrier VAV1D : (Kit Locker strap) VAV1D : (Kit Left-hand rear window passenger carrier VAV1D : (Kit Right-hand rear window passenger carrier VAV1D : (Kit Front window passenger carrier VAV1D : (Kit U-shaped head board modular platform VAV1D : (Kit Front floor modular platform VAV1D : (Kit Removable floor angle section modular platform VAV1D : (Kit Removable floor modular platform VAV1D : (Kit Hinge front left-hand modular platform) VAV1D : (Kit Hinge front right-hand modular platform) VAV1D : (Kit Platform angle section rear modular platform) VAV1D : (Kit Hinge left-hand rear modular platform) VAV1D : (Kit Hinge right-hand rear modular platform) VAV1D : (Kit Side board modular platform) VAV1D : (Kit Piano hinge modular platform) VAV1D : (Kit Removable floor board modular platform) VAV1D : (Kit Rear platform modular platform) VAV1D : (Kit Locker hinge modular platform) VAV1D : (Kit Top-hung rear board modular platform) VAV1D : (Kit Strap modular platform) VAV1D : (Kit Ramp striker plate modular platform) VAV1D : (Kit Ramp threshold modular platform) VAV1D : (Kit Lower floor modular platform) VAV1D : (Kit Slide button modular platform VAV1D : (Kit Latch modular platform) VAV1D00208: (Kit Reinforcement plate and hinge modular platform) VAV1D00208: (Kit Ramp panel modular platform) VAV1D : (Kit Hinge mounting modular platform)...150

9 UNDERSTANDING A TABLE ID DESCRIPTION PART NUMBER NUMBER : Reference to the part being looked for on the drawing 2: The name of the part 3: The part number to be ordered 4: Gives the quantity of components required for a complete part Page 9

10

11 I. BODYWORK Page 10

12 BODYWORK COMPONENTS BODYWORK Page 11

13 1 Kit Headlamp trim black (white on p.101) VSF1D /N Headlamp trim: Bolt CZ M5x50 VQC Headlamp trim: Clip nut M5 VQC Kit FR panel ready to paint VSF1D FR panel: Rivet CSK alu 4x8 VQC FR panel: EPT seal black 75 shore VCP1D Kit inner FR panel black VSF1D Inner FR panel black: Rivet FH Alu 4x10 VQC Inner FR panel black: Tectane mastic adhesive black VMP Kit Cab white VSF1D /W Kit Battery panel LH VSF1D /W Kit Battery panel RH VSF1D /W & 6 Battery panel: Rivet FH Alu 4x10 VQC & 6 Battery panel: Rivet FH Alu 4x12 VQC Windscreen surround white VSF1D /W Windscreen surround white: Rivet CSK alu 4x8 VQC Windscreen surround white: Rivet Mega-Grip 6.5x14 VQC Windscreen surround white: Rivet sealed 4x12.5 VQC Windscreen surround white: Rivet sealed 4x15 VQC Windscreen surround white: Washer D4 VQC Windscreen surround white: Washer D6 VQC Kit Half wheel arch RHF black VSF1D Kit Half wheel arch LHF black VSF1D & 9 Half wheel arch FR black: Rivet FH Alu 4x10 VQC & 9 Half wheel arch FR black Tectane mastic adhesive black VMP Door panel RH ready to paint See p Kit Bumper LHF white VSF1D /W Kit Bumper RHF white VSF1D /W & 12 Bumper FR white Nut serrated flange M8 VQC & 12 Bumper FR white: Bolt H M8x20 VQC & 12 Bumper FR white: Washer flat Z D8 VQC & 12 Bumper FR white: Penny washer D8 VQC & 12 Bumper FR white: Rivet FH Alu 4x10 VQC Kit Bumper FR central white VSF1D /W Door panel LH ready to paint See p Kit Wing LHR white VSF1D /W Kit Wing RHR white VSF1D /W & 16 Wing RR white Rivet FH Alu 4x12 VQC & 16 Wing RR white: Bolt H M6X16 VQC & 16 Wing RR white: Nut H M6 VQC & 16 Wing RR white: Penny washer D6 VQC Kit RR panel white (See p.24) VSF1D /W RR panel white: Machine screw M6x16 VQC RR panel white: Washer flat Z D6 VQC RR panel white: Bolt H M6x20 VQC RR panel white: Nut H M6 VQC RR panel white: Penny washer D6 VQC Bumper LHR See p Bumper RHR See p Kit RR half wheel arch LHF VSF1D Kit RR half wheel arch RHF VSF1D & 21 RR half wheel arch FR: Rivet FH Alu 4x10 VQC & 21 RR half wheel arch FR: Rivet FH Alu 4x12 VQC & 21 RR half wheel arch FR: Tectane mastic adhesive black VMP Bodywork support angle section VSF1D Bodywork support angle VQC Rivet FH Alu 4x12 section: BODYWORK Page 12

14 HEADLAMPS AND DIRECTION INDICATORS Kit Headlamp FR panel VCP1D Headlamp: Bolt CZ M5x50 VQC Headlamp: Clip nut M5 VQC Kit FR direction indicator VCP1D Base plate direction indicator FR panel VCP1D Base plate: Bolt H M5x20 VQC Base plate: Penny washer D5 VQC Base plate: Nut H M5 VQC Dir indicat: Bulb 12V 21W cap BA15S* VCP1D *Bulbs are only sold in multiples of 10. BODYWORK Page 13

15 WINDSCREEN AND SEAL Kit Windscreen laminated 5mm VCP1D Seal rubber windscreen VCP1D BODYWORK Page 14

16 REAR LIGHTS AND BUMPER BODYWORK Page 15

17 1 Kit Lights LHR VCP1D Kit Lights RHR VCP1D & 2 Lights RR: Bolt H M5X20 VQC & 2 Lights RR: Washer flat Z D5 VQC & 2 Lights RR: Nut H M5 VQC Lights RR: Bulb 12V 5W cap BA15S* VCP1D Lights RR: Bulb 12V 21W cap BA15S* VCP1D Kit Bump stop VSF1D Bump stop: Machine screw M6x30 VQC Kit Reflectors red VCP1D Reflectors red: Rivet FH Alu 4x12 VQC Reflectors red: Washer flat Z D5 VQC Reflectors red: Washer flat Z D4 VQC Kit Bumper LHR black (white on p.101) VSF1D /N Kit Bumper RHR black (white on p.101) VSF1D /N Bumper: Machine screw M6x20 VQC *Bulbs are only sold in multiples of 10. BODYWORK Page 16

18 RR WINDOWS AND SEALS Kit RR window VSF1D RR window: Key 1.6m length VCP1D Seal RR window RR window: 1.6m VCP1D BODYWORK Page 17

19 WINDSCREEN WIPER Kit Wiper arm L 597mm VCP1D Wiper blade 450MM 18 VCP1D Motor wiper VCP1D BODYWORK Page 18

20 WINDSCREEN WASHER BODYWORK Page 19

21 1 Kit Cab trim stainless steel VSF1D Trim: Rivet FH Alu sealed 4x15 VQC Kit Windscreen washer pipe VCP1D Windscreen washer 4 Adhesive cable clip pipe: VCP1D Kit Washer pump and reservoir VCP1D Pump and reservoir: Rivet LH 14mm 5x12 VQC Pump and reservoir: Penny washer D5 VQC Windscreen washer jet VCP1D BODYWORK Page 20

22 (outer face DOOR) BODYWORK Page 21

23 ID DESIGNATION REFERENCE NUMBER 1 Door panel left-hand VSF1D /Colour 1 1 Door panel right-hand VSF1D /Colour 1 Door panel Rivet FH Alu black 3.2x11 VQC Door panel Rivet FH Alu black 3.2x8 VQC Solid aluminium mirror mounting VSF1D Door handle VCP1D Slide button VCP1D Exterior mirror VCP1D Nut H M10 Supplied with the mirror 2 7 Washer D8.4xL14x1.5 nylon VCP1D Machine screw M8x20 VQC Screw HSP M5x16 VQC Door frame left-hand VSF1D /Colour 1 10 Door frame right-hand VSF1D /Colour 1 11 Frame alu rear VSF1D Frame alu front VSF1D Lower window frame Alu left-hand VSF1D Lower window frame Alu right-hand VSF1D Frame alu Rivet FH Alu 3.2x11 VQC Frame alu Rivet FH Alu black 3.2x8 VQC Double slide lower VSF1D Double slide upper VSF1D Fixed window door window VCP1D Sliding window door glazing VCP1D Clipstan+black velvet seal VCP1D Window seal strip VSF1D Window seal strip Rivet FH Alu 3.2x11 VQC Window stop lower VSF1D Window stop lower Rivet FH Alu 4x12 VQC Window stop upper VSF1D Window stop upper Rivet FH Alu 4x12 VQC BODYWORK Page 22

24 (inner face DOOR) BODYWORK Page 23

25 1 Internal handle left-hand VCP1D Internal handle right-hand VCP1D Fixing cover internal handle Supplied with the handle 1 3 Lock cover left-hand Supplied with the handle 1 4 Nut HL M6 VQC Washer flat Z D6 VQC Bolt H M6x VQC Bolt H M6x VQC Screw HSC M6X30 VQC Nut twolock M6 VQC Screw ST CBLZ M4.2x16 VQC Internal capping left-hand door VSF1D Internal capping right-hand door VSF1D Gas spring VCP1D Ball joint ZI AS10 M6 VCP1D Door catch VCP1D Washer flat Z D12 VQC Nut H M12x100 VQC Screw HSHC M6X10 VQC Bolt H M6x VQC Nut HL M5 VQC Washer flat Z D5 VQC BODYWORK Page 24

26 DOOR SEAL 1 BODYWORK Page 25

27 Dual hardness profiled ADH door seals 1 VCP1D m* *Specify the length with the order. Minimum: 1m BODYWORK Page 26

28 REAR COVER STRUCTURES AND ACCESSORIES (205Ah batteries) BODYWORK Page 27

29 1 Frame VSF1D /N Frame: Machine screw M 6x16 VQC Frame: Splined flange nut M 6 VQC Support bracket battery VSF1D Crossmember internal RHF VSF1D Crossmember internal RHF: Rivet FH Alu 4x10 VQC Panel internal FR grey VSF1D /G Panel internal FR grey: Penny washer D6 VQC Panel internal FR grey: Bolt H M 6x16 VQC Panel internal RR grey VSF1D /G Panel internal RR grey Penny washer D6 VQC Panel internal RR grey Bolt H M 6x16 VQC Crossmember internal RHR VSF1D Crossmember internal RHR: Penny washer D6 VQC Crossmember internal RHR: Bolt H M 6x16 VQC Crossmember internal RHR: Splined flange nut M 6 VQC Crossmember internal RHR: Rivet FH Alu 4x10 VQC Crossmember internal LHF VSF1D Crossmember internal LHF: Rivet FH Alu 4x10 VQC Crossmember internal LHR VSF1D Crossmember internal LHR: Penny washer D6 VQC Crossmember internal LHR: Bolt H M 6x16 VQC Crossmember internal LHR: Splined flange nut M 6 VQC Crossmember internal LHR: Rivet FH Alu 4x10 VQC Kit Number plate light VCP1D Number plate light: Male connector VCP1D Number plate light: Male terminal VCP1D Kit Mounting number plate light VSF1D Mounting number plate light: Rivet FH Alu 4x10 VQC RR panel white See p.12 1 BODYWORK Page 28

30 II. INTERIOR BODYWORK Page 29

31 1 2 DASHBOARD (components) 1 Kit Steering wheel casing VSF1D /Colour 1 2 Kit Dashboard VSF1D /Colour 1 CAB INTERIOR Page 30

32 DASHBOARD (accessories) CAB INTERIOR Page 31

33 1 Kit Sidelights green symbol VCP1D Kit Dipped beam green symbol VCP1D Kit Switch trim coated VSF1D Switch trim coated: Rivet FH Alu black 3.2x8 VQC Kit Main beam blue symbol VCP1D Main beam blue symbol: Blue sheet 1 3 Kit Direction indicators green symbol VCP1D Kit Multi-function switch left-hand VCP1D Kit Multi-function switch right-hand VCP1D & 5 Multi-function switch: Screw ST CBLZ M3.9x13 black VQC Multi-function switch: Kit Control mounting VCP1D Multi-function switch: Screw HSP M6x16 VQC Analogue clock diam 58mm 12v VCP1D Kit VDO speedometer panel coated VSF1D N Speedometer panel: Screw ST CBLZ M3.9x13 black VQC Battery charge indicator VCP1D Kit Forward/reverse switch VCP1D Forward/reverse switch Black cover VCP1D , 3 & 11 Warning light mounting VCP1D Kit Double chevrons green symbol VCP1D Emergency flasher switch VCP1D Trim cover VCP1D Kit Defrost symbol yellow VCP1D On/off switch VCP1D Single external mounting VCP1D Single internal mounting VCP1D Heater: Kit Vents D74mm VCP1D Heater: Screw ST CBLZ M3.9x13 black VQC Kit Top hat alu VSF1D Top hat alu: Screw HSHC M6x10 VQC Top hat alu: Clinch-on nut CSK M6 ZI Top hat alu: Screw HSP M6x16 VQC Steering column: Screw HSHC M10x20 VQC Steering column: Washer flat Z D10 VQC Steering column: Nut H M10 VQC Kit Ignition/steering lock VCP1D Ignition/steering lock: Ignition/steering lock bolt VCP1D Kit Speedometer VCP1D Speedometer: Tightening ring diameter 80 VCP1D Check switch: Kit Push-button black normal open VCP1D Check switch: Sealing cap U31 VCP1D Kit Heater unit VCP1D Mounting heater VSF1D Mounting heater: Screw ST CBLZ M3.9x13 black VQC Casing under steering wheel: Screw ST CBLZ M2.9x9.5 black VQC Casing under steering wheel: Screw HSP M6x16 VQC Casing under steering wheel: Washer flat Z D6 VQC Kit Demisting relay VCP1D Demisting relay: Screw ST CBLZ M3.9x13 black VQC Dashboard: Screw HSP M6x16 VQC Dashboard: Washer flat Z D6 VQC Dashboard: Nut H M6 VQC Dashboard angle section VSF1D Dashboard angle section: Rivet FH Alu 4x10 VQC Dashboard block VSF1D CAB INTERIOR Page 32

34 INTERNAL EQUIPMENT CAB INTERIOR Page 33

35 1 Seat VCP1D Kit Handbrake lever VCP1D Handbrake: Bolt H M8x20 VQC Handbrake: Nut H M8 VQC Handbrake: Washer flat Z D8 VQC Handbrake: Spacer VSF1D /BCR 1 4 Handbrake: Push switch black anti-d VCP1D Handbrake: Kit U brake switch bracket VSF1D Switch U-bracket: Rivet FH Alu 4x10 VQC Kit Pair of seatbelts LH & RH + buckles VCP1D Seatbelt: Bolt H M12x45 VQC Seatbelt: Nut HL M12 VQC Seatbelt: Washer flat Z D12 VQC Seatbelt: Spacer L12 VSF1D Seatbelt: Bolt H M12x30 VQC Seatbelt: Nut HL M12 VQC Seatbelt: Washer flat Z D12 VQC Seatbelt: Bolt H M12x60 VQC Seatbelt: Nut HL M12 VQC Seatbelt: Washer flat Z D12 VQC Seatbelt: Spacer L20 VSF1D Seatbelt: Seatbelt bolt VCP1D Seatbelt: Seatbelt washer VCP1D Floor mat VSF1D Emergency stop (circuit-breaker) VSF1D Kit Right-hand door threshold VSF1D Kit Left-hand door threshold VSF1D Door threshold: Rivet CSK alu 4x8 VQC Kit Runners VSF1D Runners: Polyester adhesive seal 6x12mm VCP1D Runners: Screw HSHC M8x16 VQC Runners: Nut serrated flange M8 VQC Kit Pair sun visors grey VCP1D Sun visor: Washer Starlock D Sun visor: Sun visor fixing VCP1D Towing eye coated VSF1D /BCR 1 15 Grommet 13x21x26 VCP1D Kit Jack mounting VSF1D Jack mounting: Rivet LH 14mm 5x12 VQC CAB INTERIOR Page 34

36 III. CHASSIS Page 35

37 COMPONENTS OF THE PLATFORM 1 PART ID DESCRIPTION NUMBER NUMBER 1 Kit Chassis* VSF1D *Subject to quotation, return to the factory essential Page 36

38 BUMPER MOUNTINGS 1 Page 37

39 1 Kit Bumper mounting FR VSF1D /N Kit Bumper mounting RR VSF1D /N & 2 Bumper mounting: Bolt H M10x25 VQC & 2 Bumper mounting: Washer flat Z D10 VQC & 2 Bumper mounting: Bolt H M8x20 VQC & 2 Bumper mounting: Washer flat Z D8 VQC Page 38

40 LOWER BODY AND LOCKERS Page 39

41 1 Kit Electric locker hatch VSF1D Electric locker hatch: Notebook holder VSF1D Electric locker hatch: Rivet FH Alu 4x10 VQC Electric locker hatch: Pull knob VSF1D Electric locker hatch: Rivet FH Alu 4x10 VQC Electric locker hatch: Locker hinge VCP1D Electric locker hatch: Rivet Mega-Grip VQC Electric locker hatch: Bolt CZ 5x10 VQC Electric locker hatch: Washer flat Z D5 VQC Electric locker hatch: Nut H M5 VQC Kit Panel UPP 1 RH body VSF1D Panel UPP 1 RH body: Screw ST CBLZ M2.9x9.5 black VQC Kit Panel upper 2 central VSF1D Panel UPP 2 central: Screw ST CBLZ M2.9x9.5 5 VQC black 4 Kit Panel upper 3 LH VSF1D Panel UPP 3 LH: Screw ST CBLZ M2.9x9.5 7 VQC black 5 Kit Mudflap body RHR VSF1D Kit Mudflap body LHR VSF1D Mudflap body: Rivet FH Alu 4x12 VQC Mudflap body: Penny washer D4 VQC Kit Closing panel RHR VSF1D Kit Closing panel LHR VSF1D Closing panel RR: Rivet FH Alu 4x10 VQC Kit Panel LHF box unit VSF1D Panel LHF box unit: Rivet FH Alu 4x10 VQC Kit Panel LOW FR box unit VSF1D Panel LOW FR box unit: Rivet FH Alu 4x10 VQC Kit Panel RHF box unit VSF1D Panel RHF box unit: Rivet FH Alu 4x10 VQC Kit U closure RHF VSF1D Kit U closure LHF VSF1D U closure FR: Rivet FH Alu 4x10 VQC Grommet 13x21x26 VCP1D Platform stay VSF1D Platform stay: Mounting VSF1D /BCR 2 13 Platform stay mounting: Rivet Mega-Grip VQC Kit U closure box unit RHR VSF1D Kit U closure box unit LHR VSF1D U closure box unit RR: Bolt H M6X16 VQC U closure box unit RR: Clip nut M6 VQC U closure box unit RR: Machine screw M6x30 VQC Kit Side protection (wood) VSF1D Side protection: Screw VB CZ M5x25 VQC Page 40

42 CAGE Kit Cage* VSF1D /G Sealing panel cage 1 LH VSF1D Sealing panel cage 2 LH VSF1D Sealing panel cage 1 RH VSF1D Sealing panel cage 2 RH VSF1D *Subject to quotation, return to the factory essential Page 41

43 IV. PROPULSION Page 42

44 MOTOR AND DRIVE PROPULSION Page 43

45 1 Rear unit VSF1D Right-hand side reduction gear mounting VSF1D /BCR 1 3 Left-hand side reduction gear mounting VSF1D /BCR 1 4 Reduction gear connecting rod VSF1D /N Reduction gear right-hand central mounting VSF1D /BCR 1 6 Reduction gear left-hand central mounting VSF1D /BCR 1 7 Flexible mounting VCP1D COMEX reduction gear VCP1D Hollow shaft motor 19 splines VCP1D Screw HSHC M8x20 VQC Drive shaft VSF1D Washer flat Z D8 VQC Bolt H M12x VQC Washer flat Z D12 VQC Nut HL M12 VQC Screw HSHC M8x70 VQC Nut HL M8 VQC Screw HSHC M10x35 VQC Washer flat Z D10 VQC Nut HL M10 VQC Nut H M20 VCP1D Seal COMEX VCP1D Washer flat Z D6.par VQC Bolt H M 6x VQC Screw STHC M6x10 VQC PROPULSION Page 44

46 V. DRIVE GEAR Page 45

47 WHEELS ID DESCRIPTION PART NUMBER NUMBER 1 Trim wheel 13" VCP1D Wheel bolt 12x VCP1D Wheel 4 hole VCP1D Wheel complete inflated tyre VCP1D Wheel valve VCP1D Kit Tyre 145/70R13 VCP1D Jack VSF1D Page 46

48 STEERING DRIVE TRAINS Page 47

49 1 Steering idler VSF1D /N Bearing RS1 VCP1D Idler spacer VSF1D /BCR 1 4 Idler bush VSF1D /BCR 2 5 Shouldered bush rack VSF1D /BCR 2 6 Washer Teflon VSF1D Rack yoke VSF1D /Z 1 8 Nut H M 12x100 VQC Washer flat Z D12 VQC Washer flat Z D10 VQC Nut HL M 10 VQC Screw HSHC M10X45 VQC Steering rack extension VSF1D Bolt H M12x VQC Nut HL M 12 VQC Track rod end left-hand VCP1D Track rod end right-hand VCP1D Nut M14x100 left-hand thread VSF1D Nut M14x100 right-hand thread VSF1D Track rod VSF1D Track rod end outer right-hand VCP1D Track rod end outer left-hand VCP1D Steering rack VCP1D Rack spacer VSF1D /BCR 1 25 Rack Teflon bush VSF1D Screw HSHC M10x50 VQC Washer flat D10x30x4 VQC Screw HSHC M10x110 VQC Steering column VCP1D Steering column bolt (supplied with the column) 1 31 Washer flat Z D8 VQC Nut HL M 8 VQC Two-branch steering wheel VCP1D Steering wheel bolt H M12x VCP1D Steering wheel trim VSF1D /N11 1 DRIVE TRAINS Page 48

50 BRAKES DRIVE TRAINS Page 49

51 1 Kit brake reservoir VCP1D Brake reservoir: Cap brake reservoir VCP1D Reservoir: Kit Mounting bracket VSF1D Reservoir: Bolt H M5x16 VQC Reservoir: Washer flat Z D5 VQC Reservoir: Nut H M5 VQC Grommet 13x21x26 VCP1D Kit Brake light switch black push normal closed VCP1D Brake light switch: Kit Mounting VSF1D Mounting brake light 2 Rivet FH Alu 4x10 VQC switch: 7 Kit Brake pedal coated VSF1D /BCR 1 7 Brake pedal coated: Bearing VCP1D Shaft brake pedal coated VSF1D /BCR 1 8 R-clip 2x1 VQC Kit Ball joint and nut VCP1D Ball joint: Nut H M10 VQC Ball joint: Nut HL M10 VQC Kit Master cylinder rod coated VSF1D /BCR 1 11 Kit Brake Master cylinder VCP1D Master cylinder: Screw HSHC M8x20 VQC Master cylinder: Washer flat Z D8 VQC Master cylinder: Fitting RAC.MC VCP1D Handbrake: Grommet 13x21x26 VCP1D Handbrake: Yoke plate VCP1D Handbrake: Cable VCP1D Brake hose EPDM 70 Shore right-hand VCP1D Brake hose EPDM 70 Shore left-hand VCP1D Clip brake pipe VCP1D Kit Rigid brake pipe RHR VCP1D Kit Rigid brake pipe LHR VCP1D Kit Rigid brake pipe RHF VCP1D Kit Rigid brake pipe LHF VCP1D DRIVE TRAINS Page 50

52 FRONT BRAKES PART ID DESCRIPTION NUMBER NUMBER 1 Kit Brake caliper RHF VCP1D Kit brake caliper LHF VCP1D Bolt caliper mounting VCP1D Bleed screw Supplied with 1 3 Bleed cap the calipers 1 4 Pads (set) FR VCP1D Kit Brake hose VCP1D Hose mounting staple VCP1D Kit Discs FR 4-hole VCP1D Screw HSC M6x16 VQC DRIVE TRAINS Page 51

53 REAR BRAKES Kit brake caliper RH VCP1D Kit brake caliper LHR VCP1D Bolt caliper mounting VCP1D Bleed screw Supplied with the 1 3 Bleed cap calipers 1 4 & 5 Kit pad fitting VCP1D Yoke brake caliper RHR VCP1D Yoke brake caliper LHR VCP1D Pads RR (set) VCP1D Kit Brake hose VCP1D Hose mounting staple VCP1D Kit Discs RR 4-hole VCP1D Screw HSC M6x16 VQC DRIVE TRAINS Page 52

54 SUSPENSION Bolt H M8x30 full thread VQC Nut HL M8 VQC Washer flat Z D8 VQC Bolt H M10x30 VQC Nut HL M10 VQC Washer flat Z D10 VQC Kit Damper RHF VSF1D Kit Damper LHF VSF1D Kit Damper RHR VSF1D Kit Damper LHR VSF1D DRIVE TRAINS Page 53

55 HITCH /3 1 Kit hitch arm LH (complete part) VSF1D /N Nut H M12 VQC Screw HSHC M12x60 VQC Kit hitch UPP tie rod (complete part) VSF1D /N Nut H M12 VQC Bolt H M12x VQC Flexible mounting VCP1D Kit hitch arm RH (complete part) VSF1D /N Screw HSHC M12x60 VQC Nut H M12 VQC Ball joint VCP1D Nut M thread VQC Washer flat Z D12 VQC Screw HSHC M10x60 VQC Nut HL M10 VQC Washer flat Z D10 VQC DRIVE TRAINS Page 54

56 VI. ELECTRICS Page 55

57 BATTERIES TROJAN TE35 6V 196/240 AH battery VCP1D Terminal + VCP1D Terminal - VCP1D Battery link TE35 L250x35mm+caps VCP1D Kit Foam sheet VMP Battery box VSF1D Battery box: Penny washer D6 VQC Battery box: Bolt H M 6x16 VQC Battery box: Splined flange nut M 6 VQC Kit central filling VCP1D Kit Clear PVC VMP ELECTRICS Page 56

58 ELECTRONICS CASE ELECTRICS Page 57

59 1 Relay lighting 2 1 Relay generator 1 2 Fuse unit 12V Intégrés Included au faisceau with the (voir 1 2 Fuse unit 24V pages harness 55 et 56) 1 2 Fuses (see page 57)? 3 Windscreen wiper central relay 1 4 Direction indicator central relay 1 1, 2, 3 & 4 Relay / fuses: Rivet LH 14mm 8 5x12 VQC Kit Power regulator* VCP1D Power regulator: Bolt H M5x16 VQC Power regulator: Washer flat Z D5 VQC Power regulator: Thermal paste VMP Power regulator: Clinch-on nut M5 VQC Kit Converter 48V>12V 270W VCP1D Converter 48V>12V 270W: Bolt H M5x16 VQC Converter 48V>12 270W: Washer flat Z D5 VQC Converter 48V>12V 270W: Clinch-on nut M5 VQC Kit Power switch VCP1D Power switch: Screw HSHC M5x6 VQC Power switch: Washer flat Z D5 VQC Power switch: Mounting VSF1D Power switch: Rivet Mega-Grip VQC Kit Power fuse 400A VCP1D Power fuse: Bolt H M5X20 VQC Power fuse: Washer flat Z D5 VQC Power fuse: Nut H M5 VQC Kit 48V Zivan charger VCP1D V Zivan charger: Bolt H M5x25 VQC V Zivan charger: Washer flat Z D5 VQC V Zivan charger: Spacer VSF1D V Zivan charger: Clinch-on nut M5 VQC Membrane grommet 46x58x66 VCP1D Radiator alu VSF1D Radiator alu: Rivet Mega-Grip VQC *specify the type of reduction gear and/or the type of vehicle ELECTRICS Page 58

60 HARNESS ELECTRICS Page 59

61 PART ID DESCRIPTION NUMBER NUMBER 1 Kit Main harness VCP1D Cable tie black nylon VCP1D Charger / battery link harness VCP1D Switch / regulator harness VCP1D Kit Regulator / motor harness VCP1D Cable tie black nylon VCP1D Cable tie holders VCP1D Fuse harness 400A/contact VCP1D ELECTRICS Page 60

62 ELECTRICAL PARTS ELECTRICS Page 61

63 1 Moulded charging lead VCP1D Kit Top hat section for winding charging lead VSF1D Top hat section: Rivet Mega-Grip VQC Kit Reversing signal VCP1D Reversing signal: Crimp-on terminal male VCP1D Reversing signal: Heat sheath diam 6.4mm VCP1D cm 3 Reversing signal: Cable tie black nylon VCP1D Reversing signal: Kit Bracket VSF1D Bracket reversing signal: Rivet FH Alu 4x10 VQC Kit Horn and mounting VCP1D Horn and mounting: Bolt H M8x20 VQC Horn and mounting: Washer flat Z D8 VQC Kit Hall effect sensor (fixes onto the RHF false axle) VCP1D Hall effect sensor: Bolt H M6X16 VQC Hall effect sensor: Washer flat Z D6 VQC Kit Notched crown wheel coated VSF1D /BCR 1 7 Notched crown wheel coated: Nut HL M20 VQC Notched crown wheel coated: Bolt H M20x100 VQC Notched crown wheel coated: Bush VSF1D /BCR 1 8 Kit Courtesy light assembly VCP1D Courtesy light: Rivet FH Alu 4x10 VQC Courtesy light: Bulb 12v 5W Cap AA.N627* VCP1D Kit accelerator unit VCP1D Accelerator pedal VSF1D Accelerator pedal: Screw HSHC M6x30 Supplied with the pedal 1 9 Accelerator pedal: Bolt H M5x30 VQC Accelerator pedal: Washer flat Z D5 VQC Accelerator pedal: Nut H M5 VQC Grommet PVC black diam 20 A2 VCP1D Kit Fan 48V VCP1D Fan 48V: Male terminal VCP1D Fan 48V: Female terminal VCP1D Fan 48V: Split convoluted sheath black VCP1D Fan 48V: Heat sheath diam 6.4mm VCP1D x2cm 12 Kit Temperature sensor (for fast charger) VCP1D Temperature sensor: Heat dissipation paste VMP *Bulbs are only sold in multiples of 10 ELECTRICS Page 62

64 ELECTRICS Page 63

65 VII. COMPONENTS SPECIFIC TO THE MODULAR PLATFORM (D20 500) Page 64

66 PLATFORMS & BOARDS MODULAR PLATFORM Page 65

67 ID DESCRIPTION PART NUMBER NUMBER 1 Kit U-shaped head board VSF1D Head board: Machine screw M6x20 VQC Kit Front floor VSF1D Front floor: Claw nut M6x9 VQC Kit Removable floor angle section VSF1D Removable floor angle section: Machine screw M6x20 VQC Kit Removable floor VSF1D Removable floor: Claw nut M6x9 VQC Kit hinge LHF platform VSF1D Kit hinge RHF platform VSF1D Half-hinges FR: Machine screw M6x20 VQC Kit Platform angle section RR VSF1D Platform angle section rear: Machine screw M6x20 VQC Kit Hinge LHR platform VSF1D Kit Hinge RHR platform VSF1D Half hinge RR: Machine screw M6x40 VQC Half hinge RR: Machine screw M6x20 VQC Half hinge RR: Bolt H M6x16 VQC Half hinge RR: Washer flat Z D6 VQC Half hinge RR: Nut HL M6 VQC Kit Side board VSF1D Side board: Machine screw M6x30 VQC Side board: Nut HL M6 VQC Side board: Penny washer D6 VQC & 10 Kit Toggle closure VCP1D & 10 Closure: Bolt CZ M5x16 VQC & 10 Closure: Washer flat Z D5 VQC & 10 Closure: Nut H M5 VQC Kit Piano hinge VSF1D Piano hinge: Rivet Mega-Grip VQC Piano hinge: Machine screw M6x20 VQC Kit Removable floor board VSF1D Removable floor board: Machine screw M6x20 VQC Kit RR platform VSF1D Platform: Claw nut M6x9 VQC Kit Locker hinge VSF1D Hinge: Machine screw M6x30 VQC Hinge: Nut HL M6 VQC Hinge: Penny washer D6 VQC Hinge: Machine screw M6x40 VQC Kit Top-hung RR board VSF1D Top-hung RR board: Bolt H M6x16 VQC Top-hung RR board: Nut H M6 VQC Top-hung RR board: Penny washer D6 VQC Kit Strap VCP1D Strap: Machine screw M6x20 VQC Strap: Penny washer D6 VQC Strap: Nut HL M6 VQC MODULAR PLATFORM Page 66

68 LOWER PLATFORM, RAMPS AND ACCESSORIES MODULAR PLATFORM Page 67

69 1 Kit Ramp striker plate VSF1D /BCR 2 1 Ramp striker plate: Bolt H M6x16 VQC Ramp striker plate: Washer flat Z D6 VQC Kit Ramp threshold VSF1D Ramp protectors: Machine screw M6x30 VQC Ramp protectors: Nut HL M6 VQC Ramp protectors: Washer flat Z D6 VQC Kit Lower floor VSF1D Lower floor: Machine screw M6x40 VQC Kit Slide button VCP1D Slide button: Bolt H M6x30 VQC Slide button: Washer flat Z D6 VQC Slide button: Nut HL M6 VQC Kit Latch VCP1D Latch: Machine screw M6x30 VQC Latch: Splined flange nut M6 VQC Kit Hinge reinforcement plate VSF1D Kit Ramp panel VSF1D Ramp panel: Claw nut M6x9 VQC Kit Ramp hinge VSF1D /G Ramp hinge Machine screw M6x30 VQC Ramp hinge Nut HL M6 VQC Kit Mounting hinge VSF1D Hinge mounting Rivet Mega-Grip VQC Hinge mounting Clinch-on nut CSK M MODULAR PLATFORM Page 68

70 VIII. COMPONENTS SPECIFIC TO THE HYDRAULIC PLATFORM (D24UC 500) Page 69

71 LOWER BOARDS NUMB ID DESCRIPTION PART NUMBER ER 1 Locker frame VSF1D /Colour 2 1 Locker frame Machine screw M6x16 VQC Locker frame Splined flange nut M6 VQC Locker frame Clinch-on nut CSK M Hatch hinge VCP1D Hinge/frame Bolt HM 6x VQC Top-hung board VSF1D /Colour 2 3 Board/hinge Bolt HM 6x VQC Board/hinge Splined flange nut M6 VQC Latch VCP1D Slide button VCP1D Latch/button Bolt HM 8x VQC Latch/board Bolt HM 6x VQC Latch/board Splined flange nut M6 VQC Striker plate VSF1D Striker plate Machine screw M5x20 VQC Striker plate Nut HL M5 VQC Central panel VSF1D Central panel Rivet 4x12 VQC Rear hydraulic partition VSF1D /Colour 1 7 Rear hydraulic partition Rivet Mega-Grip VQC HYDRAULIC PLATFORM Page 70

72 STRUCTURE OF THE PLATFORM, HYDRAULIC UNIT AND ELECTRICAL ASSEMBLY - battery + switch HYDRAULIC PLATFORM Page 71

73 1 Platform frame VSF1D /colour 1 1 Platform frame/structure Screw HSHC M12x VQC Platform frame/structure Lock nut HM12 VQC Platform frame Clinch-on nut CSK M Platform VSF1D Platform/frame Machine screw M6x40 VQC Platform/frame Splined flange nut M6 VQC Platform/stay Claw nut VQC Centraliser VSF1D /colour 1 3 Centraliser Screw HSC M6 VQC Centraliser Splined flange nut M6 VQC Power switch VCP1D Power switch Mounting VSF1D Power switch Washer flat Z D5 VQC Power switch Screw HSHC M5x6 VQC Power switch Rivet Mega-Grip VQC Prepared remote control harness VSF1D Cotter pin VSF1D Pin VQC Ram VCP1D Hydraulic connector M16x Re1/2 VCP1D Hydraulic hose VSF1D Hydraulic connector M16x Re1/4 VCP1D Hydraulic unit VCP1D Hydraulic unit control protective harness VSF1D Control protection Fuse 10A VCP1D Raise ram 2 control harness VSF1D Ram mounting structure VSF1D Ram mounting structure Screw HSHC M8x20 VQC Ram mounting structure Splined flange nut M8 VQC Double bracket VSF1D /colour 1 15 Double bracket/unit Screw HSHC M12x40 VQC Double bracket Screw HSHC M8x70 VQC Double bracket Lock nut HM8 VQC Spacer double bracket VSF1D Raise ram 1 control harness VSF1D Raise ram switch VCP1D Raise ram switch Self-coloured yellow symbol VCP1D Raise ram 3 control harness VSF1D Lower ram 2 control harness VSF1D Hydraulic unit supply cable 3 VSF1D Hydraulic unit supply cable 4 VSF1D Hydraulic unit supply cable 1 VCP1D Lower ram 1 control cable VSF1D Hydraulic unit supply cable 2 VSF1D Kit Fuse 100A VCP1D Kit fuse Fuse 100A VCP1D Power fuse: Bolt H M5X20 VQC Power fuse: Washer flat Z D5 VQC Power fuse: Nut H M5 VQC HYDRAULIC PLATFORM Page 72

74 STAY Stay VSF1D /R Stay Screw HSHC M 12x80 VQC Stay Nut HL M12 VQC Stay Washer flat Z D12 VQC Spring mounting VSF1D /R Spring mounting Machine screw M6x20 VQC Spring VSF1D HYDRAULIC PLATFORM Page 73

75 PLATFORM WITH EXTENSIONS (Landscape Gardening model Load retaining board FR VSF1D Load retaining board FR: Rivet D6x10 VQC Structure VSF1D /G Side board VSF1D Grille extension VSF1D /G & 6 Closures VCP1D & 6 Closures Rivet D4.8x12 VQC Top-hung door board RR VSF1D Top-hung door board RR: Rivet D4.8x12 VQC Top-hung door RR VSF1D /G06 1 HYDRAULIC PLATFORM Page 74

76 IX. COMPONENTS SPECIFIC TO THE PASSENGER CARRIER (D26 850) Page 75

77 Page 76

78 ROOF AND STRUCTURE PASSENGER CARRIER Page 77

79 1 Kit Roof VSF1D /colour 1 2 Roof: Machine screw M5x16 stainless VQC steel 13 2 Roof: Nut H M5 VQC Roof: Washer flat Z D5 VQC Roof: Rivet FH Alu 4x12 VQC Kit Catch VCP1D Catch: Nut H M12X100 VQC Catch: Washer flat Z D12 VQC Kit Grab handle PVC black VCP1D Grab handles: Bolt H M6x16 VQC Grab handles: Washer flat Z D6 VQC Kit Roof structure right-hand* VSF1D /colour 1 7 Kit Roof structure left-hand* VSF1D /colour 1 6 & 7 Roof structure: Hollow ball pressure button VCP1D & 7 Roof structure: Clinch-on nut CSK M Roof structure: Machine screw M6x20 VQC Roof structure: Washer flat Z D6 VQC Roof structures: Machine screw M6x40 VQC Roof structures: Washer flat Z D6 VQC Connecting piece VSF1D /colour 3 10 Connecting piece: Rivet Mega-Grip VQC *Subject to quotation, return to the factory essential PASSENGER CARRIER Page 78

80 SIDE AND REAR BODY PANELS PASSENGER CARRIER Page 79

81 1 Kit Bolt-on toggle closure VCP1D Closure: Bolt CZ M5x16 VQC Closure: Nut H M5 VQC Closure: Washer flat Z D5 VQC Kit Locker top-hung panel VSF1D /colour 1 3 Kit Central panel right-hand VSF1D /colour 1 4 Kit Central panel left-hand VSF1D /colour 1 3 & 4 Central panels: Rivet FH alu 4x10 VQC & 4 Central panels: Machine screw M5x16 VQC & 4 Central panels: Washer flat Z D5 VQC & 4 Central panels: Nut H M5 VQC Kit Locker panel right-hand VSF1D /colour 1 6 Kit Locker panel left-hand VSF1D /colour 1 5 & 6 Locker panel: Machine screw M6x20 VQC & 6 Locker panel: Washer flat Z D6 VQC & 6 Locker panel: Machine screw M6x30 VQC & 6 Locker panel: Washer flat Z D6 VQC & 6 Locker panel: Machine screw M8x30 VQC & 6 Locker panel: Washer flat Z D8 VQC Kit Locker hinge VSF1D Hinges on floor FR: Screw HSC M6x30 VQC Hinges on floor RR: Machine screw M6x40 VQC Hinges on floor RR: Washer flat Z D6 VQC Hinges on panel: Machine screw M6x16 VQC Hinges on panel: Splined flange nut M6 VQC Kit Battery panel left-hand VSF1D /colour 1 9 Kit Battery panel right-hand VSF1D /colour 1 8 & 9 Battery panels: Screw HSP M5x16 VQC & 9 Battery panels: Nut H M5 VQC & 9 Battery panels: Washer flat Z D5 VQC & 9 Battery panels: Clinch-on nut CSK M5 VQC Kit Locker strap VSF1D Locker strap plate VSF1D PASSENGER CARRIER Page 80

82 BENCH SEATS, FLOOR AND BACKREST STRUCTURE PASSENGER CARRIER Page 81

83 1 Kit Backrest VCP1D Rear cushion VCP1D Backrest: Bolt H M6x25 VQC Backrest: Penny washer D6 VQC Kit Rear backrest structure VSF1D /colour 1 4 Rear backrest structure: Machine screw M8x30 VQC Rear backrest structure: Splined flange nut M8 VQC Rear backrest structure: Spacer VSF1D Rear backrest structure /rear unit Screw HSHC M8x80 VQC Rear backrest structure /rear unit Penny washer D8 VQC Rear backrest structure /rear unit Splined flange nut M8 VQC Rear backrest structure /bracket Screw HSHC M8x50 VQC Rear backrest structure /bracket Splined flange nut M8 VQC Front cushion VCP1D Rear platform in wood VSF1D Floor mat VSF1D Floor VSF1D Door threshold VSF1D Door threshold Screw ST CBLZ 4.2 x 16 VQC Kit Front backrest crossmember VSF1D /N Front backrest crossmember Stay VSF1D /N Front backrest crossmember: Machine screw M6x20 VQC Front backrest crossmember: Splined flange nut M6 VQC Kit Protective board VSF1D Protective board: Machine screw M6x25 VQC Protective board: Splined flange nut M6 VQC Kit Under front seat part VSF1D Blanking plate: Machine screw M6x16 VQC Blanking plate: Splined flange nut M6 VQC Kit 2-point lap belts VCP1D Seatbelts: Seatbelt bolt 7/16 (L40) VQC Seatbelts: Spacer 12 Supplied with the 12 Seatbelts: Flexible washer 12 seatbelts 12 Seatbelts: Seatbelt bolt 4 13 Bracket for platform VSF1D Bracket for platform/rear unit Bolt HM 6x25 VQC On rear unit Crimped nut M PASSENGER CARRIER Page 82

84 RR WINDOW WITH HOLES PASSENGER CARRIER Kit RR window with holes VSF1D RR window: Key 1.6m long VCP1D Seal RR window RR window: 1.6m VCP1D PASSENGER CARRIER Page 83

85 PASSENGER CARRIER Page 84

86 DOORS PASSENGER CARRIER Page 85

87 1 Door window passenger carrier VSF1D Kit External handle and sets of keys* VCP1D Handle: Screw HSHC M6x10 VQC Kit Door frame right-hand VSF1D /colour 1 3 Kit Door frame left-hand VSF1D /colour 1 3 Door frame Clinch-on nut CSK M Kit Capping cover VSF1D Capping cover: Screw ST CBLZ M4.2x13 VQC Kit Panel lower right-hand VSF1D /colour 1 5 Kit Panel lower left-hand VSF1D /colour 1 5 Panel low/frame: Rivet FH alu 4x10 VQC Crossmember long side window VSF1D /colour 1 6 Crossmember side window: Rivet FH alu 4x10 VQC Crossmember short side window VSF1D /colour 1 7 Crossmember side window: Rivet FH alu 4x10 VQC Kit Door hinge VCP1D Hinge: Machine screw M6x16 VQC Hinge: Bolt HM 6 x 16 VQC Hinge: Splined flange nut M6 VQC Kit Internal handle LH VCP1D Kit Internal handle RH VCP1D Lock: Bolt HM 6x16 VQC Lock: Bolt HM 6x30 VQC Lock cover Splined flange nut M6 VQC Lock cover: Screw HSC M6x30 VQC Kit Upper door strap VSF1D Upper door strap: Machine screw M6x20 VQC Upper door strap: Penny washer D6 VQC Crossmember upper window right-hand VSF1D /colour 1 11 Crossmember upper window left-hand VSF1D /colour 1 11 Crossmember upper window: Rivet FH alu 4x10 VQC Crossmember lower window wide VSF1D /colour 1 13 Crossmember lower window narrow VSF1D /colour 1 13 Crossmembers window Rivet FH alu 4x10 VQC * fitting a single new lock will mean a different key for each door PASSENGER CARRIER Page 86

88 REAR WINDOWS AND TILT PASSENGER CARRIER Page 87

89 1 Rear tilt VSF1D Trim single right-hand rear VSF1D /colour 1 2 Trim single left-hand rear VSF1D /colour 1 2 Crossmembers: Rivet FH alu 4x10 VQC Trim double right-hand rear VSF1D /colour 1 3 Trim double left-hand rear VSF1D /colour 1 3 Double crossmembers: Rivet FH alu 4x10 VQC Trim single common rear VSF1D /colour 2 4 Crossmember common: Rivet FH alu 4x10 VQC Trim double front VSF1D /colour 2 5 Crossmember double front: Rivet FH alu 4x10 VQC Crossmember medium front VSF1D /colour 2 6 Crossmember medium front: Rivet FH alu 4x10 VQC Trim large front VSF1D /colour 2 7 Crossmember large front: Rivet FH alu 4x10 VQC Trim small front VSF1D /colour 4 8 Crossmember small front: Rivet FH alu 4x10 VQC Kit Rear window passenger carrier cut VSF1D Kit Front window passenger carrier cut VSF1D PASSENGER CARRIER Page 88

90 HEADLAMP TRIMS 1 1 Kit Headlamp trim VSF1D /colour 2 1 Headlamp trim Bolt CZ M5x50 VQC Headlamp trim white: Clip nut M5 VQC PASSENGER CARRIER Page 89

91 X. OPTIONAL EQUIPMENT Parts List GB.doc OPTIONS Page 90

92 TOW BALL AND ACCESSORY SOCKET ID DESCRIPTION PART NUMBER NUMBER 1 Tow ball VCP1D Tow ball Bolt 2 3 Accessory socket VCP1D Parts List GB.doc OPTIONS Page 91

93 ROTATING BEACON 1 2 ID DESCRIPTION PART NUMBER NUMBER 1 Rotating beacon switch VCP1D Rotating beacon VCP1D Rotating beacon Bolt 2 Parts List GB.doc OPTIONS Page 92

94 SPARE WHEEL 1 PART NUMBER ID DESCRIPTION NUMBER 1 Wheel PF1D Parts List GB.doc OPTIONS Page 93

95 XI. MARKING Page 94

96 LOGOS AND OPERATING MANUAL 1 CUSHMAN CUSHMAN Operating manual French VMA1D *FR 1 Operating manual English VMA1D *GB 2 Bonnet logo VMA1D Steering wheel logo VMA1D MARKING Page 95

97 INTERNAL STICKERS Driving warning (French) VMA1D *FR Driving warning (English) VMA1D10106.*GB 1 2 Meter function (French) VMA1D *FR Meter function (English) VMA1D *GB 1 3 Check MDI VMA1D Tyre pressures (French) VMA1D *FR Tyre pressures (English) VMA1D *GB 1 5 Danger when charging the batteries VMA1D *FR Danger when charging the batteries VMA1D10124*GB 1 6 Direction of movement (French) VMA1D *FR Direction of movement (English) VMA1D *GB 1 7 Fuse identification (French) VMA1D *FR Fuse identification (English) VMA1D *GB 1 8 Short-circuit (French) VMA1D *FR Short-circuit (English) VMA1D *GB 1 9 Danger voltage GM (French) VMA1D *FR Danger voltage GM (English) VMA1D *GB 1 MARKING Page 96

98 INTERNAL STICKERS (continued) 1 or Relay identification (French) VMA1D *FR Relay identification (English) VMA1D10107*GB 1 2 Height warning D26 (French) VMA1D *FR Height warning D26 (English) VMA1D *GB 1 3 Passenger warning D26 (French) VMA1D *FR Passenger warning D26 (English) VMA1D *GB 1 MARKING Page 97

99 EXTERNAL STICKERS No smoking (French) VMA1D *FR No smoking (English) VMA1D *GB 1 2 Danger voltage PM (French) VMA1D *FR Danger voltage PM (English) VMA1D *GB 3 3 Warning when being moved (French) VMA1D *FR Warning when being moved (English) VMA1D *GB 1 4 Max-min D24 (French) VMA1D *FR 1 4 Max-min D24 (English) VMA1D *GB 1 5 Danger batteries (French) VMA1D *FR Danger batteries (English) VMA1D *GB 1 6 Warning when being moved (French) VMA1D *FR Warning when being moved (English) VMA1D *GB 2 7 Cleaning warning(french) VMA1D *FR Cleaning warning(english) VMA1D *GB 1 8 Danger skip D24 (French) VMA1D *FR Danger skip D24 (English) VMA1D *GB 3 MARKING Page 98

100 MARKING Page 99

101 48V Zivan charger, 138 Accelerator, 65, 141 Accelerator pedal, 65 Backrest, 85, 152 Ball joint, 133 BATTERIES, 57 Battery box, 57, 58 Battery charge indicator, 30 Battery link TE35 L250x35mm+caps, 57 Battery panel left-hand white, 152 Battery panel LH, 143 Battery panel RH white, 147 Battery panel right-hand passenger carrier, 152 Battery panel:, 11, 143, 147 BENCH SEATS, FLOOR AND BACKREST STRUCTURE, 84 Bolt-on toggle closure, 150 Brake caliper LHF, 134 Brake caliper LHR, 134 Brake caliper RHF, 133 Brake caliper RHR, 134 Brake caliper yoke LHR, 135 Brake caliper yoke RHR, 134 Brake light switch black push normal closed, 132 Brake master cylinder, 133 Brake pedal, 49, 132 Brake reservoir, 132 BRAKES, 48 Bumper, 108 Bumper FR central white, 145 Bumper FR white, 11, 12, 143, 144, 145 Bumper LHF white, 143 Bumper LHR, 12, 108 BUMPER MOUNTINGS, 35 Bumper RHF white, 145 Bumper RHR, 12, 108 Bumper:, 16 Cab white, 143 CAGE, 39 Capping cover, 155, 156, 157 Central left-hand panel, 150 Central left-hand panel passenger carrier, 150 Central right-hand panel passenger carrier, 150 Charger / battery link harness, 63 Clip brake pipe, 49, 133 Clipstan+black velvet seal, 113 Closures, 78 Converter 48V>12V 270W, 60, 138 Courtesy light, 65, 140 Dashboard, 119 DASHBOARD, 29 Direction, 46 Direction indicator central relay, 60 Door complete assembled, 155, 156 Door frame, 22, 89, 111, 112, 155, 156 Door frame left-hand, 156 Door frame right-hand, 155 Door hinge, 155, 156 Door panel LH ready to paint, 12, 113 Door panel RH ready to paint, 11, 113 Door seals, 25, 142, 144, 145 XII. INDEX I NDEX Page 100 Door window left-hand passenger carrier, 157 Door window right-hand passenger carrier, 157 DOORS, 88 Emergency stop, 32 External handle, 109 External handle and sets of keys, 89, 109, 147, 155, 156 EXTERNAL STICKERS, 102 Fan 48V, 65, 66, 141 Fan 48V:, 65, 66 Floor mat, 32, 85 Forward/reverse switch, 30, 121 Forward/reverse switch 6 pins, 121 FR panel ready to paint, 141 FR panel:, 11, 141, 142 Front backrest crossmember, 85, 153 Front cushion, 85 Front window passenger carrier, 158 Fuse unit 12V, 60 Fuse unit 24V, 60 Gas spring, 115 Grab handle passenger carrier, 149 Grab handle PVC black, 149 Grommet PVC black diam 20 A2, 65 Half wheel arch FR black, 11 Half wheel arch LHF black, 143 Half wheel arch RHF black, 143 Hall effect sensor (fixes onto the RHF false axle), 140 Handbrake lever, 32, 122 Headlamp trim, 11, 93, 117 Headlamp trim white:, 93 HEADLAMP TRIMS, 93 Heater unit, 122 HITCH, 55 Horn, 65, 140 Horn and mounting, 140 Hose mounting staple, 50, 53, 134 Inner FR panel black, 11, 142 Inner FR panel black:, 11 Internal handle LH rear passenger carrier, 147 Internal handle RH rear passenger carrier, 149 INTERNAL STICKERS, 100, 101 Kit 48V Zivan charger, 60 Kit accelerator unit, 65 Kit Backrest, 85, 152 Kit Ball joint and nut, 49 Kit Battery panel left-hand, 83, 152 Kit Battery panel LH, 11 Kit Battery panel RH, 11 Kit Blanking plate passenger carrier, 153 Kit Bolt-on toggle closure, 83, 150 Kit brake caliper LHF, 50 Kit brake caliper LHR, 52 Kit brake caliper RH, 52 Kit Brake caliper RHF, 50 Kit Brake hose, 50, 53 Kit Brake light switch black push normal closed, 49 Kit Brake Master cylinder, 49 Kit brake reservoir, 49, 132 Kit Bumper FR central white, 12

102 Kit Bumper LHF white, 11 Kit Bumper LHR, 16 Kit Bumper RHF white, 11 Kit Bumper RHR, 16 Kit Cab white, 11, 143 Kit Capping cover, 89, 157 Kit Central panel left-hand, 83 Kit Converter 48V>12V 270W, 60 Kit Courtesy light assembly, 65 Kit Dashboard, 28 Kit Discs FR 4-hole, 50 Kit Discs RR 4-hole, 53 Kit Door frame left-hand, 89 Kit Door frame right-hand, 89 Kit Door hinge, 89, 156 Kit External handle and sets of keys*, 89 Kit Fan 48V, 65 Kit Forward/reverse switch, 30, 120 Kit FR direction indicator, 13 Kit FR panel ready to paint, 11 Kit Front backrest crossmember, 85, 153 Kit Grab handle PVC black, 81 Kit Half wheel arch LHF black, 11, 143 Kit Half wheel arch RHF black, 11, 143 Kit Hall effect sensor (fixes onto the RHF false axle), 65 Kit Headlamp trim, 11, 93 Kit Headlamp trim black (white on p.101, 11 Kit Heater unit, 30 Kit Hinge front left-hand modular platform, 159 Kit Hinge front right-hand modular platform, 159 Kit Hinge left-hand rear modular platform, 160 Kit Hinge mounting modular platform, 165 Kit Hinge right-hand rear modular platform, 160 Kit Horn and mounting, 65 Kit Ignition/steering lock, 30 Kit inner FR panel black, 11 Kit Latch, 71, 163 Kit Locker hinge modular platform, 162 Kit Locker panel right-hand, 83 Kit Locker strap, 157 Kit Locker top-hung panel, 83, 150 Kit Lower floor modular platform, 163 Kit Main harness, 63 Kit Master cylinder rod coated, 49 Kit Multi-function switch, 30, 120 Kit Number plate light, 27 Kit Piano hinge modular platform, 160 Kit Platform angle section rear modular platform, 159 Kit Power fuse 400A, 60 Kit Power regulator*, 60 Kit Power switch, 60 Kit Ramp panel modular platform, 163 Kit Ramp striker plate modular platform, 162 Kit Ramp threshold modular platform, 163 Kit Rear backrest structure, 85 Kit rear external handle passenger carrier, 147 Kit Rear platform modular platform, 162 Kit Reflectors red, 16 Kit Regulator / motor harness, 63 Kit Reinforcement plate and hinge modular platform, 163 Kit Removable floor board modular platform, 160 Kit Reversing signal, 65 Kit Rigid brake pipe LHF, 49 COPYRIGHT Page 101 Kit Rigid brake pipe LHR, 49 Kit Rigid brake pipe RHF, 49 Kit Rigid brake pipe RHR, 49 Kit Roof, 81, 149 Kit Roof structure left-hand*, 81 Kit Roof structure right-hand*, 81 Kit RR panel white (See p.24), 12 Kit Side board modular platform, 160 Kit Side protection, 38 Kit Slide button, 71, 137, 163 Kit Speedometer, 30 Kit Strap modular platform, 162 Kit Temperature sensor (for fast charger), 66 Kit Toggle closure, 69 Kit Top-hung rear board modular platform, 162 Kit Wing LHR white, 12 Kit Wing RHR white, 12 Latch, 163 Latch:, 71, 163 Left-hand rear window passenger carrier, 158 Lights RR:, 16 Lock:, 89, 147, 149, 155, 156 Locker hinge passenger carrier, 151 Locker panel left-hand passenger carrier, 151 Locker panel right-hand, 151 locker panel right-hand passenger carrier, 151 Locker top-hung panel, 150 LOGOS, 99 LOWER BOARDS, 73 Main harness, 139 Master cylinder rod coated, 133 Mirror:, 113 Modular platform, 163 Motor, 130 Motor wiper, 18 Multi-function switch left-hand, 120 Neiman, 121 Number plate light, 116 OPERATING MANUAL, 99 Pads RR (set), 53 Pair of discs FR 4-hole, 134 Pair of discsrr 4-hole, 135 Pair of seatbelts, 123 Pare-chocs, 108 Passenger carrier, 89, 92, 150, 152, 153, 155, 156, 157, 158 PLATFORM WITH EXTENSIONS (Landscape Gardening model, 78 PLATFORMS & BOARDS, 68 Power fuse 400A, 138 Power regulator, 60, 138 Power switch, 60, 75, 138 Protection latérale, 125 Protective board passenger carrier, 153 Ramp striker plate, 162 Ramp striker plate:, 71 Rear backrest passenger carrier, 152 Rear backrest structure, 85, 152, 153 Rear backrest structure /bracket, 85 Rear backrest structure /rear unit, 85 Rear backrest structure:, 85, 152 REAR BRAKES, 52 Rear cushion, 85 Rear platform in wood, 85 REAR WINDOWS AND TILT, 91 Regulator/motor harness, 139 Reversing signal, 65, 139

103 Right-hand rear window passenger carrier, 158 Rigid brake pipe LHF, 133 Rigid brake pipe LHR, 133 Rigid brake pipe RHF, 133 Rigid brake pipe RHR, 133 ROOF AND STRUCTURE, 80 Roof white, 149 ROTATING BEACON, 96 RR panel white, 12, 27, 117 Seal rubber windscreen, 14 Seat, 32 Seatbelt passenger carrier, 153 SIDE AND REAR BODY PANELS, 82 Side protection, 117 Slide button, 22, 71, 73, 111, 112, 113, 137, 163 SPARE WHEEL, 97 Speedometer, 122 Stay, 77, 85, 153 STRUCTURE OF THE PLATFORM, HYDRAULIC UNIT AND ELECTRICAL ASSEMBLY, 74 Structure passenger carrier, 149 SUSPENSION, 54 Switch / regulator harness, 63 Temperature sensor, 66, 141 Temperature sensor:, 66 Terminal -, 57 Terminal +, 57 Transmission, 130 Trim wheel, 44 Upper door strap passenger carrier, 156 U-shaped head board modular platform, 158 Valve, 130 VAV1D : (Kit Front floor modular platform, 159 VAV1D : (Kit Removable floor modular platform, 159 Wheel valve, 44 white passenger carrier, 149 Windscreen, 14 Windscreen surround white, 11 Windscreen washer jet, 19 Windscreen wiper central relay, 60, 137 Wing LHR white, 145 Wing RHR white, 146 Wing RR white, 12, 145, 146 Wiper blade 450MM 18, 18 Yoke brake caliper LHR, 52 Yoke brake caliper RHR, 52 Yoke plate, 49 COPYRIGHT Page 102

104 XIII. KIT DETAILS KIT DETAILS Page 103

105 VAV1D : (Kit bumper left-hand rear white) Page 15 7 Bumper LHR white VSF1D /W Bumper Machine screw M6x20 VQC VAV1D : (Kit bumper left-hand rear black) Page 15 7 Bumper LHR black VSF1D /N Bumper: Machine screw M6x20 VQC VAV1D : (Kit bumper right-hand rear white) Page 15 8 Bumper RHR white VSF1D /W Bumper: Machine screw M6x20 VQC VAV1D : (Kit bumper right-hand rear black) Page 15 8 Bumper RHR black VSF1D /N Bumper: Machine screw M6x20 VQC VAV1D : (Kit rear window normal) Page 17 1 RR window VSF1D RR Key 1.6m length window: VCP1D m 3 RR Seal RR window VCP1D window: 1.6m 1.6m KIT DETAILS Page 104

106 VAV1D : (Kit wiper arm) Page 18 ID DESCRIPTION PART NUMBER NUMBER 1 Wiper arm L 597mm VCP1D Splined flange nut M6 VQC VAV1D : (Kit cab trim stainless steel) Page 19 ID DESCRIPTION PART NUMBER NUMBER 1 Cab trim stainless steel VSF1D Trim: Rivet FH Alu sealed 4x15 VQC VAV1D : (Kit windscreen washer pipe) Page 19 ID DESCRIPTION PART NUMBER NUMBER 2 Windscreen washer pipe VCP1D Windscreen washer 4 Adhesive cable clip pipe: VCP1D VAV1D : (Kit Washer pump and reservoir) Page 19 ID DESCRIPTION PART NUMBER NUMBER 2 Washer pump and reservoir VCP1D Pump & reservoir: Rivet LH 14mm 5x12 VQC Pump & reservoir: Penny washer D5 VQC VAV1D : (Kit External handle) Page 21 and 23 3 External handle and sets of keys VCP1D Handle: Screw HSHC M6x10 VQC Handle: Bolt H M6x25 VQC Handle: Washer flat Z D6 VQC * fitting a single new lock will mean a different key for each door KIT DETAILS Page 105

107 VAV1D : (Kit left-hand door complete assembly) Page 21 1 Door panel left-hand VSF1D /Colour 1 Door panel Rivet FH Alu black 3.2x11 VQC Door panel Rivet FH Alu black 3.2x8 VQC Door handle VCP1D Slide button VCP1D Washer D8.4xL14x1.5 nylon VCP1D Machine screw M8x20 VQC Door frame left-hand VSF1D /Colour 1 11 Frame alu rear VSF1D Frame alu front VSF1D Lower window frame Alu left-hand VSF1D Frame alu Rivet FH Alu 3.2x11 VQC Frame alu Rivet FH Alu black 3.2x8 VQC Double slide lower VSF1D Double slide upper VSF1D Fixed window door glazing VCP1D Sliding window door glazing VCP1D Clipstan+black velvet seal VCP1D Window seal strip VSF1D Window seal strip Rivet FH Alu 3.2x11 VQC Window stop lower VSF1D Window stop lower Rivet FH Alu 4x12 VQC Window stop upper VSF1D Window stop upper Rivet FH Alu 4x12 VQC Page 23 1 Internal handle left-hand VCP1D Fixing cover internal handle Supplied with the handle 1 3 Lock cover left-hand Supplied with the handle 1 4 Nut HL M6 VQC Washer flat Z D6 VQC Bolt H M6x VQC Bolt H M6x VQC Screw HSC M6X30 VQC Nut twolock M6 VQC Screw ST CBLZ M4.2x16 VQC Internal capping left-hand door VSF1D Screw HSHC M6X10 VQC Bolt H M6x VQC KIT DETAILS Page 106

108 VAV1D : (Kit right-hand door complete assembly) Page 21 1 Door panel right-hand VSF1D /Colour 1 Door panel Rivet FH Alu black 3.2x11 VQC Door panel Rivet FH Alu black 3.2x8 VQC Door handle VCP1D Slide button VCP1D Washer D8.4xL14x1.5 nylon VCP1D Machine screw M8x20 VQC Door frame right-hand VSF1D /Colour 1 11 Frame alu rear VSF1D Frame alu front VSF1D Lower window frame Alu right-hand VSF1D Frame alu Rivet FH Alu 3.2x11 VQC Frame alu Rivet FH Alu black 3.2x8 VQC Double slide lower VSF1D Double slide upper VSF1D Fixed window door glazing VCP1D Sliding window door glazing VCP1D Clipstan+black velvet seal VCP1D Window seal strip VSF1D Window seal strip Rivet FH Alu 3.2x11 VQC Window stop lower VSF1D Window stop lower Rivet FH Alu 4x12 VQC Window stop upper VSF1D Window stop upper Rivet FH Alu 4x12 VQC Page 23 1 Internal handle right-hand VCP1D Fixing cover internal handle Supplied with the handle 1 3 Lock cover right-hand Supplied with the handle 1 4 Nut HL M6 VQC Washer flat Z D6 VQC Bolt H M6x VQC Bolt H M6x VQC Screw HSC M6X30 VQC Nut twolock M6 VQC Screw ST CBLZ M4.2x16 VQC Internal capping right-hand door VSF1D Screw HSHC M6X10 VQC Bolt H M6x VQC KIT DETAILS Page 107

109 VAV1D : (Kit Mirror mounting) Page 21 and 23 2 Mirror: Solid alu mounting VSF1D Mirror: Washer flat Z D5 VQC Mirror: Nut HL M5 VQC Mirror: Screw HSP M5x16 VQC VAV1D : (Kit window slide) Page Double slide UPP door VSF1D Double slide LOW door VSF1D VAV1D : (Kit Sliding window) Page Door sliding window VCP1D Clipstan+black velvet seal VCP1D Slide button VCP1D Slide button: Machine screw 8x20 stainless steel VQC Slide button: Washer D8.4x14x1.5 nylon VCP1D VAV1D : (Kit door panel left-hand) Page 21 1 Door panel LH ready to paint VSF1D Door panel: Rivet FH Alu black 3.2x11 VQC Door panel: Rivet FH Alu black 3.2x8 VQC VAV1D : (Kit door panel right-hand) Page 21 1 Door panel RH ready to paint VSF1D Door panel: Rivet FH Alu black 3.2x11 VQC Door panel: Rivet FH Alu black 3.2x8 VQC KIT DETAILS Page 108

110 VAV1D : (Kit right-hand door alu trim) Page Frame alu FR window VSF1D Frame alu RR window VSF1D Frame alu LOW window RH VSF1D Frame alu: Rivet FH Alu 3.2x11 VQC Frame alu: Rivet FH Alu black 3.2x8 VQC Plexi window sealing strip VSF1D Plexi window sealing strip: Rivet FH Alu 3.2x11 VQC KIT DETAILS Page 109

111 VAV1D : (Kit left-hand door alu trim) Page Frame alu FR window VSF1D Frame alu RR window VSF1D Frame alu LOW window LH VSF1D Frame alu: Rivet FH Alu 3.2x11 VQC Frame alu: Rivet FH Alu black 3.2x8 VQC Plexi window sealing strip VSF1D Plexi window sealing strip: Rivet FH Alu 3.2x11 VQC VAV1D : (Kit internal handle left-hand) Page 23 1 Internal handle left-hand VCP1D Fixing cover internal handle Supplied with the handle 1 3 Lock cover left-hand Supplied with the handle 1 5 Washer flat Z D6 VQC Bolt H M6x VQC Bolt H M6x VQC Screw HSC M6X30 VQC Nut twolock M6 VQC VAV1D : (Kit internal handle right-hand) Page 23 1 Internal handle right-hand VCP1D Fixing cover internal handle Supplied with the handle 1 3 Lock cover right-hand Supplied with the handle 1 5 Washer flat Z D6 VQC Bolt H M6x VQC Bolt H M6x VQC Screw HSC M6X30 VQC Nut twolock M6 VQC VAV1D : (Kit complete door strut) Page Gas spring VCP1D Ball joint ZI AS10 M6 VCP1D Ball joint: Nut HL M6 VQC KIT DETAILS Page 110

112 VAV1D : (Kit catch and bush) Page Striker plate VCP1D Striker plate: Nut H M12x100 VQC Striker plate: Washer flat Z D12 VQC VAV1D : (Kit complete roll cage) SUBJECT TO QUOTATION AND RETURN TO THE FACTORY ESSENTIAL Page 23 Page 29 Page Catch VCP1D Catch: Nut H M12x100 VQC Catch: Washer flat Z D12 VQC Dashboard block VSF1D Cage VSF1D /G Sealing panel cage 1 LH VSF1D Sealing panel cage 2 LH VSF1D Sealing panel cage 1 RH VSF1D Sealing panel cage 2 RH VSF1D VAV1D : (Kit Number plate mounting and lighting) Page 26 9 Number plate light VCP1D Number plate light: Male connector VCP1D Number plate light: Male terminal VCP1D Mounting number plate light VSF1D Mounting number plate light: Rivet FH Alu 4x10VQC VAV1D : (Kit number plate lighting) Page 26 9 Number plate light VCP1D Number plate light: Male connector VCP1D Number plate light: Male terminal VCP1D KIT DETAILS Page 111

113 VAV1D : (Kit rear panel) Page RR panel white VSF1D /Colour 1 17 RR panel white: Machine screw M6x16 VQC RR panel white: Washer flat Z D6 VQC RR panel white: Bolt H M6x20 VQC RR panel white: Nut H M6 VQC RR panel white: Penny washer D6 VQC VAV1D : (Kit headlamp trims black) Page 12 1 Headlamp trim black VSF1D /N Headlamp trim: Bolt CZ M5x50 VQC Headlamp trim: Clip nut M5 VQC VAV1D : (Kit headlamp trims white) Page 85 1 Headlamp trim white VSF1D /W03] 1 1 Headlamp trim: Bolt CZ M5x50 VQC Headlamp trim: Clip nut M5 VQC VAV1D : (Kit side protection in wood) Page Side protection (wood) VSF1D Side protection: Screw VB CZ 5 VQC M5x25 VAV1D : (Kit steering wheel casing) Page 28 1 Steering wheel casing VSF1D /Colour 1 Page Casing under steering wheel: Screw ST CBLZ M2.9x9.5 VQC black 2 25 Casing under steering wheel: Screw HSP M6x16 VQC Casing under steering wheel: Washer flat Z D6 VQC KIT DETAILS Page 112

114 VAV1D : (Kit steering wheel casing top hat alu mounting) Page Top hat alu VSF1D Top hat alu: Screw HSHC M6x10 VQC Top hat alu: Clinch-on nut CSK M Top hat alu: Screw HSP M6x16 VQC VAV1D : (Kit jack mounting) Page Jack mounting VSF1D Jack mounting: Rivet LH 14mm 5x12 VQC VAV1D : (Kit dashboard) Page 28 2 Dashboard VSF1D /Colour 1 Page Dashboard: Screw HSP M6x16 VQC Dashboard: Washer flat Z D6 VQC Dashboard: Nut H M6 VQC Dashboard angle section VSF1D Dashboard angle section: Rivet FH Alu 4x10 VQC VAV1D : (Kit switch trim) Page 29 2 Switch trim coated VSF1D Switch trim coated: Rivet FH Alu black 3.2x8 VQC VAV1D : (Kit side and dipped beam warning light) Page 29 1 Sidelights green symbol VCP1D Dipped beam green symbol VCP1D Warning light mounting VCP1D KIT DETAILS Page 113

115 VAV1D : (Kit main beam direction and indicator warning light) Page 29 ID DESCRIPTION PART NUMBER NUMBER 3 Main beam blue symbol VCP1D Blue sheet 1 3 Direction indicators green symbol VCP1D Warning light mounting VCP1D VAV1D : (Kit multi-function switch left-hand) Page 29 ID DESCRIPTION PART NUMBER NUMBER 4 Multi-function switch left-hand VCP1D & 5 Multi-function switch: Screw ST CBLZ M3.9x13 VQC black 2 VAV1D : (Kit multi-function switch right-hand) Page 29 ID DESCRIPTION PART NUMBER NUMBER 5 Multi-function switch right-hand VCP1D & 5 Multi-function switch: Screw ST CBLZ M3.9x13 black VQC VAV1D : (Kit Multi-function switch mounting) Page 29 ID DESCRIPTION PART NUMBER NUMBER 6 Multi-function switch: Control mounting VCP1D Multi-function switch: Screw HSP M6x16 VQC VAV1D : (Kit speedometer panel) Page 29 8 Speedometer panel VDO coated VSF1D /N Speedometer panel: Screw ST CBLZ M3.9x13 4 VQC black VAV1D : (Kit Forward/reverse switch complete) Page 29 ID DESCRIPTION PART NUMBER NUMBER 10 Forward/reverse switch 6 pins VCP1D Forward/reverse switch Black cover VCP1D KIT DETAILS Page 114

116 VAV1D : (Kit forward/reverse warning light complete) Page Warning light mounting VCP1D Green double chevron symbol VCP1D VAV1D : (Kit defrost switch complete) Page Defrost yellow symbol VCP1D On/off switch VCP1D VAV1D : (Kit vent) Page Heater: Vents D74mm VCP1D Screw ST CBLZ M3.9x13 16 Heater: VQC black VAV1D : (Kit steering column complete) Page Steering column: Screw HSHC M10x20 VQC Steering column: Washer flat Z D10 VQC Steering column: Nut H M10 VQC Page Column + mounting + clip VCP1D Column + mounting: UJ bolt 1 Supplied with 31 Column + mounting: Washer Z D8 1 the column 32 Column + mounting: UJ locknut 1 VAV1D : (Kit ignition/steering lock) Page Ignition/steering lock VCP1D Ignition/steering lock: Ignition/steering lock bolt VCP1D VAV1D : (Kit speedometer) Page Speedometer VCP1D KIT DETAILS Page 115

117 20 Speedometer: Tightening ring diameter 80 VCP1D Page 29 VAV1D : (Kit Check switch) 21 Check switch: Push-button black normal open VCP1D Check switch: Sealing cap U31 VCP1D VAV1D : (Kit heater complete assembled) Page Heater unit VCP1D Mounting heater VSF1D Mounting heater: Screw ST CBLZ M3.9x13 VQC black 4 VAV1D : (Kit demisting relay) Page Demisting relay VCP1D Screw ST CBLZ M3.9x13 26 Demisting relay: VQC black VAV1D : (Kit Handbrake lever complete) Page 31 2 Handbrake lever VCP1D Handbrake: Bolt H M8x20 VQC Handbrake: Nut H M8 VQC Handbrake: Washer flat Z D8 VQC Handbrake: Spacer VSF1D /BCR 1 VAV1D : (Kit Handbrake switch mounting U-bracket) Page 31 4 Handbrake: Brake switch U-bracket VSF1D Switch U-bracket: Rivet FH Alu 4x10 VQC KIT DETAILS Page 116

118 VAV1D : (Kit seatbelts and buckles complete) Page 31 5 Pair of seatbelts LH&RH + buckles VCP1D Seatbelt: Bolt H M12x45 VQC Seatbelt: Nut HL M12 VQC Seatbelt: Washer flat Z D12 VQC Seatbelt: Spacer L12 VSF1D Seatbelt: Bolt H M12x30 VQC Seatbelt: Nut HL M12 VQC Seatbelt: Washer flat Z D12 VQC Seatbelt: Bolt H M12x60 VQC Seatbelt: Nut HL M12 VQC Seatbelt: Washer flat Z D12 VQC Seatbelt: Spacer L20 VSF1D Seatbelt: Seatbelt bolt VCP1D Seatbelt: Seatbelt washer VCP1D VAV1D : (Kit Right-hand door threshold) Page Right-hand door threshold VSF1D Door threshold: Rivet CSK alu 4x8 VQC VAV1D : (Kit left-hand door threshold) Page Left-hand door threshold VSF1D Door threshold: Rivet CSK alu 4x8 VQC Page 31 VAV1D : (Kit runners complete) 13 Runners VSF1D Runners: Polyester adhesive seal 6x12mm VCP1D cm 13 Runners: Screw HSHC M8x16 VQC Runners: Nut serrated flange M8 VQC VAV1D : (Kit sun visors complete) Page Pair sun visors grey VCP1D Sun visor: Washer Starlock D Sun visor: Sun visor fixing VCP1D KIT DETAILS Page 117

119 VAV1D : (Kit chassis complete) SUBJECT TO QUOTATION AND RETURN TO THE FACTORY ESSENTIAL Page 34 1 Chassis VSF1D Page 37 1 Electric locker hatch VSF1D Electric locker hatch: Notebook holder VSF1D Electric locker hatch: Rivet FH Alu 4x10 VQC Electric locker hatch: Pull knob VSF1D Electric locker hatch: Rivet FH Alu 4x10 VQC Electric locker hatch: Locker hinge VCP1D Electric locker hatch: Rivet Mega-Grip VQC Electric locker hatch: Bolt CZ 5x10 VQC Electric locker hatch: Washer flat Z D5 VQC Electric locker hatch: Nut H M5 VQC Panel UPP 1 RH body VSF1D Panel UPP 1 RH body: Screw ST CBLZ M2.9x9.5 black VQC Panel upper 2 central VSF1D Panel UPP 2 central: Screw ST CBLZ M2.9x9.5 5 VQC black 4 Panel upper 3 LH VSF1D Panel UPP 3 LH: Screw ST CBLZ M2.9x9.5 7 VQC black 5 Mudflap body RHR VSF1D Mudflap body LHR VSF1D Mudflap body: Rivet FH Alu 4x12 VQC Mudflap body: Penny washer D4 VQC Closing panel RHR VSF1D Closing panel LHR VSF1D Closing panel RR: Rivet FH Alu 4x10 VQC Panel LHF box unit VSF1D Panel LHF box unit: Rivet FH Alu 4x10 VQC Panel LOW FR box unit VSF1D Panel LOW FR box unit: Rivet FH Alu 4x10 VQC Panel RHF box unit VSF1D Panel RHF box unit: Rivet FH Alu 4x10 VQC U closure RHF VSF1D U closure LHF VSF1D U closure FR: Rivet FH Alu 4x10 VQC Grommet 13x21x26 VCP1D Platform stay VSF1D Platform stay: Mounting VSF1D /BCR 2 13 Platform stay mounting: Rivet Mega-Grip VQC U closure box unit RHR VSF1D U closure box unit LHR VSF1D U closure box unit RR: Bolt H M6X16 VQC U closure box unit RR: Clip nut M6 VQC U closure box unit RR: Machine screw M6x30 VQC Side protection (wood) VSF1D Side protection: Screw VB CZ M5x25 VQC KIT DETAILS Page 118

120 VAV1D : (Kit bumper mounting front) Page 35 1 Bumper mounting FR VSF1D /N Bumper mounting: Bolt H M10x25 VQC Bumper mounting: Washer flat Z D10 VQC Bumper mounting: Bolt H M8x20 VQC Bumper mounting: Washer flat Z D8 VQC VAV1D : (Kit bumper mounting rear) Page 35 2 Bumper mounting RR VSF1D /N Bumper mounting: Bolt H M10x25 VQC Bumper mounting: Washer flat Z D10 VQC Bumper mounting: Bolt H M8x20 VQC Bumper mounting: Washer flat Z D8 VQC VAV1D : (Kit electric locker hatch fitted) Page 37 ID DESCRIPTION PART NUMBER NUMBER 1 Electric locker hatch VSF1D Electric locker hatch: Rivet FH Alu 4x10 VQC Electric locker hatch: Rivet FH Alu 4x10 VQC Electric locker hatch: Rivet Mega-Grip fitted VQC Electric locker hatch: Bolt CZ M5x10 VQC Electric locker hatch: Washer flat Z D5 VQC Electric locker hatch: Nut H M5 VQC VAV1D : (Kit passenger foot panel) Page 37 2 Panel UPP 1 RH body VSF1D Panel UPP 1 RH body: Screw ST CBLZ M2.9x9.5 VQC black 9 VAV1D : (Kit centre panel) Page 37 3 Panel upper 2 central VSF1D Screw ST CBLZ M2.9x Panel UPP 2 central: VQC black KIT DETAILS Page 119

121 VAV1D : (Kit driver's foot panel) Page 37 4 Panel upper 3 LH VSF1D Panel UPP 3 Screw ST CBLZ M2.9x VQC LH: black VAV1D : (Kit mudflap right-hand rear) Page 37 5 Mudflap body RHR VSF1D Mudflap body: Rivet FH Alu 4x12 VQC Mudflap body: Penny washer D4 VQC VAV1D : (Kit mudflap left-hand rear) Page 37 5 Mudflap body LHR VSF1D Mudflap body: Rivet FH Alu 4x12 VQC Mudflap body: Penny washer D4 VQC VAV1D : (Kit closing panel right-hand rear) Page 37 6 Closing panel RHR VSF1D Closing panel RR: Rivet FH Alu 4x10 VQC VAV1D : (Kit closing panel left-hand rear) Page 37 ID DESCRIPTION PART NUMBER NUMBER 6 Closing panel LHR VSF1D Closing panel RR: Rivet FH Alu 4x10 VQC VAV1D : (Kit left-hand front box unit panel) Page 37 ID DESCRIPTION PART NUMBER NUMBER 7 Panel LHF box unit VSF1D Panel LHF box unit: Rivet FH Alu 4x10 VQC KIT DETAILS Page 120

122 VAV1D : (Kit lower front box unit panel) Page 37 8 Panel LOW FR box unit VSF1D Panel LOW FR box unit: Rivet FH Alu 4x10 VQC VAV1D : (Kit right-hand front box unit panel) Page 37 9 Panel RHF box unit VSF1D Panel RHF box unit: Rivet FH Alu 4x10 VQC VAV1D : (Kit U closure front right-hand) Page U closure RHF VSF1D U closure FR: Rivet FH Alu 4x10 VQC VAV1D : (Kit U closure front left-hand) Page U closure LHF VSF1D U closure FR: Rivet FH Alu 4x10 VQC VAV1D : (Kit U closure right-hand rear box unit) Page 37 ID DESCRIPTION PART NUMBER NUMBER 14 U closure box unit RHR VSF1D U closure box unit RR: Bolt H M6X16 VQC U closure box unit RR: Clip nut M6 VQC U closure box unit RR: Machine screw M6x30 VQC VAV1D : (Kit Passenger carrier rear window with holes) Page 79 1 RR window with holes VSF1D RR window: Key1.6m long VCP1D m 3 RR window: Seal RR window 1.6m VCP1D m KIT DETAILS Page 121

123 Page 37 VAV1D : (Kit U closure left-hand rear box unit) 14 U closure box unit LHR VSF1D U closure box unit RR: Bolt H M6X16 VQC U closure box unit RR: Clip nut M6 VQC U closure box unit RR: Machine screw M6x30 VQC VAV1D : (Kit rack fixings) Page Nut HL M10 VQC Rack spacer VSF1D /BCR 1 25 Rack Teflon bush VSF1D Screw HSHC M10x50 VQC Washer flat D10x30x4 VQC VAV1D : (Kit reduction gear connecting rod complete) Page 41 4 Reduction gear connecting rod VSF1D /N Con. rod: Screw HSHC M10x35 VQC Con. rod: Nut HL M10 VQC Con. rod: Washer flat Z D10 VQC Flexible mounting VCP1D VAV1D : (Kit Reduction gear mounting complete) Page Reduction gear: Bolt H M12x VQC Reduction gear: Nut HL M12 VQC Reduction gear: Washer flat Z D12 VQC Reduction gear: Mounting LH coated VSF1D /BCR 1 10 Reduction gear: Screw HSHC M8x20 VQC Reduction gear: Washer flat Z D8 VQC Flexible mounting VCP1D Reduction gear: Mounting RH coated VSF1D /BCR 1 5 Reduction gear central RH mounting VSF1D /BCR 1 6 Reduction gear central LH mounting VSF1D /BCR 1 16 Central mounting: Screw HSHC M8x70 VQC Central mounting: Washer flat Z D8 VQC Central mounting: Nut HL M8 VQC KIT DETAILS Page 122

124 VAV1D : (Kit drive shaft complete) Page Drive shaft VSF1D Drive shaft: Seal comex VCP1D Drive shaft: Nut 20x150 VCP1D VAV1D : (Kit motor) Page 41 9 Hollow shaft motor 19 splines VCP1D Motor: Bolt H M6x30 VQC Motor: Washer flat Z D6 VQC VAV1D : (Kit tyre) Page 44 4 Wheel valve VCP1D Tyre 145/70 R13 VCP1D VAV1D : (Kit steering wheel) Page Two-branch steering wheel VCP1D Two-branch steering wheel Steering wheel bolt 12x VCP1D VAV1D : (Kit rack complete) Page 45 7 Rack yoke VSF1D /Z 1 8 Nut H M 12x100 VQC Washer flat Z D12 VQC Nut HL M 10 VQC Steering rack extension VSF1D Bolt H M12x VQC Nut HL M 12 VQC Steering rack VCP1D Rack spacer VSF1D /BCR 1 25 Rack Teflon bush VSF1D Screw HSHC M10x50 VQC Washer flat D10x30x4 VQC KIT DETAILS Page 123

125 VAV1D : (Kit steering idler complete) Page 45 1 Steering idler VSF1D /N Bearing RS1 VCP1D Idler spacer VSF1D /BCR 1 4 Idler bush VSF1D /BCR 2 5 Shouldered rack bush VSF1D /BCR 2 6 Washer Teflon VSF1D Washer flat Z D10 VQC Nut HL M 10 VQC Screw HSHC M10X45 VQC Screw HSHC M10x110 VQC VAV1D : (kit fixings idler 1) Page 45 4 Shouldered bush coated VSF1D /BCR 2 2 Bearing 6001 VCP1D Idler spacer coated VSF1D /BCR 1 VAV1D : (kit fixings idler 2) Page Steering idler: Screw HSHC M10x45 VQC Steering idler: Washer flat Z D10 VQC Steering idler: Shouldered rack bush VSF1D /BCR 2 2 Steering idler: Bearing 6001 VCP1D Steering idler: Teflon steering washer VSF1D Steering idler: Nut HL M10 VQC VAV1D : (Kit track rod end left-hand thread short) Page & 22 Track rod end: LH thread short VCP1D Track rod end: Nut M14x1LH VSF1D VAV1D : (Kit track rod end right-hand thread long) Page & 21 Track rod end: RH thread long VCP1D Track rod end: Nut M14x1RH VSF1D KIT DETAILS Page 124

126 VAV1D : (Kit brake reservoir) Page 47 1 Brake reservoir VCP1D Brake reservoir: Brake reservoir cap VCP1D VAV1D : (Kit Brake reservoir mounting) Page 47 3 Reservoir: Mounting bracket VSF1D Reservoir: Bolt H M5x16 VQC Reservoir: Washer flat Z D5 VQC Reservoir: Nut H M5 VQC Grommet 13x21x26 VCP1D VAV1D : (Kit brake light switch and mounting) Page 47 5 Brake light switch black push normal closed VCP1D Brake light switch: Mounting VSF1D Mounting brake light switch: Rivet FH Alu 4x10 VQC VAV1D : (Kit brake pedal complete) Page 47 7 Brake pedal coated VSF1D /BCR 1 7 Brake pedal coated: Bearing VCP1D Brake pedal shaft coated VSF1D /BCR 1 8 R-clip 2x1 VQC VAV1D : (Kit master cylinder rod complete) Page 47 9 Ball joint VCP1D Ball joint: Nut H M10 VQC Ball joint: Nut HL M10 VQC Master cylinder rod coated VSF1D /BCR 1 KIT DETAILS Page 125

127 VAV1D : (Kit master cylinder complete) Page Brake master cylinder VCP1D Master cylinder: Screw HSHC VQC M8x Master cylinder: Washer flat Z D8 VQC Master cylinder: Fitting RAC.MC VCP1D VAV1D : (Kit rigid brake pipe complete) Page Clip brake pipe VCP1D Rigid brake pipe RHR VCP1D Rigid brake pipe LHR VCP1D Rigid brake pipe RHF VCP1D Rigid brake pipe LHF VCP1D VAV1D : (Kit brake caliper front right-hand complete) Page 49 1 Brake caliper RHF VCP1D Caliper fixing bolt VCP1D Bleed screw Supplied with 1 3 Bleed cap the calipers 1 VAV1D : (Kit brake caliper front left-hand complete) Page 49 1 Brake caliper LHF VCP1D Caliper fixing bolt VCP1D Bleed screw Supplied with 1 3 Bleed cap the calipers 1 VAV1D : (Kit brake hose) Page 49 5 Brake hose VCP1D Hose mounting staple VCP1D VAV1D : (Kit front discs) Page 49 6 Pair of discs FR 4-hole VCP1D KIT DETAILS Page 126

128 7 Screw HSC M6x16 VQC VAV1D : (Kit brake caliper right-hand rear complete) Page 50 1 Brake caliper RHR VCP1D Brake caliper yoke RHR VCP1D Caliper fixing bolt VCP1D Bleed screw Supplied with 1 3 Bleed cap the calipers 1 4 & 5 Kit pad fitting VCP1D VAV1D : (Kit brake caliper left-hand rear complete) Page 50 1 Brake caliper LHR VCP1D Caliper fixing bolt VCP1D Bleed screw Supplied with 1 3 Bleed cap the calipers 1 4 & 5 Kit pad fitting VCP1D Brake caliper yoke LHR VCP1D VAV1D : (Kit discs rear) Page 50 9 Pair of discsrr 4-hole VCP1D Screw HSC M6x16 VQC VAV1D : (Kit damper front right-hand complete) Page 51 1 Bolt H M8x30 full thread VQC Nut HL M8 VQC Washer flat Z D8 VQC Bolt H M10x30 VQC Nut HL M10 VQC Washer flat Z D10 VQC Damper RHF VSF1D VAV1D : (Kit damper front left-hand complete) Page 51 1 Bolt H M8x30 full thread VQC Nut HL M8 VQC Washer flat Z D8 VQC Bolt H M10x30 VQC Nut HL M10 VQC Washer flat Z D10 VQC KIT DETAILS Page 127

129 3 Damper LHF VSF1D VAV1D : (Kit damper right-hand rear complete) Page 51 1 Bolt H M8x30 full thread VQC Nut HL M8 VQC Washer flat Z D8 VQC Bolt H M10x30 VQC Nut HL M10 VQC Washer flat Z D10 VQC Damper RHR VSF1D VAV1D : (Kit damper left-hand rear complete) Page 51 ID DESCRIPTION PART NUMBER NUMBER 1 Bolt H M8x30 full thread VQC Nut HL M8 VQC Washer flat Z D8 VQC Bolt H M10x30 VQC Nut HL M10 VQC Washer flat Z D10 VQC Damper LHR VSF1D VAV1D : (Kit hitch arm left-hand complete) Page 52 1 Hitch arm LH VSF1D /N Nut H M12 VQC Screw HSHC M12x60 VQC Flexible mounting VCP1D Ball joint VCP1D Nut M12 pas100 VQC Washer flat Z D12 VQC Screw HSHC M10x60 VQC Nut HL M10 VQC Washer flat Z D10 VQC VAV1D : (Kit hitch upper tie rod complete) Page 52 2 Hitch UPP tie rod VSF1D /N Nut H M12 VQC Bolt H M12x VQC Flexible mounting VCP1D KIT DETAILS Page 128

130 VAV1D : (Kit hitch arm right-hand complete) Page 52 3 Flexible mounting VCP1D Hitch arm RH VSF1D /N Screw HSHC M12x60 VQC Nut H M12 VQC Ball joint VCP1D Nut M thread VQC Washer flat Z D12 VQC Screw HSHC M10x60 VQC Nut HL M10 VQC Washer flat Z D10 VQC Page 54 VAV1D : (Kit Foam sheet) 3 Foam sheet VMP VAV1D : (Kit Clear PVC sheet) Page 54 6 Clear PVC VMP VAV1D : (Kit Windscreen wiper central relay) Page 55 3 Windscreen wiper central relay VCP1D Relay: Rivet LH 14mm 5x12 VQC VAV1D : (Kit Slide button) Page 21 4 Slide button VCP1D Slide button: Washer nylon VCP1D Slide button: Machine screw 8x20 stainless steel VQC VAV1D : (Kit power regulator) Page 55 5 Power regulator VCP1D Power regulator: Bolt H M5x16 VQC Power regulator: Washer flat Z D5 VQC Power regulator: Heat dissipation paste VMP *specify the type of reduce and/or the type of vehicle KIT DETAILS Page 129

131 VAV1D : (Kit converter) Page 55 6 Converter 48V>12V 270W VCP1D Converter 48V>12V 270W: Bolt H M5x16 VQC Converter 48V>12V 270W: Washer flat Z D5 VQC VAV1D : (Kit power switch) Page 55 7 Power switch VCP1D Power switch: Screw HSHC VQC M5x6 2 8 Power switch: Washer flat Z D5 VQC VAV1D : (Kit power fuse) Page Power fuse 400A VCP1D Power fuse: Bolt H M5X20 VQC Power fuse: Washer flat Z D5 VQC Power fuse: Nut H M5 VQC VAV1D : (Kit charger) Page V Zivan charger VCP1D V Zivan charger: Bolt H M5x25 VQC V Zivan charger: Washer flat Z D5 VQC V Zivan charger: Spacer VSF1D VAV1D : (Kit main harness) Page 55 Page Membrane grommet 46x58x66 VCP1D Main harness VCP1D Cable tie black nylon VCP1D VAV1D : (Kit regulator/motor harness) Page 57 4 Regulator/motor harness VCP1D Cable tie black nylon VCP1D KIT DETAILS Page 130

132 VAV1D : (Kit Top hat section for winding charging lead) Page 59 2 Top hat section for winding charging lead VSF1D Top hat section: Rivet Mega-Grip VQC VAV1D : (Kit reversing signal) Page 59 3 Reversing signal VCP1D Reversing signal: Male crimp-on terminal VCP1D Reversing signal: Heat sheath diam 6.4mm VCP1D cm 3 Reversing signal: Cable tie black nylon VCP1D VAV1D : (Kit reversing signal mounting) Page 59 4 Reversing signal: Bracket VSF1D Bracket reversing signal: Rivet FH Alu 4x10 VQC VAV1D : (Kit horn) Page 59 ID DESCRIPTION PART NUMBER NUMBER 5 Horn and mounting VCP1D Horn and mounting: Bolt H M8x20 VQC Horn and mounting: Washer flat Z D8 VQC VAV1D : (Kit Hall effect sensor) Page 59 ID DESCRIPTION PART NUMBER NUMBER 6 Hall effect sensor (fixes onto the RHF false axle) VCP1D Hall effect sensor: Bolt H M6X16 VQC Hall effect sensor: Washer flat Z D6 VQC VAV1D : (Kit notched crown wheel) Page 59 7 Notched crown wheel coated VSF1D /BCR 1 7 Notched crown wheel coated: Nut HL M20 VQC KIT DETAILS Page 131

133 VAV1D : (Kit courtesy light) Page 59 8 Courtesy light VCP1D Courtesy light: Rivet FH Alu 4x10 VQC KIT DETAILS Page 132

134 Page 59 VAV1D : (Kit accelerator pedal) 9 Accelerator VCP1D Accelerator pedal + unit VSF1D Accelerator Supplied with the Screw HSHC M6x30 pedal 1 9 Accelerator pedal: Bolt H M5x30 VQC Accelerator pedal: Washer flat Z D5 VQC Accelerator pedal: Nut H M5 VQC VAV1D : (Kit fan) Page Fan 48V VCP1D Fan 48V: Male terminal VCP1D Fan 48V: Female terminal VCP1D Fan 48V: Split convoluted sheath black VCP1D Fan 48V: Heat sheath diam 6.4mm VCP1D x2cm VAV1D : (Kit temperature sensor) Page Temperature sensor VCP1D Temperature sensor: Heat dissipation paste VMP VAV1D : (Kit FR panel) Page 11 Page 25 2 FR panel ready to paint VSF1D FR panel: Rivet CSK alu 4x8 VQC FR panel: EPT seal black 75 shore VCP1D Dual hardness profiled ADH door seals VCP1D m VAV1D : (Kit inner FR panel) Page 11 3 Inner FR panel black VSF1D Inner FR panel black: Rivet FH Alu 4x10 VQC Inner FR panel black: Tectane mastic adhesive black VMP KIT DETAILS Page 133

135 VAV1D : (Kit Cab white) Page 11 4 Cab white VSF1D /W03 1 VAV1D : (Kit battery panel left-hand) Page 11 5 Battery panel LH VSF1D /Colour 1 5 & 6 Battery panel: Rivet FH Alu 4x10 VQC & 6 Battery panel: Rivet FH Alu 4x12 VQC VAV1D : (Kit Half wheel arch RHF black) Page 11 8 Half wheel arch RHF black VSF1D Half wheel arch RHF black: Rivet FH Alu 4x10 VQC Half wheel arch RHF black: Tectane mastic adhesive black VMP VAV1D : (Kit Half wheel arch LHF black) Page 11 9 Half wheel arch LHF black VSF1D Half wheel arch RHF black: Rivet FH Alu 4x10 VQC Half wheel arch RHF black: Tectane mastic adhesive black VMP VAV1D : (Kit bumper left-hand front white) Page Bumper LHF white VSF1D /W & 12 Bumper FR white: Nut serrated flange M8 VQC & 12 Bumper FR white: Bolt H M8x20 VQC & 12 Bumper FR white: Washer flat Z D8 VQC & 12 Bumper FR white: Penny washer D8 VQC & 12 Bumper FR white: Rivet FH Alu 4x10 VQC Page 25 1 Dual hardness profiled ADH door seals 3.6m VCP1D m KIT DETAILS Page 134

136 VAV1D : (Kit bumper front central white) Page Bumper FR central white VSF1D /W Bumper FR central white: Nut serrated flange M8 VQC Bumper FR central white: Bolt H M8x20 VQC Bumper FR central white: Washer flat Z D8 VQC Bumper FR central white: Penny washer D8 VQC VAV1D : (Kit bumper right-hand front white) Page Bumper RHF white VSF1D /W & 12 Bumper FR white: Nut serrated flange M8 VQC & 12 Bumper FR white: Bolt H M8x20 VQC & 12 Bumper FR white: Washer flat Z D8 VQC & 12 Bumper FR white: Penny washer D8 VQC & 12 Bumper FR white: Rivet FH Alu 4x10 VQC Page 25 1 Dual hardness profiled ADH door seals 3.6m VCP1D m VAV1D : (Kit wing left-hand rear white pre-drilled) Page Wing LHR white VSF1D /W Wing RR white: Rivet FH Alu 4x12 VQC Wing RR white: Bolt H M6X16 VQC Wing RR white: Nut H M6 VQC Wing RR white: Penny washer D6 VQC Bodywork support angle section VSF1D Bodywork support angle section: Rivet FH Alu 4x12 VQC VAV1D : (Kit wing right-hand rear white pre-drilled) Page Wing RHR white VSF1D /W Wing RR white: Rivet FH Alu 4x12 VQC Wing RR white: Bolt H M6X16 VQC Wing RR white: Nut H M6 VQC Wing RR white: Penny washer D6 VQC Bodywork support angle section VSF1D Bodywork support angle section: Rivet FH Alu 4x12 VQC KIT DETAILS Page 135

137 VAV1D : (Kit rear half wheel arch LHF) Page Rear half wheel arch LHF VSF1D & 21 Rear half wheel arch FR: Rivet FH Alu 4x10 VQC & 21 Rear half wheel arch FR: Rivet FH Alu 4x12 VQC & 21 Rear half wheel arch FR: Tectane mastic adhesive black VMP VAV1D : (Kit battery panel right-hand) Page 11 6 Battery panel RH white VSF1D /W & 6 Battery panel: Rivet FH Alu 4x10 VQC & 6 Battery panel: Rivet FH Alu 4x12 VQC VAV1D : (Kit rear half wheel arch RHF) Page Rear half wheel arch RHF VSF1D & 21 Rear half wheel arch FR: Rivet FH Alu 4x10 VQC & 21 Rear half wheel arch FR: Rivet FH Alu 4x12 VQC & 21 Rear half wheel arch FR: Tectane mastic adhesive black VMP VAV1D : (Kit rear external handle passenger carrier) Page 81 ID DESCRIPTION PART NUMBER NUMBER 2 External handle and sets of keys * VCP1D Handle: Screw HSHC M6x10 VQC * fitting a single new lock will mean a different key for each door VAV1D : (Kit Internal handle LH rear passenger carrier Page 81 ID DESCRIPTION PART NUMBER NUMBER 9 Internal handle LH VCP1D Lock: Bolt H M6x16 VQC Lock cover: Bolt H M6x30 VQC Lock cover: Nut Twolock M6 VQC Lock cover: Screw HSC M6x30 VQC KIT DETAILS Page 136

138 VAV1D : (Kit Internal handle RH rear passenger carrier Page 81 9 Internal handle RH VCP1D Lock: Bolt H M6x16 VQC Lock cover: Bolt H M6x30 VQC Lock cover: Nut Twolock M6 VQC Lock cover: Screw HSC M6x30 VQC VAV1D : (Kit Roof white passenger carrier Page 73 1 Roof white VSF1D /W Roof: Machine screw M5x16 stainless steel VQC Roof: Nut H M5 VQC Roof: Washer flat Z D5 VQC Roof: Rivet FH Alu 4x12 VQC VAV1D : (Kit Roof structure passenger carrier SUBJECT TO QUOTATION AND RETURN TO THE FACTORY ESSENTIAL Page 73 3 Catch and bush VCP1D Catch and bush: Nut H M12x100 VQC Catch and bush: Washer flat Z D12 VQC Roof structure right-hand VSF1D /Colour 1 7 Roof structure left-hand VSF1D /Colour 1 6 & 7 Roof structure: Hollow ball pressure button VCP1D & 7 Roof structure: Clinch-on nut CSK M Roof structure: Machine screw M6x20 VQC Roof structure: Washer flat Z D6 VQC Roof structures: Machine screw M6x40 VQC Roof structures: Washer flat Z D6 VQC Connecting piece VSF1D /Colour 3 10 Connecting piece: Rivet Mega-Grip VQC VAV1D : (Kit Grab handle passenger carrier Page 73 4 Grab handle PVC black VCP1D Grab handles: Bolt H M6x16 VQC Grab handles: Washer flat Z D6 VQC KIT DETAILS Page 137

139 VAV1D : (Kit Bolt-on toggle closure passenger carrier Page 75 1 Bolt-on toggle closure VCP1D Closure: Bolt CZ M5x16 VQC Closure: Nut H M5 VQC Closure: Washer flat Z D5 VQC VAV1D : (Kit Locker top-hung panel passenger carrier Page 75 2 Locker top-hung panel VSF1D /Colour 1 7 Locker hinge VSF1D Hinges on floor FR: Machine screw M6x30 VQC Hinges on floor RR: Machine screw M6x40 VQC Hinges on floor RR: Washer flat Z D6 VQC Hinges on panel: Bolt H M6x16 VQC Hinges on panel: Splined flange nut M6 VQC VAV1D : (Kit Central right-hand panel passenger carrier Page 75 3 Central right-hand panel VSF1D /Colour 1 3 Central panels: Rivet FH alu 4x10 VQC Central panels: Machine screw M5x16 VQC Central panels: Washer flat Z D5 VQC Central panels: Nut H M5 VQC VAV1D : (Kit Central left-hand panel passenger carrier Page 75 4 Central left-hand panel VSF1D /Colour 1 4 Central panels: Rivet FH alu 4x10 VQC Central panels: Machine screw M5x16 VQC Central panels: Washer flat Z D5 VQC Central panels: Nut H M5 VQC KIT DETAILS Page 138

140 VAV1D : (Kit locker panel right-hand passenger carrier Page 75 5 Locker panel right-hand VSF1D /Colour 1 5 & 6 Locker panel: Machine screw M6x20 VQC & 6 Locker panel: Washer flat Z D6 VQC & 6 Locker panel: Machine screw M6x30 VQC & 6 Locker panel: Machine screw M8x30 VQC & 6 Locker panel: Washer flat Z D8 VQC Closure: Bolt CZ M5x16 VQC & 6 Locker panel: Machine screw M6x30 VQC Page 83 4 Crossmember common: Rivet FH alu 4x10 VQC VAV1D : (Kit Locker panel left-hand passenger carrier Page 75 6 Locker panel left-hand VSF1D /Colour 1 5 & 6 Locker panel: Machine screw M6x20 VQC & 6 Locker panel: Washer flat Z D6 VQC & 6 Locker panel: Machine screw M6x30 VQC & 6 Locker panel: Machine screw M8x30 VQC & 6 Locker panel: Washer flat Z D8 VQC Closure: Bolt CZ M5x16 VQC & 6 Locker panel: Machine screw M6x30 VQC Page 83 4 Crossmember common: Rivet FH alu 4x10 VQC VAV1D : (Kit Locker hinge passenger carrier Page 75 7 Locker hinge VSF1D Hinges on floor FR: Machine screw M6x30 VQC Hinges on floor RR: Machine screw M6x40 VQC Hinges on floor RR: Washer flat Z D6 VQC Hinges on panel: Bolt H M6x16 VQC Hinges on panel: Splined flange nut M6 VQC KIT DETAILS Page 139

141 Page 75 VAV1D : (Kit Battery panel left-hand passenger carrier 8 Battery panel left-hand white VSF1D /W & 9 Battery panels: Machine screw M5x16 VQC & 9 Battery panels: Washer flat Z D5 VQC & 9 Battery panels: Clinch-on nut CSK M5 VQC & 9 Battery panels: Nut H M5 VQC VAV1D : (Kit Battery panel right-hand passenger carrier Page 75 9 Battery panel right-hand white VSF1D /W & 9 Battery panels: Machine screw M5x16 VQC & 9 Battery panels: Washer flat Z D5 VQC & 9 Battery panels: Clinch-on nut CSK M5 VQC & 9 Battery panels: Nut H M5 VQC VAV1D : (Kit Backrest passenger carrier Page 77 1 Backrest VCP1D Backrest: Bolt H M6x25 VQC Backrest: Penny washer D6 VQC VAV1D : (Kit Rear backrest passenger carrier SUBJECT TO QUOTATION AND RETURN TO THE FACTORY ESSENTIAL Page 77 4 Rear backrest structure VSF1D /W Rear backrest structure: Machine screw M8x30 VQC Rear backrest structure: Splined base nut M8 VQC Rear backrest structure: Spacer VSF1D Rear backrest structure: Screw HSHC M8x80 VQC Rear backrest structure: Penny washer. D8 VQC Rear backrest structure: Splined base nut M8 VQC Rear backrest structure: Screw HSHC M8x50 VQC Rear backrest structure: Splined base nut M8 VQC VAV1D : (Kit Front backrest crossmember passenger carrier SUBJECT TO QUOTATION AND RETURN TO THE FACTORY ESSENTIAL Page 77 8 Front backrest crossmember VSF1D /N Front backrest crossmember: Stay VSF1D /N Front backrest crossmember: Machine screw M6x20 VQC Front backrest crossmember: Washer flat Z D6 VQC KIT DETAILS Page 140

142 VAV1D : (Kit Protective board passenger carrier Page Protective board VSF1D Protective board: Machine screw M6x30 VQC Protective board: Washer flat Z D6 VQC VAV1D : (Kit Blanking plate passenger carrier) Page Blanking plate VSF1D Blanking plate: Machine screw M6x16 VQC Blanking plate: Washer flat Z D6 VQC Blanking plate: Splined base nut H M6 VQC Page 77 VAV1D : (Kit Seatbelt passenger carrier 12 2-point lap belts VCP1D Seatbelts: Seatbelt bolt 7/16 (L40) VQC Seatbelts: Spacer 2 Supplied with the 12 Seatbelts: Washer flexible 2 seatbelts 12 Seatbelts: Seatbelt bolt 1 KIT DETAILS Page 141

143 VAV1D : (Kit Right-hand rear passenger carrier door complete assembled Page 81 1 Window VSF1D Kit External handle and sets of keys * VCP1D Handle: Screw HSHC M6x10 VQC Door frame right-hand VSF1D /Colour 1 3 Door frame Clinch-on nut CSK M Capping cover VSF1D Capping cover: Screw ST CBLZ M4.2x13 VQC Kit panel lower right-hand VSF1D /Colour 1 5 Panel lower/frame: Rivet FH alu 4x10 VQC Crossmember long side window VSF1D /Colour 1 6 Crossmember side window: Rivet FH alu 4x10 VQC Crossmember short side window VSF1D /Colour 2 7 Crossmembers side: Rivet FH alu 4x10 VQC Door hinge VCP1D Hinge: Machine screw M6x16 VQC Hinge: Bolt H M6x16 VQC Hinge: Splined flange nut M6 VQC Internal handle RH VCP1D Lock: Bolt H M6x16 VQC Lock cover: Bolt H M6x30 VQC Lock cover: Splined flange nut M6 VQC Lock cover: Screw HSC M6x30 VQC Crossmember upper window RH VSF1D /Colour 1 11 Crossmember upper: Rivet FH alu 4x10 VQC Crossmember upper window VSF1D /Colour 1 13 Crossmember upper window VSF1D /Colour 1 12 & 13 Crossmember: Rivet FH alu 4x10 VQC * fitting a single new lock will mean a different key for each door KIT DETAILS Page 142

144 VAV1D : (Kit Left-hand rear passenger carrier door complete assembled Page 81 1 Window VSF1D Kit External handle and sets of keys * VCP1D Handle: Screw HSHC M6x10 VQC Door frame left-hand VSF1D /Colour 1 3 Door frame Clinch-on nut CSK M Capping cover VSF1D Capping cover: Screw ST CBLZ M4.2x13 VQC Kit panel lower left-hand VSF1D /Colour 1 5 Panel lower/frame: Rivet FH alu 4x10 VQC Crossmember long side window VSF1D /Colour 1 6 Crossmember side window: Rivet FH alu 4x10 VQC Crossmember short side window VSF1D /Colour 2 7 Crossmembers side: Rivet FH alu 4x10 VQC Door hinge VCP1D Hinge: Machine screw M6x16 VQC Hinge: Bolt H M6x16 VQC Hinge: Splined flange nut M6 VQC Internal handle LH VCP1D Lock: Bolt H M6x16 VQC Lock cover: Bolt H M6x30 VQC Lock cover: Splined flange nut M6 VQC Lock cover: Screw HSC M6x30 VQC Crossmember upper window LH VSF1D /Colour 1 11 Crossmember upper: Rivet FH alu 4x10 VQC Crossmember upper window VSF1D /Colour 1 13 Crossmember upper window VSF1D /Colour 1 12 & 13 Crossmember: Rivet FH alu 4x10 VQC * fitting a single new lock will mean a different key for each door VAV1D : (Kit Upper door strap passenger carrier Page 81 ID DESCRIPTION PART NUMBER NUMBER 10 Upper door strap VSF1D Upper door strap: Machine screw M6x20 VQC Upper door strap: Penny washer D6 VQC Strap pad alu VSF1D VAV1D : (Kit Door hinge passenger carrier Page 81 8 Door hinge VCP1D Hinge: Machine screw M6x16 VQC Hinge: Washer flat Z D6 VQC KIT DETAILS Page 143

145 VAV1D : (Kit Capping cover passenger carrier Page 81 PART NUMBER ID DESCRIPTION NUMBER 4 Capping cover VSF1D Screw ST CBLZ VQC Capping cover: M4.2x13 VAV1D : (Kit Door window left-hand passenger carrier Page 81 6 Crossmember long side window* VSF1D /Colour 1 6 Crossmember window lower: Rivet FH alu 4x10 VQC Door window VSF1D Crossmember short side window* VSF1D /Colour 2 7 Crossmembers side: Rivet FH alu 4x10 VQC Crossmember upper window left-hand* VSF1D /Colour 1 11 Crossmember upper: Rivet FH alu 4x10 VQC Crossmember upper window VSF1D /Colour 1 13 Crossmember upper window VSF1D /Colour 1 12 & 13 Crossmember: Rivet FH alu 4x10 VQC Mastic sold separately *Crossmembers are sold unpainted VAV1D : (Kit Door window right-hand passenger carrier Page 81 6 Crossmember long side window* VSF1D /Colour 1 6 Crossmember window lower: Rivet FH alu 4x10 VQC Door window VSF1D Crossmember short side window* VSF1D /Colour 2 7 Crossmembers side: Rivet FH alu 4x10 VQC Crossmember upper window right-hand* VSF1D /Colour 1 11 Crossmember upper: Rivet FH alu 4x10 VQC Crossmember upper window VSF1D /Colour 1 13 Crossmember upper window VSF1D /Colour 1 12 & 13 Crossmember: Rivet FH alu 4x10 VQC Mastic sold separately *Crossmembers are sold unpainted VAV1D : (Kit Locker strap) Page Locker strap VSF1D Locker strap plate VSF1D KIT DETAILS Page 144

146 VAV1D : (Kit Left-hand rear window passenger carrier Page 84 2 Trim single left-hand rear* VSF1D /Colour 1 2 Crossmembers: Rivet FH alu 4x10 VQC Trim double left-hand rear* VSF1D /Colour 1 3 Double crossmembers: Rivet FH alu 4x10 VQC Trim single common rear* VSF1D /Colour 1 4 Crossmember common: Rivet FH alu 4x10 VQC Rear window passenger carrier cut VSF1D *part supplied ready to paint VAV1D : (Kit Right-hand rear window passenger carrier Page 84 2 Trim single right-hand rear* VSF1D /Colour 1 2 Crossmembers: Rivet FH alu 4x10 VQC Trim double right-hand rear* VSF1D /Colour 1 3 Double crossmembers: Rivet FH alu 4x10 VQC Trim single common rear* VSF1D /Colour 1 4 Crossmember common: Rivet FH alu 4x10 VQC Rear window passenger carrier cut VSF1D *part supplied ready to paint VAV1D : (Kit Front window passenger carrier Page 84 5 Trim double front* VSF1D /Colour 1 5 Crossmember double front: Rivet FH alu 4x10 VQC Crossmember medium front * VSF1D /Colour 1 6 Crossmember medium front: Rivet FH alu 4x10 VQC Trim large front * VSF1D /Colour 1 7 Crossmember large front: Rivet FH alu 4x10 VQC Trim small front * VSF1D /Colour 2 8 Crossmember small front: Rivet FH alu 4x10 VQC Front window passenger carrier cut VSF1D *part supplied ready to paint VAV1D : (Kit U-shaped head board modular platform Page 62 1 U-shaped head board VSF1D Head board: Machine screw M6x20 VQC KIT DETAILS Page 145

147 VAV1D : (Kit Front floor modular platform Page 62 2 Front floor VSF1D Front floor: Claw nut M6x9 VQC VAV1D : (Kit Removable floor angle section modular platform Page 62 3 Removable floor angle section VSF1D Removable floor angle section: Machine screw M6x20 VQC VAV1D : (Kit Removable floor modular platform Page 62 4 Removable floor VSF1D Removable floor: Claw nut M6x9 VQC VAV1D : (Kit Hinge front left-hand modular platform) Page 62 5 Hinge LHF platform VSF1D Half-hinges FR: Machine screw M6x20 VQC VAV1D : (Kit Hinge front right-hand modular platform) Page 62 5 Hinge RHF platform VSF1D Half-hinges FR: Machine screw M6x20 VQC VAV1D : (Kit Platform angle section rear modular platform) Page 62 6 Platform angle section RR VSF1D Platform angle section rear: Machine screw M6x20 VQC KIT DETAILS Page 146

148 VAV1D : (Kit Hinge left-hand rear modular platform) Page 62 7 Hinge LHR platform VSF1D Half hinge RR: Machine screw M6x40 VQC Half hinge RR: Machine screw M6x20 VQC Half hinge RR: Bolt H M6x16 VQC Half hinge RR: Washer flat Z D6 VQC Half hinge RR: Nut HL M6 VQC VAV1D : (Kit Hinge right-hand rear modular platform) Page 62 7 Hinge RHR platform VSF1D Half hinge RR: Machine screw M6x40 VQC Half hinge RR: Machine screw M6x20 VQC Half hinge RR: Bolt H M6x16 VQC Half hinge RR: Washer flat Z D6 VQC Half hinge RR: Nut HL M6 VQC VAV1D : (Kit Side board modular platform) Page 62 ID DESCRIPTION PART NUMBER NUMBER 8 Side board VSF1D Board: Machine screw M6x30 VQC Board: Nut HL M6 VQC Board: Penny washer D6 VQC VAV1D : (Kit Piano hinge modular platform) Page Piano hinge VSF1D Piano hinge: Rivet Mega-Grip VQC Piano hinge: Machine screw M6x20 VQC VAV1D : (Kit Removable floor board modular platform) Page 62 ID DESCRIPTION PART NUMBER NUMBER 12 Removable floor board VSF1D Removable floor board: Machine screw M6x20 VQC KIT DETAILS Page 147

149 VAV1D : (Kit Rear platform modular platform) Page RR platform VSF1D Platform: Claw nut M6x9 VQC VAV1D : (Kit Locker hinge modular platform) Page Locker hinge VSF1D Hinge: Machine screw M6x30 VQC Hinge: Nut HL M6 VQC Hinge: Penny washer D6 VQC Hinge: Machine screw M6x40 VQC VAV1D : (Kit Top-hung rear board modular platform) Page Top-hung RR board VSF1D Top-hung RR board: Bolt H M6x16 VQC Top-hung RR board: Nut H M6 VQC Top-hung RR board: Washer flat Z D6 VQC VAV1D : (Kit Strap modular platform) Page Strap VCP1D Strap: Machine screw M6x20 VQC Strap: Penny washer D6 VQC Strap: Nut HL M6 VQC VAV1D : (Kit Ramp striker plate modular platform) Page 64 1 Ramp striker plate VSF1D /BCR 1 1 Ramp striker plate: Bolt H M6x16 VQC Ramp striker plate: Washer flat Z D6 VQC VAV1D : (Kit Ramp threshold modular platform) Page 64 2 Ramp threshold VSF1D Ramp protectors: Machine screw M6x30 VQC Ramp protectors: Nut HL M6 VQC Ramp protectors: Washer flat Z D6 VQC KIT DETAILS Page 148

150 VAV1D : (Kit Lower floor modular platform) Page 64 3 Lower floor VSF1D Lower floor: Machine screw M6x40 VQC VAV1D : (Kit Slide button modular platform Page 64 4 Slide button VCP1D Slide button Bolt H M6x30 VQC Slide button: Washer flat Z D6 VQC Slide button: Nut HL M6 VQC VAV1D : (Kit Latch modular platform) Page 64 4 Slide button VCP1D Slide button: Bolt H M6x30 VQC Slide button: Washer flat Z D6 VQC Slide button: Nut HL M6 VQC Latch VCP1D Latch: Machine screw M6x30 VQC Latch: Splined flange nut M6 VQC VAV1D00208: (Kit Reinforcement plate and hinge modular platform) Page 64 6 Hinge reinforcement plate VSF1D Ramp hinge VSF1D /G Ramp hinge Machine screw M6x30 VQC Ramp hinge Nut HL M6 VQC VAV1D00208: (Kit Ramp panel modular platform) Page 69 7 Ramp panel VSF1D Ramp panel: Claw nut M6x9 VQC KIT DETAILS Page 149

151 VAV1D : (Kit Hinge mounting modular platform) Page 64 9 Hinge mounting VSF1D Hinge mounting Rivet Mega-Grip VQC Hinge mounting Clinch-on nut CSK M KIT DETAILS Page 150

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154 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No Jacobsen, A Textron Company Quality Drive, Charlotte, NC 28273, USA