RM 5 Core and Accessories
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1 Core and Accessories Individual parts Part no. Page Adjusting screwdriver (for assembly only) B Matching handle B Adjusting screw B65539 B Core B Clamps B Insulating washer B Coil former B Core B Threaded sleeve (glued-in) Insulating washer 2 B Example of an assembly set Also available: SMD coil former B , 203 RM 5 low profile: Core B65805-P 209 SMD coil former B Clamp B Siemens Matsushita Components 97
2 Core B65805 In accordance with IEC 6043 Core without center hole for transformer applications RM cores are supplied in sets Magnetic characteristics (per set) Σl/A l e A e A min V e with center hole,0 20,8 20, without center hole 0,93 22, 23, mm mm mm 2 mm 2 mm 3 Approx. weight (per set) m 2,9 3,0 g Gapped Material A L value nh s approx. mm µ e Ordering code ) -C with center hole -N with threaded sleeve K 25 ± 3 %,0 9,9 B A 40 ± 3 % 0,40 3,8 B A M33 63 ± 3 % 0,4 50,2 B A33 00 ± 3 % 0,2 79,6 B A33 N48 25 ± 2 % 0,6 00 B G48 60 ± 3 % 0,2 28 B A ± 3 % 0, B A48 35 ± 3 % 0, B A48 ) Replace the + by the code letter C or N for the required version. 98 Siemens Matsushita Components
3 Core B65805 Ungapped Material A L value nh µ e A Lmin nh P V W/set Ordering code ) -C with center hole -J w/o center hole N / 20 % 430 B65805-C-R26 N / 20 % 2590 B65805-J-R30 T / 20 % 3850 B65805-J-R35 T / 30 % 4960 B65805-J-Y38 T / 30 % 7090 B65805-J-Y42 N / 20 % ,06 B65805-J-R49 (50 mt, 500 khz, 00 C) N / 20 % ,40 B65805-J-R67 (200 mt, 00 khz, 00 C) N / 20 % ,32 B65805-J-R87 (200 mt, 00 khz, 00 C) N / 20 % ,0 (200 mt, 00 khz, 00 C) B65805-J-R4 ) Replace the + by the code letter C or J for the required version. Siemens Matsushita Components 99
4 Accessories B65806 Coil former Material: GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085: H max. operating temperature 80 C), color code black Solderability: to IEC , test Ta, method (aging 3): 235 C, 2 s Resistance to soldering heat: to IEC , test Tb, method B: 350 C, 3,5 s Winding: see page 52 Squared pins For matching clamps and insulating washers see page 20 Sections A N l Nmm A R value Pins Ordering code mm 2 µω 9, B65806-N004-D 5 B65806-N005-D 6 B65806-N006-D 8 B65806-N008-D 2 8, B65806-N004-D2 5 B65806-N005-D2 6 B65806-N006-D2 4 pins 5 and 6 pins 8 pins *) Pin 4 is omitted in 5-pin version. Hole arrangement View in mounting direction Ground Ø,3+0, 200 Siemens Matsushita Components
5 Accessories B65806 Clamp With ground terminal, made of stainless spring steel (tinned), 0,335 mm thick Solderability to IEC , test Ta, method (aging 3): 235 C, 2 s Also available as strip clamp on reels Insulating washer between core and coil former For tolerance compensation and for insulation Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E 20 C), 0,06 mm thick Insulating washer 2 for double-clad PCBs Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E Clamp (ordering code per piece, 2 are required) Insulating washer (reel packing, PU = reel) Insulating washer 2 (bulk) 20 C), 0,3 mm thick Ordering code B65806-A2203 B65806-A5000 B65806-D2005 Clamp Insulating washer Insulating washer 2 Clamping forces for RM 5 F min : Extension of clamp from a to a 2 = X min F max : Extension of clamp from a to a = X max 8,75 5 Clamp opening a (mm) 8,3 + 0,5 Core nose Z max (mm) 0,5 Height of core pair X (mm)x min X max 9,25 Clamping force F (N) F min F max 40 Siemens Matsushita Components 20
6 Accessories B65822 B65806 SMD coil former with gullwing terminals Material: GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085: F max. operating temperature 55 C), color code black Solderability: to IEC , test Ta, method (aging 3): 235 C, 2 s Resistance to soldering heat: to IEC , test Tb, method B: 350 C, 3,5 s permissible soldering temperature for wire-wrap connection on coil former: 400 C, s Winding: see page 60 Clamp Without ground terminal, made of stainless spring steel, 0,3 mm thick Also available as strip clamp (each carton containing 2 reels), also on a reel on request Sections A N l Nmm A R value Terminals Ordering code mm 2 µω, B65822-F008-T 2 0, B65822-F008-T2 Clamp (ordering code per piece, 2 are required) B65806-J2204 Coil former Clamp section 2 sections Recommended PCB layout 202 Siemens Matsushita Components
7 Accessories B65822 B65806 SMD coil former with J terminals Material: GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085: F max. operating temperature 55 C), color code black Solderability: to IEC , test Ta, method (aging 3): 235 C, 2 s Resistance to soldering heat: to IEC , test Tb, method B: 350 C, 3,5 s permissible soldering temperature for wire-wrap connection on coil former: 400 C, s Winding: see page 60 Clamp Without ground terminal, made of stainless spring steel, 0,3 mm thick Also available as strip clamp (each carton containing 2 reels) Also available on a reel on request Sections A N l Nmm A R value Terminals Ordering code mm 2 µω, B65822-J008-T Clamp (ordering code per piece, 2 are required) B65806-J2204 Coil former Clamp,2 9,8±0, 7,±0, ø5,95 _ 0,,5 2 _ 0,5 0,45±0,05 3x3,8 =,43±0, 3,8±0, 0,55±0,05 2,75±0, 6,5 _ 0, ,7 _ 0,5 8,6 _ 0,2 6+0,3 3,5 _ 0, , 0,3 0,75±0,05 0,55±0,05,7±0,05 0, _ 0, 5,0 _ 0,2 Recommended Empfehlung für das PCB Leiterplattenlayout layout 2 6,5 3,8,43 FRM0266-V Siemens Matsushita Components 203
8 Accessories B65539 B63399, B65806 Adjusting screw Tube core with thread and core brake made of GFR polyterephthalate Plastic adjusting screwdriver (not shown) Plastic handle for adjusting screwdriver (not shown) Core RM 5 Adjusting screw Min. Ordering code Fig. Tube core adjusting Material A range L value length Mate- Color nh mm rial code % K 25 a,8 2,0 Si black 3 B65539-C003-X0 40 a,8 2,0 K yellow 6 B65539-C003-X M a,8 2,7 Si white B65539-C002-X0 00 a,8 2,0 K yellow 4 B65539-C003-X N a,8 2,0 K yellow 3 B65539-C003-X a,8 2,7 N 22 red 5 b,8 3,4 N 22 green 3 9 B65539-C002-X22 B65806-C300-X22 35 b,90 3,4 N 22 blue 2 B65806-A3002-X22 Adjusting screwdriver B63399-B4 Handle B63399-B5 Adjusting screws a b 204 Siemens Matsushita Components
9 Inductance adjustment curves (nominal values) Relative inductance change L/L versus turns N of adjusting screw. 0 at least turn engaged. Adjusting screw B65539-C003-X0 Color code black Adjusting screw B65539-C002-X0 Color code white Adjusting screw B65539-C003-X Color code yellow Siemens Matsushita Components 205
10 Inductance adjustment curves (nominal values) Relative inductance change L/L versus turns N of adjusting screw. 0 at least turn engaged. Adjusting screw B65539-C002-X22 Color code red Adjusting screw B65806-C300-X22 Color code green Adjusting screw B65806-A3002-X22 Color code blue 206 Siemens Matsushita Components
11 Q factor characteristics (typical values) Material L (µh) for A L =25nH A L =40nH Turns Wire; RF litz wire Sections K,27 4,25 5,7 0,2,96 6, ,6 CuL 30 0,04 CuLS 30 0,04 CuLS 40 0,04 CuLS * mm 8,5 9,0 8,4 8,2 * Pad of polystyrene tape up to diameter Ø RF litz wire Enamel copper wire K A L = 25 nh Flux density in the core B < 0,5 mt RF litz wire Enamel copper wire K A L = 40 nh Flux density in the core B < 0,6 mt Siemens Matsushita Components 207
12 Q factor characteristics (typical values) Flux density in the core B < mt Material A L = 00 nh A L = 60 nh L (mh) for Turns Wire; RF litz wire Sections N , 7,75 4,62,30 0, , 2, 7,20 4,22, , CuL 0,4 CuL 0,8 CuL 0 0,05 CuLS 20 0,04 CuLS 30 0,04 CuLS 45 0,04 CuLS N 48 A L = 60 nh RF litz wire Enamel copper wire N 48 A L = 250 nh RF litz Enamel copper wire 208 Siemens Matsushita Components
13 »Low Profile«Core B65805-P For compact transformers Without center hole RM cores are supplied in sets Magnetic characteristics (per set) Σl/A = 0,7 mm l e = 7,5 mm A e = 24,5 mm 2 A min = 8 mm 2 V e = 430 mm 3 Approx. weight 2,6 g/set Ungapped Material A L value µ e A L P V Ordering code nh W/set N / 20 % ,09 (50 mt, 500 khz, 00 C) N / 20 % ,26 (200 mt, 00 khz, 00 C) B65805-P-R49 B65805-P-R87 Siemens Matsushita Components 209
14 »Low Profile«Accessories B65822 B65804 SMD coil former with gullwing terminals Material: GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085: F max. operating temperature 55 C), color code black Solderability: to IEC , test Ta, method (aging 3): 235 C, 2 s Resistance to soldering heat: to IEC , test Tb, method B: 350 C, 3,5 s permissible soldering temperature for wire-wrap connection on coil former: 400 C, s Winding: see page 60 Clamp Without ground terminal, made of stainless spring steel, 0,3 mm thick Also available as strip clamp (each carton containing 2 reels) Also available on a reel on request Sections A N l Nmm A R value Terminals Ordering code mm 2 µω 5, B65822-A6008-T Clamp (ordering code per piece, 2 are required) B65804-P2204 Coil former Clamp Marking of pin Recommended PCB layout 20 Siemens Matsushita Components
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