FERROXCUBE DATA SHEET. E42/21/15 E cores and accessories. Supersedes data of September Sep 01

Transcription

1 FERROXCUBE DATA SHEET Supersedes data of September Sep 1

2 CORE SETS Effective core parameters SYMBOL PARAMETER VALU E UNIT Σ(I/A) core factor (C1).548 mm 1 V e effective volume 173 mm 3 I e effective length 97. mm A e effective area 178 mm 2 A min minimum area 175 mm 2 m mass of core half 44 g handbook, halfpage R R2 21 ± CBW48 Fig.1 core half. Core halves A L measured in combination with a non-gapped core half, clamping force for A L measurements 4 ±2 N, unless stated otherwise. GRADE A L (nh) 28 Sep 1 47 µ e TOTAL AIR GAP (µm) 3C81 1 ±5% (1) C81-E1 16 ±5% (1) C81-E16 25 ±5% (1) C81-E ±5% C81-A315 4 ±8% C81-A4 63 ±15% C81-A63 53 ±25% 23-3C81 3C9 1 ±5% (1) C9-E1 16 ±5% (1) C9-E16 25 ±5% (1) C9-E ±5% C9-A315 4 ±8% C9-A4 63 ±15% C9-A ±25% 171-3C9 3C91 53 ±25% 23-3C91 3C92 31 ±25% 135-3C92 3C94 41 ±25% 178-3C94

3 GRADE 3C95 53 ±25% 23-3C95 3F3 1 ±5% (1) F3-E1 16 ±5% (1) F3-E16 25 ±5% (1) F3-E ±5% F3-A315 4 ±8% F3-A4 63 ±15% F3-A63 36 ±25% 156-3F3 Note 1. Measured in combination with an equal gapped core half, clamping force for A L measurements, 4 ±2 N. Properties of core sets under power conditions B (mt) at Note 1. Measured at 6 C. A L (nh) µ e TOTAL AIR GAP (µm) CORE LOSS (W) at GRADE H = 25 A/m; f = 25 khz; f=1khz; f = 1 khz; f = 1 khz; f = 4 khz; f = 25 khz; Bˆ = 2 mt; Bˆ = 1 mt; Bˆ =2mT; Bˆ = 2 mt; Bˆ =5mT; T = 1 C T = 1 C T = 1 C T=25 C T=1 C T = 1 C 3C C C (1) 7. 1) 3C C C F Sep 1 48

4 COIL FORMERS General data for coil former without pins PARAMETER Coil former material Maximum operating temperature SPECIFICATION polybutyleneterephtalate (PBT), glass reinforced, flame retardant in accordance with UL 94V- ; UL file number E45329(R) 155 C, IEC 685, class F 29 max. 3.8 max max CBW min. 28 Fig.2 coil former. Winding data and area product for coil former without pins NUMBER OF SECTIONS (mm 2 ) MINIMUM WIDTH AVERAGE LENGTH OF TURN PRODUCT Ae x Aw (mm 4 ) CP--1S 28 Sep 1 49

5 General data for 1-pins coil former PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION polyamide (PA6.6), glass reinforced, flame retardant in accordance with UL 94-HB ; UL file number E41613(M) copper-tin alloy (CuSn), tin (Sn) plated 13 C, IEC 685, class E IEC , Part 2, Test Tb, method 1B: 35 C, 3.5 s IEC , Part 2, Test Ta, method 1: 235 C, 2 s 32 ±.2 28 ± min max max ±.2 5 ±.2 39 max CBW5 Fig.3 coil former; 1-pins. Winding data and area product for 1-pins coil former NUMBER OF SECTIONS (mm 2 ) MINIMUM WIDTH AVERAGE LENGTH OF TURN PRODUCT Ae x Aw (mm 4 ) CPH--1S-1P 28 Sep 1 41

6 General data for 1-pins coil former (A) PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION polyamide (PA6.6), glass reinforced, flame retardant in accordance with UL 94-HB ; UL file number E41938(M) copper-tin alloy (CuSn), tin (Sn) plated 13 C, IEC 685, class A IEC , Part 2, Test Tb, method 1B: 35 C, 3.5 s IEC , Part 2, Test Ta, method 1: 235 C, 2 s 29.2 max min max max min min CBW max min. Fig.4 coil former; 1-pins (A). Winding data and area product for 1-pins coil former NUMBER OF SECTIONS MINIMUM (mm 2 ) NOMINAL WIDTH AVERAGE LENGTH OF TURN PRODUCT Ae x Aw (mm 4 ) CPH-E42/15-1S-1PD-A-Z 28 Sep 1 411

7 MOUNTING PARTS General data for mounting parts ITEM REMARKS FIGURE Clasp steel, zinc (Zn) plated 5 CLA- Spring steel, zinc (Zn) plated 6 SPR max. CBW max. Fig.5 clasp min max. 36 CBW53 Fig.6 spring. 28 Sep 1 412

8 DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS Preliminary specification PRODUCT STATUS Development DEFINITIONS This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype Design-in Preferred Support These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. These products are recommended for new designs. These products are recommended for use in current designs and are available via our sales channels. These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 28 Sep 1 413