PARTS LIST Motor Housing
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1 NUMBER REQUIRED PART NUMBERS KEY PART NAME NO. s WB, s WJ, WE, WF, WH WL, WR WB WE WF WH WJ WL Motor Housing Gear Housing Intermediate Gear and Pinion Bearing - Inboard (Includes Shaft Adapter for WJ, WL, WR) (Includes Item ) WR (Includes Items , , ) Order (Bearing) and (Shaft Adapter) Chain Guide Liftwheel Suspension Adapter Nut Motor Housing Cover Screw C302 C Liftwheel Gear Retainer Ring Motor Shaft Bearing, Inboard Retainer Ring Gear Housing Attaching Screw Order Screw Order Screw and Lockwasher and Lockwasher Loose End Screw, Washer C304 C Motor Shaft Bearing - Outboard Motor Shaft Bearing - Inboard Stator Pin Control Cable Screw, Washer C306 C Back Frame Assembly (Includes Brake Studs) (Includes thru , , ) Drive Shaft and Pinion Bearing Intermediate Gear and Pinion Bearing - Outboard Bearing Retainer Screw and Washers 1 2 C307 C308 Back Frame Attaching Screw Order Screw Order Screw and Lockwasher and Lockwasher Liftwheel Bearing - Gear End Motor Housing Cover Back Frame Cover Back Frame Cover Attaching Screw C309 C Hoist I.D. Label, 230/460 Contact Factory Contact Factory Capacity/Warning Label Hole Plug Set C Back Frame Expansion Plug Gear Housing Plug Drive Shaft and Pinion Assembly (Includes Items thru for s WB, WE, WF, WH, WJ, WL and WR. Also Includes Item with s WJ, WL, WR PARTS LIST Order , , and Drive Shaft and Pinion Assembly (8T. Pinion, 5-15/64 Long) (8T Pinion, 543/64 Long) (18T.) (12T.) (12T.) Brake Hub (8T. 21/32 Long) (8T. 1-1/8 Long) (13T.) (13T.) Brake Hub Retainer Ring Liftwheel Gear (53T.) (79T.) Intermediate Pinion (8T.) (10T.) Intermediate Gear Retainer Ring Protector Liftwheel Bearing - Motor End Liftwheel Gear Nut C312
2 20 Key No Part Name Motor Attaching Screw and Lockwasher PARTS LIST, continued NUMBER REQUIRED s WB, s WJ, WE, WF, WH WL WR WB WE WF PART NUMBERS WH WJ WL WR For all Units, order (4) Motor Thru Bolts and (4) Lockwashers Loose End Nut Contactor/Capacitor Bracket with Attaching Screws Order (1) Bracket and (1) Screw Order Bracket and (2) Screws Capacitor Clamp with Attaching Screws and LockWasher Order (1) Clamp, (1) Washer, (1) Lockwasher and (1) Screw Loose End Link Contact Block Brake Disc Retainer Ring Lower Hook with Latch (Includes Item ) Latch Kit Load Chain (Specify Length) (Specify Length Required) (Specify Length Required) Lower Hook Assembly-Complete (Items and ) Lower Hook Collar (or Nut) Pin --- C C C326 and Thrust Bearing Lower Sheave Lower Sheave Bearing Hook Block (*Must order in pairs with ) Chain Stop Block C C Chain Stop Screw Chain Stop Lockwasher Chain Stop Nut Stop Block Alignment Pin Suspension Adapter Upper Hook with Latch (Includes Item ) Upper Hook Collar (or Nut) and Pin C329 C330 C329 C330 C331 C331 C Suspension Adapter Screw Rigid Hook Suspension-Complete Dead End Bolt Dead End Block, Pin, Washer --- C C C335 and Cotter Pin Suspension Lug Lug Suspension - Complete Suspension Adapter Anchor Back Frame Dowel Brake Plate Brake Friction Plate Brake Field Brake Armature Brake Spring Brake Nut Brake Coil Retainer Strap Brake Disc 1 (s WB, WE) 2 (s WF, WH, WJ, WL,WR) Brake Friction Plate-Double (Not Required for s WB, WE) Brake Coil See Parts List on Page 22 See Parts List on Page 22
3 PARTS LIST, continued Key Part Name NUMBER REQUIRED PART NUMBERS No. s WB, WE, WF, WH s WJ, WL, WR WB WE WF WH WJ WL WR Gear Housing Gasket Rotor Assembly (Items and included) (For Units, Item Included) See Parts Lists on Page 22 See Parts List on Page Stator See Parts List on Page 22 See Parts List on Page 22 (Also order for s WB, WE, WF, WH) Centrifugal Mechanism and Spacer C Capacitor Run Capacitor Start Capacitor Capacitor Mounting Clamp and Screw C336 See Key No Cut-out Switch with Attaching Screws Order (1) Cut-Out Switch & (2) Screws Contactor with Attaching Screw Order (1) Contactor 28553, (2) Screws and (2) Lockwashers For Units, Order (1) Contactor 35182, (2) Screws and (2) Lockwasher For 230/ Units, Order (1) Contactor 24729, (2) Screws and (2) Lockwashers C343 (230/460 Units Only) Order (1) Transformer Transformer with Attaching Screws & (2) screws Wire Nuts (Specify Number Required) (Small) or (Large) (Small) or (Large) Jumper Set Power Cord 230/ Control Station and Cable 10 ft. Lift Units 15 ft. Lift Units 20 ft. Lift Units All Other Lifts Control Cable 10 ft. Lift Units 15 ft. Lift Units 20 ft. Lift Units All Other Lifts For Units, Order (1 Each) 51847, 24111, and Jumpers. For 230/ Units, Order (1 Each) 24111, 24112, and For Units, Order (1) 51847, (1)51858, (1)51861 and Jumpers (3)27599 (1)24300, (1)24301, (1)24302 & (1) For 230/ Units, Order (1 each) Control Station See Figure 16, Page 22 See Figure 16, Page Warning Tag Product Label Rotor Wave Washer Rotor Bearing Spacer Warning Label (Electrical) Lower Hook and Block Assembly Lower Hook Body 45401B B Lower Hook Chain Block Pin Lower Hook with Latch Lower Hook Thrust Bearing Lower Hook Nut Pin Lower Hook Chain Block Lower Hook Nut Lower Hook Block Washer Solid State Reverse Switch Reverse Switch Clamp, Washer, Screw Order (1) Clamp, (1) Washer, (1) Lockwasher and (1) Screw
4 22 Key No. Part Name No. Req d PARTS LIST MODELS AND VOLTAGES WB, WE WF, WH WJ WL WR 230/ / / / / Brake Coil Rotor Assembly includes items and includes Stator (also order for models WB, WE, WF, WH PACKAGED LUBRICANTS Used in the Valustar Electric Chain Hoists (Refer to page 12 for Lubrication Instructions) Usage Type Quantity Part No. Hoist Gears Grease (Special) 1/2# Can # Can # Can Spline on end of Drive Shafts Oil-Graphite Mixture 1 Pint Can Load Chain Oil 1 Pint Can TOUCH-UP PAINTS Valustar Electric Chain Hoists and Series 635 Low Headroom Trolleys Name Color Quantity* Size Part No. Hoist Orange 1 case oz. Aerosol Cans Trolley Black 1 case oz. Aerosol Cans *Touch-up paints are only available in case quantities. NOTE: When painting Hoists or Trolleys, also order warning labels, identification labels, etc. that may be coated during painting. 1 Gal. Can Lower Hook Thrust Bearing Grease: Heavy Cup Grease - obtain locally* *These oils are not furnished by CM in packaged quantities. When ordering lubricants, specify the type of lubricant, part number and packaged quantity required. CONTROL STATION Key No. Part Name No. Req d Part No Control Station (Includes B thru ) Warning Label (Electrical) Manufacturer Label Control Station Grommet Control Station Housing B Gasket Control Station Button Assembly Control Station Parts Kit Contact Assembly (Includes ) Warning Label Figure 16. Control Station Exploded View
5 Figure 17. Valustar Electric Chain Hoist Exploded View
6 25 SERIES 635 LOW HEADROOM TROLLEY PARTS LIST Figure 18. Series 635 Low Headroom Trolley Exploded View Key No. Part Name No. Req d. Part No. 1-Ton 2-Ton 1-Ton 2-Ton Trackwheel Trackwheel Stud Trackwheel Stud Nut Suspension Bolt (Special Alloy Steel Bolt) 9-5/32" long* /4" long** " long /16" long Trolley Spacer Washers 0.165" thick* " thick** " thick " thick Suspension Bolt Nut Suspension Bolt Nut Cotter Pin Side Frame, Plain Side Without Trolley Guards*** Trolley Guards*** Side Frame, ID Plate Side Without Trolley Guards*** Trolley Guards*** Key No. Part Name No. Req d. Part No. 1-Ton 2-Ton 1-Ton 2-Ton Load Bracket 3-7/16" wide* /32" wide** /16" wide /16" wide Vertical Load Bar Pin (Special Alloy Steel Pin) 2-11/16" long* /8" long** /4" long Vertical Load Bar Pin Screw 1/2" long* /4" long** /4" long /2" long Vertical Load Bar Pin Screw L.W Trackwheel Stud Nut L.W Identification Label Trackwheel Washer Warning Label * These items are for the 1-Ton Trolley for operation on 2.66" thru 5.64" ** These items are for the 1-Ton Trolley for operation on over 5.64" thru 7.00" *** If side frame is equipped with spacer block, contact factory. These items are for the 2-Ton Trolley for operation on 3.33" thru 6.00" These items are for the 2-Ton Trolley for operation on over 6.00" thru 8.25"
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