THEATRICAL CHAIN HOIST TNER SERIES
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1 EFFECTIVE: May 24, 2017 THEATRICAL CHAIN HOIST TNER SERIES 1/2 Ton through 2 Ton Capacity Code, Lot and Serial Number This equipment should not be installed, operated, or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage.
2 9.0 Parts List When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist nameplate (see fig. below). Reminder: Per sections 1.1 and to aid in ordering Parts and Product Support, record the Hoist code number, lot number and serial number in the space provided on the cover of this manual. The parts list is arranged into the following sections: Section 9.1 Housing and Motor Parts Gearing Parts Hook Parts Chaining Parts Electric Parts Power Supply and Pendant (Pickle) Parts
3 37 This Page Intentionally Left Blank
4 9.1 Housing and Motor Parts 38 Figure 9-1 Housing and Motor Parts
5 39 Figure No. Part Name Parts Per Hoist 005L 010L 020L 010S 020S 1 Frame Cover 1 SA1BL9207 SA1CL9207 SA1CS Socket Bolt Toothed Lock Washer Nut 1 ES217005S 9 Lock Washer 1 ES218005S 10 Spacer 1 SA1BL9313 ES216S005 SA1BL Motor Cover Assembly 1 ER1BS2106 ER1CS Socket Bolt Spring Washer Collar M 1 ES192005S 15 Coned Disc Spring M 4 E3S191005S 16 Brake Drum Assembly 1 ER1BS5212 ER1CS5212 EP1CS Brake Spring 1 ES ES214005S SA1CS Thrust Collar 1 ES ES506005S ES Thrust Disc 2 ES ES505005S ES Pull Rotor 1 ES ES503005S ES Coned Disc Spring 1 ES ES504005S ES Motor Shaft with Rotor 1 SA1BL5502 SA1CL5502 SA1CS Motor Frame with Stator /460V SA1DHM05L5A12 SA1DHM010L5A12 SA1DHM10S5A11 25 Socket Bolt Set Pin S 2 ES ES120010S 27 Packing M 1 ER1BS9118 ER1CS Body B 1 SA1BL9101 SA1CL9101 SA1CS Oil Plug 2 E3S Plug Packing 2 E3S Set Pin S 2 ES Packing G 1 ER1BS9116 ER1CS Gear Case F 1 SA1BL9103 SA1CL Socket Bolt Toothed Lock Washer Housing and Motor Parts
6 40 Figure No. Part Name Parts Per Hoist 38 Name Plate SP 1 005L 010L 020L 010S 020S SA1DHM05I9B6 SA1DHM10I9B6 SA1DHM10I9B6 SA1DHM20SB6 SA1DHM20S9B6 39 Oil Plug B 2 SA1BS Eyebolt Packing 1 ES127005S 42 Bending Washer 1 SA1BS Spring Pin 1 E3S129005S 44 Handle Kit 2 SA1BL Hex Bolt 4 J1BK Packing C 1 ER1BS9117 ER1CS Socket Bolt Toothed Lock Washer Name Plate B 1 SA1DHM05L9A5 SA1DHM10L9A5 SA1DHM20L9A5 62 Name Plate D Warning Sticker E (Disconnect Power) 1 ER2CS Grease Warning Label Voltage Changer Warning Label TNER Logo Label BGV-D8 Logo Label CE Mark Label Controller Cover 1 SA1BL9104 SA1CL9104 SA1CS Wiring Diagram 1 EWE4A00H1 9.1 Housing and Motor Parts
7 41 This Page Intentionally Left Blank
8 9.2 Gearing Parts 42 Figure 9-2 Gearing Parts
9 43 Figure No. Part Name Parts Per Hoist 005L 010L 020L 010S 020S 1 Bearing Holder 1 ER1CS Socket Bolt Snap Ring Collar B 1 ER1BS Pinion Assembly 1 ER1BS5220 SA1CL Oil Seal 1 ES ES221010S 7 Ball Bearing * Load Sheave Oil Seal 1 ES232005S ES232005S 10 Ball Bearing Snap Ring Load Gear 1 ER1BL9240 ER1CS9240 SA1CS Snap Ring Ball Bearing Ball Bearing Friction Clutch Set 1 SA1BL1626 SA1CL1626 SA1CS Wavy Washer 1 E1DBX20S Oil Seal 1 ES221005S E6F235003S 19 Friction Plug 1 ER1BS9235 ER1CS Nameplate FP 1 ER1BS Set Pin S 2 ES Gear Plate 1 ER1CL Spring Washer Socket Bolt 2 J1BA Ball Bearing Gear B Assembly 1 SA1CL5262 SA1CS Grease Guard 1 SA1CS Guard Plate 1 SA1CS9656 *Kit includes Chain Guide A and Chain Guide B, see pages 48 and Gearing Parts
10 9.3 Hook Parts 44 Figure 9-3 Hook Parts
11 45 Figure No. Part Name Parts Per Hoist 005L 010L 020L 010S 020S 2 Chain Clip 1 SA1BS Suspender D 1 Ver. A: SA1CR90301 Ver. B: SA1CR90302 SA1CR Yoke Bolt 1 SA1CR9032 SA1CR Slotted Nut 1 ES088020L ES088020L 7 Split Pin Body Hook Complete Assembly 1 SA1BS1001 SA1CS1001 SA1CR1001 SA1CS1001 SA1CR Hook Latch Assembly 1 CF CF CF CF CF Chain Pin 1 11 Slotted Nut 1 Ver. A: M Ver. B: M Ver. A: M Ver. B: M M M Split Pin Connection Shaft 1 ER1BS9121 ER1CS O Ring Plate A 1 ER1BS9123 SA1CS Machine Screw w/ Spring Washer 2 J1AP J1BE Fixing Shaft Assembly 1 ER1BS1122 ER1CS O Ring Shaft Plug 1 ER1BS9128 ER1CS Machine Screw Chain Hook Complete Assembly 1 SA1BL1011 SA1CL1011 SA1CR1011 SA1CL1011 SA1CR Hook Latch Assembly 1 ER1BS1002 ER1DS1002 ER1ES1002 ER1DS1002 ER1ES Thrust Collar A 1 ES ES026010L 30 Hook Stopper 2 ES ES027010L 31 Thrust Bearing 1 ES ES022010L 32 Bottom Shaft Assembly 1 ER2DR6023 ER2DR Idle Sheave Assembly 1 27SH010S SH010S Bottom Yoke Assembly 1 SA1CR2015 SA1CR Bolt Spring Washer Nut Name Plate C 1 M M Ball Stopper Set 1 SA1CS9041 SA1CL Load Chain (Nickel Plated DIN) 1 LCER005NP-DIN LCER010NP-DIN Load Chain (Black)* 1 LCER005C LCER010C 41 Chain Coupling 1 P2HC Socket Bolt w/ Spring Washer 2 J1BG J1BG *The black load chain is optional. The hoist will not have CE Conformance with the black chain installed. 9.3 Hook Parts
12 9.4 Chaining Parts 46 Figure 9-4 Chaining Parts
13 47 Fig No Part Name Parts Per Hoist 005L 010L 020L 010S 020S 1 Chain Guide A 1 SA1BL9331 SA1CL Guide Roller 1 ER1DS Roller Pin 1 ER1CS Limit Lever S 1 SA1BL9337 SA1CL Chain Guide B 1 ER1BL9332 ER1CL Mach. Screw w/ Spring Washer 4 J1AP Socket Bolt w/ Spring Washer 4 J1BG J1BG Limit Lever Pin Assembly 1 SA1BS1338 SA1CS Split Pin Chain Container Assembly (S) (49ft) (32ft) (16ft) (32ft) (16ft) Chain Container Assembly (M) (100ft) (65ft) (32ft) (65ft) (32ft) Chain Container Assembly (L) (120ft) (60ft) (120ft) (60ft) 21 Body Plate 1 SA1BL99801 SA1CL Socket Bolt Flat Washer Spring Washer Nut Socket Bolt Spring Washer Nut Chain Guide C 1 SA1BS9962 SA1CL Socket Bolt Spring Washer Nut Hi-Coupling 2* P3HC Alternate Chain Container Assembly (M) 34 Alternate Chain Container Assembly (L) *See Section 3-2 for necessity and use (100ft) (65ft) (32ft) (65ft) (32ft) (120ft) (60ft) (120ft) (60ft) 9.4 Chaining Parts
14 9.5 Electric Parts 48 Figure 9-5 Electric Parts
15 49 Fig No Part Name Parts Per Hoist 005L 010L 020L 010S 020S 1 Limit Switch Assembly 1 SA1BS Socket Bolt J1BA Spring Washer Plate Assembly 1 SA1DHM05L5A2 SA1DHM10L5A2 SA1DHM10S5A2 5 Transformer 3 TRF62M611 6 Machine Screw 2 MS Terminal Plate 1 ECP1309AD 8 Mach. Screw w/ Spring Washer 2 J1AW Terminal Strip 1 ECP1403AB E-Stop Contactor (Optional) 1 MGC14306C Mach. Screw w/spring Washer 2 J1AW Machine Screw (for optional E- stop contactor) 2 J1AW Electromagnetic Contactor 1 MGC23406C 12 Machine Screw 2 J1AP Plate Screw 2 (3) ER1BS Fuse 1 ECP91FZ06 15 Fuse Holder 1 ECP92FZAA 16 Mach. Screw w /Spring Washer 1 E2D Mach. Screw w /Spring Washer 2 MS Lead Wire Assembly 1 SA1DHM05L9A23 SA1CHM10L9A23 *Quantities in () are for 010L/S and 020L/S hoists. 9.5 Electric Parts
16 Socket Holder (Standard) Connect to Gear Case F (Page 38, No.35) 9.6 Power Supply and Pendant Parts 50 Holder Plate (Optional for Large Diameter Cable) Cable configuration patterns Figure 9-6 Power Supply and Pendant Parts 10.5 Electric Parts
17 51 Fig No Part Name Parts Per Hoist 005L 010L 020L 010S 020S 1 Socket Holder Assembly 1 SA1BL Socket Holder 27 1 SA1BL Holder 13 1 ECP5913AA 4 Holder 14 1 ECP5914AA 6 Machine Screw w/ Spring Washer 2 J1AP Socket Holder Packing 1 ER1BS Machine Screw w/ Spring Washer 4 MS Cable Support Arm 1 SA1BS Power and Control Cable Complete Assembly with Strain Relief (Double Hubbell) Power and Control Cable Complete Assembly with Strain Relief (Double Pigtail) Strain Relief Snap Assembly kit Strain Relief Swivel Snap Hook Strain Relief Shrink Tubing Strain Relief Nylon Strap Strain Relief Crimp Ring for Power Cable Strain Relief Crimp Ring for Control Cable Power Supply Cable 4C Complete Assembly Power Supply Cable 4C ft 14/4C 17 Control Cable 4C Complete Assembly Control Cable 4C ft 16/4C 21 Male Hubbell plug for power 1 HBL Female Hubbell plug for control 1 HBL Pendant with Cord and Hubbell Plug Complete Assembly with Emergency Stop Pendant with Cord Complete Assembly with Emergency Stop Pendant Cord 1 16/4C 25 Pendant Assembly Warning Tag 1 WTAG7 22 Female Hubbell plug 1 HBL Pendant with Cord and Hubbell Plug Complete Assembly without Emergency Stop Pendant with Cord Complete Assembly Pendant Cord 1 16/4C 25 Pendant Assembly Warning Tag 1 WTAG7 22 Female Hubbell plug 1 HBL Power Supply and Pendant Parts
18 52 Fig No Part Name Parts Per Hoist 005L 010L 020L 010S 020S * Holder Plate Components (Optional for Large Diameter Cable, more than 0.57 up to 0.87 ) 31 Cable Packing 1 Depends on cable diameter up to Cable Holder Plate 1 SA1CL Holder B 2 ECP5924AB 34 Holder Packing 2 ECP5924AC 35 Holder Nut 2 ECP5924AD 36 Holder Cap 1 ECP5924AE 37 Holder A 1 ECP5924AA ** Single Convertible Cable components (Optional for Single socket) 5 Holder Cap 1 ECP5900EA 43 Single Convertible Cable Complete Assembly with Strain Relief (7-pin Socapex ) Single Convertible Cable Complete Assembly with Strain Relief (14-pin) Single Convertible Cable Complete Assembly with Strain Relief (Single Pigtail) Strain Relief Snap Assembly kit Convertible Cable 7C 16/7C *** Compound Cable components (Optional for Double Hubbell Configuration 41 Controller Adapter (Whip) 7pin Socapex Controller Adapter (Whip) 14pin Male Hubbell plug 1 HBL Female Hubbell plug 1 HBL Power Supply and Pendant Parts
19 53 This Page Intentionally Left Blank
20 Appendix A: Wiring Diagram 54
21 55
22 Harrington Hoists, Inc. 401 West End Avenue Manheim, PA Toll Free: Phone: Fax: TNEROM-ENG
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