ELECTRIC CHAIN HOIST ER2 and NER2 SERIES

Transcription

1 EFFECTIVE: January 18, 2017 ELECTRIC CHAIN HOIT ER2 and NER2 ERIE 8 Ton through 20 Ton Capacity Code, Lot and erial Number This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage.

2 IMPORTANT INFORMATION ON HOW TO UE THI MANUAL This OWNER MANUAL UPPLEMENT is intended for use in combination with the Owner s Manual for Electric Chain Hoist ER2 and NER2 eries 1/8 through 5 Ton Capacity. Refer to the Table of Contents below to determine the location(s) of information pertaining to your hoist. References to the Owner s Manual for Electric Chain Hoist ER2 and NER2 eries 1/8 through 5 Ton Capacity will be designated by the use of the acronym ER2OM. Table of Contents ection Page Number/Location 1.0 Important Information and Warnings ER2OM 1.1 Terms and ummary ER2OM 1.2 Warning Tags and Labels ER2OM 2.0 Technical Information pecifications Dimensions Preoperational Procedures Fill Gear Box with Oil Chain Mounting Location Mounting the Hoist Electrical Connections Preoperational Checks and Trial Operation Operation.... ER2OM 4.1 Introduction ER2OM 4.2 hall s and hall Not s for Operation ER2OM 4.3 Hoist Controls ER2OM 2

3 ection Page Number/Location 5.0 Inspection and ER2OM 5.1 General ER2OM 5.2 Inspection Classification ER2OM 5.3 Frequent Inspection ER2OM 5.4 Periodic Inspection ER2OM 5.5 Occasionally Used Hoists ER2OM 5.6 Inspection Records ER2OM 5.7 Inspection Methods and Criteria 15 and ER2OM 6.0 Maintenance & Handling.. 18 and ER2OM 6.1 Count/Hour Meter ER2OM 6.2 Lubrication 18 and ER2OM 6.3 Motor Brake 18 and ER2OM 6.4 Load Chain 19 and ER2OM 6.5 Friction Clutch and Mechanical Load Brake with Friction Clutch ER2OM 6.6 torage ER2OM 6.7 Outdoor Installation ER2OM 7.0 Troubleshooting. ER2OM 8.0 Warranty... ER2OM 9.0 Parts List. 23 3

4 2.0 Technical Information 2.1 pecifications Product Code Operating Conditions and Environment Temperature range: Relative Humidity: Noise Level: Enclosure Rating: upply Voltage: -4 to +104 F (-20 to +40 C) 85% or less 85 db or less (A scale: measured 1 meter away from electric chain hoist Hoist Meets IP 55, Pendant Meets IP65 ingle peed tandard: Reconnectable 208/230 & 460V-3-60 ingle peed Optional: 575V-3-60 or pecial Voltages/Frequencies Available Dual peed tandard: 208/230V-3-60 or 460V-3-60 Dual peed Optional: 575V-3-60 or Voltages/Frequencies Voltages Available ingle peed Dual peed Hoist Duty Rating: IO M4; FEM 2M; AME H4 Intermittent Duty Rating: 60% ED 40/20% ED 360 starts per hour 120/240 starts per hour hort Time Duty Rating: 60 min. 30/10 min. 4

5 ingle peed Dual peed Cap. (Tons) Product Code Lifting peed (ft/min) Table 2-1 Hoist pecifications Motor Load Rated Current Chain (amps) Diameter (mm) x Load heave Pockets Net Weight (lbs) Weight for Addnl. One Foot of Lift (lbs) Output (Hp) 208V - 460V 230V Chain Fall Lines NER2 ER2 8 (N)ER2080* x (N)ER2100L x (N)ER2100L-LG (N)ER x x x x (N)ER x x x x (N)ER x x x x (N)ER2080D* 7.5/ x (N)ER2100LD 5.5/ x (N)ER2100LD-LG 5.5/ x (N)ER2100D 11/ x x x x (N)ER2150D 7.5/ x x x x (N)ER2200D 5.5/2 4.7 x x x x *Available lug mount only. Push button cord dimension (L) is to center of lug hole. **Although both 208/230 & 460 Volts are shown together, the dual speed hoist motors are NOT reconnectable. 2.2 Dimensions ingle peed Dual peed Cap. (Tons) Product Code Headroom C (in) Table 2-2 Hoist Dimensions a d e b (in) (in) (in) (in) NER2 ER2 NER2 ER2 NER2 ER2 8 (N)ER (N)ER2100L (N)ER2100L-LG (N)ER (N)ER (N)ER (N)ER2080D (N)ER2100LD (N)ER2100LD-LG (N)ER2100D (N)ER2150D (N)ER2200D g (in) h (in) i (in) 5

6 Figure 2-1 NER2080 Figure 2-2 NER2080D Figure 2-3 NER2100 Figure 2-4 NER2100D Table 2-3 Hook Dimensions* Capacity Code Hook a b c d e g 080 B 3.3 (83.5) 2.2 (55.0) 2.9 (73.0) 1.9 (48.0) 3.3 (85.0) 2.4 (62.0) 100L, 100 T & B 3.3 (83.5) 2.2 (55.0) 2.9 (73.0) 1.9 (48.0) 3.3 (85.0) 2.4 (62.0) T = Top Hook B = Bottom Hook Units = in.(mm) T & B T & B 4.1 (104) 4.6 (118) 2.8 (70.0) 3.3 (83.0) ) 3.9 (99.5) 2.4 (60.0) 2.8 (70.0) 3.9 (100.0) 4.3 (110.0) 3.1 (79.0) 3.4 (86.0) *Refer to ER2OM ection 5.7 for inspection dimensions and limits. 6

7 3.0 Preoperational Procedures 3.1 Gear Box The gearbox is filled with the correct amount of oil at the time of shipment. The oil level must be verified prior to operation. The ER2 and NER2 hoists have different checking procedures. Refer to ection 6.3 of the ER2OM for specific checking procedures. Use the 050L Capacity Code to determine the correct Check Distance for the ER2 Large Capacity hoist Refer to ection 6.3 of the ER2OM when replacing the gear oil. Use the 050L Capacity Code to determine the correct amount of gear oil All ER2, mechanical load brake installed, hoists are shipped with a separate air vented oil cap. This vented oil cap must be installed prior to use. To install, remove an existing oil cap and replace with the vented oil cap (refer to Figure 3-1) There are two oil fill holes located in the top of the gear case on the ER2 hoist. For ER2 coupled to MR2 trolley, there are some flange widths that make it necessary to relocate the oil cap assembly to the other oil fill hole. This will prevent interference with trolley side plate. Refer to Figure 3-1. Figure 3-1 Vented Oil Cap Installation 7

8 3.2 Chain The quantity and location of the chain components including chain springs and stoppers depends on the hoist model and capacity. Never operate the hoist with incorrect, missing or damaged chain components. Refer to the hoist's nameplate, Table 3-2, and Figure 3-2 and ensure that all chain components are in the correct location and properly installed When the hoist is used without a chain container, the free end of the chain is attached to the hoist body as shown in Figure 3-2. Connect the no load end of the chain to Chain Guide A and the pre-installed socket bolt and lock nut. Make sure the chain remains free of twists and the chain topper is installed on the correct link. Refer to Table 3-2 for proper placement of topper. Figure 3-2 Chain Component Arrangement Table 3-2 Chain topper Placement Capacity Code Without Chain Container With Chain Container 080, 100L, 100, 15 th link from the free end 3 rd link from the free end 150, 200 *Tightening torque for the topper Bolt: 10 N-m (7 lb-ft) When the optional canvas chain container(s) is used, unfold it fully and install it on the hoist body(ies) as shown in Figure 3-3. In this case the free end of the chain is not attached to the hoist body and the chain stopper is installed on the third link from the free end. To place the chain into the chain container(s), feed the chain into the chain container(s) beginning with the free end. Take care to avoid twisting or tangling the chain. NEVER put all the chain into the container(s) at once. Lumped or twisted chain may activate the down limit switch and stop the hoist during lowering Each chain container indicates the maximum length of the load chain that can be stored in the container. The amount of chain the container must hold is equal to the lift on the hoist. DO NOT use a chain container with a storage capacity less than the lift length on the hoist. If all of the chain can not be stored in the container, the limit switch will not operate properly. 8

9 (N)ER2080 to (N)ER2100L (N)ER2100 to (N)ER2200L Figure 3-3 Installation of Chain Container When using an optional steel chain container, refer to the instructions and/or assembly drawing(s) provided with the container for correct assembly and attachment Verify that the load chain is not twisted or tangled prior to operating the hoist. Make sure the bottom hook is not capsized. ee Figure 3-4. Correct all chain irregularities before conducting the first hoist operation Lubricate the entire length of the load chain with the supplied tube(s) of grease per the instructions in ection Mounting Location Figure 3-4 Capsized Hook and Chain Prior to mounting the hoist ensure that the suspension and the supporting structure are adequate to support the hoist and its loads. If necessary consult a professional that is qualified to evaluate the adequacy of the suspension location and its supporting structure ee ection 6.8 of the ER2OM for outdoor installation considerations. 3.4 Mounting the Hoist Manual Trolley - Follow instructions in Owner s Manual provided with the trolley Motorized Trolley - Follow instructions in Owner s Manual provided with the trolley Hook Mounted to a Fixed Location - Attach the hoist s top hook to the fixed suspension point. 9

10 3.4.4 Lug Mounted ER2080 and ER2100L-LG To maintain proper balance when the hoist is not loaded, it is necessary to install a stabilizing shaft to prevent the hoist from pivoting on the main support shaft. Refer to Figure 2-1 and Figure 2-2 for the size and location of the main support and stablizing holes in the hoist s top suspension plates Ensure that the fixed suspension point rests on the center of the hook s saddle and that the hook s latch is engaged. 3.5 Electrical Connections Ensure that the voltage of the electric power supply is proper for the hoist or trolley Do NOT apply electronic soft-start control or voltage varying controls to the ER2 or NER2 hoist. Use of such devices may cause the motor brake and other electrical components to malfunction. Variable frequency drives MAY be used with the single speed ER2/NER2 hoists, contact Harrington Hoists, Inc. for more information Before proceeding, ensure that the electrical supply for the hoist or trolley has been de-energized (disconnected). Lock out and tag out in accordance with ANI Z244.1 Personnel Protection -Lockout/Tagout of Energy ources To avoid a shock hazard, DO NOT perform ANY mechanical or electrical maintenance on the dual speed ( VFD control) trolley or hoist within 5 minutes of de-energizing (disconnecting) the trolley or hoist. This time allows the internal VFD capacitor to safely discharge Do NOT remove power to the dual speed (VFD control) hoist or trolley during operation All dual speed hoists are equiped with a VFD. The VFD is used to control the high and low lifting speeds. The speeds come preset from the factory (ee Table 3-6, ER2OM). peed (frequency) can be customized. Refer to ection of ER2OM, for hoist specific speed ranges and instructions The following instructions apply when the hoist is hook mounted to a fixed suspension point or installed on a manual trolley. The hoist is controlled by a pendant with two push buttons one for lifting and one for lowering. Refer to the appropriate trolley Owner s Manual if the hoist is installed on a motorized trolley. pecial wiring considerations must be taken if the trolley is used with a trolley other than an MR2 model. Pendant Cord The Pendant Cord connects to the hoist via an 8-pin (8P) Plug and ocket. Make this connection as follows: Refer to Figure 3-5 or 3-6 depending on the Product Code. For ER2080 and ER2100L - Insert the 8P Plug into the 8P ocket on the hoist body and hand tighten the Lock Ring. Install the strain relief cable to the bottom of the hoist body. For ER2100, ER2150 and ER Insert the 8P Plug into the 8P ocket on the switch box and hand tighten the Lock Ring. Install the strain relief cable onto the cord strain relief stopper located at the 8P socket. 10

11 Power upply Cable - Hoist Connection The Power upply Cable connects to the hoist via a 4-pin (4P) plug and socket or a direct fitting depending on the product code. Make this connection as follows: Refer to Figure 3-5 or 3-6 depending on the product code. For ER2080 and ER2100L insert the 4P plug of the Power upply Cable into the 4P ocket on the hoist and hand tighten the Lock Ring. For ER2100, ER2150, and ER2200 The power supply cable should be pre-installed to the switch box and properly connected. Install the Cable upport Arm (pre-installed on the Power upply Cable) on to the ocket Holder or witch Box depending on the product code. Use the pre-installed Machine crews and Lock Washers. Use care to avoid twisting or kinking the Power upply Cable. Insert the 4P Plug into the 4P ocket on the hoist and hand-tighten the Lock Ring. Figure 3-5 Pendant and Power upply Cable Connections for ER2080 and ER2100L 11

12 Figure 3-6 Pendant and Power upply Cable Connections for ER2100, ER2150 and ER2200 Figure 3-7 Power upply Cable Festooning and Guide Wire Location 12

13 Power upply Cable - Installation If the hoist is hook mounted to a fixed support ensure that the Power upply Cable is properly installed and supported between the hoist and the electrical power supply. If the hoist is installed on a manual trolley, then the Power upply Cable must be installed along the beam that the trolley runs on. For curved beams a special cable suspension system will be needed, and this instruction does not apply. For straight beams install the Power upply Cable as follows: Refer to Figure 3-7. Install the Cable Hangers on to the Power upply Cable spacing them every 5 feet. Install a Guide Wire system parallel to the Bridge Beam. Pass the Guide Wire through the Cable Hangers and the Wire Guide. Make sure the Guide Wire is properly tensioned and the Power upply Cable is not twisted or kinked Connection to Electrical Power ource - The red, blue, and black wires of the Power upply Cable should be connected to an Electric Power Disconnect witch or Circuit Breaker. This connection should be made so that the hoist is phased properly. Refer to ection for instructions on how to check for correct power supply phase connection Fuse/Breaker Capacity -The hoist's power supply should be equipped with overcurrent protection such as fuses, which should be selected for 110% to 120% of total listed full load amperage, and should be dual element time-delay fuses. Refer to the motor nameplate(s) for the full load amperage draw Grounding - An improper or insufficient ground connection creates an electrical shock hazard when touching any part of the hoist or trolley. In the Power upply Cable the ground wire will be either Green with Yellow stripe or solid Green. It should always be connected to a suitable ground connection. Do not paint the trolley wheel running surfaces of the beam as this can affect grounding. 13

14 3.6 Preoperational Checks and Trial Operation Refer to the hoist s nameplate and record the hoist's Code, Lot and erial Number in the space provided on the cover of this manual Confirm the adequacy of the rated capacity for all slings, chains, wire ropes and all other lifting attachments before use. Inspect all load suspension members for damage prior to use and replace or repair all damaged parts Verify and correct all chain irregularities prior to operating the hoist. Refer to ection 3.2 of this manual Measure and record the k dimension of all hooks on hoist. ee Table 5-4 under ection 5 Inspection, of this manual Ensure that the hoist is properly installed to either a fixed point, or trolley, whichever applies If hoist is installed on a trolley, ensure that trolley is properly installed on the beam, and stops for the trolley are correctly positioned and securely installed on the beam Ensure that all nuts, bolts and split pins (cotter pins) are sufficiently fastened Pull down on the Pendant and ensure that the Cord train Relief Cable takes the force, not the Pendant Cord Check supply voltage before everyday use. If the voltage varies more than 10% of the rated value, electrical devices may not function normally Confirm proper operation. Before operating read and become familiar with ection 4 Operation in the ER2OM. Before operating ensure that the hoist (and trolley) meets the Inspection, Testing and Maintenance requirements of ANI/AME B Before operating ensure that nothing will interfere with the full range of the hoist s (and trolley s) operation Proceed with trial operation to confirm proper operation. Verify that the controls agree with hoist direction. Make sure that depression of the up button lifts the load chain and depression of the down button lowers the load chain hook. If the load chain does not move in the correct direction when the push buttons are pushed, the power supply is phased incorrectly. In this case, turn off the power source or breaker switch then reverse any two of the three wires at the power source. The hook will then move in accordance with the directions of the push button. Perform inspections per ection 5.2, Frequent Inspections in the ER2OM. 14

15 5.0 Inspection The information listed in this section is intended to supplement ection 5.7 of the ER2OM. Table 5-3 Hoist Inspection Methods and Criteria Use this table in conjunction with Table 5-3 of the ER2OM. The entries in this table replace in their entirety the corresponding entries in Table 5-3 of the ER2OM. Item Method Criteria Action Hooks - Fretting wear Measure The "u" and "t" dimensions should not be less than discard value listed in Table 5-4 Hooks - tretch Measure The "k" dimension should not be greater than 1.15 times that measured and recorded at the time of purchase (ee ection 3.6). If recorded "k" values are not available for hooks when new, use nominal "k" values from Table 5-4. Replace. Replace. Load Chain - Pitch and Wire Diameter Measure The "P" dimension should not be greater than maximum value listed in Table 5-5. The "d" dimension should not be less than minimum value listed in Table 5-5. Replace. Inspect Load and Idle heaves. Load Chain Reeving and Evening Visual Chain should be reeved properly through Load and Idle heaves - refer to ection 6.4. Chain, Chain prings, toppers, and Chain Pin should be installed properly - refer to ection 3.2. For double body hoists, chain should be evenly distributed equal length of chain in each chain container or equal lengths of chain on no-load side of each hoist body. Reeve/Install chain properly. Lower hook until lower limit switch is activated on both hoist bodies. Chain prings Visual Chain springs should not be deformed or compressed. Refer to Table 5-6 for Chain pring dimensions. Replace. 15

16 Table 5-4 Top Hook & Bottom Hook Dimensions k Measured When New: Top: Bottom: Capacity Code Nominal "k" Dimension* inch (mm) "u" Dimension inch (mm) "t" Dimension inch (mm) tandard Discard tandard Discard (121) 2.86(72.6) 2.72(69) 1.89(48) 1.8(45.6) 100L, (131) 3.43(87) 3.26(82.7) 2.36(60) 2.24(57) (142) 3.91(99.4) 3.72(94.5) 2.76(70) 2.62(66.5) (181) 4.4(112) 4.19(106.4) 2.8(71) 2.66(67.5) * These values are nominal since the dimension is not controlled to a tolerance. The "k" dimension should be measured when the hook is new - this becomes a reference measurement. ubsequent measurements are compared to this reference to make determinations about hook deformation/stretch. ee ection 5.7 of ER2OM, Hooks - tretch. Table 5-5 Chain Wear Dimensions Capacity Code 080, 100L, 100, 150, 200 P Dimension inch (mm) d Dimension inch (mm) tandard Discard tandard Discard 6.18 (157.0) 6.37 (161.7) 0.44 (11.2) 0.42 (10.6) 16

17 Table 5-6 Chain pring Length Dimensions Capacity Code Length - inch (mm) tandard Discard 080, 100L, 100, 0150, (160) 6.0 (152) 17

18 6.0 Maintenance and Handling 6.2 Lubrication Load Chain Refer to of the ER2OM Hooks and uspension Components: Refer to of the ER2OM Gear Box: Refer to 6.3 of the ER2OM except use the following table for checking oil level. Table 6-1 ER2 (Mechanical Load brake Equipped) Gear Oil Check Distances Capacity Code Check Distance (inches) Check Distance (millimeters) 080, 100L, 100, 0150, Motor Brake - Use the table below in conjunction with ection 6.4 of the ER2OM. Table 6-2 Motor Brake Wear/Gap Dimensions Capacity Code "Gap" Discard Dimension - inch (mm) 080, 100L, 100, 150, (1.1) 18

19 6.4 Load Chain Lubrication and Cleaning refer to ection 6.2 of ER2OM Load Chain Replacement for ER2080 and ER2100L: 1) The hoist must be properly powered and operational in order to perform the following procedures. 2) Be certain that the replacement chain is obtained from Harrington and is the exact size, grade and construction as the original chain. The new load chain must have an odd number of links so that both its end links have the same orientation. If the load chain is being replaced due to damage or wear out, destroy the old chain to prevent its reuse. 3) When replacing load chain, check for wear on mating parts, i.e. Load heave, Chain Guides and Idle heaves, and replace parts if necessary. 4) For hoists without a chain container, remove the socket bolt, lock nut, and attach the no-load side of the chain to Chain Guide A. 5) Remove the topper and Chain pring from the no-load side of the chain for reuse on the new chain. Inspect and replace any damaged or worn parts. 6) Using an open link, attach the new chain to the end link of the old chain on the no-load side. The end link of the new load chain should be connected so that the welded portions of the load chain's standing links are oriented to the outside as they pass over the Load heave. Refer to Figure ) Operate the hoist down to move the new chain though the hoist body. top when a sufficient amount of new chain is accumulated on the load side. 8) Complete reeving as follows: For ER2080 pull down on Part until new chain is fed through the upper and lower idle sheaves. ecure the new chain at Part directly below the upper suspension plates to prevent the new chain from running back through the idle sheaves. Remove the open link attaching the new chain to the old chain. For ER2100L pull up on Part until the new chain is fed through the upper and lower idle sheaves. ecure the new chain at Part directly above the lower idle sheave to prevent the new chain from running back through the idle sheaves. Remove the open link attaching the new chain to the old chain. 9) Remove the nap Ring and Chain Pin that attach the old chain to the chain holder for use on the new chain. Inspect and replace any damaged or worn parts. 10) Connect the end link of the new chain to the chain holder with the Chain Pin and nap Ring. Ensure that the chain remains free of twists. Attach the remaining chain components to the chain referring to ection 3.2 for the proper locations. For hoists without a chain container, attach the no-load side of the chain to Chain Guide A with the socket bolt, and lock nut. ee Figure ) Make sure the topper and Chain prings are properly installed. Refer to ection ) After installation has been completed, perform steps outlined in ection 3.6 "Preoperational Checks and Trial Operation". 19

20 Figure 6-3 Chain Replacement for 080 and 100L Load Chain Replacement for ER2100, ER2150 and ER2200: 1) The hoist must be properly powered and operational in order to perform the following procedures. 2) Be certain that the replacement chain is obtained from Harrington and is the exact size, grade and construction as the original chain. The new load chain must have an odd number of links so that both its end links have the same orientation. If the load chain is being replaced due to damage or wear out, destroy the old chain to prevent its reuse. 3) When replacing load chain, check for wear on mating parts, i.e. Load heave, Chain Guides and Idle heaves, and replace parts if necessary. 4) For hoists without chain containers, remove the socket bolts, lock nuts, and attach the end links of the chain to Chain Guide A on both hoist bodies. 5) Remove the topper and Chain pring from one end of the old chain. Inspect and replace any damaged or worn parts. 6) Using an open link, attach the new chain to the end link of the old chain where the topper and Chain pring were removed. The end link of the new load chain should be connected so that the welded portions of the load chain's standing links are oriented to the outside as they pass over the Load heave. Refer to Figure ) Install the topper and Chain pring to the free end of the new chain. Refer to ection 3.2 in this supplement for the correct location. 8) Disable Hoist Body B by unplugging its 8P plug. Operate Hoist Body A in the down direction to move the new chain through the hoist until a sufficient quantity of chain has accumulated between the hoist bodies. Re-enable Hoist Body B by re-inserting its 8P plug. 9) Disable Hoist Body A by unplugging its 8P plug. Operate Hoist Body B in the up direction to move the new chain through the hoist until a sufficient quantity of new chain has passed through Hoist Body B. Re-enable Hoist Body A by re-inserting its 8P plug. 10) Remove the open link attaching the new chain to the old chain. 20

21 11) Remove the remaining topper and Chain pring from the old chain. Inspect and replace any damaged or worn parts. Install the topper and Chain pring to the end of the new chain. Refer to ection 3.2 in this supplement for correct location. 12) For hoists without a chain container, attach the ends of the chain to Chain Guide A on each body with the socket bolt, and lock nut (see Figure 3-2). Ensure that all chain parts remain free of twists and correct any if found. 13) Even out the chain by operating the hoist down until the down Limit witch on both hoist bodies is activated. 14) Make sure the topper and Chain prings are properly installed. Refer to ection 3.2 in this supplement. 15) After installation has been completed, perform steps outlined in ection 3.6 "Preoperational Checks and Trial Operation". Figure 6-4 Chain Replacement for 100, 150,

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23 9.0 Parts List When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist nameplate (see fig. below). Reminder: Per sections 1.1 and to aid in ordering Parts and Product upport, record the Hoist code number, lot number and serial number in the space provided on the cover of this manual. ER2/NER2 eries Nameplate The parts list is arranged into the following sections: ection Page 9.1 Housing and Motor Parts Gearing Parts Chain Parts Bottom Hook Parts Electric Parts (ingle peed) Electric Parts (Dual peed) Power upply and Pendant Parts Top uspension Plate Parts Top Hook Parts Control tation Parts (Plate uspension Type) Control tation Parts (Top Hook Type) Chain Container Parts In the column "Parts Per Hoist" a designator is used for parts that apply only to a particular model or option. Refer to ection 2 for hoist model numbers and additional descriptions. The designators are: = ingle peed D = Dual peed F = NER2 Models M = ER2 Models 2V = 208/230 Volt Models 4V = 460 Volt Models 23

24 9.1 Housing and Motor Parts Figure Housing and Motor Parts 24

25 Figure No. Part Name Parts Per Hoist 9.1 Housing and Motor Parts L Fan Cover 1 (2) ER2E Fan 1 (2) ER2E nap Ring 1 (2) Brake Cover 1 (2) ER2E Packing B 1 (2) ER2E et Pin 2 (4) E ocket Bolt 4 (8) Electromagnetic Brake Assembly 1 (2) MBABB35NA 9 Key B 1 (2) ER2E nap Ring 1 (2) ocket Bolt 3 (6) pring Lock Washer 3 (6) V Ring 1 (2) ER2E Motor haft With Rotor 1 (2) ER2F Ball Bearing 1 (2) Ball Bearing 1 (2) Motor Frame With tator 1 (2) ER2BKV255A1 18 Packing M 1 (2) ER2F et Pin 2 (4) ER2E ocket Bolt 4 (8) Body B F ER2F (2) Body C M ER2F Oil Plug 1 (2) E Plug Packing 1 (2) E nap Ring 1 (2) F ER2F Gear Case 1 (2) M ER2F Oil Plug 1 (2) E Plug Packing 1 (2) E pring Pin 1 (2) E F 1 (2) 29 Packing G ER2F9116 M 2 (4) F 2 (4) 30 et Pin E M 4 (8) F ocket Bolt 5 (10) M Toothed Lock Washer 5 (10) Oil Fill Plug 1 (2) ER1B Eyebolt Packing 1 (2) E Name Plate Load ide 1 (2) ER1B Oil Full Tag 1 (2) ER1B Warning ticker E (Disconnect Power) 1 (2) ER2C9936 Name Plate OF (Correct Oil Required) F ER2C (2) Name Plate OM (Correct Oil Required) M ER2C Name Plate AD (peed Letter) 1 (2) ER1B9868 ER1BL9868 ER1B Connection haft Assembly 1 (2) ER2F Top Pin Plug Assembly 1 (2) ER2F O Ring 2 (4) Fixing haft Assembly 1 (2) ER2F Fixing haft Plug Assembly 1 (2) ER2F O Ring 2 (4) Connection haft Plate A 1 (2) ER1E ocket Bolt With pring Washer 2 (4) J1BG Plate A 1 (2) ER1B Machine crew With pring Washer 2 (4) M6F554010,2V ECP99NVVB,4V ECP99NVVA 51 Check Voltage Label 1 D,2V ECP99NVWB D,4V ECP99NVWA 52 Name Plate AA (With Mechanical Brake) M 1 ER1B Warning ticker HW (Hot urface) D 1 ER2CI9806 *Quantities in ( ) are for dual-body hoists. 25

26 9.2 Gearing Parts Figure Gearing Parts 26

27 9.2 Gearing Parts Figure No. Part Name Parts Per Hoist L Load heave Assembly 1 (2) ER2F Load heave 1 (2) ER2F Oil eal 1 (2) ER2E Ball Bearing 1 (2) Ball Bearing 1 (2) Load Gear 1 (2) ER2F nap Ring 1 (2) Ball Bearing 1 (2) Oil eal 1 (2) ER2E Ball Bearing 1 (2) Oil eal 1 (2) ER1D Pinion Assembly F ER2F (2) M ER2F ocket Bolt 3 (6) Friction Clutch Complete Assembly F ER2H1223 ER2IL1223 ER2FR1223 ER2H1223 ER2IL Friction Clutch With Mechanical 1 (2) M Brake Complete Assembly ER2F Wave Washer 1 (2) ER2E Nut Cover 1 (2) ER2E Name Plate FP (Adjustment Of Friction Clutch Prohibited) 1 (2) ER1B Gear B Assembly F ER2F (2) M ER2F Gear Holder Plate Assembly 1 (2) ER2F Gear Holder Plate 1 (2) ER2F Ball Bearing 1 (2) Ball Bearing 1 (2) et Pin 2 (4) E ocket Bolt 3 (6) pring Lock Washer 3 (6) Vent Cap M 1 (2) ER1B nap Ring M 1 (2) Pawl M 1 (2) L Pawl pring M 1 (2) ER1B Pawl haft M 1 (2) ER2C Pawl haft Washer M 1 (2) ER2C9294 *Quantities in ( ) are for dual-body hoists. 27

28 9.3 Chain Parts Figure Chain Parts 28

29 9.3 Chain Parts Figure No. Part Name *Quantities in ( ) are for dual-body hoists. Parts Per Hoist L Chain Guide A 1 (2) ER2F Chain Guide B 1 (2) ER2F ocket Bolt 4 (8) pring Lock Washer 4 (8) Machine crew With pring Washer 4 (8) E6F Guide Roller 1 (2) ER1EM Roller Pin 1 (2) ER2F Limit Lever 1 (2) ER2F Limit Lever Pin 1 (2) ER2F Limit Lever pring 1 (2) ER2C End uspender Kit 1 (2) END2F2 22 ocket Bolt 1 (2) Lever Nut 1 (2) E

30 9.4 Bottom Hook Parts Figure Bottom Hook Parts 30

31 9.4 Bottom Hook Parts Figure No. Part Name Parts Per Hoist L Bottom Hook Complete Assembly 1 ER2H1121 ER2I Bottom uspension Plate A 1 ER2H9034 ER2I Bottom Cross Guide 1 (2) E nap Ring Chain Pin 1 E Chain Holder 1 E Chain Holder Pin 1 E Bottom tay Bolt 3 E Guide Roller 2 E Bottom Guide Roller 1 E Bottom Collar 2 E Bottom uspension Plate B 1 ER2H9035 ER2I pring Washer Nut Name Plate A ER1I Bottom Chain Guide 1 (2) E Bottom Idle heave Assembly 1 (2) ER2H Thrust Needle Bearing 2 (4) ER1H Bottom haft Assembly 1 (2) E Top/Bottom Hook Assembly 1 ER2I Thrust Bearing 1 E Bearing Cover 1 E Hook Nut 1 E Bottom Yoke 1 E afety Latch Assembly 1 M C2BA topper crew A 1 J1TB topper crew B 1 J1TB *Quantities in ( ) are for 10 ton hoists. 31

32 9.4 Bottom Hook Parts Figure Bottom Hook Parts 32

33 9.4 Bottom Hook Parts Figure No. Part Name Parts Per Hoist Top/Bottom Hook Complete Assembly 1 ER2J1121 ER2K Top/Bottom uspension Plate B Assembly 1 ER2J5035 ER2K Bottom Chain Guide 2 E Thrust Needle Bearing 6 (8) ER1H Bottom Idle heave Assembly 3 (4) ER2H Bottom haft Assembly 3 (4) E Bottom Cross Guide 4 (6) E Bottom Collar 4 (6) E Guide Roller 4 (6) E Bottom tay Bolt 4 (7) E Bottom uspension Plate A Assembly 1 ER2J5034 ER2K pring Washer 8 (14) Nut 8 (14) Name Plate A 1 ER1J9069 ER1K Bottom Hook Assembly 1 ER2J2121 ER2K Bottom Hook 1 ER2J9121 ER2K Thrust Bearing 1 E E Bearing Cover 1 E E Hook Nut 1 E E Bottom Yoke 1 E E afety Latch Assembly 1 M C2BA topper crew A 1 J1TB topper crew B 1 J1TB *Quantities in ( ) are for 20 ton hoists. 33

34 9.5 Electric Parts (ingle peed) Figure Electric Parts (ingle peed) 34

35 9.5 Electric Parts (ingle peed) Figure No. Part Name Parts Per Hoist L Limit witch Complete Assembly 1 (2) ER2CI ocket Bolt 3 (6) pring Lock Washer 3 (6) Plate Assembly 1 (2) ER2GHM205A2 5 Plate 1 (2) ER2E Plate crew 3 (6) ER1B Transformer 1 (2) TRF73V611 8 Electromagnetic Contactor 1 (2) MGC23406B 9 E-top Contactor 1 (2) MGC13306H 10 Terminal Block 3P 1 (2) ECP1303AB 11 Lead Wire 1 (2) ER2GHM0209A2 12 CH Meter 1 (2) ECP91CHAE 13 CH Meter upport 1 (2) ECP99BKBA 14 Rectifier 1 (2) ECP94DIAA 15 Fuse 1 (2) Fuse Holder 1 (2) ECP92FZAA 17 Name Plate CH 1 (2) ECP99CHAA 18 Terminal Block 6P 1 (2) ECP1306AF 19 Terminal Block Holder 1 (2) ER2E Flat Head Machine crew 2 (4) Machine crew 2 (4) Fulcrum Pin 1 (2) ER2C Cover uspender 1 (2) ER2C Cover Belt 1 (2) ER2C ocket Bolt 1 (2) Plain Washer 1 (2) ER1B pring Lock Washer 1 (2) Packing C 1 (2) ER2F Balancer 1 (2) ER2F ocket Bolt 3 (6) pring Lock Washer 3 (6) Controller Cover F ER2F (2) M ER2F Name Plate B 1 (2) ER2BHM259A5 34 Pan Head Machine crew 2 (4) Machine crew ocket Bolt 4 (8) J1BG Nameplate D 1 (2) ER2BHM759A6 ER2BHM1Q9A6 ER2BHM1P9A6 ER2BHM2Q9A6 *Quantities in ( ) are for dual-body hoists. 35

36 9.6 Electric Parts (Dual peed) Figure Electric Parts (Dual peed) 36

37 9.6 Electric Parts (Dual peed) Figure No. Part Name Parts Per Hoist 080D 100LD 100D 150D 200D 1 Limit witch Complete Assembly 1 (2) ER2CI ocket Bolt 3 (6) pring Lock Washer 3 (6) L Harness 1 (2) ER2CI9554 M, 2V 1 (2) ER2LHE20I5A2 5 Plate Assembly F, 2V 1 (2) ER2BHE20I5A2 M, 4V 1 (2) ER2LHN20I5A2 F, 4V 1 (2) ER2BHN20I5A2 6 Plate 1 (2) ER2EI Plate crew 3 (6) ER1B Bushing 1 (2) ECP99JBAC M, 2V INV637E24 9 Inverter Assembly F, 2V INV637E21 1 (2) M, 4V INV637N24 F, 4V INV637N21 10 Interface Board 1 (2) ECP91KB02 11 Board upport 1 (2) ECP99BKAA 12 Transformer 2V TRF32C612 1 (2) 4V TRF32N Rectifier 1 (2) ECP94DIAA 14 Terminal Block 6P 1 (2) ECP1306AF 15 Terminal Block Holder 1 (2) ER2E Flat Head Machine crew 2 (4) Machine crew 2 (4) Fulcrum Pin 1 (2) ER2C Cover uspender 1 (2) ER2C Cover Belt 1 (2) ER2C ocket Bolt 1 (2) Plain Washer 1 (2) ER1B pring Lock Washer 1 (2) Packing C 1 (2) ER2F Controller Cover 2V ER2FI (2) Assembly 4V ER2FI Controller Cover 1 (2) ER2FI Resistor Cover 1 (2) ER2EI Braking Resistor 2V INV735E16 1 (2) 4V INV735Y16 29 Name Plate B 1 (2) ER2BHM20I9A5 30 Pan Head Machine crew 2 (4) ocket Bolt 4 (8) Toothed Lock Washer 4 (8) Nameplate D 1 (2) ER2BHM75I9A6 ER2BHM1QI9A6 ER2BHM1PI9A6 ER2BHM2QI9A6 *Quantities in ( ) are for dual-body hoists. 37

38 9.7 Power upply and Pendant Parts Figure Power upply and Pendant Parts (Plug Connection) 38

39 9.7 Power upply and Pendant Parts Figure No. Part Name Parts Per Hoist Cord upport (Wire top) 1 ER1B Machine crew With pring Washer 2 M6F ocket Frame Complete Assembly ER2E D ER2EI ocket Frame 1 ER2C ocket 4P Assembly ER2E D ER2EI Tapping Flat Head Machine crew 8 E ocket 8P Assembly ER2C D ER2EI Machine crew With pring Washer 6 M ocket Frame Packing 1 ER2C Machine crew With pring Washer 2 E Power upply Cable 4C Assembly 1 ZBZA12AH Power upply Cable 4C 1 14/4 14 Plug 4P 1 ECP2304AF 15 Cable upport Arm 1 ER1B Cable upport 1 M3E Cable Hanger 14 Assembly A/R E Figure No. 31 Pendant W/Cord Complete Assembly 20 Pendant Cord 21 Pendent Assembly ZB10025H D ZB20025I /4P ft D 16/6P WD1100AA 1 D WD2200AA 22 Machine crew 1 J1AP Nut 1 J1NA Plug 8P ECP2108AA 1 D ECP2108AB 25 Warning Tag PB 1 WTAG7 26 Tag Holder 1 E Part Name Pendant W/Cord Complete Assembly Parts Per Hoist 1 D 100L ZB10025H1000 ZB20025I /4P 32 Pendant Cord D ft 16/6P 33 Warning Tag PB 1 WTAG7 34 Tag Holder 1 E Plug 8P 36 Pendent Assembly D D 1 1 ECP2108AA ECP2108AB WD1100AA WD2200AA 37 Machine crew With pring Washer 1 J1AP Nut 1 J1NA Cord Cover Packing 1 M ocket 8P Complete Assembly ER2C D ER2EI ocket 8P Assembly ER2C D ER2EI Tapping Flat Head Machine crew 4 E Cord Holder upport 1 M Cord upport (Wire top) 1 M6F Machine crew With pring Washer 2 M Machine crew With pring Washer 4 M

40 9.7 Power upply and Pendant Parts Figure Power upply and Pendant Parts (Direct Connection) 40

41 9.7 Power upply and Pendant Parts Figure No. Part Name Parts Per Hoist Cord upport (Wire top) 1 ER1B Machine crew With pring Washer 2 M6F ocket Frame Complete Assembly 1 ER2C ocket Frame 1 ER2C Holder C 2 ECP5924AL 6 Tapping Flat Head Machine crew 8 ER1B Holder Packing 2 ECP5924AM 8 ocket Frame Packing 1 ER2C Machine crew With pring Washer 6 E Power upply Cable 4C Assembly 1 ZBZA12AH1000DW 11 Power upply Cable 4C 1 14/4 12 Holder A 1 ECP5924AA 13 Cable Packing 1 ECP6914AA 14 Cable upport 14 Assembly 1 M3E Cable upport Arm 1 ER1B Cable Hanger 14 Assembly A/R E Pendant W/Cord Complete ZB10025H1000DW 1 Assembly D ZB20025I1000DW 18 Pendant Cord 16/4P ft D 16/6P 19 Pendent Assembly WD2100AA 1 D WD2200AA 20 Machine crew 1 J1AP Nut 1 J1NA Warning Tag PB 1 WTAG7 23 Tag Holder 1 E Holder A 1 ECP5924AA 25 Cable packing 1 ECP6912AA 43 Machine crew With pring Washer 2 E Figure No. 26 Part Name Pendant W/Cord Complete Assembly Parts Per Hoist 1 D 100L ZB10025H1000 ZB20025I /4P 27 Pendant Cord D ft 16/6P 28 Warning Tag PB 1 WTAG7 29 Tag Holder 1 E Plug 8P ECP2108AA 1 D ECP2108AB 31 Pendent Assembly WD1100AA 1 D WD2200AA 32 Machine crew With pring Washer 1 J1AP Nut 1 J1NA Cord Cover Packing 1 M ocket 8P Complete Assembly ER2C D ER2EI ocket 8P Assembly ER2C D ER2EI Tapping Flat Head Machine crew 4 E Cord Holder upport 1 M Cord upport (Wire top) 1 M6F Machine crew With pring Washer 2 M Machine crew With pring Washer 4 M ocket cover 4P 1 E0Y

42 9.8 Top uspension Plate Parts Figure Top uspension Plate Parts 42

43 9.8 Top uspension Plate Parts Figure No. Part Name Parts Per Hoist L Top uspension Plate Assembly 1 ER2H1003 ER2I Top uspension Plate A Assembly 1 ER2H5003 ER2I Top uspension Plate B Assembly 1 ER2H5004 ER2I Top tay Bolt 3 (4) E uspension haft 2 (4) E Top Idle heave Assembly 1 ER2H Thrust Needle Bearing 2 ER1H Top haft 1 E haft topper A 2 (3) ER1H Guide Roller 4 E Nut 6 (8) pring Washer 6 (8) ocket Bolt 4 (6) pring Washer 4 (6) topper haft 1 E6E topper haft (300) 1 E7E plit Pin Chain Holder 1 ER1IL Chain Pin 1 E nap Ring Connection Yoke Assembly 1 ER2H5005 ER2I5005 (2 Required) *Quantities in ( ) are for 10 ton hoists. 43

44 9.8 Top uspension Plate Parts Figure Top uspension Plate Parts 44

45 9.8 Top uspension Plate Parts Figure No. Part Name Parts Per Hoist Top uspension Plate Assembly 1 ER2J1003 ER2K Connection Yoke Assembly 2 ER2I Connection Yoke A 2 ER2I Connection Yoke B 2 ER2I Connection Yoke Pin 4 ER2H Top uspension Plate A Assembly 1 ER2J5003 ER2K Top uspension Plate B Assembly 1 ER2J5004 ER2K Top tay Bolt 6 (7) E uspension haft 4 E Top Idle heave Assembly 2 (3) ER2H Thrust Needle Bearing 4 (6) ER1H Top haft 2 (3) E haft topper A 4 (5) ER1H Guide Roller 6 (8) E Nut 12(14) pring Washer 12 (14) ocket Bolt 8 (10) pring Washer 8 (10) *Quantities in ( ) are for 20 ton hoists. 45

46 9.9 Top Hook Parts Figure Top Hook Parts 46

47 9.9 Top Hook Parts Figure No. Part Name Parts Per Hoist 100L Top Hook Complete Assembly 1 ER2I Top uspension Plate A Assembly 1 ER2I Top uspension Plate B Assembly 1 ER2I uspender haft B 4 E Top/Bottom Hook Assembly 1 ER2I Thrust Bearing 1 E Bearing Cover 1 E Hook Nut 1 E Bottom Yoke 1 E afety Latch Assembly 1 C2BA topper crew A 1 J1TB topper crew B 1 J1TB Bottom tay Bolt 4 E Bottom Idle heave Assembly 1 ER2H Thrust Needle Bearing 2 ER1H haft topper A 3 ER1I Top haft B 1 E Guide Roller 4 E Bottom Collar 4 E Nut pring Washer ocket Bolt pring Washer Connection Yoke Assembly 2 ER2I Connection Yoke Assembly 1 ER2IL Yoke Bolt 1 ER1E lotted Nut 1 E088020L 30 plit Pin Chain Pin 1 E lotted Nut 1 M plit Pin Chain Holder 1 ER1IL Chain Pin 1 E nap Ring Balance Weight Assembly

48 9.9 Top Hook Parts Figure Top Hook Parts 48

49 9.9 Top Hook Parts Figure No. Part Name Parts Per Hoist Top Hook Complete Assembly 1 ER2J Top uspension Plate A Assembly 1 ER2J Top uspension Plate B Assembly 1 ER2J uspender haft B 4 E Top/Bottom Hook Assembly 1 ER2J Thrust Bearing 1 E Bearing Cover 1 E Hook Nut 1 E Bottom Yoke 1 E afety Latch Assembly 1 M topper crew A 1 J1TB topper crew B 1 J1TB Bottom tay Bolt 7 E Bottom Idle heave Assembly 2 ER2H Thrust Needle Bearing 4 ER1H haft topper A 2 ER1I Top haft B 2 E haft topper B 2 ER1J Guide Roller 6 E Bottom Collar 6 E Nut pring Washer ocket Bolt pring Washer Connection Yoke Assembly 2 ER2I

50 9.9 Top Hook Parts Figure Top Hook Parts 50

51 9.9 Top Hook Parts Figure No. Part Name Parts Per Hoist Top Hook Complete Assembly 1 ER2K Top uspension Plate A Assembly 1 ER2K Top uspension Plate B Assembly 1 ER2K uspender haft B 4 E Top/Bottom Hook Assembly 1 ER2K Thrust Bearing 1 E Bearing Cover 1 E Hook Nut 1 E Bottom Yoke 1 E afety Latch Assembly 1 C2BA topper crew A 1 J1TB topper crew B 1 J1TB Bottom tay Bolt 8 E Bottom Idle heave Assembly 3 ER2H Thrust Needle Bearing 6 ER1H haft topper A 2 ER1I Top haft B 3 E haft topper B 3 ER1J Guide Roller 8 E Bottom Collar 8 E Nut pring Washer ocket Bolt pring Washer Connection Yoke Assembly 2 ER2I

52 9.10 Control tation Parts (Plate upension Type) Figure Control tation Parts (Plate uspension Type) 52

53 9.10 Control tation Parts (Plate upension Type) Figure No. Part Name Parts Per Hoist Connection Box Complete Assembly 1 D Holder A 1 ECP5924AA 3 Holder B 1 ECP5924AB 4 Packing 2 ECP5924AC 5 Holder Nut 2 ECP5924AD 6 Holder Cover 1 ECP5924AE 7 Cord Cover 1 ER1I Machine crew With pring Washer 4 M Connection Box 1 MR1I Connection Box Holder 1 MR1H Connection Box Cover 1 MR1D Connection Box Packing 1 MR1D pacer 4 M Machine crew With pring Washer 4 J1AP Toothed Lock Washer Machine crew With pring Washer 2 E6F ER2GHM1Q1A8 17 Plate Complete Assembly 1 D ER2GHM1QI1A8 18 Plate Assembly 1 MR2I Machine crew With pring Washer 1 M Machine crew With pring Washer 3 M Machine crew With pring Washer 2 M Machine crew With pring Washer 2 M Machine crew With pring Washer 6 J1AW Terminal 16P 1 ECP1610AA 3 26 Relay MGC42C26A D 4 27 Transformer 1 TRF32K Fuse Holder 1 ECP92FZAA 29 Fuse 1 ECP91FZ01 30 Machine crew With pring Washer 1 E2D Machine crew With pring Washer 4 M Cord Cover Packing 1 M Machine crew With pring Washer 4 M Cable 4C Assembly 2 MR2I1759 MR2J Holder A 2 ECP5924AA 36 Holder B 2 ECP5924AB 37 Packing 2 ECP5924AC 38 Holder Nut 2 ECP5924AD 39 Cable Packing 2 ECP6916AA 40 Cable 4C ft 14/4 41 Plug 4P 2 ECP2304AF Cable 4C Assembly MR2I1768 MR2J Cable 5C Assembly D MR2I3768 MR2J Holder A 2 ECP5924AA 44 Holder B 2 ECP5924AB 45 Packing 2 ECP5924AC 46 Holder Nut 2 ECP5924AD 47 Cable Packing 2 ECP6916AA Cable 4C 16/4P 48 ft Cable 5C D 16/6P 49 Plug 4P 2 ECP2108AC EWG3200H21 50 Wiring Diagram 1 D EWG3E00H21 51 Warning eal E (Electric hock) 2 ER2C Name Plate B 2 ER2BHM20I9A5 53 Name Plate D 2 ER2BHM1QI9A6 ER2BHM1PI9A6 ER2BHM2QI9A6 54 Power upply Cable 4C Assembly 2 ZBZC12BH Cable Packing 2 ECP6918AA 56 Cable upport 19 Assembly 2 ECP5900CA 57 Power upply Cable 4C ft 10/4 58 Cable Hanger 15/17 Assembly A/R M Cable upport Bar Complete Assembly 1 MR1D Cable upport Bar 1 MR1D Cable upport Arm 1 MR1D Bolt pring Lock Washer Nut Wire Guide Assembly 1 MR1D upport Bar Holder (Plate) 1 MR1D Bolt pring Lock Washer Note: A/R = As required, one every 5 ft. of Power upply Cable. 53

54 9.11 Control tation Parts (Top Hook Type) Figure Control tation Parts (Top Hook Type) 54

55 9.11 Control tation Parts (Top Hook Type) Figure No. Part Name Parts Per Hoist Connection Box Complete Assembly 1 D Holder A 1 ECP5924AA 3 Holder B 1 ECP5924AB 4 Packing 2 ECP5924AC 5 Holder Nut 2 ECP5924AD 6 Holder Cap 1 ECP5924AE 7 Cord Cover 1 ER1I Machine crew With pring Washer 4 M Connection Box 1 MR1I Connection Box Holder 1 MR1H Connection Box Cover 1 MR1D Connection Box Packing 1 MR1D pacer 4 M Machine crew With pring Washer 4 J1AP Toothed Lock Washer Machine crew With pring Washer 2 E6F ER2GHM1Q1A8 17 Plate Complete Assembly 1 D ER2GHM1QI1A8 18 Plate Assembly 1 MR2I Machine crew With pring Washer 1 M Machine crew With pring Washer 3 M Machine crew With pring Washer 2 M Machine crew With pring Washer 2 M Machine crew With pring Washer 6 J1AW Terminal 16P 1 ECP1610AA 3 26 Relay MGC42C26A D 4 27 Transformer 1 TRF32K Fuse Holder 1 ECP92FZAA 29 Fuse 1 ECP91FZ01 30 Machine crew With pring Washer 1 E2D Machine crew With pring Washer 4 M Cord Cover Packing 1 M Machine crew With pring Washer 4 M Cable 4C Assembly 2 MR2I1759 MR2J Holder A 2 ECP5924AA 36 Holder B 2 ECP5924AB 37 Packing 2 ECP5924AC 38 Holder Nut 2 ECP5924AD 39 Cable Packing 2 ECP6916AA 40 Relay Cable 4C ft 14/4 41 Plug 4P 2 ECP2304AF Cable 4C Assembly MR2I1768 MR2J Cable 5C Assembly D MR2I3768 MR2J Holder A 2 ECP5924AA 44 Holder B 2 ECP5924AB 45 Packing 2 ECP5924AC 46 Holder Nut 2 ECP5924AD 47 Cable Packing 2 ECP6916AA Cable 4C 16/4P 48 ft Cable 5C D 16/6P 49 Plug 4P 2 ECP2108AC EWG3200H21 50 Wiring Diagram 1 D EWG3E00H21 51 Warning eal E (Electric hock) 2 ER2C Name Plate B 2 ER2BHM20I9A5 53 Name Plate D 2 ER2BHM1QI9A6 ER2BHM1PI9A6 ER2BHM2QI9A6 54 Power upply Cable 4C Assembly 2 ZBZC12BH Cable Packing 2 ECP6918AA 56 Cable upport 19 Assembly 2 ECP5900CA 57 Power upply Cable 4C ft 10/4 58 Cable Hanger 15/17 Assembly A/R M Cable upport Bar Complete Assembly 1 MR1D Cable upport Bar 1 MR1D Cable upport Arm 1 MR1D Bolt pring Lock Washer Nut Wire Guide Assembly 1 MR1D upport Bar Holder (Plate) 1 MR1D Bolt pring Lock Washer Note: A/R = As required, one every 5 ft. of Power upply Cable. 55

56 9.12 Chain Container Parts Figure Chain Container Parts 56

57 9.12 Chain Container Parts Figure No. Part Name Parts Per Hoist Chain Container Kit 1 BK2075H2 2 ocket Bolt Lever Nut 2 E Washer 2 E Container Chain 2 E ocket Bolt Lever Nut 2 E Washer 2 E Chain container (H2) Assembly 1 ER2H NP Load Chain 1 LCER2025NP 11 Cushion Rubber 1 ER1EM topper 2 ER1E ocket Bolt pring Washer Chain pring 1 E047D Limiting Plate 1 ER1FH L 57

58 9.12 Chain Container Parts Figure Chain Container Parts (Plate uspension Type) 58

59 9.12 Chain Container Parts Figure No. Part Name Parts Per Hoist Chain Container Kit 2 BK2100H2 2 ocket Bolt Lever Nut 2 E Container Chain 4 E ocket Bolt Lever Nut 4 E Washer 4 E Chain container (H2) Assembly 2 ER2H Cushion Rubber 2 ER1EM NP Load Chain 1 LCER2025NP 11 topper 4 ER1E ocket Bolt Washer Chain pring 2 E047D Limiting Plate 2 ER1FH

60 Harrington Hoists, Inc. 401 West End Avenue Manheim, PA Toll Free: Phone: Fax: ER2LCOMup-ENG