MOTORIZED AIR TROLLEY MCR SERIES

Transcription

1 EFFECTIVE: September 5, 2017 MOTORIZED AIR TROLLEY MCR SERIES ¼ Ton through 6 Ton Capacity Code and Serial Number This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage.

2 9.0 Parts List When ordering Parts, please provide the trolley's code number and serial number located on the trolley's nameplate (see figure 9-1 below). Reminder: Per sections 1.1 and to aid in ordering Parts and Product Support, record the Trolley's code number and serial number in the space provided on the cover of this manual. Figure 9-1 MCR Nameplate The parts list is arranged into the following sections: Section Page 9.1 Side Plates, Gearbox and Suspension Parts Air Motor and Control Valve Parts Air Connection and Pendant Parts

3 9.1 Side Plates, Gearbox and Suspension Parts Figure 9-2 Side Plates, Gearbox and Suspension Components. 42

4 9.1 Side Plates, Gearbox and Suspension Parts Fig. No. Description Qty. MCR1000 MCR3000 MCR Track Wheel "G" Assembly 2 MCR MCR MCR Track Wheel "S" Assembly 2 MCR MCR MCR Bearing Retaining Ring Side Plate "G" Assembly 1 MCR B MCR B MCR B 6 Side Plate "S" Assembly 1 MCR B MCR B MCR B 7 Retaining Ring Wheel Washer 4 MCR MCR MCR Side Roller 4 MCR MCR MCR Side Roller Shaft 4 MCR MCR MCR Side Roller Holder 4 MCR MCR MCR Stopper Plate 4 MCR MCR MCR Socket Bolt Spring Washer Suspension Shaft 1 MCR MCR MCR Bolt 1 MCR MCR MCR Slotted Nut 1 T3P T3P T3G Split Pin Shaft Stopper Pin 1 MCR MCR MCR Split Pin Thick Spacer (x) MCR (5) MCR (3) MCR (3) 23 Thin Spacer 8 MCR MCR MCR Bumper 4 MR1DS9631 MR1FS Spring Washer Nut Bumper Bracket 4 MCR MCR MCR Spring Washer Socket Bolt Gear Case 1 MCR Bearing Retaining Ring Spring Pin Drive Gear 1 MCR MCR MCR Retaining Ring Gear 1 MCR Gear Spacer 1 MCR Socket Bolt Spring Washer Gear Case Packing 1 MCR Gear Cover 1 MCR Bearing Socket Bolt Socket Bolt Spring Washer Pinion 1 MCR Retaining Ring Socket Bolt Square Spacer 4 MCR MCR MCR

5 9.1 Side Plates, Gearbox and Suspension Parts Fig. No. 101 Description Qty. MCR1000 MCR3000 MCR6000 Capacity Name Plate ¼ Ton Capacity Name Plate ½ Ton Capacity Name Plate 1 Ton MCR Capacity Name Plate 2 Ton Capacity Name Plate 3 Ton Capacity Name Plate 6 Ton MCR Socket Bolt Name Plate 1 MCR Rivet 4 MCR Balance Weight 1 MCR Balance Weight Washer 4 MCR MCR Socket Bolt * Suspender TCR250, 500 & Suspender TCR Suspender TCR Suspender TCR3000 Suspender TCR6000 Hanger TCR250, 500 & 1000 Hanger TCR Hanger TCR Hanger TCR3000 Hanger TCR6000 Socket Bolt TCR250, 500, , 1000 & Socket Bolt TCR3000 & MCR MCR MCR MCR MCR MCR MCR Hanger Bracket 1 MCR MCR MCR B 124 Socket Bolt Nut Spring Washer * Socket Bolt TCR250, 500, , 1000 & Socket Bolt TCR3000 & Split Pin *Use Socket Bolt figure no. 127 in place of no. 118 when optional chain container is installed on hoist. 44

6 9.1 Side Plates, Gearbox and Suspension Parts This Page Intentionally Left Blank 45

7 9.2 Air Motor and Control Valve Parts Figure 9-3 Air Motor and Control Valve 46

8 9.2 Air Motor and Control Valve Parts Fig. No. Description Qty. MCR1000 MCR3000 MCR Valve Body 1 MCR Valve Bushing 1 MCR O-Ring 4 MCR Throttle Valve 1 MCR Piston 2 MCR O-Ring 2 MCR Piston Shaft 1 MCR Socket Bolt Seal Washer 2 TCR Valve Cap 2 MCR O-Ring 2 MCR Throttle Valve Spring 2 MCR Spring Seat 2 MCR426223B50 64 Spring Seat Shaft 2 MCR426261B60 65 Washer 2 MCR Acorn Nut Element Holder 2 MCR426221G50 68 Element 2 MCR Seal Washer 4 TCR Socket Bolt Valve Body Packing 1 MCR Socket Bolt Case 1 MCR Rotor 1 MCR Retaining Ring Brake Drum Key 1 MCR Vane 8 MCR Cylinder 1 MCR Front Plate 2 MCR426261K70 87 Bearing Knock Pin 1 MCR Brake Drum 1 MCR Brake Piston 1 MCR O-Ring 1 MCR Brake Spring 1 MCR Brake Cover 1 MCR O-Ring 1 MCR Hex Socket Pipe Plug 1 MCR Socket Bolt Exhaust Plate 1 MCR Silencer 1 MCR Exhaust Cover 1 MCR Socket Bolt

9 9.3 Air Connection and Pendant Parts Figure 9-4 Air Connection and Pendant 48

10 9.3 Air Connection and Pendant Parts Fig. No. Description Qty. TCRM250P TCRM500P TCRM1000P2 TCRM1000P TCRM2000P2 1 Tube Fitting 2 MCR Tube Fitting 1 MCR Pipe Adapter 1 MCR TCRM3000 TCRM Elbow 1 MCR MCR Nipple 1 MCR Hose Stem Assembly 2 TCR HH 1 TCR420845DHH 7 Nipple w/screen 1 MCR B 8 Hose Nut 1 MCR Hose Stem 1 MCR Hose 1 MCR MCR Hose Clamp 2 MCR MCR Hex Socket Pipe Plug 1 MCR Pendant Complete Set Pendant Handle Complete 1 TCR420240VBC 15 Washer Socket Bolt Pendant Bracket Tube Fitting 5 MCR Straight Fitting Under Cover Socket Bolt Nut Cable Tie Warning Tag 1 WTAG7 25 Cable Crimp Strain Relief Cable FT Conduit FT Tubing - Black FT Tubing - Yellow FT Tubing - Green FT Tubing - Clear FT Tubing - Red FT

11 NOTES 50

12 NOTES 51

13 Harrington Hoists, Inc. 401 West End Avenue Manheim, PA Toll Free: Phone: Fax: MCROM-ENG