PARTS LIST, PRESSURE CYLINDER

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1 PARTS LIST, PRESSURE CYLINDER KEY QTY. PART NO. DESCRIPTION Valve sleeve (tension) Valve stem (tension) Valve sleeve (seal) Valve stem (seal) Catch link Screen Cylinder bottom Piston Cylinder cover Jaw guide Lever support Valve lever (sealer) Valve lever (tension) Lever pin Catch pin Handle Diaphragm Spring socket SHCS, M5 x SHCS, M6 x FHSCS, M8 x SHCS, M4 x Compression spring, Lee #LC-026D Compression spring, Lee #LC-045D Compression spring, Lee #LC-016A Compression spring, Lee #LC-022D Compression spring, Lee #LC-042G Compression spring, inner Compression spring, outer Rubber ball, 5/8" Dia Rubber ball, 3/8" Dia Reducing bushing, 3/8 x 1/4" Hansen plug, 1/ O ring, # Tag O ring, #2-011 Install using Teflon pipe tape O ring, #2-111 * Secure with Loctite # Piston rod ** Lubricate with Molith #2 or Pipe nipple Wear plate Lubriplate #3000W grease BHCS, M3 x Nameplate Warning sign Split lockwasher, 5mm Adjustment block Hex nut, 5/ Nylon lockwasher Steel collar Screw Pipe plug, 1/8" O ring, # Street elbow, 3/ Icon information sign Reducing Bushing, 1/8 x 1/4! When ordering parts, please show tool model, part number and description.! Wearing parts are usually limited to those underlined and should be stocked.! Standard hardware may be obtained at any local hardware supply. 20

2 NOTES: Lubricate valve parts with Lubriplate grease. To align holes properly, assemble Diaphragm (Key 17) with the numeral "20" pointing to the rear of the tool as shown. Compression springs Keys 25, 26, 29, 30) are compressed under tension. Use care when removing the piston (Key 8) to avoid personal injury. Inspect all parts daily and replace then if they are worn or broken. Failure to do this can affect a product's operation and could result in serious personal injury. 21

3 PARTS LIST, JAW STACK KEY QTY. PART NO. DESCRIPTION FHSCS, M6 x Guide Jaw Notcher Jaw pin Jaw link Link pin Rod pin Side plate, rear Spreader Spacer sleeve Side plate, front Cutter Cutter lever Support plate Hanger mount SHCS, M5 x Bushing Hanger Clutch Detent SHCS, M8 x Flat head socket cap screw, M5 x 50, partial thread Lock nut, M5, poly insert Split lock washer, 8mm Compression spring, Lee #LC-067GH Serrated lock washer, 6mm Truarc, Klipring # Guard assembly Hanger sleeve Woodruff key Hex nut, M Split lockwasher, 5mm SHCS, M5 x Dowel pin, 6 x 34mm! When ordering parts, please show tool model, part number and description.! Wearing parts are usually limited to those underlined and should be stocked.! Standard hardware may be obtained at any local hardware supply. 22

4 * Secure with Loctite #242. ** Secure with Loctite #272. Press fit. NOTE: Lubricate all moving parts with Molith #2 or Lubriplate #3000W grease. 23

5 PARTS LIST, TENSIONER FOOT KEY QTY. PART NO. DESCRIPTION SHCS, M5 x Dowel pin, 6 x 28mm Fitting Tensioner foot Feedwheel Pivot shaft Outer link Air line tubing Air motor HHCS, M5 x SHCS, M5 x Hex nut, M Split lock washer, M Needle bearing, INA-BK DU flange bearing, FMB# 1217-DU Wear plug Guide pin! When ordering parts, please show tool model, part number and description.! Wearing parts are usually limited to those underlined and should be stocked.! Standard hardware may be obtained at any local hardware supply. 24

6 * Secure with Loctite #242. ** Lubricate with Molith #2 or Lubriplate 3000W grease. NOTES: 1. Press pin in flush with the back surface of the tensioner foot. 2. Install with polished side facing up. 3. Install feedwheel with counterbore facing towards outer link with arrow in direction shown. LEGACY AIR MOTOR CONNECTION INFORMATION NOTE: If replacing an older PRHM motor ( or ) with the newer style motor (424160) the Air Motor Conversion Kit, Part No must be used. See page 37 for additional details. 25

7 PARTS LIST, GEAR HOUSING KEY QTY. PART NO. DESCRIPTION Bearing sleeve Gear housing Feedwheel shaft Worm wheel Bearing cover Worm SHCS, M4 x Woodruff key, 5 x 7.5 x Ball bearing, INA# 7201BE Needle bearing, INA# BK Needle bearing, INA# BK Needle bearing, INA# HK Inner ring, INA# IR12X16X Seal, INA# GR17X23X Thrust needle cage, INA# AXK Thrust washer, INA# AS O ring, #2-030! When ordering parts, please show tool model, part number and description.! Wearing parts are usually limited to those underlined and should be stocked.! Standard hardware may be obtained at any local hardware supply. 26

8 NOTES 1. Bearing must be installed with the wide shoulder away from the worm gear. 2. Fill the gear housing 1/3 full with Non Fluid Oil #55 (Non Fluid Oil Company or equivalent). 3. Install Key Numbers 103 & 105 in gear housing (Key 84) using Loctite Bearing Mount #

9 PARTS LIST, AIR MOTOR Part No KEY QTY. PART NO. DESCRIPTION Lock nut Retaining ring, N Ball bearing Idler carrier Idler gear Motor gear housing Lock pin Ring gear Adapter plate Belleville spring washer, B Spacer Ball bearing Idler carrier Idler gear assembly Ring gear Ball bearing Front end plate Rotor Vane Cylinder Spring pin, 2.5 x Back end plate Ball bearing O-Ring, SAE Motor housing assembly Muffler insert Muffler plate Truarc, N Lock pin 28

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11 PARTS LIST, AIR MOTOR NOTE: For repair parts only. No longer available as a new assembly! Part No KEY QTY. PART NO. DESCRIPTION LOCK NUT BEARING, FAFNIR #9102K-FS GEAR CASE SPACER SPINDLE PLANET GEAR ASSEMBLY GEAR PIN SPACER BEARING, FAFNIR #9101K-FS RETAINGIN RING, TRUARC #N GEAR CASE SPACER SPINDLE PLANET ASSEMBLY SHAFT SPACER SPACER BEARING, FAFNIR #38KDD FRONT END PLATE ROTOR VANE CYLINDER ASSEMBLY REAR END PLATE BEARING, FAFNIR #36KDD SHIELD CAP HOUSING O-RING SAE # O-RING SAE # CAP FILLER SCREEN RETAINING RING, TRUARC # ! When ordering parts, please show tool model, part number and description. 30

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13 PARTS LIST, AIR MOTOR, MODEL LZB-33A (AC) NOTE: For repair parts only. No longer available as a new assembly! Part No (AC) KEY QTY. PART NO. DESCRIPTION Ball Bearing Pin Cylinder Rotor Vane Key End plate Ball bearing End plate Spacer Ball bearing Gear rim Spring washer Gear rim Planet shaft Axle pin Gear wheel assembly (Both must be replaced at same time.) Planet shaft Axle pin Gear wheel assembly (Both must be replaced at same time.) Motor housing Backhead O-Ring O-Ring, SAE # Circlip Silencer Filter! When ordering parts, please show tool model, part number and description.! Wearing parts are usually limited to those underlined and should be stocked. The following sub-assemblies may be purchased complete: Planet shaft assembly (Key numbers ), Part No Rotor assembly (Key numbers ), Part No Planet shaft assembly (Key numbers ), Part No

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