ELECTRIC CHAIN HOIST NER2 / MR2 / TS2 FOOD GRADE MODEL

Transcription

1 EFFECTIVE: May 8, 207 ELECTRIC CHAIN HOIST NER2 / MR2 / TS2 FOOD GRADE MODEL /4 Ton through 2 Ton Capacities Code, Lot and Serial Number This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage.

2 V Parts List.0 NER2 Parts List When ordering parts, please provide the hoist code number, lot number and serial number located on the hoist nameplate (see fig. below). Reminder: To aid in ordering parts and product support, record the hoist code number, lot number and serial number in the space provided on the cover of this manual. NER2 Series Nameplate The parts list is arranged into the following sections: Section Page. Housing and Motor Parts Gearing Parts Hook and Chain Parts Electric Parts (Single Speed) Electric Parts (Dual Speed) Power Supply and Pendant Parts In the column "Parts Per Hoist" a designator is used for parts that apply only to a particular model or option. Refer to Chapter 2, Section 2 for hoist model numbers and additional descriptions. The designators are: S = Single Speed D = Dual Speed 2V = 208/230 Volt Models 4V = 460 Volt Models 2

3 . Housing and Motor Parts Figure - Housing and Motor Parts 22

4 . Housing and Motor Parts Figure Parts Per Part Name No. Hoist 003L/LD 005L/LD 00L/LD Fan Cover 2AFG005L907 2AFG00L907 2 Fan ER2CL908 ER2CS908 3 Snap Ring Brake Cover ER2CL95 ER2CS95 5 Packing B ER2CL99 ER2CS99 6 Set Pin S 2 ES Socket Bolt 4 JBEE Electromagnetic Brake Assembly MBABB0ENA MBABB09NA 9 Key B ER2CL9360 ER2CS Snap Ring Socket Bolt Spring Lock Washer 3 JWB JWB V Ring ER2CS920 ER2CS920 4 Motor Shaft With Rotor ER2CL5502 ER2DL Ball Bearing Ball Bearing Motor Frame With Stator 3AFG005L550 3AFG00L550 8 Packing M ER2CS98 ER2DS98 9 Set Pin S 2 ES2000S ERDS Socket Bolt 4 JBEE JBEE Body B Assembly 3AFG005S60 3AFG00S60 22 Oil Plug E3S Plug Packing E3S Snap Ring Gear Case 3AFG005S603 3AFG00S Oil Plug E3S Plug Packing E3S Spring Pin E3S29005S 29 Packing G ER2CS96 ER2DS96 30 Set Pin S 2 ES Socket Bolt Toothed Lock Washer Oil Fill Plug ERBS Eyebolt Packing ES27005S 35 Name Plate Load Side E ERBS Oil Full Tag ERBS Warning Sticker E (Disconnect Power) ER2CS Name Plate OF (Correct Oil Required) 2AFG003S Name Plate AD (Speed Letter) ERBL9868 ERBL Warning Sticker HW (Hot Surface) 43 Check Voltage Label D ER2CI9806 S,2 V S,4 V D,2 V D,4 V ECP99NVVB ECP99NVVA ECP99NVWB ECP99NVWA 23

5 . Housing and Motor Parts Figure -2 Housing and Motor Parts 24

6 . Housing and Motor Parts Figure Parts Per Part Name No. Hoist 020L/LD Fan Cover 2AFG020L907 2 Fan ER2DS908 3 Snap Ring Brake Cover ER2DS95 5 Packing B ER2DS99 6 Set Pin S 2 ES Socket Bolt 4 JBEE Electromagnetic Brake Assembly MBABB8NA 9 Key B ER2DS Snap Ring Socket Bolt Spring Lock Washer 3 JWB V Ring ER2DS920 4 Motor Shaft With Rotor ER2EL Ball Bearing Ball Bearing Motor Frame With Stator 3AFG020L550 8 Packing M ER2ES98 9 Set Pin S 2 ER2ES Socket Bolt 4 JBEE Body B Assembly 3AFG020S60 24 Snap Ring Gear Case 3AFG020L Oil Plug E3S Plug Packing E3S Spring Pin E3S29005S 29 Packing G ER2ES96 30 Set Pin S 2 ES2000S 3 Socket Bolt Toothed Lock Washer Oil Fill Plug ERBS Eyebolt Packing ES27005S 35 Name Plate Load Side E ERBS Oil Full Tag ERBS Warning Sticker E (Disconnect Power) ER2CS Name Plate OF (Correct Oil Required) 2AFG003S Name Plate AD (Speed Letter) ERBL Warning Sticker HW (Hot Surface) D ER2CI9806 S,2V ECP99NVVB 43 Check Voltage Label S,4V ECP99NVVA D,2V ECP99NVWB D,4V ECP99NVWA 25

7 .2 Gearing Parts Figure 2- Gearing Parts 26

8 .2 Gearing Parts Figure No. Part Name Parts Per Hoist 003L/LD 005L/LD 00L/LD Load Sheave Assembly ER2CS624 ER2DS624 2 Load Sheave ER2DS924 ER2DS924 3 Oil Seal ES2200S ES2200S 4 Ball Bearing Ball Bearing Load Gear ER2CL9240 ER2DS Snap Ring Ball Bearing Oil Seal ES232005S ES23200S 0 Ball Bearing Oil Seal E6F235003S 2 Pinion Assembly ER2CS5220 ER2DS Socket Bolt Friction Clutch Complete Assembly ER2CL223 ER2DL223 5 Wave Washer EDBX20S93 6 Nut Cover ERCS Name Plate FP (Adjustment Of Friction Clutch Prohibited) ERBS Gear B Assembly ER2DL Gear Holder Plate Assembly Gear Holder Plate ER2DL626 ER2DL926 2 Ball Bearing Ball Bearing Set Pin S 2 ES Socket Bolt Spring Lock Washer

9 .2 Gearing Parts Figure 2-2 Gearing Parts 28

10 .2 Gearing Parts Figure No. Part Name Parts Per Hoist 020L/LD Load Sheave Assembly ER2ES624 2 Load Sheave ER2ES924 3 Oil Seal ER2ES922 4 Ball Bearing Ball Bearing Load Gear ER2EL Snap Ring Ball Bearing Oil Seal ER2ES Ball Bearing Oil Seal 22 ERDS Pinion Assembly ER2EL Socket Bolt Friction Clutch Complete ER2EL223 Assembly 5 Wave Washer ERDS Nut Cover ERDS Name Plate FP (Adjustment Of Friction Clutch Prohibited) ERBS Gear B Assembly ER2EL Gear Holder Plate Assembly Gear Holder Plate ER2EL626 ER2EL926 2 Ball Bearing Ball Bearing Set Pin S 2 ES2000S 24 Socket Bolt Spring Lock Washer

11 .3 Hook and Chain Parts Figure 3- Hook and Chain Parts *Optional stainless steel chain container assembly not shown. See Figure No. 45 on part number chart for ordering information. 30

12 .3 Hook and Chain Parts Figure No. Part Name Parts Per Hoist 003L/LD 005L/LD Top Hook Assembly 2ASF005S50 2 Hook Latch 2ASF005S03 Suspender E (For Push Trolley) White Epoxy Paint 36FG Suspender E (For Push Trolley) 37FG Nickel Plated Suspender E (For Geared Trolley) 36FG White Epoxy Paint Suspender E (For Geared Trolley) Nickel Plated 37FG Connection Yoke P (For Push Trolley) White Epoxy Paint 2AFG005S Connection Yoke G (For Geared Trolley) White Epoxy Paint 2AFG005S Yoke Bolt 2AFG005S Slotted Nut JNL Split Pin JPW Suspender T (For Motorized Trolley) 2AFG00S903 White Epoxy Paint Suspender T (For Motorized Trolley) 2AFG00S983 Nickel Plated Top Pin 2 WR2CS92 2 Plate A ER2CS923 3 Socket Bolt JBEE Shaft Clip ER2CS986 5 Chain Guide A ER2CS933 6 Chain Guide B ER2CS Socket Bolt 4 JBEE Spring Lock Washer 4 JWS Limit Lever ER2CS Limit Lever Pin ER2CS Limit Lever Spring WR2CS Cushion Rubber Standard 2 ERCS9053 Cushion Rubber Stainless Steel 2 27SF005S97 23 Stopper Assembly Standard ERCS04 Stopper Assembly Nickel Plated 2AFG005S04 24 Bottom Hook Complete Assembly 2AFG005S0 White Epoxy Paint Bottom Hook Complete Assembly 2ASF005S52 Stainless Steel 25 Hook Latch 2ASF005S03 26 Plastic Chain Container Assembly (Max. Lifting Height 20ft) PBK2-C-FG 27 Plastic Chain Container ER2CS40 28 Plastic Container Spring Assembly 2AFG005S46 29 Canvas Chain Container Assembly (Max. Lift Height 50ft) BK2C2-FG 30 Canvas Chain Container ER2CS Socket Bolt JBEB Lever Nut JNU Socket Bolt JBEB Lever Nut JNU NP Load Chain LCER2005NP-FG 35 ND Load Chain LCER2005ND-FG 43 Washer JWB Spring Lock Washer JWS Stainless Steel Chain Container Assembly maximum 23 ft. lift Stainless Steel Chain Container Assembly maximum 49 ft. lift

13 .3 Hook and Chain Parts Figure 3-2 Hook and Chain Parts *Optional stainless steel chain container assembly not shown. See Figure No. 45 on part number chart for ordering information. 32

14 .3 Hook and Chain Parts Figure No. Part Name Parts Per Hoist 00L Top Hook Assembly 2ASF00S50 2 Hook Latch 2ASF00S03 3 Suspender E (For Manual Trolley) White Epoxy Paint 36FG Suspender E (For Manual Trolley) Nickel Plated 37FG Connection Yoke P (For Push Trolley) White Epoxy Paint 2AFG005S Connection Yoke G (For Geared Trolley) White Epoxy Paint 2AFG005S Yoke Bolt 2AFG005S Slotted Nut JNL Split Pin JPW Suspender T (For Motorized Trolley) 2AFG00S903 White Epoxy Paint Suspender T (For Motorized Trolley) 2AFG00S983 Nickel Plated 0 Top Pin 2 WR2CS92 Plate A ER2CS923 2 Socket Bolt JBEE Shaft Clip ER2CS986 4 Chain Guide A ER2DS933 5 Chain Guide B ER2DS Socket Bolt 4 JBEE Spring Lock Washer 4 JWS Machine Screw With Spring Washer 4 JAP Guide Roller ER2DS Roller Pin ERCS Limit Lever ER2DS Limit Lever Pin ER2DS Limit Lever Spring WR2CS Cushion Rubber Standard 2 ERDS9053 Cushion Rubber Stainless Steel 2 27SF00S97 25 Stopper Assembly Standard ERDS04 Stopper Assembly Nickel Plated 2AFG00S04 26 Bottom Hook Complete Assembly 2AFG00S0 White Epoxy Paint Bottom Hook Complete Assembly 2ASF00S52 Stainless Steel 27 Hook Latch 2ASF00S03 28 Plastic Chain Container Assembly (Max. Lifting Height 20ft) PBK2-D-FG 29 Plastic Chain Container ER2DS40 30 Plastic Container Spring Assembly 2AFG00S46 3 Canvas Chain Container Assembly (Max. Lifting Height 50ft) BK2D2-FG 32 Canvas Chain Container ER2DS Socket Bolt JBEB Lever Nut JNU Socket Bolt JBEB Lever Nut JNU NP Load Chain LCER200NP-FG 37 ND Load Chain LCER200ND-FG 43 Washer JWB Spring Lock Washer JWS Stainless Steel Chain Container Assembly maximum 26 ft. lift Stainless Steel Chain Container Assembly maximum 49 ft. lift 33

15 .3 Hook and Chain Parts Figure 3-3 Hook and Chain Parts *Optional stainless steel chain container assembly not shown. See Figure No. 45 on part number chart for ordering information. 34

16 .3 Hook and Chain Parts Figure No. Part Name Parts Per Hoist 020L Top Hook Assembly 2ASF020S50 2 Hook Latch 2ASF020S03 3 Suspender E (For Manual Trolley) 36FG White Epoxy paint Suspender E (For Manual Trolley) 37FG Nickel Plated 4 Connection Yoke P (For Push Trolley) White Epoxy Paint 2AFG020S Connection Yoke G (For Geared Trolley) White Epoxy Paint 2AFG020S Yoke Bolt 2AFG020S Slotted Nut JNL Split Pin JPW Suspender T (For Motorized Trolley) 2AFG020S903 White Epoxy Paint Suspender T (For Motorized Trolley) 2AFG020S983 Nickel Plated 0 Top Pin 2 2AFG020S92 Plate A ER2ES923 2 Socket Bolt JBEE Shaft Clip ER2ES986 4 Chain Guide A ER2ES933 5 Chain Guide B ER2ES Socket Bolt 4 JBEE Spring Lock Washer 4 JWS Machine Screw With Spring Washer 4 JAP Guide Roller ERDL Roller Pin ERDL Limit Lever ER2ES Limit Lever Pin ER2EL Limit Lever Spring WR2CS Limiting Plate Standard ERES9054 Limiting Plate Stainless Steel 27SF020S98 25 Chain Spring Standard ERDL905 Chain Spring Stainless Steel 2AFG020L92 27 Cushion Rubber Standard ERES9053 Cushion Rubber Stainless Steel 27SF020S97 28 Stopper Assembly Standard ERES04 Stopper Assembly Nickel Plated 2AFG020S04 29 Bottom Hook Complete Assembly 2AFG020S0 White Epoxy Paint Bottom Hook Complete Assembly 2ASF020S52 Stainless Steel 30 Hook Latch 2ASF020S03 3 Plastic Chain Container Assembly (Max. Lifting Height 3ft) PBK2-E-FG 32 Plastic Chain Container ER2ES40 33 Plastic Container Spring Assembly 2AFG020S46 34 Canvas Chain Container Assembly (Max. Lifting Height 60ft) BK2E2-FG 35 Canvas Chain Container ER2ES Socket Bolt JBEB Lever Nut 2 JNU Socket Bolt JBEB NP Load Chain LCER2020NP-FG 39 ND Load Chain LCER2020ND-FG 45 Stainless Steel Chain Container Assembly maximum 20 ft. lift Stainless Steel Chain Container Assembly maximum 39 ft. lift 46 Washer JWB Spring Lock Washer JWS

17 .4 Electric Parts (Single Speed) Figure 4- Electric Parts (Single Speed) 36

18 .4 Electric Parts (Single Speed) Figure No. Part Name Parts Per Hoist 003L 005L 00L 020L Limit Switch Complete ER2CI060 Assembly 2 Socket Bolt Spring Lock Washer Plate Assembly ER2GHM05L5A2 ER2GHM0S5A2 ER2GHM20L5A2 5 Plate ER2CS944 ER2DS944 ER2ES944 6 Plate Screw 3 ERBS Transformer TRF72V6 TRF73V6 8 Electromagnetic Contactor MGC23406C 9 E-Stop Contactor MGC3306F** MGC4306C** 0 Terminal Block ECP303AB ECP303AB 3P Terminal Block ECP309AB 9P Lead Wire ER2GHM05L9A2 ER2GHM05S9A2 ER2GHM20S9A2 2 CH Meter ECP9CHAE 3 CH Meter Support ECP99BKBA 4 Rectifier ECP93DIAA ECP94DIAA 5 Fuse Fuse Holder ECP92FZAA 7 Name Plate CH ECP99CHAA 8 Terminal Block 6P ECP306AD ECP306AD 22 Fulcrum Pin ER2CS Cover Suspender ER2CS Cover Belt ER2CS Socket Bolt Plain Washer ERBS Spring Lock Washer Packing C ER2CS97 ER2DS97 ER2ES97 32 Controller Cover F 2AFG005S904 2AFG00S904 2AFG020S Name Plate B ER2BHM05S9A5 ER2BHM0S9A5 ER2BHM20S9A5 34 Pan Head Mach. Screw Socket Bolt 4 JBEE JBEE Washer JWB JWB **Refer to the alpha-numeric code on contactor. The code S-U2 corresponds to MGD3306F. The code S-N corresponds to MGC3306H. The code CLK-25J3 corresponds to MGC4306C. 37

19 .5 Electric Parts (Dual Speed) Figure 5- Electric Parts (Dual Speed) 38

20 .5 Electric Parts (Dual Speed) Figure No. Part Name Parts Per Hoist 005LD 00LD 020LD Limit Switch Complete ER2CI060 Assembly 2 Socket Bolt Spring Lock Washer LS Harness ER2CI9554 M, 2V ER2LHE05J5A2 ER2LHE0J5A2 ER2LHE20J5A2 5 Plate Assembly F, 2V ER2BHE05J5A2 ER2BHE0J5A2 ER2BHE20J5A2 M, 4V ER2LHN05J5A2 ER2LHN0J5A2 ER2LHN20J5A2 F, 4V ER2BHN05J5A2 ER2BHN0J5A2 ER2BHN20J5A2 6 Plate ER2CI944 ER2DI944 ER2EI944 7 Plate Screw 3 ERBS Bushing ECP99JBAC M, 2V INV60FH24 INV65H24 INV622H24 9 Inverter Assembly F, 2V INV60FH2 INV65H2 INV622H2 M, 4V INV60FM24 INV65M24 INV622M24 F, 4V INV60FM2 INV65M2 INV622M2 0 Interface Board ECP9KB02 Board Support ECP99BKAA 2 Transformer 2V TRF32C62 4V TRF32N62 3 Rectifier ECP93DIAA 4 Terminal Block 6P ECP306AD 7 Machine Screw Fulcrum Pin ER2CS Cover Suspender ER2CS Cover Belt ER2CS Socket Bolt Plain Washer ERBS Spring Lock Washer Packing C ER2CS97 ER2DS97 ER2ES97 25 Controller Cover 2V 2AFG005I204 2AFG00I204 2AFG020I204 Assembly 4V 2AFG005I04 2AFG00I04 2AFG020I04 26 Controller Cover 2AFG005I904 2AFG00I904 2AFG020I Resistor Cover 2AFG005I985 2AFG00I985 2AFG020I Braking Resistor 2V INV70EE6 INV78E6 INV78E6 4V INV70EY6 INV78Y6 INV78Y6 34 Mach. Screw w/spring Washer 4 JAW Name Plate B ER2BHM05I9A5 ER2BHM0I9A5 ER2BHM20I9A5 30 Pan Head Machine Screw Socket Bolt 4 JBEE JBEE Toothed Lock Washer 4 JWS JWS Washer 4 JWB JWB

21 .6 Power Supply and Pendant Parts Figure 6- Power Supply and Pendant Parts (Plug Connection) 40

22 .6 Power Supply and Pendant Parts Figure No. Part Name Parts Per Hoist 005L/LD 00L/LD 020L/LD Cord Support (Wire Stop) ERBS Mach. Screw W/Spring Washer 2 JAP Socket Frame S 2AFG005S45 2AFG020S45 3 Complete D Assembly 2AFG005I45 2AFG00I45 2AFG020I45 4 Socket Frame 2AFG005S95 5 Socket 4P S ER2CS2523 ER2ES2523 Assembly D ER2CI2523 ER2CS2523 ER2EI Tapping Flat Head Mach. Screw 8 ES Socket 8P S ER2CS2564 Assembly D ER2CI2564 ER2EI Mach. Screw W/Spring 2 ES650005S Washer 9 Mach. Screw W/ Spring 6 JAP Washer 0 Socket Frame Packing ER2CS952 Power Supply Cable 4C ZBZA2CH000 Assembly 2 Power Supply Cable 4C ft 6/4 3 Plug 4P ECP2304AD 4 Cable Support Arm ERBS954 5 Cable Support 2 ES Assembly 7 Cable Hanger 4 Assembly A/R ES Pendant S ZB0025H000 W/Cord Complete D ZB20025I000 Assembly 9 Pendant Cord S 6/4P ft D 6/6P 20 Pendant S SWD00AAH Assembly D SWD2200AAH 2 Plug 8P S ECP208AA D ECP208AB 22 Warning Tag PB WTAG7 23 Tag Holder E3S Machine Screw JAP Nut Note: A/R = As required, one every 5 ft. of Power Supply Cable. 4

23 This Page Intentionally Left Blank 42

24 2.0 MR2 Parts List When ordering parts, please provide the trolley code number, lot number and serial number located on the hoist nameplate (see fig. below). Reminder: To aid in ordering parts and product support, record the trolley code number, lot number and serial number in the space provided on the cover of this manual. The parts list is arranged into the following sections: MR2 Series Name Plate Section /4 to 2 Ton Page 2. Electric Parts /4 to 2 Ton Pendant Parts /4 to 2 Ton Power Supply Parts /4 to 2 Ton Side Plates and Suspension Parts /4 to 2 Ton Motor Parts /4 to 2 Ton In the column "Parts Per Trolley" a designator is used for parts that apply only to a particular model or option. Refer to Chapter 3, Section 2 for MR2 trolley model numbers and additional descriptions. The designators are: S = Single Speed D = Dual Speed PC = Plug Connection 2V = 208/230 Volt Models W = SS/SS = Single Speed Hoist, Single Speed Trolley X = SS/DS = Single Speed Hoist, Dual Speed Trolley Y = DS/SS = Dual Speed Hoist, Single Speed Trolley Z = DS/DS = Dual Speed Hoist, Dual Speed Trolley 4V = 460 Volt Models 43

25 2. Electric Parts /4 to 2 Ton (Single Speed) Figure - Electric Parts (Single Speed) 44

26 Figure No. Part Name Parts Per Trolley 2. Electric Parts /4 to 2 Ton (Single Speed) Ton 2 Ton Connection Box Assembly Holder A ECP5924AA 3 Holder B 2 ECP5924AB 4 Packing 2 ECP5924AC 5 Holder Nut 2 ECP5924AD 6 Cord Cover E6F63000S 7 Machine Screw With Spring Washer 8 JAP Connection Box 3AFG00S940 0 Connection Box Cover 3AFG00S94 Connection Box Packing MRDS942 2 Machine Screw With Spring Washer 4 JAP Spacer 4 MS Machine Screw With Spring Washer 4 JAP Complete Plate Assembly MR2RHM0MA5 6 Plate MR2DS Machine Screw With Spring Washer 3 MS Machine Screw With Spring Washer 2 MS Machine Screw With Spring Washer 2 MS Machine Screw With Spring Washer 2 MS Terminal 6P ECP46AA 23 Electromagnetic Contactor MGC22306B 24 E-Stop Contactor MGC2306B 25 Machine Screw With Spring Washer 4 MS Power Supply Cable Assembly MR2DS759 MR2ES Holder A ECP5924AA 28 Holder B ECP5924AB 29 Packing ECP5924AC 30 Holder Nut ECP5924AD 3 Cable Packing ECP692AA ECP696AA 32 S.O. Cord 4C 6/4 4/4 33 Plug 4P ECP2304AD ECP2304AF 34 Control Cable Assembly MR2DS768 MR2ES Holder A ECP5924AA 36 Holder B ECP5924AB 37 Packing ECP5924AC 38 Holder Nut ECP5924AD 39 Cable Packing ECP696AA 40 S.O. Cord 6C 6/6P 4 Plug 8P ECP208AC 42 Socket 8P Assembly MR2DS28 43 Plate P ECP5924AH 44 Cord Cover Packing 2 MS Warning Seal E (Electric Shock) ER2CS Wiring Diagram EWG30H0 47 Name Plate B MR2SHM0S9A8 48 Name Plate C MR2SHM0S9A7 MR2SHM20S9A7 Name Plates for /8, /4, /2 & /2 Ton Capacities Figure No. Part Name Parts Per Trolley /8 Ton /4 Ton /2 Ton /2 Ton 48 Name Plate C MR2SHM0S9A7 MR2SHM03S9A7 MR2SHM05S9A7 MR2SHM5S9A7 45

27 2. Electric Parts /4 to 2 Ton (Dual Speed) Figure -2 Electric Parts (Dual Speed) 46

28 2. Electric Parts /4 to 2 Ton (Dual Speed) Figure No. Part Name Parts Per Trolley Ton 2 Ton Connection Box Assembly 2V V Holder A ECP5924AA 3 Holder B 2 ECP5924AB 4 Packing 2 ECP5924AC 5 Holder Nut 2 ECP5924AD 6 Cord Cover E6F63000S 7 Machine Screw With Spring Washer 8 JAP Connection Box 3AFG00S940 0 Connection Box Cover 3AFG00S94 Connection Box Packing MRDS942 2 Machine Screw With Spring Washer 4 JAP Spacer 4 MS Machine Screw With Spring Washer 4 JAP Complete Plate Assembly 2V MR2IHE0RA5 MR2IHE20RIA5 4V MR2IHN0RA5 MR2IHN20RA5 6 Plate MR2DI944 7 Plate B MR2DI Machine Screw With Spring Washer 3 MS Machine Screw With Washers 2 JAW Machine Screw With Spring Washer 4 MS VFD Assembly 2V INV604E3 4V INV604N3 22 Braking Resistor 2V INV904E34 4V INV904Y34 23 Board Support ECP99BKAB 24 Machine Screw With Spring Washer 2 MS Machine Screw With Washers 2 JAW Machine Screw With Spring Washer 2 MS Interface Board ECP9KB2 29 Terminal 3P ECP403AA 30 Machine Screw With Spring Washer 4 MS Power Supply Cable Assembly MR2DS759 MR2ES Holder A ECP5924AA 33 Holder B ECP5924AB 34 Packing ECP5924AC 35 Holder Nut ECP5924AD 36 Cable Packing ECP692AA ECP696AA 37 S.O. Cord 4C 6/4 4/4 38 4P Plug ECP2304AD ECP2304AF 39 Control Cable Assembly MR2DI768 MR2EI Holder A ECP5924AA 4 Holder B ECP5924AB 42 Packing ECP5924AC 43 Holder Nut ECP5924AD 44 Cable Packing ECP696AA 45 S.O. Cord 6C 6/6P 46 8P Plug ECP208AC 47 Socket 8P Assembly 2V MR2DI8 4V MR2DI28 48 Plate P ECP5924AH 49 Cord Cover Packing 2 MS Warning Seal E (Electric Shock) ER2CS Wiring Diagram EWG3DD0H0 52 Name Plate B MR2SHM0S9A8 53 Name Plate C MR2SHM0S9A7 MR2SHM20S9A7 Name Plates for /8, /4, /2 & /2 Ton Capacities Figure No. Part Name Parts Per Trolley /8 Ton /4 Ton /2 Ton /2 Ton 53 Name Plate C MR2SHM0S9A7 MR2SHM03S9A7 MR2SHM05S9A7 MR2SHM5S9A7 47

29 2.2 Pendant Parts /4 to 2 Ton Figure 2- Pendant Parts 48

30 2.2 Pendant Parts /4 to 2 Ton Figure No. Part Name Parts Per Trolley Ton 2 Ton Push Button Cord 6C/7C/8C Complete Assembly Push Button Cord 6C W X Y Z W ZB02AI000 ZB202AI000 ZB202AI000 ZB2202AI000 6/6P 4 Push Button Cord 8C X, Y, Z 6/8P 5 Warning Tag PB WTAG7 6 Tag Holder E3S Machine Screw With Spring Washer JAP Nut W, PC ECP208AB 9 Plug 8P X, Y, Z, PC ECP208AD W SWD20ABH 0 5 Push Button Switch X SWD220ABH Assembly Y SWD220ABH Z SWD2220ABH Bar Holder Assembly MRDS48 2 Bar Holder MRDS948 3 Cord Strain Relief Stopper E6L6400S 4 Machine Screw w/spring Washer 2 E6F Socket Bolt 2 JBEE Spring Washer 2 JWS

31 2.3 Power Supply Parts /4 to 2 Ton Figure 3- Power Supply Parts 50

32 2.3 Power Supply Parts /4 to 2 Ton Figure No. Part Name Parts Per Trolley Ton 2 Ton Power Supply Cable 4C Assembly ZBZC2AH00 ZBZC2BH00 2 Cable Packing ECP694AA ECP696AA 3 Cable Support 4 Assembly M3ES Power Supply Cable 4C 4/4 2/4 6 Cable Hanger 4 Assembly A/R ES MS Cable Support Bar Assembly MRDS49 8 Cable Support Bar MRDS949 9 Cable Support Arm MRDS Bolt Spring Lock Washer Nut Wire Guide Assembly MRDS493 4 Wire Guide MRDS Wire Stopper MRDS Machine Screw With Spring Washer 2 M6F Bolt Spring Lock Washer Nut Support Bar Holder (Plate) MRDS950 2 Bolt Spring Lock Washer Cable Hanger Pusher (Beam 75mm) 3AFG00S95 23 Cable Hanger Pusher (Beam 00-50mm) 3AFG00S Socket Bolt With Spring Washer 2 JBGE Trolley Cable 6C Assembly MR2DS Holder A 2 ECP5924AA 27 Holder B 2 ECP5924AB 28 Packing 2 ECP5924AC 29 Cable Packing 2 ECP692AA 30 Trolley Cable 6C 6/6 *A/R = As Required, one for every 5 ft of power Supply Cable. 5

33 2.4 Side Plates and Suspension Parts /4 to 2 Ton Figure 4- Side Plates and Suspension Parts 52

34 Figure No. Part Name Parts Per Trolley 2.4 Side Plates and Suspension Parts /4 to 2 Ton Ton 2 Ton Side Plate G Assembly Standard Wheels 3AFG00S520 3AFG020S520 2 Side Plate G Assembly Stainless Steel Wheels 3AFG00S580 3AFG020S580 3 Track Wheel G Assembly Standard MS000 MS Track Wheel G Assembly Stainless Steel 35MW MW Washer 2 MS0400 MS Snap Ring Standard Snap Ring Stainless Steel JSS JSS Side Roller Assembly Standard MRDS2 MRES2 4 Side Roller Assembly Stainless Steel 3AFG00S22 3AFG020S22 8 Bolt 4 JBAE JBAE Spring Lock Washer 4 JWS JWS Nut 4 JNA JNA Side Plate S Assembly Standard Wheels 3AFG00S5202 3AFG020S Side Plate S Assembly Stainless Steel Wheels 3AFG00S5802 3AFG020S Track Wheel S Assembly Standard MS0200 MS Track Wheel S Assembly Stainless Steel 35MW MW Washer 2 JWB JWB Snap Ring Standard Snap Ring Stainless Steel JSS JSS Suspension Shaft Assembly Standard 3AFG00S20 3AFG020S20 Shaft Suspension Shaft Assembly Nickel Plated 3AFG00S30 3AFG020S30 Shaft 7 Suspension Shaft Standard MSF500 MSF5020 Suspension Shaft Nickel Plated 3AFG00S95 3AFG020S95 8 Thick Spacer 3 MSF600 T7G Bolt 3AFG00S903 3AFG020S Slotted Nut JNL Split Pin JPW Thick Spacer L 2 MRDS90 MRES90 24 Thin Spacer 8 MSF700 MSF Shaft Stopper T6G56020 MS Split Pin JPW Fixing Shaft Standard MRDS93 MRES93 Fixing Shaft Nickel Plated 3AFG00S93 3AFG020S93 28 Split Pin 2 JPW Spring Washer 8 JWS Nut 8 JNA JNA Bumper 4 MRDS Bumper Lug 4 3AFG00S936 3AFG020S Spring Washer 4 JWS Nut 4 JNA Bolt 8 JBEB JBEB Square Spacer 4 MS00600 MS

35 Extended Suspension Shaft Assemblies Figure No. Part Name Parts Per Trolley Ton 2 Ton Extended Suspension Shaft Assembly Standard Shaft 37FG00S2 37FG020S2 6 Extended Suspension Shaft Assembly Nickel Plated Shaft 37FG00S32 37FG020S32 7 Extended Suspension Shaft MSF800 MSF8020 Standard Extended Suspension Shaft 3AFG00S98 3AFG020S98 Nickel Plated 8 Thick Spacer 9 MSF600 T7G Bolt 3AFG00S903 3AFG020S Slotted Nut JNL Split Pin JPW Thick Spacer L 2 MRDS90 MRES90 23 Fixing Spacer 2 M7SE00S982 M7SE020S Thin Spacer 8 MSF700 MSF Fixing Shaft Standard MRDS94 MRES94 Fixing Shaft Nickel Plated 3AFG00S94 3AFG020S94 28 Split Pin 2 JPW

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37 2.5 Motor Parts /4 to 2 Ton Figure 5- Motor Parts 56

38 2.5 Motor Parts /4 to 2 Ton Figure No. Part Name Parts Per Trolley Ton 2 Ton 2 Gear Box Packing MRDS Set Pin 2 MRDS Bolt 4 JBAE Spring Lock Washer 4 JWS Washer 4 JWB Motor Assembly 3AFG00S32 8 Ball Bearing Brake Drum Assembly MRDS526 0 Brake Spring MS30400 Bumper MRDS Guard MRDS928 3 Motor Shaft With Rotor MRDS529 4 Oil Seal MRDS Motor Cover Assembly 3AFG00S30 6 Socket Bolt 4 JBEE Motor Frame With Stator 3AFG00S532 8 Terminal Cover 3AFG00S Terminal Cover Packing MRDS Coil Cover MRDS Machine Screw With Spring Washer 4 JAP Machine Screw With Spring Washer 2 MS Machine Screw With Spring Washer MS Terminal 6P ECP306AB 25 Terminal Plate Holder MRDS Flat Head Tapping Screw Motor Data Plate IMNBH04VT 38 Washer JWD Figure No. Part Name Parts Per Trolley Ton S/SD Ton L/LD 2 Ton S/SD 2 Ton L/LD 28 Gear Assembly MRDS24 MRDL24 MRES24 MREL24 29 Gear #2 MRDS924 MRDL924 MRDS924 MRDL Gear #3 MRDS9242 MRES O Ring Spacer MRDS Ball Bearing Snap Ring O Ring MRDS Snap Ring Ball Bearing E2D

39 This Page Intentionally Left Blank 58

40 3.0 TS2 Parts List When ordering parts, please provide the hoist code number, lot number and serial number located on the hoist nameplate (see fig. below). Reminder: To aid in ordering parts and product support, record the hoist code number, lot number and serial number in the space provided on the cover of this manual. TS2 Series Nameplate The parts list is arranged into the following sections: Section ½ to 2 Ton Page 3. TS2 Push Trolley Parts /4 to 2 Ton TS2 Geared Trolley Parts /4 to 2 Ton

41 3. TS2 Push Trolley Parts /4 to 2 Ton TS2 Push Trolley /4 to 2 Ton 60

42 Figure No. 2 3 Part Name Side Plate S Assembly Standard Wheels Side Plate S Assembly Stainless Steel Wheels Parts Per Trolley 2 3. TS2 Push Trolley Parts /4 to 2 Ton /2 Ton Ton 2 Ton 37FG FG FG FG FG FG Name plate B T6G800005P T6G80000P T6G800020P Name plate B ¼ Ton Track wheel S Assembly Standard Track wheel S Assembly Stainless Steel 4 Slotted nut 4 JNL Split pin 4 JPW T6G T6G50200 T6G TW TW TW Track wheel washer 4 MS0400 MS Snap ring 4 JSS JSS a 8 Suspension Shaft Assembly Standard Shaft Suspension Shaft Assembly Nickel Plated Shaft 36FG FG005 36FG FG FG005 37FG0205 Suspension Shaft Standard T7G5005 T7G500 T7G5020 Suspension Shaft Nickel Plated 37FG FG FG Thick spacer (qty) X T7G6005(4) T7G600(6) T7G6020(6) 0 Thin spacer (qty) X T7G7005(0) T7G700(9) T7G7020(8) 2 Shaft stopper pin 2 T6G56005 T6G5600 T6G Split pin 2 JPW JPW Suspender E & G White Epoxy Paint Suspender E & G Nickel Plated Suspension Shaft Assembly Extended Standard Shaft Suspension Shaft Assembly Extended Nickel Plated Shaft Suspension Shaft Standard Suspension Shaft Nickel Plated 26 Fixing Spacer 2 36FG FG FG FG FG FG FG00536 {4.0 to 8.00 } 36FG0058 {8.0 to 2.00 } 37FG00536 {4.0 to 8.00 } 37FG0058 {8.0 to 2.00 } T7PA {4.0 to 8.00 } T7PA00598 {8.0 to 2.00 } 37FG {4.0 to 8.00 } 37FG00598 {8.0 to 2.00 } T7PA {4.0 to 8.00 } T7PA {8.0 to 2.00 } 36FG0036 {5.0 to 8.00 } 36FG008 {8.0 to 2.00 } 37FG0036 {5.0 to 8.00 } 37FG008 {8.0 to 2.00 } T7GA00936 {5.0 to 8.00 } T7GA0098 {8.0 to 2.00 } 37FG00936 {5.0 to 8.00 } 37FG0098 {8.0 to 2.00 } T7GA00937 {5.0 to 8.00 } T7GA00982 {8.0 to 2.00 } 36FG0208 {6.03 to 2.00 } 37FG0208 {6.03 to 2.00 } T7GA02098 {6.03 to 2.00 } 37FG02098 {6.03 to 2.00 } T7GA Shaft Stopper Pin *2 T6G56005 T6G5600 T6G Split Pin *2 JPW JPW Thin Spacer X T7G7005 (0) T7G700 (0) T7G7020 (0) 30 Thick Spacer X T7G6005 (7) *Quantity is for 2 Ton. T7G600 {5.0 to 8.00 } - (5) {8.0 to 2.00 } - (7) T7G6020 () 6

43 3.2 TS2 Geared Trolley Parts /4 to 2 Ton TS2 Geared Trolley /4 to 2 Ton 62

44 TS2 Geared Trolley Parts /4 to 2 Ton Figure No. Part Name Parts Per Trolley Ton 2 Ton Side Plate S Assembly 37FG FG02052 Standard Wheels Side Plate S Assembly 37FG FG Stainless Steel Wheels 2 Name plate B** T6G80000G T6G800020G 3 Track wheel S Assembly Standard T6G50200 T6G Track wheel S Assembly Stainless Steel 37TW FG Track wheel washer 4 MS0400 MS Snap ring 4 JSS JSS Track wheel G Assembly Standard T6G5000 T6G Track wheel G Assembly Stainless Steel 37TW TW02050 Side Plate G Assembly Side Plate G Assembly Stainless Steel Wheels 37FG005 37FG Hand chain guide Assembly 37FG Hand wheel - Standard Hand Wheel Nickel Plated T6G FG Washer JWB Split pin JPW Lever nut JNU FG FG Pinion T7GC200 T7GB Hand chain K7RA a Suspension Shaft Assembly 36FG005 36FG0205 Standard Shaft Suspension Shaft Assembly 37FG005 37FG0205 Nickel Plated Shaft 5 Suspension Shaft Standard T7G500 T7G5020 Suspension Shaft Nickel Plated 37FG FG Shaft stopper pin 2 T6G5600 T6G Split pin 2 T6GA0097(9) T6GA02097(8) 8 Thick spacer (qty) X T7G600(6) T7G6020(6) 9 Thin spacer (qty) X T7G700(9) T7G7020(8) Suspender E White Epoxy Paint 36FG FG Suspender E Nickel Plated 37FG FG Suspension Shaft Assembly Extended Standard Shaft Suspension Shaft Assembly Extended Nickel Plated Shaft Suspension Shaft Standard Suspension Shaft Nickel Plated 32 Fixing Spacer 2 36FG0036 {4.0 to 8.00 } 36FG008 {8.0 to 2.00 } 37FG0036 {4.0 to 8.00 } 37FG008 {8.0 to 2.00 } T7PA00936 {4.0 to 8.00 } T7PA0098 {8.0 to 2.00 } 37FG00936 {4.0 to 8.00 } 37FG0098 {8.0 to 2.00 } T7GA00937 {5.0 to 8.00 } T7GA00982 {8.0 to 2.00 } 36FG0208 {6.03 to 2.00 } 37FG0208 {6.03 to 2.00 } T7GA02098 {6.03 to 2.00 } 37FG02098 {6.03 to 2.00 } T7GA Shaft Stopper pin *2 T6G5600 T6G Split Pin *2 JPW JPW Thin Spacer X T7G700 (0) T7G7020 (0) 36 Thick Spacer X T7G600 {5.0 to 8.00 } - (5) {8.0 to 2.00 } - (7) 37 Hand Chain Master Link CFA059843N * Quantity is for 2 Ton. ** For ¼ and ½ Ton capacities, Name Plate B will be relabeled at the factory. T7G6020 ()

45 Harrington Hoists, Inc. 40 West End Avenue Manheim, PA Toll Free: Phone: Fax: ER2FGSUP-ENG