Selection according to the system

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Curtis Floyd
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1 4 Selection Series variation Effective sectional area Selection 1 Selection22 Even beginners can select a model easily. Variation System Index Selection Selection3 Selection4 Selection Selecting the selection method In this section "Selection 4", the optimum model is selected from predetermined conditions. System selection 1 Making a selection <System selection 1> is used to select the optimum model at a glance When bore size are determined Conditions When load value and operation time are determined As a condition, it is predetermined whether cylinder tube bore size and cylinder are to be operated at a relatively high speed or at a relatively low speed. Using Table 1 as a reference, select the theoretical reference speed of the cylinder. (1) Bore size (2) Operation speed Low speed, medium speed, high speed, ultra high speed System selection 1 Selecting from cylinder bore size and operation speed Intro 34 System selection 2 Selecting from the load value and operation time Intro 41 Select appropriate fluid control from bore size and theoretical reference speed, and select [required flow]., and select appropriate fluid control (valve, flow control valve, silencer, piping) and [required flow] for corresponding cylinder tube bore size and theoretical reference speed., and select a component having a [maximum flow rate] higher than the [required flow] value. When controlling multiple cylinders with a set of clean air system component, select the clean air system component having a [maximum flow rate] higher than the [total of required flow rates]. Intro 33 Intro 34

2 Series variation Effective sectional area Selection 1 Selection22 Variation System Index Selection Selection3 Selection4 Selection System Selection 1 STEP 1 Checking conditions and selecting the theoretical reference speed As a condition, it is predetermined whether cylinder bore size and cylinder are to be operated at a relatively high speed or at a relatively low speed. Table-1 Degree of cylinder speed Theoretical reference speed (mm/s) Low speed Medium speed High speed Ultra high speed Intro 3 Select appropriate fluid control from bore size and theoretical reference speed, and select [required flow]. (1) The cylinder average speed is obtained from the combination of the valve and piping system. This speed is expressed as the cylinder piston speed obtained by installing the cylinder rod facing upward, and dividing the time from when the piston starts moving the stroke by the time the rod moved. When the load ratio is 0%, the average speed should be the cylinder piston speed X 0.. (Refer to Intro 43 for the relation of load ratio and theoretical reference speed.) (2) The cylinder theoretical reference speed is the value for when one cylinder moves independently. (3) The valve's effective sectional area used in the calculations for Table 2 is the 2-position value. (4) This selection guide is for reference. Check the selection with actual conditions using the CKD sizing program. STEP 2 Selecting fluid control Select appropriate fluid control (valve, flow control valve, silencer, piping) and [required flow] for bore size and theoretical reference speed selected from Table 1. Table 2 Bore size (mm) 6 dia. 10 dia. 16 dia. 20 dia. 2 dia. 30 dia. 32 dia. 40 dia. 0 dia. 63 dia. Theoretical reference speed (mm/s) Required flow ( ) (ANR) ,100 Required composite Applicable fluid control effective sectional area Valve Pneumatic auxiliary Pipe Note 1 (mm 2 ) Single solenoid Double solenoid Flow control valve Silencer Pipe (between valve and cylinder) 0.1 4SA010/4SB010 4SA020/4SB020 SC3W-M-4 SLM-M,SLM-M3 4 dia. X 2. dia. nylon tube 0.2 4SA010/4SB010 4SA020/4SB020 SC3W-M-4 SLM-M,SLM-M3 4 dia. X 2. dia. nylon tube 0. 4SA010/4SB010 4SA020/4SB020 SC3W-M-4 SLM-M,SLM-M3 4 dia. X 2. dia. nylon tube 0. 4KA110/4KB110 4KA120/4KB SLM-M, 6 dia. X 4 dia. nylon tube 0.8 4KA110/4KB110 4KA120/4AKB SLM-M, 6 dia. X 4 dia. nylon tube 1.1 4KA110/4KB110 4KA120/4KB120 SLM-M, 6 dia. X 4 dia. nylon tube 2.8,SLW-6S 8 dia. X.7 dia. nylon tube 4KA110/4KB110 4KA120/4KB SLM-M, 6 dia. X 4 dia. nylon tube 3.1 4KA210/4KB210 4KA220/4KB220 4GA210/4GB210 4GA220/4GB220 SLW-6S, 8 dia. X.7 dia. nylon tube 1.7 SLM-M, 6 dia. X 4 dia. nylon tube 3.3 4KA210/4KB210 4KA220/4KB220 SLW-6S, 8 dia. X.7 dia. nylon tube.0 4GA210/4GB210 4GA220/4GB220, KA110/4KB110 4GA110/4GB110 4KA210/4KB210 4GA310/4GB310 4KA310/4KB310 F310/4F410 4KA210/4KB210 4GA310/4GB310 4KA210/4KB210 4GA310/4GB310 4KA310/4KB310 4F310/4F410 4F10 4KA120/4KB120 4GA120/4GB120 4KA220/4KB220 4GA320/4GB320 4KA320/4KB320 4F320/4F420 4KA220/4KB220 4GA320/4GB320 4KA220/4KB220 4GA320/4GB320 4KA320/4KB320 4F320/4F420 4F20 Note 1: Please refer to Ending 38 about piping specifications.,slw-6s, SLW-6S, 8 dia. X.7 dia. nylon tube or steel pipe 8 dia. X.7 dia. nylon tube or steel pipe Intro 36

3 Series variation Effective sectional area Variation System Index Selection4 Selection22 Selection3 Selection4 Selection System Selection 1 Bore size (mm) Theoretical reference speed (mm/s) Required flow ( ) (ANR) Required composite Applicable fluid control effective sectional area Valve Pneumatic auxiliary Pipe Note 1 (mm 2 ) Single solenoid Double solenoid Flow control valve Silencer Pipe (between valve and cylinder).8 4KB210 4KB220, 4GA310/4GB310 4GA320/4GB320 7 dia. 80 dia ,200 1, , F410-10/4F KA310/4KB310 4KB210/4F F410-10/4F KB F420-10/4F KA320/4KB320 4KB220/4F F420-10/4F KB or steel pipe or steel pipe Select appropriate fluid control from bore size and theoretical reference speed, and select [required flow]. (1) The cylinder average speed is obtained from the combination of the valve and piping system. This speed is expressed as the cylinder piston speed obtained by installing the cylinder rod facing upward, and dividing the time from when the piston starts moving the stroke by the time the rod moved. When the load ratio is 0%, the average speed should be the cylinder piston speed X 0.. (Refer to Intro 43 for the relation of load ratio and theoretical reference speed.) (2) The cylinder theoretical reference speed is the value for when one cylinder moves independently. (3) The valve's effective sectional area used in the calculations for Table 2 is the 2-position value. (4) This selection guide is for reference. Check the selection with actual conditions using the CKD sizing program. 100 dia. 12 dia. 140 dia. 10 dia. 160 dia. 180 dia. 200 dia. 230 dia. dia , 2,100 2,800 1,100 2,200 3,300 4, 1, 2,800 4,200, 1,600 3,200 4,800 6, 3,600, 2,300 4,600 6,900 2,800,600 3,700 7, 4, 7, F410-10/4F KB F10-1 4F420-10/4F KB F20-1 SLW-1,SLW-20S SLW-1,SLW-20S SLW-1,SLW-20S,SLW-20S or steel pipe steel pipe steel pipe steel pipe steel pipe steel pipe steel pipe Note 1: Please refer to Ending 38 about piping specifications. Intro 37 Intro 38

4 Series variation Effective sectional area Variation System Index Selection Selection2 Selection3 Selection4 Selection 1 2 System Selection 1 STEP 3 Selecting clean air system Select the whose maximum flow rate is more than [required flow] on Table-2. When operating cylinders with one set of clean air system, select the whose max. flow rate is more than total of required flow. FRL kit, unit, regulator Primary pressure /0.7MPa Set pressure/0.mpa Pressure drop /0.MPa Air filter Primary pressure/0.7mpa Pressure drop /0.02MPa Lubricator Primary pressure/0.mpa Pressure drop /0.03MPa Table-3 F.R.L. kit C C C C ,280 1, F.R. unit W W W W ,10 2,10 2,430 Air filter (F) F F F F ,230 1, Regulator (R) R R R R ,30 2,000 2,600 Lubricator (L) L L L L ,100 2, C0-8 1,430 W0-8 2, F0-8 1,320 R0-8 2, L C0-10 2, W0-10 4,30 F0-10 2,140 R0-10 4, L0-10 1,700 C0-1 3,000 W0-1 4, F0-1 3,000 R0-1,000 L0-1 2,700 Select appropriate fluid control from bore size and theoretical reference speed, and select [required flow]. C C K6070-1C-GB K6070-2C-GB K61440E-2C-EGB 7,000 7, ,300 W W A7019-1C A7019-2C A7070-2C 10,000 10, , F F A1019-1C A1019-2C C-E 6, 6, R R B2019-1C B2019-2C A2000-2C 1 L L A3019-1C A3019-2C 3000E-2C 6,300 10, K61440E-3C-EGB 1, A7070-3C 2, C-E 1, A2000-3C 2, E-3C 900 K61E-2C-EGB A7080-3C 4, C-E 1, C, E-2C 700 K61E-3C-EGB 2,200 A7080-4C, C-E C, E-3C 900 K61E-4C-EGB K61E-6C-EGB 3,700 3,700 A7080-6C, C-E C-E C-E C-E 2,300 2,300, 7, C C 221-6C 221-8C 6,000 6, E-4C 3002E-6C 3003E-6C 3003E-8C 1,700 1,700 3, 4, C 1/4 (1) The cylinder average speed is obtained from the combination of the valve and piping system. This speed is expressed as the cylinder piston speed obtained by installing the cylinder rod facing upward, and dividing the time from when the piston starts moving the stroke by the time the rod moved. When the load ratio is 0%, the average speed should be the cylinder piston speed X 0.. (Refer to Intro 43 for the relation of load ratio and theoretical reference speed.) (2) The cylinder theoretical reference speed is the value for when one cylinder moves independently. (3) The valve's effective sectional area used in the calculations for Table 2 is the 2-position value. (4) This selection guide is for reference. Check the selection with actual conditions using the CKD sizing program. Intro 39 Explanation of technical terms [Theoretical reference speed]: means degree of cylinder speed, and expressed as the following formula. (This value coincides with speed of no load. Applied load quite decreases speed). S S vo=1920 x =244 x (1) A D 2 vo: Theoretical reference speed (mm/s) A: Cylinder cross-section areas (cm 2 ) S: Composite effective sectional area of circuit (exhaust air side) (mm 2 ) D: Cylinder bore size (cm) Graph shows the theoretical reference speed within the range of constant velocity, S vo= (mm/s) t3 t1 : Time until beginning of movement t2 : Primary delay time t3 : Operating time with constant velocity. : length Note. T1 and t2 differ depending on load. When no load, neglect the value. [Required flow]: For operating a cylinder with Velocity vo, this indicates instantaneous the flow rate expressed with the following formula. Table shows the value when P =0.MPa. Required flow is the necessary value to select clean air system. Avo (P ) X 60 Avo (P ) X X X 10 4 Q : Required flow ( ) (ANR) P : Supply pressure (MPa) [The required effective sectional area]: For operating a cylinder with Velocity vo, this indicates the necessary composite effective sectional area of exhaust air side circuit. (Composite effective sectional area of valve, flow control valve, silencer and pipe) [Proper standard system]: For operating a cylinder with Velocity vo, this means the best combination of valve, flow control valve, silencer and pipe diameter. Table shows the value when pipe length is 1m. (Atmospheric pressure conversion) Intro 40

Effective sectional area Variation System Index Selection2 Selection3 Selection4 Selection Series variation System Selection 2 Making a selection When Load (N) and cylinder operation time (S) are

5 Effective sectional area Variation System Index Selection2 Selection3 Selection4 Selection Series variation System Selection 2 Making a selection When Load (N) and cylinder operation time (S) are already decided, use <<System selection 2>> to select appropriate model. Follow the following procedures. STEP 2 Selecting cylinder bore size According to nomogram, select the cylinder bore size and read the load factor at the same time. (Normally, for Value F of "STEP 1 Confirming conditions", read the cylinder bore size whose load factor is close to 0%. Cylinder bore size D= (E.g.) When F=800N, P= 0.MPa and load factor 0%, 63 mm of cylinder bore size is read. STEP 1 Confirming conditions Graph -1 Nomogram to find cylinder bore size Load (N), required operation time (S) From Graph-1 Selecting cylinder bore size (1) Load F= (N) (2) Objective values of operation time t = (s) (3) length L= (mm) (4) Pressure P= (MPa) M : Mass (kg) of body : Friction coefficient (normally 0.3) F : Load (N) g : 9.8m/s 2 Vertical From Graph -2 Selecting theoretical basic speed F=Mg From Graph -3 Propriety system selection Horizontal F= Mg From Table 1 Load factor (%) Load factor (%) Load factor (%) Intro 41 Intro 42

Series variation Effective sectional area Variation System Index Selection2 Selection3 Selection4 Selection 2 3 4 STEP 3 Selecting theoretical

0 sec, theoretical reference speed is 40 mm/s.

6 Series variation Effective sectional area Variation System Index Selection2 Selection3 Selection4 Selection STEP 3 Selecting theoretical reference speed According to t- vo graph, read Value vo to obtain the required operation time t (sec). vo= (E.g.) When load factor 0% and 200 mm stroke cylinder with operating 1.0 sec, theoretical reference speed is 40 mm/s. Graph-2 t-vo graph System selection 2 Load (N), required operation time (S) From Graph-1 From Graph -2 From Graph -3 From Table 1 Selecting cylinder Selecting theoretical bore size basic speed system Intro 43 Intro 44

Series variation Effective sectional area Variation System Index Selection2 Selection3 Selection4 Selection 2 3 4 STEP 4 system.

7 Series variation Effective sectional area Variation System Index Selection2 Selection3 Selection4 Selection STEP 4 system. According to the system selection table, read system symbol with tracing the cross point between vo found by [STEP 3 Selecting theoretical reference speed] and D dia. found by [STEP 2 Selecting cylinder bore size] upward. STEP. According to the standard system table, confirm the model No. of proper system found by [STEP 4 system]. System symbol (E.g.) In order to operate 63 mm bore cylinder with theoretical reference speed 40 mm/s, C1 system is the optimum. Graph -3 System selection table C system D system (E.g.) For C1 system. Valve valve : Single 4KB or 4GB Double 4KB or 4GB Flow control valve flow control valve : SCI-8 Silencer silencer : Pipe pipe : 1m Table-1 Standard system table Standard system No. Valve Single solenoid Double solenoid Flow control valve Silencer Pipe Composite effective sectional area (mm 2 ) pipe length 1m A B142 4KA110-GS4-4KA120-GS4 SC3W-M-4 (SC-M) SLM-M 4 dia. X 2. dia. - Cylinder theoretical reference speed B1 B2 B3 B4 C1 C2 4KA110-GS6 4KB F KB GB KB GB KB GB KB GB F KB F KA120-GS6 4KB F KB GB KB GB KB GB KB GB F KB F SLM-M SLM-M SL-M SLW-6S 6 dia. X 4 dia. 8 dia. X.7 dia. 8 dia. X.7 dia. 10 dia. X 7.2 dia. 10 dia. X 7.2 dia. or steel pipe C3 4KB F10-1 4KB F Composite effective sectional area of circuit C4 D1 D2 D3 4KB F10-1 4KB F20-1 steel pipe System selection 2 Load (N), required operation time (S) From Graph-1 From Graph -2 From Graph -3 From Table 1 Selecting cylinder Selecting theoretical bore size basic speed system Intro 4 Intro 46

MSDG Series. Axial space saving structure and precise guided type. High precision, high rigidity and space saving High precision guided

MSDG Series. Axial space saving structure and precise guided type. High precision, high rigidity and space saving High precision guided U SM2 Axial space saving structure and precise guided type Axial space saving Compact axial length Footprint reduced Long service life design (approximate 4 times (CKD comparison)) Oil impregnated copper