Catalog FGYBR-11 NEW PRODUCT. Magnetically Coupled Rodless Cylinders. FGYB & FGYR Series

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1 Catalog FGYBR- NEW PRODUCT Magnetically Coupled Rodless Cylinders FGYB & FGYR Series

2 Series FGYB Basic cylinder mounting See pages 6 & for dimensions and ordering information. Series FGYR Through hole & tapped mounting with magnetic position sensing Features See pages - for dimensions and ordering information. The external slider is magnetically coupled to the piston to provide a space-saving rodless cylinder. Lube retainer (special resin) Typical magnetic coupling Wear ring B Wear ring A External slider Piston slider Cylinder tube Page -3-

3 FGYB & FGYR Series Magnetically coupled air cylinders Selection procedure Selection procedure. Find the drive force Fn (N) when moving the load horizontally.. Find the distance Lo (cm) from the point of the load where the driving force is applied, to the center of the cylinder shaft. 3. Select the bore size from Lo and Fn, based on the graphs below. FGYB/FGYR Allowable driving force Fn (lbf) (N) Usable range Alignment coupler Cylinder Distance from cylinder shaft center Lo (inch) (cm) FGYB/FGYR Allowable driving force Fn (N) Usable range Distance from cylinder shaft center Lo (cm) FGYB/FGYR Allowable driving force Fn (N) 0 0 Usable range Distance from cylinder shaft center Lo (cm) Workpiece Load Fn Guide Shaft Lo FGYB/FGYR Allowable driving force Fn (N) Usable range Selection example Given a load drive force of Fn = 0 (N) and a distance from the cylinder shaft center to the load application point of Lo = cm, find the intersection point by extending upward from the horizontal axis in the graph where the distance from the shaft center is cm, and then extending to the side, find the allowable driving force on the vertical axis. Suitable models for the force of 0 (N) are FGYB-3 and FGYB-. See dotted white lines in the charts below. (The Lo point from the cylinder shaft center is the moment working point between the cylinder and the load section.) Distance from cylinder shaft center Lo (cm) FGYB/FGYR 3 Allowable driving force Fn (N) Usable range Distance from cylinder shaft center Lo (cm) FGYB/FGYR Allowable driving force Fn (N) Usable range Distance from cylinder shaft center Lo (cm) 6-- Page 3

4 FGYB & FGYR Series Magnetically coupled air cylinders Cylinder dead weight deflection FGYB FGYR When the cylinder is mounted horizontally, deflection occurs by virtue of its own weight. (See the deflection data shown in the graph at right.) The longer the stroke, the more the amount of variation in the shaft center. Therefore, a connection method should be considered which can accommodate this deflection. Note ) The above clearance values are to be determined by the user. Note ) According to the dead weight deflection in the graph above, provide clearance so that the cylinder does not touch the mounting surface or the load, etc., and is able to operate smoothly within the minimum operating pressure range for a full stroke. Note 3) In case of the FGYR, install a shim, etc., to reduce clearance between the body and the switch rail. Carefully consider the mounting bracket and clearance values. Vertical operaton It is recommended that the load be guided by a ball type bearing (linear guide, etc.). If a sleeve bearing is used, sliding resistance increases due to the load mass and moment, which could cause malfunctions. When the cylinder is mounted vertically, a slider may move downwards because of its own weight or workpiece mass. If an accurate stopping position is required at the stroke end, or mid-stroke, use an external stop for precise results. Guide shaft Ø Ø Ø Ø Ø Model FGYB/FGYR FGYB/FGYR FGYB/FGYR FGYB/FGYR FGYB/FGYR3 FGYB/FGYR Allowable load mass (kg) Max operating pressure MPa (psi) 0. (0) 0.6 (4) Rodless cylinder tube and external slider Use caution, as there is danger of breaking the magnetic coupling if operated above the maximum operating pressure. Page 4 6--

5 FGYB & FGYR Series Magnetically coupled air cylinders Intermediate stop ) Stopping with an external stopper, etc. When stopping a load in mid-stroke, use less than the operating pressure limits shown in the table at the right. ) When stopping using an air pressure circuit, operate at or below the kinetic energy shown in the table at the right. CAUTION: In either case, operation when exceeding these limits can result in breaking the magnetic coupling. When vertically mounting, intermediate stops are not possible with a pneumatic circuit. Ø Ø Ø Ø Ø Model FGYB/FGYR FGYB/FGYR FGYB/FGYR FGYB/FGYR FGYB/FGYR3 FGYB/FGYR Operating pressure limit for intermediate stop MPa (psi) 0. () 0.6 () 0.6 () 0.6 () 0.6 () 0.6 () Allowable kinetic energy for intermediate stop J (kgf-cm) 0.03 (0.) 0. (.3) 0. (.44) 0.46 (4.) 0.6 (.). (.) Stroke end stopping method When stopping a load having a large inertial force at the stroke end, tilting of the body and damage to the bearings and cylinder tube may occur. (Refer to the drawing below left.) As shown in the drawing below right, a shock absorber should be used together with the stop. Thrust should also be transmitted from the center of the body to avoid tilting. Shock absorber Slide block Slide block Load Guide shaft Load Guide shaft Cylinder tube Cylinder tube Body Body Body tilting Body non-rotating Accuracy and Maximum allowable Moment (with sensor rail) Stopper Thrust transmission area Reference values for non-rotating accuracy and maximum allowable moment at stroke end are indicated below. Model FGYR FGYR FGYR FGYR FGYR3 FGYR Non-rotating accuracy ( ) Max allowable moment (N.m) Allowable stroke (mm) See note Maximum mass of connection to body Note ) Avoid operations where rotational torque (moment) is applied. In such cases, the use of an external guide is recommended. Note ) The reference values in the table at the left will be satisfied within allowable stroke ranges, but caution is necessary, because as the stroke becomes longer, the inclination (rotation angle) within the stroke can be expected to increase. Note 3) When a load is applied directly to the body, the loaded weight should be no greater than the allowable load mass shown below. Non-rotating accuracy Body Switch rail Allowable moment Model FGYR FGYR FGYR FGYR FGYR3 FGYR Max. load weight (kg) ) When FGYB and FGYR cylinders are guided by an external axis (linear slide, etc.) the metal bracket connecting the load should not weigh more than the value shown in the table at the left. ) When the load is applied directly to the cylinder body, it should also be no greater than the maximum values in the table. Body Loading direction Loading direction Switch rail -3- Page

6 Magnetically coupled air cylinders FGYB Series Series FGYB Basic cylinder mounting Mounting threads and nuts at both ends Specifications FGYB How to order Size Min. operating pressure (psi) Magnet holding force (N) Max. operating pressure Temperature range Piston speed Cushion Lubrication Stroke tolerance Mounting orientation Mounting nut ( pcs) ø 3. ø 3 ø 3 ø 363 ø3 0. MPa (kgf/cm ) psi C(4 F) to 60 C(F) to 0 mm/s Rubber bumper None required, or ISO VG3 0- st +/0-00 st +.4/0 mm 0- st +./-0 mm Horizontal, inclined, vertical Standard ø FGYB x 0 Series ø, ø, ø, ø, ø3, ø size Standard stroke Refer to the standard strokes available in pricing chart on page. Max. holding force (N) Size selection guide Size Theoretical thrust (holding force) (N) ø 3. ø 3 ø 3 ø 363 ø3 ø lb force = N x 0. Ø Mass Size Basic mass (0 stroke) Additional mass per mm stroke ø ø ø Calculation example: FGYB 3x0 Basic mass kg Additional mass / stroke Cylinder stroke stroke. + (0.033 x 0 ) =.6 kg ø ø (kg) ø lb mass = kg x. Theoretical thrust N(lbf) MPa psi Ø Ø Ø Ø Supply pressure MPa (psi) Page 6 --4

7 Magnetically coupled air cylinders FGYB Series FGYB Series B Square NN Effective thread length T A H G E +0/0. L 4 MM J deep -P (plumbing port) G (R) X ød ØI NA Square Mounting nut F N K W Mounting nut width across flats C S + Stroke N F ZZ + Stroke A H B G E NA NN Mounting End Detail for FGYB & FGYB Mounting nut width across flats C FGYB Series Dimensions (mm) F N Ø Ø Ø Ø Ø A 4 4 B C D E. 3 F G... H. 3. I 33. J K 4 6 L MM M3x0. M4x0. M4x0. Mx0. M6x.0 M6x.0 N. 6 NA NN Mx.0 Mx.0 Mx. M6x. M6x. M3x.0 R. 3 Ø Ø Ø Ø Ø S T 4 4 W 3 60 X 6 ZZ P Mx0. Mx0. Rc(PT)/" Rc(PT)/" Rc(PT)/" Rc(PT)/4" Cylinder Prices (FGYB X ) Consult factory for models where price is not shown. size (mm) Ø Ø Ø Ø Ø $ $ $ $ $ $ Price by standard stroke 3 $ $ $ $ $6. $.00 $. $. $ $ $ $ $ $ Page

8 Magnetically coupled air cylinders FGYR Series Series FGYR Through hole & tapped mounting with magnetic position sensing Sensor mounting slot Specifications FGYR How to order Size Min. operating pressure Magnet holding force (N) Max. operating pressure Temperature range Piston speed Cushion Lubrication Stroke tolerance Mounting orientation ø 3 ø 3 ø 363 ø3 ø 0. MPa (kgf/cm) psi (4 F) to 60 C( F) to 0 mm/s Rubber bumper None required, or ISO VG3 0- st +/0-00 st +.4/0 mm 0- st +./-0 mm Horizontal, inclined, vertical (note ) FGYR x 0 Series ø, ø, ø, ø3, ø size Standard stroke Refer to the standard strokes available in pricing chart on page. Note ) When sensor is installed at an intermediate position, keep the maximum piston speed at or below 0mm/s to ensure sensor operation. Note ) When vertically mounting, intermediate stops are not possible with a pneumatic circuit. Max. holding force (N) Position sensors Size Theoretical thrust (holding force) (N) ø 3 ø 3 ø 363 ø3 ø lbf = N x 0. Sensor mounting slot Mass (kg) Size Basic mass (0 stroke) with sensor rail Additional mass per mm st. with sensor rail ø ø ø ø Calculation example: FGYR x0 with sensor rail Basic mass kg Additional mass kg/ stroke Cylinder stroke stroke (0.06 x 0 =. kg ø lb mass = kg x. Position sensors can be mounted in the slots of FGYR Series cylinders. They can be located anywhere along the slot and securely locked in place with a screwdriver. PLEASE ORDER SENSORS SEPARATELY from the price charts on page. Page --4

9 Magnetically coupled air cylinders FGYR Series Size selection guide Cylinder Prices (FGYR X ) Consult factory for models where price is not shown. size (mm) Ø Ø Ø Ø $.00 0 $ $ $ $ $ Price by standard stroke 3 $ $ $ $. $6. $.0 $33. $4. $ $ $ $ $ $ Position sensor specifications & prices Leadwire Q4 Sensors Specifications are shown in the sensor selection guides below. Please order sensors and female cord sets separately from these charts LED Indicator Clamp Screw Female Cord Sets Meter Meters Meters Part No. CFC-M CFC-M CFC-M Price $ mm oval Q4 Sensor Selection Guide for all bore sizes ø ~ ø Sensor Type Electrical Characteristics Reed (LED) - VDC/VAC, 0.03 Amp max current, 4 Watt max.,.0 voltage drop Electronic (LED) Sourcing PNP - VDC, 0. Amp max current,.0 voltage drop Prewired ft. Leadwire Part No. Price Q $. Q Quick Disconnect* Part No. Price Q $. Q Electronic (LED) Sinking NPN - VDC, 0. Amp max current,.0 voltage drop Q Q Note: Quick disconnect styles are supplied with 6 inch pigtail with male connector Page

10 Page -- Ø Ø Ø Ø A... B.. C CB CR 0.. D F.. 3 G 6 6 GP GW H HA HB HC HP HR HS.. 6. HT J Mx0. M6x.0 M6x.0 Mx. Mx. E Ø Ø Ø Ø K 4 3 L LD M 6 N PW Q QW 6 34 T TC. 33 W 60 WP 6. 3 WS X 3 Y Z 4 4 P Mx0. Rc(PT)/" Rc(PT)/" Rc(PT)/" Rc(PT)/4" FGYR Series FGYR Series Dimensions (mm) MM M4x0. M4x0. Mx0. M6x.0 M6x.0 FGYR Series Magnetically coupled air cylinders

11 FGYB & FGYR Series Magnetically coupled air cylinders Mounting Caution ) Take care to avoid nicks or other damage to the outside surface of the cylinder tube. This can lead to damage of the wear ring and lube retainer which in turn can cause malfunction. ) Take care regarding rotation of the external slider. Rotation should be controlled by connecting it to another shaft (linear guide, etc.). 3) Do not operate with the magnetic coupling out of position. If the magnetic coupling gets out of position, push the external slider back into position by hand at the end of stroke, or correct the piston slider with air pressure. 4) For FGYR series, the cylinder is mounted with bolts through mounting holes in the end covers. Be sure they are tightened securely. ) If gaps occur between the mounting surface and the end covers when mounting, use shims to avoid unreasonable stress on the cylinder. 6) Be sure that both end covers are secured to the mounting surface before operating the cylinder. Avoid operation with the external slider secured to the surface of the machine. ) Do not apply a lateral load to the slider. When a load is mounted directly to the cylinder, variations in the alignment of each shaft center cannot be accommodated, which results in the generation of lateral load that can cause malfunction. (Figure ) The cylinder should be operated using a connection method which allows for accommodation of shaft alignment variations and deflections due to cylinder's mass. (See figure.) ) Use caution regarding the allowable load mass when operating in a vertical direction. Do not exceed the values in the model information. If a load greater than the allowable values is applied, the magnetic coupling may break and possibly drop the load. Contact the factory for this type of application regarding operating conditions (pressure, load, speed, stroke, cycle rates, etc.). ) Careful alignment is necessary when connecting to a load having an external guide mechanism. As the stroke becomes longer, variations in the center axis become magnified. Consider using a floating connector mechanism that is able to absorb these variations. Direct connection with bolts, etc. Guide rod Guide rod Mountng bracket Shock absorber Rodless cylinder Rodless cylinder Stopper Figure Closely guided loads should not be directly mounted to the external slider of the rodless cylinder. Doing so may result in malfunction or damage as a result of binding in mid-stroke as loads and defections cause variations in alignment of the cylinder center and the guiding surfaces. Figure Load attachment example. Shaft alignment variations are assimilated by providing clearance for the mounting bracket and cylinder. Additionally, the mounting bracket is extended above the cylinder shaft center so that the cylinder is not subject to moment. Direct mounting of loads to the slider is acceptable for some applications of light loads, short strokes or designs where loads will not bind the external slider to the rodless cylinder or adjacent parts. Warning ) The space between the head cover and the body is a dangerous pinch point. Take care to avoid getting your fingers or hands caught when cylinder is operating. Handling ) Do not apply cylinder loads which are greater than the allowable values stated in the model information. -3- Page

12 Fabco-Air Product Catalog Library Cylinders, Valves and Accessories Catalog #CV Pancake II Air Cylinders Catalog #Pan- Square Pancake II Air Cylinders Catalog #SqPan ISO 643 Cylinders Catalog #FAQR-0 Twin nrod, Non-Rotating nr otati ting Air Cylinders - Catalogs #FDF-0 & #FDXS-0 High hclosing Force Angular Grippers Catalog #FKHC- Multi-Power Air Presses Catalog #FP6 Swing Clamps Catalog #SC-DB04 Linear Slides -6 Families Catalog #LS-03 Compact Finger Slides Catalog #FDH- ISO 643 Cylinders Catalog #FAE-0 Stopper Cylinders Catalog #ST-SC NFPA Interchangeable Air Cylinders Catalog #NF-6 Global l Series Metric Air Cylinders Catalog #GC- Air Pilot and Solenoid Valves Catalog #FVA.E-0 Air Table Slides Catalog #FGXS- Wide e&na Narrow Parallel all l Grippers - Catalogs #FKHZ- & #FKHQ- Toggle gle Type Angular Grippers Catalog #FKHT- Modular Air Preparation ation System - FRLs Catalog #FRL-06 Guided Motion Air Cylinders Catalog #FGM- Pneumatic Rotary Actuators Catalog #FRA.C-0 Stainless Steel Body Air Cylinders Catalog #SSB-03 Pneumatic & Hydraulic Swing Clamps Catalog #FML.H Wide eopen Opening Parallel Grippers Catalog #FKHL- Original Oi i Pancake Air Cylinders Catalog #CV Pneumatic Crimping Tools Catalog #FCT-JY0 NAMUR Solenoid Valves Catalog #FVEN- Magnetically Coupled Rodless Slides Catalog #FGYS- Angular rgi Grippers Catalog #FKA-0 3Series of Angular & Parallel Motion Grippers Catalog #GR Fabco-Air, Inc. 36 N.E. 4th Avenue Gainesville, FL Tel. (3) 33-3 Fax (3) service@fabco-air.com 6--

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