FRANCAIS. Technical Service and Exploded Parts For Electric Fryers Covering Models MEII, ME2 Full and Split US CAN GB

Transcription

1 US CAN GB Technical Service and Exploded Parts For Electric Fryers Covering Models MEII, ME Full and Split FRANCAIS Pitco Frialator, Inc., P.O. Box 0, Jct I-89 & I-9 Concord, NH Route A, Bow, NH 00 L- Rev (0/0) (800) 8-08 (0) -8 FAX (0) -89

2 WARNING! FIRE HAZARD THE OIL LEVEL SHOULD NOT FALL BELOW THE MINIMUM INDICATED LEVEL AT ANY TIME. THE USE OF OLD OIL CAN BE DAGEROUS AS IT WILL HAVE A REDUCED FLASH-POINT AND BE MORE PRONE TO SURGE BOILING. WARNING INSTALLATION AND ALL CONNECTIONS MUST BE MADE ACCORDING TO NATIONAL AND LOCAL REGULATIONS AND CODES IN FORCE. WARNING A COUNTRY APPROVED ALL POLE CIRCUIT BREAKER WITH A MINIMUM OPEN CONTACT GAP OF mm MUST BE USED FOR PROPER INSTALLATION. WARNING THE FRYER IS NOT JET STREAM APPROVED. DO NOT CLEAN THE APPLIANCE WITH A WATER JET. NOTICE INSTALLATION SHOULD ONLY BE DONE BY A COMPETENT SERVICE TECHNICIAN. THE MODEL & SERIAL NUMBER, AND ELECTRICAL REQUIREMENTS STAMPED INTO THE DATA PLATE, LOCATED ON THE INSIDE PANEL OF THE DOOR. NOTICE THIS APPLIANCE IS INTENDED FOR PROFESSIONAL USE ONLY, AND AS SUCH, SHOULD BE OPERATED BY FULLY TRAINED PERSONNEL. NOTICE IT IS RECOMMENDED THAT THIS MACHINE BE INSPECTED BY A QUALIFIED TECHNICIAN ON A YEARLY BASIS. WARNING THE POWER SUPPLY MUST BE DISCONNECTED SERVICING OR CLEANING THE UNIT. WARNING SHORTENING, WHEN IT IS AT OPERATING TEMPERATURES, IS VERY HOT AND DANGEROUS! USE EXTREME CAUTION WHEN HANDLING! USE PROPER PROTECTIVE GEAR SUCH AS INSULATED GLOVES, APRONS, FACE SHIELD, AND SLEEVES WHEN HANDLING HOT SHORTENING. DO NOT ATTEMP TO MOVE MACHINE THAT HAS HOT OIL IN IT. ALLOW TO COOLTO ROOM TEMPERATURE OR DRAIN THE OIL INTO A SUITABLE CONTAINER BEFORE MOVING THE FRYER. L- Rev (0/0)

3 US CAN GB Table of Contents How Does It Work?... Component Troubleshooting... Temperature Probe Resistance Chart... Basic Trouble Shooting... Relay Board Component Explanation... 8 Ladder Diagram... Schematics...- Basic Parts List... Exploded Drawings...- Element and Tank Components... Pump Box and Drain Manifold... Main Entrance Box...8 Pump Assembly and Filter Pan...0 Wire Harness... L- Rev (0/0)

4 Chapter : HOW DOES IT WORK? The McDonalds Electric II fryer components function in specific order of operation. Knowing and understanding the sequence of fryer and components operation will enable you to diagnose equipment failure more accurately. Heating System Power to the machine is turned ON: If Fuse F on the Relay board is good, the A.C. light will illuminate. The computer is supplied with VAC and, if the drain valve handle is closed, the proximity switch will supply VAC to the DVI (drain valve interlock) Input at the computer. The computer is turned ON: The side on relay will be energized, closing the circuit and the S.O. light on the Relay Board will illuminate. If the hi limit is NOT tripped the safety (side on) contactor will energize. Computer calls for heat: The VDC "heat demand" relay will energize supplying the heat demand contactor with VAC and the H.D. light on the Relay Board will illuminate. This will also supply the computer with a heat feedback signal. proximity switch causing the "pump run" relay to be energized. The pump motor will begin to run. Closing the return valve handle will de-energize the relay and the pump motor will stop running. The pump system is equipped with a circuit breaker which will de-energize the system and the heat tape in the event of overcurrent. The circuit breaker switch must be in the ON position for the pump and heat tape to operate. The return piping system may be provided with optional heat tape to prevent solidification of solid shortening. The heat tape is low wattage and is on constantly to maintain liquid shortening in the line. Probe: Chapter : COMPONENT TROUBLESHOOTING: Hi Limit System: If the hi limit trips, it causes the side on and heat demand contactors to lose VAC supply and the heat feed back loses VAC. The computer will display IGNITION FAILURE or HEAT FAIL. After the hi limit resets (unit cools to F + 0 F) the computer will have to be turned off and back on for the unit to heat. Hood Relay System: U.S./Canada units only There is one Hood Relay (K) per "battery" of fryers (located on rear bottom brace of left hand fryer), it is wired in parallel to every computer (both sides of a twin). When any side of any computer is turned on this relay energizes (turning on the hood) and will stay energized until all of the computers are turned off. Filter System: Opening the RED return valve handle will close the The resistance of the probe will change as the temperature changes. The resistance will decrease as the temperature rises. The lower the temperature the greater the resistance change will be per degree of temperature change, as the temperature approaches the working range of the probe, the resistance change will become more linear. If the probe is suspect, check its resistance and the oil/ air temperature at which it was taken. Compare these L- Rev (0/0)

5 values on the chart below. If the probe returns an open circuit or 0 Ohms reading it should be replaced. If the resistance varies more than 0 Ohms when being checked between - F the probe will give a false temperature reading on the computer and should be calibrated (up to 0 F) or replaced. However, it will continue to operate at a slightly higher or lower temperature. Allow the oil to cool and check the probe resistance at a lower temperature. As can be seen from the chart a greater variation can be tolerated at a lower temperature. Heat Demand Contactor: The heat demand contactor has a VAC coil and will energize when the correct voltage is supplied to the coil. When energized, the contacts will close, allowing current to flow through the elements. The coil resistance is 9 ohms out of circuit. Hi Limits: The hi - limit switch is a normally closed switch until the temperature at the hi-limit bulb reaches F ± 0 F. In order to test this switch it will be necessary to utilize the temperature control hi-limit feature. Refer to PM Card FR0 for instructions on how to perform this test. WARNING During this test monitor the fryer closely. This test will cause the oil to heat past the normal operating temperature and can cause damage to the machine and its operator if care is not taken. If the switch does not trip between the prescribed limits it is defective and should be replaced. Once tripped, the switch cannot be reset until the oil has cooled to approximately F + 0 F. If the switch does not reset after oil has cooled it is defective. Once the oil has cooled the hi-limit reset button must be pressed to reset the hi-limit relay on CE and export units only. Drain Valve & Return Valve Switches: These switches are a magnetically operated proximity switches. When the Drain Valve handle is moved to the open position, the Actuator will move away from the switch causing the switch to open. When the Drain Valve is closed the switch will close. Opening the RED return valve handle will close the proximity switch causing the "pump on" relay to be energized. The pump will begin to pump. Closing the return valve handle will de-energize the relay and the pump will stop pumping. These switches can also be checked with an Ohm meter. The normal gap between the Actuator and the Sensor switch on the valve handle is / 8 " - / " ( - mm). Transformer: Transformers are multiple input voltage volt output voltage and can be checked by reading the input and output voltages. A quick check for VAC can be done at the relay board behind the computer. The AC led will be lit if the F fuse is good and the board is receiving VAC Elements: Each Element has three coils inside it, check all element coils out of circuit with an Ohm Meter, the resistance should correspond to the chart below, if the resistance varies more than Ohm the element will need to be changed. Also check for continuity to ground on each end of the suspect element, there should be no continuity to ground. 08 volt elements 8. Ohms 0 volt elements 0. Ohms 0 volt elements. Ohms Safety (Side On) Contactor: Check the coil with an Ohm Meter, the resistance should be approximately - Ohms out of circuit. If it does not have this resistance it should be changed. US CAN GB L- Rev (0/0)

6 Fryer Trouble Shooting PROBLEM POSSIBLE CAUSE ACTION Computer will NOT turn ON Display does NOT light Computer shows "IGNITION FAILURE" or "HEAT FAIL" and machine does NOT heat. Machine is heating slowly Oil is hotter or colder than computer /controller displays A. No power to the machine B. F Fuse blown C. TA Transformer A. Hi limit tripped B. Heat demand relay C. Relay board A. Side On contactor B. Heat Demand contactor C. Element D. Loss of power on one leg of phase input power A. Temperature calibration B. Probe C. Probe wiring terminals A. Check building circuit breaker, verify power cord is plugged in B. Check FA Fuse. Replace if defective C. Check voltage in and out of TA A. Once the oil temp has gone below F + 0, the Hi-limit should reset automatically, if not, replace Hi-limit B. Check & replace if defective C. Check & replace if defective A. Check & replace if defective B. Check & replace if defective C. Check & replace if defective D. Check input power. Repair or call a qualified electrician A. Adjust temperature offset up to +0 F B. Check & replace if defective C. Clean or repair terminals Computer displays "DRAINING" or "TURN OFF" A. Blue drain valve not fully closed B. Sensor switch C. Incorrect switch gap/alignment A. Check position of handle B. Switch may be loose or have loose wires, replace if defective C. Check gap/alignment, replace if defective Computer heat demand lights are lit, machine does not heat. HD & SO lights on relay board are lit. A. Side on contactor B. Heat demand contactor C. Unit not getting phase power A. Check & replace if defective B. Check & replace if defective C. Check circuit breaker, is phase power cord plugged in all the way Computer displays "PROBE FAILURE" A. Shorted probe B. Open probe C. Probe wiring terminals A. Check probe & replace if defective B. Check probe & replace if defective C. Clean or repair terminals L- Rev (0/0)

7 Filter Trouble Shooting US CAN GB PROBLEM POSSIBLE CAUSE ACTION Red return handle is pulled out, but no pump sound can be heard Drain valve is closed, computer has been reset, but computer still displays "DRAINING" A. Red return handle not completly open B. Filter circuit breaker may be tripped or in the off position C. Filter motor thermal overload may be tripped D. Sensor switch may be loose or defective E. Power cord unplugged or loose A. Blue drain valve not fully closed B. Sensor switch C. Incorrect switch gap/alignment A. Pull on red return handle to make sure valve is completly open B. Reset the circuit breaker or press it to the on position C. Push the red reset button on the end of the motor D. Check that the switch is tight and that it has the correct gap. Replace if defective E. Check the power cord at the fryer entrance box and at the pump box and make sure that the power cords are plugged in and /or pushed in all the way A. Check position of handle B. Switch may be loose or have loose wires, replace if defective C. Check gap/alignment, replace if defective Oil is returning to the vat slowly or not at all Air bubbles are in the oil being returned to the vat A. Dirty filter paper B. Strainer cap dirty C. Filter pan not pushed in completely D. O-rings not sealing on pick up tube A. Strainer cap not tight B. Stainer cap not in pick up tube C. Filter pan not pushed in completely D. O-rings not sealing on pick up tube A. Change filter paper B. Remove strainer cap and clean it C. Push filter pan in D. Check & replace if defective A. Tighten strainer cap B. Install strainer cap C. Push filter pan in D. Check & replace if defective Drain valve is open, the oil is draining slowly or not at all A. Drain valve is not fully open B. Drain line is plugged with debris A. Apply a little more pressure to the drain valve handle to check that the drain valve is fully open B. Use the clean out rod to clear the drain valve opening. If this does not clear the blockage, close the drain valve, and call for service L- Rev (0/0)

8 Fuse: Relay Board Component Explanation F - If fuse is blown, A.C. will not be lit. Trouble Shooting Lights: A.C. - When lit, F Fuse and T Transformer are good. S.O. - When lit, A Computer is on and K0 Contactor should be energized. H.D. - When lit, A Computer is on and calling for heat, K Contactor should be energized Relays: K - Heat Demand Relay, will be energized when A Computer calls for heat and when H.D. is lit. K - Side On Relay, will be energized when A Computer is on and A.C. is lit. Connectors: J - Connects to A Computer J - To Side On and Heat Demand Contactors and Heat Feed Back. J - To VAC jumper harness. J - To Drain Switch and optional Basketlifts J - Input voltage from transformer J J F FUSE H.D. A.C. PITCO# 00A DATE: MMDDYY S.O. J K HEAT DEM K SIDE ON J 0 J L- Rev (0/0) 8

9 US CAN GB TO PRIMARY COOKING CONTROLLER J TO DRAIN OR FLOAT SWITCH DRAIN OR FLOAT SWITCH VAC RETURN VACH HEAT FEEDBACK HEAT DEMAND (DC) NONE J 0 TO BASKET LIFT OPTION SIDE ON (DC) VAC F VAC FROM A CLASS TRANSFORMER AC POWER VCOM SIDE ON K HEAT DEM K TO RESET SWITCH IF REQUIRED TO HIGH LIMIT VAC RETURN HEAT FEED BACK TO BACK-UP TEMPERATURE CONTROL (OPT) OR NO OPTION JUMPER BLOCK VDC RETURN BASKET LIFT L 8 BASKET LIFT R 9 J J FUSE 00 HEAT DEMAND K Relay Board SIDE ON K J NONE NONE VAC POWER SWITCHED NONE NONE HEAT DEMAND SIDE ON DC RETURN HEAT FEED BACK VACH POWER VACN RETURN DRAIN OR FLOAT SWITCH J HEAT DEMAND HEAT DEMAND ENABLE J DC COMMON BASKET LIFT LEFT BASKET LIFT RIGHT 9 L- Rev (0/0)

10 Schematics L- Rev (0/0) 0

11 A I E B C D F G H J DRAIN SWITCH NO NC VAC INPUT DVI INPUT VAC COMMON PROBE INPUT HEAT FEEDBACK INPUT ON/OFF (SIDE ON) OUTPUT VDC COMMON HEAT DEMAND OUTPUT SO RELAY BOARD HD HEAT DEMAND CONTACTOR SIDE ON HEAT DEMAND VAC COMMON AC TRANSFORMER F FUSE VAC + SIDE ON CONTACTOR TO TRANSFORMER VAC COMMON VAC + HI LIMIT SWITCH (DOMESTIC ONLY) NO NC TO HI LIMIT SWITCH CONNECTOR HI LIMIT RESET CE/EXPORT ONLY L- Rev (0/0)

12 FRYER REPLACEMENT PARTS REF DESCRIPTION LOCATION PART NO. A COMPUTER COOKING CNTRL SINGLE/DUAL McDS SHEET, J 00 A CNTRL, RELAY BOARD V CLASS SHEET, F 00 CNTRL, PUMP BOX ASSY V/0-0HZ SHEET, F B00 CNTRL, PUMP BOX ASSY 08V/0-0HZ SHEET, F B00 A CNTRL, PUMP BOX ASSY 0V/0-0HZ CNTRL, PUMP BOX ASSY 0V/0HZ SHEET, F B00 SHEET, F CORD BOX DOMESTIC WITH NEMA L-0P PLUG MDG SHEET 8, B B80 CORD BOX EXPORT CE W/IEC0 PLUG MDG SHEET 8, I B80 A CORD BOX EXPORT NO PLUG SHEET 8, I B80 CORD BOX DOMESTIC NO HOOD CNTRL V MDG SHEET 8, E B80 TA XFMR, V/VAC 80VA CLASS SHEET, H PP09 F FUSE.A 0V TIME DELAY CERAMIC SHEET, G 00 HL SWITCH, HIGH LIMIT SELF RESET SHEET, DOM C, CE C 00 RT PROBE, NTC THERMISTOR GAS SHEET, G B000-C SWITCH PROXIMITY MAGNETIC LS SWITCH ACTUATOR MAGNETIC SHEET, I SHEET, I B000 PP0 K RELAY, PDT, 0A, VAC W/MNTG TABS SHEET, B 000 K RELAY SPST-NO 0A/0VAC, VDC COIL SHEET 8, B 00 K0 CONTACTOR, P, 0A, VAC DEF PURPOSE SHEET, A PP00 K CONTACTOR, P, 0A, VAC IEC SHEET, A 090 TABLE : (A) McDONALDS CONTROLLER CONNECTIONS PIN# I/O TYPE LEFT SIDE RIGHT SIDE VACH NONE AC POWER VAC COM NONE (FRAME GND) TEMPERATURE PROBE + PROBE - PROBE + PROBE - VAC INPUT DRAIN VALVE(DVI) DRAIN VALVE(DVI) VAC INPUT HEAT FEED BACK HEAT FEED BACK VDC COM DC RETURN DC RETURN 8 VDC OUT HEAT DEMAND HEAT DEMAND 9 NONE NONE 0 NONE NONE VDC OUT SIDE ON SIDE ON NONE NONE NOTES:. LEFT SIDE OF SPLIT VAT, OR SINGLE VAT CONTROL CIRCUIT SHOWN. RIGHT SIDE OF SPLIT VAT IS IDENTICAL UP TO P. SEE TABLE.. OPTIONAL BACKUP T-STAT (A) NOT AVAILABLE. JUMPER WIRE P-0 TO P- IS REQUIRED (B00).. CONTROL WIRING IS UL TYPE AWM, 00V, COLOR SHOWN. ALL WIRE IS 8AWG UNLESS NOTED.. DRAIN VALVE SWITCH IS CLOSED WHEN VALVE IS CLOSED.. LINE CORD CABLES ARE TYPE SJTO. AMERICAN WIRE GAUGE (AWG) AS SHOWN.. CONTROL TRANSFORMER IS POWERED BY SEPARATE SINGLE PHASE POWER SOURCE (J0). VOLTAGE DEPENDS ON CORD BOX OPTION (A) INSTALLED. ONE CORD BOX PER FRYER BATTERY. SEE SHEET.. FILTER PUMP (M), AND PUMP BOX (A), ARE POWERED BY SEPARATE SINGLE PHASE POWER SOURCE (J0). VOLTAGE DEPENDS ON CORD BOX OPTION (A) INSTALLED. ONE CORD BOX PER FRYER BATTERY. SEE SHEET. Schematic 008 Sheet L- Rev (0/0)

13 J * VAC COM * VACH * HFB I WHT BLU/W ORG RED VIOL H SIDE ON G F RED/W E HL HIGH LIMIT BLU PB RESET HIGH LIMIT OK J0 WHT HIGH LIMIT OK KA ORG K 0 ORG HIGH LIMIT MANUAL RESET (OPT) CE EXPORT ONLY HIGH LIMIT OK HIGH LIMIT OK KB KC YEL RED GRY GRY J/P P9 P8 RED K P A A NON CE PART OF YEL RED CONTROL BOX D C B A 8 9 VIOL/W J WHT ORG Sheet 8 B80 ONLY AC COM HEAT DEM K K J/P VAC AC COM J/P AC COM HFB J/P W/BRN CONNECT TO P FROM OTHER TO PUMP BRN/W HIGH LIMIT BOX J8 CIRCUITS OR BRN/W K0 HL JUMPER A B HIGH LIMIT HEAT FEED BACK TO HOOD B00 0 GRN FRAME ENTRANCE J/P BOX NOTE A LEFT CONNECTION ONLY PART OF ENTRANCE BOX TA CONTROL ENCLOSURE A RELAY BOARD PROBE BLU WHT RED BRN/W YEL WHT ORG TO RIGHT SIDE HIGH LIMIT CKT OF SPLIT VAT SAME AS BELOW (CE ONLY) J/P8 J/P8 P DRAIN VALVE DC COM HEAT DEM SIDE ON 0 PROBE+ PROBE- AC COM K HFB K D YEL VIOL/W D NONE NONE 0 J/P J/P J/P BLK BLK WIRE HARNESS B080 LEFT B00 RIGHT VAC RT TEMP NOT USED TEMPERATURE CONTROL (LEFT SIDE CONNECTIONS) L G N L G N J0 J0 BS BLK WHT J/P INPUT GRN DRAIN SWITCH LS ORG FROM FIRE SUPRESSION EQUIPMENT OR JUMPER J/P 0 BLK 08 0V BLU 80VA VIOL BLU VAC 0 WHT FRAME P0 FROM A J/P CORD BOX SHEET FUSE F. A TD J/P J/P BLU BRN BRN TO RIGHT SIDE CONTROL CKT OF SPLIT VAT SAME AS BELOW VAC COM A.C. AC POWER VAC (00) S.O. H.D. Schematic 008 Sheet FRYER TO NEXT L- Rev (0/0)

14 FILTER PUMP REPLACEMENT PARTS ITEM VOLTAGE DESCRIPTION LOCATION PART NO. 08V-0/0Hz MOTOR AND PUMP /HP GPM SHEET, B 0080 M 0V-0/0Hz MOTOR AND PUMP /HP GPM SHEET, E V-0/0Hz MOTOR AND PUMP /HP GPM SHEET, E V/0Hz MOTOR AND PUMP /HP GPM SHEET, B V-0/0Hz CKT BRKR,0 AMP SINGLE POLE SHEET, G 0090 CB 0V-0/0Hz CKT BRKR, AMP TWO POLE SHEET. F V/0Hz 0V-0/0Hz XFMR, 0/VAC VA SHEET, H 000 T 0V-0/0Hz 0V-0Hz XFMR, 0/ VAC VA SHEET, G 000 0V-0/0Hz RELAY, VAC, 0A SPST SHEET, E PP08 K 0V-0/0Hz RELAY, VAC, 0A DPST SHEET, E 000 0V-0Hz F FUSE 0.A 0V TIME DELAY CERAMIC SHEET, H 00 ALL FH FUSE HOLDER, IN LINE,. X. SHEET, H PP0 SHORTENING HEATER OPTIONS REPLACEMENT PARTS ITEM VOLTAGE DESCRIPTION LOCATION PART NO. 0-0/0Hz HEATER TAPE /X ", 0W SHEET, C 00 HTR 0-0/0Hz HEATER TAPE /X ", 0W SHEET, B 00 0/0Hz 0-0/0Hz HEATER TAPE /X ", W SHEET, E, B 00 HTR, 0-0/0Hz HEATER TAPE /X ", W SHEET, E, B 00 0/0Hz Schematic 008 Sheet L- Rev (0/0)

15 BLK- VAC 0-0 Hz/. FLA* P M / AWG SJTO CORD GRN- G *ADD. AMPS PER HEAT TAPE IF SHORTENING OPTION IS SUPPLIED. I H G F E J D C B A P T T T FLUSH HOSE J0 HEATER OPTION TYPICAL J/P RETURN VALVE OR FLUSH HOSE. VALVE OPEN WHT VIOL AS SHOWN. V V SHORTENING HEATER OPTIONS VALVE TO NEXT VIOL WHT VIOL WHT HTR V/ W LS J/P0 J/P9 P8 J8 BLU PUMP DISABLE W/BRN T YEL K VA WHT RUN BLK N0 BLK- C ON/OFF (RESET) CB FRAME BLK-8 WHT-8 WHT- T8 T T PUMP MOTOR V 0/0HZ P8 J J P P9 HTR V/ W FLUSH HOSE HEATER OPTION B800 B80 B80 B80 B80 V/0HZ (DOMESTIC) (BULK OIL OR ALT. HIGH LIMIT CONSTRUCTION), JUMPER IF NOT USED BLU WHT- FROM A BLK- CORD BOX L N G G N L SHEET 8 A PUMP BOX J J GND P0 GND N SJTO AWG L L N SJTO AWG J8 J9 J8 P P HTR V/ 0W PUMP RETURN LINE PUMP MOTOR 08V 0-0HZ T8 T WHT- T BLK- T M T GRN- G Schematic 008 Sheet L- Rev (0/0)

16 FILTER PUMP REPLACEMENT PARTS ITEM VOLTAGE DESCRIPTION LOCATION PART NO. 08V-0/0Hz MOTOR AND PUMP /HP GPM SHEET, B 0080 M 0V-0/0Hz MOTOR AND PUMP /HP GPM SHEET, E V-0/0Hz MOTOR AND PUMP /HP GPM SHEET, E V/0Hz MOTOR AND PUMP /HP GPM SHEET, B V-0/0Hz CKT BRKR,0 AMP SINGLE POLE SHEET, G 0090 CB 0V-0/0Hz CKT BRKR, AMP TWO POLE SHEET. F V/0Hz 0V-0/0Hz XFMR, 0/VAC VA SHEET, H 000 T 0V-0/0Hz 0V-0Hz XFMR, 0/ VAC VA SHEET, G 000 0V-0/0Hz RELAY, VAC, 0A SPST SHEET, E PP08 K 0V-0/0Hz RELAY, VAC, 0A DPST SHEET, E 000 0V-0Hz F FUSE 0.A 0V TIME DELAY CERAMIC SHEET, H 00 ALL FH FUSE HOLDER, IN LINE,. X. SHEET, H PP0 SHORTENING HEATER OPTIONS REPLACEMENT PARTS ITEM VOLTAGE DESCRIPTION LOCATION PART NO. 0-0/0Hz HEATER TAPE /X ", 0W SHEET, C 00 HTR 0-0/0Hz HEATER TAPE /X ", 0W SHEET, B 00 0/0Hz 0-0/0Hz HEATER TAPE /X ", W SHEET, E, B 00 HTR, 0-0/0Hz HEATER TAPE /X ", W SHEET, E, B 00 0/0Hz Schematic 008 Sheet L- Rev (0/0)

17 J TO NEXT VALVE VIOL WHT HTR 0V/ W VIOL WHT FLUSH HOSE J0 HEATER OPTION J/P TYPICAL RETURN VALVE OR FLUSH HOSE. VALVE OPEN AS SHOWN. J8 J9 J8 WHT VIOL BLU F 0.A TD J/P0 J/P9 BLU VA BLK- WHT- WHT- BLK- / AWG SJTO CORD WHT- BLK- P 08 VAC/ 0-0Hz /.-.8 FLA * 0 VAC/ 0-0Hz /.-. FLA * 0 VAC/ 0HZ /. FLA * *ADD. AMPS PER HEAT TAPE IF SHORTENING OPTION IS SUPPLIED. GRN- G I H G F E D C B A T T T 08, 0-0V/0-0HZ OR 0V/0HZ (EXPORT AND CE) P8 P9 HTR 0V/ W FLUSH HOSE HEATER OPTION 0V FRAME ON/OFF (RESET) BLK ORG YEL W/BRN C C RUN N0 N0 P B800 B80 B80 B80 B80 SHORTENING HEATER OPTIONS J J P 0V/ 0W P PUMP RETURN LINE V PUMP DISABLE (BULK OIL OR CE HIGH LIMIT CONSTRUCTION), JUMPER IF NOT USED P8 J8 A PUMP BOX LS T CB K HTR FROM A CORD BOX SHEET 8 L N G G N L BLK-8 WHT-8 P0 GND J J GND PUMP MOTOR 0V 0/0HZ PUMP MOTOR 0V 0HZ N L SJTO AWG L SJTO AWG N T8 T P WHT- M BLK- P M T8 T T T GRN- G Schematic 008 Sheet L- Rev (0/0)

18 TABLE PART NO. DESCRIPTION P/N REV P/N ECN 008 SCHEM. ELEC McDONALDS SV OR FV ALL MEII SEE TITLE BLOCK 008- LBL, WIRING CNTRL TYPICAL V MEII A LBL, PH DELTA SINGLE TYPICAL MEII A LBL, PH DELTA DUAL TYPICAL MEII A LBL, PH WYE SINGLE TYPICAL MEII A LBL, PH WYE DUAL TYPICAL MEII A 09 LBL, WIRING FLTR PUMP 08/0V/0V MG, MEII USE 00- LBL, WIRING FLTR PUMP V/0-0HZ MG, MEII USE 00- LBL, CORD BOX DOM W/HOOD CNTRL 08V MG, MEII USE 00- LBL, CORD BOX EXPORT 0V MG, MEII USE 00- LBL, CORD BOX NO HOOD CNTRL V MG, MEII USE 00- FRYER REPLACEMENT PARTS REF DESCRIPTION LOCATION PART NO. A COMPUTER COOKING CNTRL SINGLE/DUAL McDS SHEET, J 00 A CNTRL, RELAY BOARD V CLASS SHEET, F 00 CNTRL, PUMP BOX ASSY V/0-0HZ SHEET, F B00 CNTRL, PUMP BOX ASSY 08V/0-0HZ SHEET, F B00 A CNTRL, PUMP BOX ASSY 0V/0-0HZ CNTRL, PUMP BOX ASSY 0V/0HZ SHEET, F B00 SHEET, F CORD BOX DOMESTIC WITH NEMA L-0P PLUG MDG SHEET 8, B B80 CORD BOX EXPORT CE W/IEC0 PLUG MDG SHEET 8, I B80 A CORD BOX EXPORT NO PLUG SHEET 8, I B80 CORD BOX DOMESTIC NO HOOD CNTRL V MDG SHEET 8, E B80 TA XFMR, V/VAC 80VA CLASS SHEET, H PP09 F FUSE.A 0V TIME DELAY CERAMIC SHEET, G 00 HL SWITCH, HIGH LIMIT SELF RESET SHEET, DOM C, CE C 00 RT PROBE, NTC THERMISTOR GAS SHEET, G B000-C SWITCH PROXIMITY MAGNETIC LS SWITCH ACTUATOR MAGNETIC SHEET, I SHEET, I B000 PP0 K RELAY, PDT, 0A, VAC W/MNTG TABS SHEET, B 000 K RELAY SPST-NO 0A/0VAC, VDC COIL SHEET 8, B 00 K0 CONTACTOR, P, 0A, VAC DEF PURPOSE SHEET, A PP00 K CONTACTOR, P, 0A, VAC IEC SHEET, A 090 Schematic 008 Sheet L- Rev (0/0) 8

19 J J0 NOT USED J0 N G N G P0 0VAC/PH/0A MIN SERVICE I H G F E D C B A L L G/Y- BLU- BRN- G/Y- WHT- BLK- J0 CORDSET CORDSET #00 #00 EXPORT EXPORT CE NON CE PLUG SUPPLIED BY OTHERS B80 OR B80 CORD BOX EXPORT TO FIRST FRYER ENTRANCE BOX MG AND MEII TO PUMP BOX SEE SHEET 08, 0-0V A L- BRN N- BLUE G- G/Y CORD BOX EXPORT NO HOOD CONTROL TO NEXT FRYER J0 RED W/VIOL P P0 INSTALLED WITH HOOD OPTION ONLY RED W/VIOL RED W/VIOL J0 P PL B890 SINGLE P0 TO NEXT FRYER RED W/VIOL OR CORD BOX IN FAR LEFT CABINET J0 W/BRN YEL N J0 G A HOOD RELAY N0 C CORDSETP#0 0 GRN WHT ORG RED BLK NEMA L-0P0/08 VACPPHASE P0 G W Z Y X GND NEUT L L LOAD G NEUT L TO HOOD MOTOR 0VAC/A CONTROL CKT. 0A/08VAC MAX CUSTOMER SUPPLIED EQUIPMENT L GRN- WHT- BLK- TO FIRST FRYER ENTRANCE BOX MG AND MEII TO PUMP BOX SEE SHEET V J0 N G L GRN- WHT- ORG- RED- BLK- B80 CORD AND HOOD RELAY BOX JR JL JL DUAL SINGLE J0 NOT USED J0 TO FIRST FRYER ENTRANCE BOX MG AND MEII TO PUMP BOX SEE SHEET V N G N G J0 A PLUG NEMA -P VAC/PH/0-0Hz/A MIN SERVICE CORD BOX NO HOOD CONTROL DOMESTIC ONLY K CORD BOX WITH HOOD CONTROL DOMESTIC ONLY Schematic 008 Sheet 8 L L GRN- BLU- BRN- GRN- WHT- BLK- B80 CORD BOX DOMESTIC 9 L- Rev (0/0)

20 LINE CONNECTION VOLTAGE WIRES & GND LOAD TYPE 08 PHASE WIRE & GND DELTA 0 PHASE WIRE & GND DELTA 80 PHASE WIRE & GND DELTA LINE CONNECTION VOLTAGE WIRES & GND LOAD TYPE 00 PHASE WIRE & GND DELTA 0 PHASE WIRE & GND DELTA Y/00 PHASE WIRE & GND WYE 80Y/0 PHASE WIRE & GND WYE 00Y/0 PHASE WIRE & GND WYE Y/0 PHASE WIRE & GND WYE 0 PHASE WIRE & GND DELTA PHASE ELECTRICAL SERVICE REQUIREMENTS FOR MODEL MEII TABLE A: LINE CONNECTION OPTIONS FOR U.S. AND CANADA FILTER PUMP TRANSFORMER LINE AMPS SINGLE VAT P/N CONNECT VOLTAGE/ AMPS P/N CONNECT-(TAP) TAP VOLTS TOTAL HEATER LESS OPTIONS HTR-HTR P/N WIRE TOTAL HEAT KW OPTION B-D WIRE SIZE L-8.9 A L-8.9 A L-8.9 A.0 KW 0 AWG B080 PP09 NOTE L-. A SEE NOTE BLK-() WHT-() L-. A V.A 0/0Hz V PH 0/0Hz L-. A J0 (A) KW 0 AWG L-.8 A L-.8 A L-.8 A KW 0 AWG TABLE B: LINE CONNECTION OPTIONS FOR INTERNATIONAL SERIVCES FILTER PUMP TRANSFORMER LINE AMPS SINGLE VAT P/N CONNECT VOLTAGE/ AMPS P/N CONNECT-(TAP) TAP VOLTS TOTAL HEATER LESS OPTIONS WIRE OPTION HTR-HTR P/N TOTAL HEAT KW A-D WIRE SIZE 0080 NOTE 08V A 0Hz L-. A L-. A L-. A KW 0 AWG 0080 NOTE 0V.A 0/0Hz PP09 NOTE L-. A L-. A L-. A KW 0 AWG 0080 NOTE 08V A 0Hz BLK-() WHT-() 08V PH 0/0Hz J0 (A) L-. A L-. A L-. A KW 0 AWG L-. A L-. A KW 0080 L-. A 0 AWG NOTE 0V.8A 0/0Hz 0080 NOTE 0V.A 0Hz PP09 NOTE BLK-() WHT-() 0V PH 0/0Hz J0 (A) L-0. A L-0. A L-0. A L-9. A L-9. A 000.0KW 0 AWG KW L-9. A 0 AWG 0080 NOTE 0V.8A 0/0Hz L-. A L-. A L-. A KW AWG SPLIT VAT LEFT SIDE RIGHT SIDE HTR-HTR P/N WIRE HEAT KW OPTION B-D WIRE SIZE HTR-HTR P/N HEAT KW B-D WIRE SIZE KW AWG 8. KW AWG KW 8. KW AWG AWG KW KW AWG AWG SPLIT VAT LEFT SIDE RIGHT SIDE WIRE OPTION HTR-HTR P/N HTR-HTR P/N HEAT KW HEAT KW A-D WIRE SIZE A-D WIRE SIZE KW AWG KW AWG KW AWG KW AWG KW AWG KW AWG KW KW AWG AWG 000. KW 000. KW AWG AWG KW KW AWG AWG KW KW AWG AWG Schematic 008 Sheet 9 L- Rev (0/0) 0

21 I H J G F E D C B A HTR HTR HTR HTR HTR HTR WIRE OPTION PHASE US & CANADA INTERNATIONAL WIRE 08 VAC 00 VAC & GROUND 0 VAC 0 VAC (DELTA CONNECT) 80 VAC 0 VAC TB K0 K L B C B C L B C SIDE ON HEAT DEMAND L D D D MP FRAME K0 K B C B C B C SIDE ON HEAT DEMAND D D D SPLIT VAT- DELTA LOAD CONNECTION WIRE OPTION US & CANADA INTERNATIONAL PHASE 08 VAC 00 VAC WIRE 0 VAC 0 VAC & GROUND 80 VAC 0 VAC (DELTA CONNECT) TB K0 K L B L T C L T D D B L L C T T D D L B L T C L T D D SIDE ON HEAT DEMAND L D D D D MP D D FRAME SINGLE VAT- DELTA LOAD CONNECTION D D D D D D P/J0 LEFT SIDE P/J0 P/J0 P/J0 P/J0 RIGHT SIDE LEFT SIDE HTR HTR HTR P/J0 P/J0 P/J0 RIGHT SIDE INTERNATIONAL PHASE Y/00 VAC WIRE 80Y/0 VAC & GROUND 00Y/0 VAC (WYE CONNECT) Y/0 VAC TB K0 L B L B L B SIDE ON MP FRAME K0 B B B SIDE ON SPLIT VAT- WYE LOAD CONNECTION C C C D D D C C C D D D K D P/J0 D D HEAT DEMAND P/J0 LEFT SIDE K D P/J0 D D HEAT DEMAND ENTRANCE BOX N HTR HTR HTR HTR HTR HTR P/J0 RIGHT SIDE HTR HTR HTR WIRE OPTION INTERNATIONAL TB K0 K L B L T C L T D D L B L T C L T D D L B L T C L T D D SIDE ON HEAT DEMAND D D D D MP D D FRAME SINGLE VAT- WYE LOAD CONNECTION RIGHT SIDE Schematic 008 Sheet 0 N HTR HTR HTR HTR HTR HTR ENTRANCE BOX WIRE OPTION PHASE Y/00 VAC 80Y/0 VAC WIRE & GROUND 00Y/0 VAC (WYE CONNECT) Y/0 VAC P/J0 P/J0 P/J0 P/J0 LEFT SIDE L- Rev (0/0)

22 Exploded Drawings and Parts Lists L- Rev (0/0)

23 Parts Listing Fryer Electrical Components: Part Number... Description V Element V Element V Element V Element V Element A90... Tank/Element Gasket Hi Limit Switch A80... Upper Hi Limit Bracket A90... Lower Hi Limit Bracket PP /08/0V Transformer PP00... Side On Contactor Heat Demand Contactor P08... Post Terminal Block P00... Post Terminal Block B000-C... Temperature Probe A0... Front Probe Bracket A0... Rear Probe Bracket VDC Hood Relay VAC Hi Limit Relay (CE) Expanded Menu Computer B0... Front Panel Bezel A Time Delay Fuse Relay Board Relay Board Insulation B DVI/Return Switch PP0... DVI/ReturnActuator Filter Components: Part Number... Description /0V Pump & Motor V Pump & Motor V Pump & Motor /0V Motor V Motor V Motor PP0... GPM Pump A Circuit Breaker (0V) A Circuit Breaker(08-0V) /V Transformer /V Transformer /V Transformer PP08... VAC SPST Relay (0V) VAC DPDT Relay (08-0V) A Time Delay Fuse V Heat Tape (Pump) /0V Heat Tape (Pump) V Heat Tape (Flush Hose) /0V Heat Tape (Flush Hose) PP0... Viton O-ring Full/LH Non Locking Drain Valve RH Non Locking Drain Valve Full/LH Locking Drain Valve RH Locking Drain Valve Drain Line Gasket Drain Line Clamp B0... Drain Elbow B0... Drain Tee Full A00... Drain Line Tube Full/Full A Drain Line Tube Split/Full A0... Drain Line Tube Split/Split A00... Drain Tee Ferrule A00... Drain Tee Flange B0... Drain Down Spout Full/Full B0... Drain Down Spout Split B DVI/Return Switch PP0... DVI/ReturnActuator B0... Strainer Cap B Full/RH Return Handle B LH Twin Return Handle Return Valve A Paper Support B80... Filter Pan Miscellaneous Part Number... Description A Full Vat Tube Rack B0... Split Vat Tube Rack A0... Basket Hanger W/Capping A0... Basket Hanger W/O Capping Basket Hanger Stud A Splash Back B Dual Capping B Triple Capping B Quad Capping B Quint Capping P Nylon Cleaning Brush A Cleanout Rod B00... LH/RH Door B RH Hinge Kit B LH Hinge Kit B Caster Set () A Channel Strip B00... Full/Twin Tank Cover L- Rev (0/0)

24 Table Element and Tank Components Item# Part# Part Description... A0... Basket Hanger w/capping A0... Basket Hanger w/o Capping... A90... Element Gasket Element 08V Element 0V Element 0V Element 0V Element 80V Bolt, Element / x0x/ SS Hi Limit Switch... A90... Lower Hi Limit Bracket... PP... Screw, 0- X /8 PHH SS TF 8... A80... Upper Hi Limit Bracket 9... PP0... Screw, 0- X / B000-C... Temperature Probe... A0... Rear Probe Bracket... A Splash Back... A0... Front Probe Bracket Basket Hanger Stud Bolt,Hex /-0 X / L- Rev (0/0)

25 Figure L- Rev (0/0)

26 L- Rev (0/0) Table Pump Box and Drain Manifold Item# Part# Part Description /V Transformer /VAC Transformer VAC Transformer A Circuit Breaker (0V) A Circuit Breaker (08V-0V)... PP08... VAC SPST Relay (0V) VAC DPDT Relay (08-0V) Conn, Pwr In & Out IEC Drain Valve, Full/Right Split, W/Non-locking Handle Drain Valve, Full/Right Split, W/Locking Handle... A00... Drain Valve Nipple... A00... Drain Flange 8... A00... Drain Ferrule 9... B0... Drain Elbow Hex Bolt /8 xx-/... P Lock Washer / Drain Line Clamp Drain Line Gasket... B0... Drain Down Spout Full/Full B0... Drain Down Spout Split Drain Valve, Left Split, W/Non-locking Handle Drain Valve, Left Split, W/Locking Handle...Contact Factory... Drain Line Tube...PP0... DVI Actuator 8...B DVI Switch Assembly 9...PP0... Screw, -0 X.0 RDH ZN

27 Pump Entrance Box (viewed from bottom) Figure L- Rev (0/0)

28 Table Main Entrance Box Item# Part# Part Description Relay Board Fuse,.A Time Delay Relay Board Relay Board Insulation... P00... Post Terminal Block Heat Demand Contactor... PP00... Side On Contactor... PP09... Transformer 0/08/0VAC Rcpt,0A-0V IE0F Screw In 8... P08... Post Terminal Block 9... B DVI Return Switch PP0... DVI Return Actuator (not shown) Additional Parts Not Shown VDC Hood Relay VAC Hi Limit Relay (Export and CE Only) Expanded Menu Computer B0... Front Panel Bezel L- Rev (0/0) 8

29 8 9 Figure 9 L- Rev (0/0)

30 Table Pump Assembly and Filter Pan Item# Part# Part Description... B Full/Right Split Return Handle B Left Split Return Handle... P Cotter Pin / x/ Washer, Spring /8 with / Hole... P Washer, Flat /... PP x / Screw... B DVI Return Switch... PP x / Screw 8... PP0... DVI Return Actuator 9... PP x / Screw /0VAC Pump & Motor Assembly VAC Pump & Motor Assembly VAC Pump & Motor Assembly /0V Motor Only VAC Motor Only VAC Motor Only PP0... GPM Pump Only... P0... / x NPT Nipple... PP0... x.8 viton O-ring ( required)... A00... Pickup Tube Receiving Block... P00... / NPT Coupling Hose, Teflon Swivel FxMPT Tbg, Flex Return Line 0. x Tbg, Flex Return Line 0. x Tbg, Flex Return Line 0. x Tbg, Flex Return Line 0. x Return Valve End Cap Tank Return Fitting 0... B0... Pickup Tube Strainer... A Paper Support... B0... Paper Hold Down Rigid Caster... B0... Filter Pan Only (no casters) Additional Parts Not Shown PP... Filter Paper V Heat Tape (pump) /0V Heat Tape (pump) V Heat Tape (flush hose) /0V Heat Tape (flush hose) L- Rev (0/0) 0

31 Figure L- Rev (0/0)

32 L- Rev (0/0) Figure

33 Figure L- Rev (0/0)

34 L- Rev (0/0)

35 L- Rev (0/0)

36 In the event of problems with or questions about your order, please contact the Pitco Frialator factory, from 8:00 a.m. - :00 p.m., Eastern Standard Time, Monday through Friday, toll-free at: (800) 8-08 US and Canada only or (0) -80 In the event of problems with or questions about your order, please contact the Pitco Frialator Authorized Service and Parts representative (ASAP) covering your area, through Pitco at: (800) 8-08 US only, hours L- Rev (0/0)