TORNADO AIR-POWERED TOXVAC (18 GAL.) MODEL NO

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1 TORNADO INDUSTRIES 7401 W. LAWRENCE AVENUE CHICAGO, IL (708) FAX (708) TORNADO AIR-POWERED TOXVAC (18 GAL.) MODEL NO Tornado StandardWarranty Program* 10 Years: All plastic tanks and rotationally-molded bodies 2 Years: Parts and Labor on all Tornado and Tornado/Karcher cleaning equipment ** 1 Year: Warranty on batteries, one full year, not pro-rated. Warranties do not cover components subject to normal wear or abuse and misuse, and have other limitations not specified here. For full details, contact your Authorized Tornado Distributor, Service Center, or the Tornado Technical Service Department. * Effective January 1 st, Terms subject to change without notice. ** Windshear Blower-Dryer, Insulation Blowers, CW 50, CW 100, and Duo Upright Carpetkeepers are warranted for 1 (one) year for parts and labor. OPERATIONS AND ILLUSTRATED PARTS MANUAL Form No. L2395A FOR COMMERCIAL USE ONLY BE Tornado Industries, Inc. All rights reserved. 1

2 (95590) INTERNAL FILTER AIR VAC ITEM NO. QTY PART NO. DESCRIPTION SCREW MUFFLER COVER MUFFLER SHELL SILENCER NOZZLE SCREW LOCKWASHER MUFFLER BASE GASKET "O" RING DRIVE SCREW NAMEPLATE BASE NIPPLE JET (3/16 DIA) INSTALLED JET (7/32 DIA) JET (1/4 DIA) (95591) CONNECTOR ASSY SINGLE HEAD ITEM NO. QTY PART NO. DESCRIPTION JOINT UNION NIPPLE VALVE PIPE TEE PIPE BUSHING AIR PRESSURE GAUGE ITEM NO. QTY PART NO. DESCRIPTION ADAPTER ASSEMBLY SCREW NUT-WELD BUMPER SCREW INTAKE GUIDE GASKET GASKET SCREW GASKET SEALING WASHER NUT-HEX TANK GASKET TUBE-HEPA ENTRANCE TANK INTAKE SCREW INTAKE LOCK S/A PAPER FILTER PAPER FILTER KIT SCREW CATCH SCREW, SET LATCH 2

3 ITEM NO. QTY PART NO. DESCRIPTION ACORN SCREW PIVOT BLOCK TANK STRAP PLATE SCREW RD HD WASHER NUT CASTER, 4" DIA E-RING WASHER, PLAIN 1/2" WHEEL, 10" HUB CAP DECAL TUBE PLUG CLOTH FILTER FILTER BASKET FILTER IMPACT FILTER HEPA FILTER PROTECTOR FILTER BOX WHEEL, RUB BUSHING NUT TOOL BASKET * SCREW-SLOT TRUSS HD 1/4-20 X 1/2 (ZP) *NOT SHOWN 3

4 4

5 CAUTION ALWAYS WEAR MASK AND GLOVES WHEN HANDLING FILTERS THAT HAVE BEEN EXPOSED TO HAZARDOUS MATERIAL. DISCARD ALL FILTERS AS DIRECTED BY YOUR HEALTH/SAFETY DEPARTMENT. ALL FILTERS MUST BE IN THE RIGHT LOCATION FOR THIS MACHINE TO OPERATE SAFELY. A. INSTRUCTIONS FOR REMOVING USED CONTAMINATED PAPER FILTERS. 1. DISCONNECT AIR LINE OR ELECTRICAL PLUG 2. REMOVE VACUUM HEAD. 3. NEXT REMOVE PAN WITH HEPA FILTER BOX AND SET ASIDE, UPSIDE DOWN. 4. REMOVE FRAME AND CLOTH FILTER. 5. CAREFULLY REMOVE THE PAPER FILTER BY RELEASING THE ELASTIC BAND AND PLACING IT IN A PLASTIC BAG. 6. CAREFULLY REMOVE DISPOSABLE FILTER PAPER BAG FROM INTAKE TUBE. PEEL OFF SAFETY SEAL PROTECTION AND PRESS SAFETY SEAL OVER OPENING OF FILTER BAG. REMOVE SEALED FILTER BAG FROM VACUUM TANK FOR DISPOSAL IN A PLASTIC BAG. 7. WIPE INSIDE OF VACUUM TANK WITH DAMP CLOTH AND DISCARD IN PLASTIC BAG. B. INSTRUCTIONS FOR INSTALLING NEW PAPER FILTERS. 1. INSTALL NEW PAPER FILTER BAG BY, FIRST EXPAND THE BAG BY HAND. SECOND FOLD DOWN SAFETY SEAL TO EXPOSE BAG OPENING. THIRD PUT BAG INTO TANK AND PRESS THE BAG OPENING OVER THE INTAKE TUBE. 2. UNFOLD THE PRIMARY PAPER FILTER OVER THE TANK AND STRETCH THE ELASTIC BAND 3. OVER THE RIM OF THE TANK. 4. REINSTALL CLOTH FILTER ASSEMBLY WITH WIRE SUPPORT. METAL COLLAR MUST HAVE A GASKET ALL AROUND OUTER EDGE. 5. REPLACE HEPA FILTER ASSEMBLY. METAL FRAME MUST HAVE A GASKET AROUND OUTER EDGE. 6. REPLACE VAC HEAD ASSEMBLY. C. INSTRUCTIONS FOR REPLACING CLOTH FILTER, IMPACT FILTER, AND HEPA FILTERS. OPEN THE TANK VACUUM BY FOLLOWING INSTRUCTIONS A, 1 THRU CLOTH FILTER REPLACE ONCE A YEAR OR AS NEEDED. REMOVE THE SNAP-IN FILTER WIRE FRAME FOR REUSE. PUT CLOTH FILTER IN THE PLASTIC BAG FOR DISPOSAL. PUT SNAP-ON FILTER WIRE FRAME INTO NEW CLOTH FILTER ASSEMBLY. 2. IMPACT FILTER A NEW ONE IS PROVIDED IN EVERY REPLACEMENT FILTER KIT # THIS FILTER IS LOCATED JUST UNDER THE HEPA FILTER IN THE HEPA FILTER BOX ASSEMBLY. PLACE THIS ASSEMBLY WITH THE LATCHING DOOR UP AND OPEN THE LATCH. REMOVE THE PINK USED IMPACT FILTER AND DISCARD IT IN THE PLASTIC BAG. PLACE NEW PINK IMPACT FILTER INTO THE HOLLOW OF THE FILTER SUPPORT. CLOSE AND LATCH DOOR. 3. HEPA FILTER REPLACE ONCE A YEAR OR AS NEEDED. TO REMOVE FILTER, FOLLOW THE INSTRUCTIONS OUTLINED IN C-2 AND AFTER REMOVING THE PINK IMPACT FILTER, REMOVE THE FILTER SUPPORT PLATE. NEXT REMOVE THE HEPA FILTER FROM THE BOX AND PUT IT IN THE PLASTIC BAG FOR DISPOSAL. UNWRAP THE NEW HEPA FILTER AND SLIDE IT DOWN INTO THE BOX WITH TEST ARROW POINTED DOWN (DIRECTION OF AIR FLOW). REPLACE FILTER SUPPORT WITH HOLLOW SIDE UP AND PUT NEW PINK IMPACT FILTER INTO THE HOLLOW OF THE FILTER SUPPORT. CLOSE AND LATCH DOOR. 4. REPLACE VAC HEAD ASSEMBLY. 5. CAUTION WHEN HEPA FILTER IS REPLACED, ALWAYS REPLACE BOTH OF THE PAPER FILTERS AND IMPACT FILTER. 5

6 CAUTION THE OUTER WEAR ILLUSTRATED IN TOXVACS LITERATURE * NO LONGER MEETS OSHA STANDARDS OF PROTECTION DURING HANDLING OF HAZARDOUS MATERIAL.. REFER TO OSHA REQUIREMENTS FOR PROPER PERSONAL PROTECTION. USE KIT #90543 PAPER FILTER KIT (PKG OF 6) KIT #90542 DISCONTINUED. *FORMS 2137, 2235, 2280 FORM L2259 6

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