technical datasheet technical datasheet Process JBs process junction boxes for fieldbus installations

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1 technical datasheet technical datasheet Process JBs process junction boxes for fieldbus installations asy to install & maintain Standard proven designs reduce project costs Superb corrosion resistance Wide choice of cable gland types All glanding holes are located in the base of the enclosure Generous space for cable terminations Strong, high impact resistance, durable MTL Process JBs are designed for mounting Megablock fieldbus wiring components, terminators, 0 spur connections and P- surge protection devices, in order to meet the exacting requirements of process industry customers. Relcom wiring components have been chosen to connect over 0,000 fieldbus devices on hundreds of projects. With that experience, MTL/Relcom have learned a lot about fieldbus junction box requirements for harsh environments. Process JBs make it easy to install and maintain the fieldbus system. or example, a minimum of mm (") of clearance is provided for fieldbus cable connections. This ensures that the correct bend radius is maintained when connecting to the full range of MTL/Relcom wiring components. They are available in a choice of materials and finishes that provide strength, durability and corrosion resistance to many chemicals and their vapours. The CS-000 enclosures are manufactured from stainless steel to provide the highest level of corrosion protection. The CS-000 adopt a lower cost solution, by being constructed from 0 stainless steel but with a painted finish that denies most corrosion attacks. The CS-000 enclosures are manufactured from carbonloaded, polyester which combines strength with the highest level of corrosion resistance. A wide choice of glands is available, ready fitted to the junction box: stainless steel, nickelplated brass and plastic, enabling a high quality seal with standard or wire-armoured cables. All glanding is in the base of the enclosure with a minimum of mm of clearance between the base of the enclosure and other components. This makes glanding much easier, especially when terminating armoured cable. Significant cost savings can be made on a fieldbus project by selecting standard, and proven, fieldbus junction box designs. It eliminates the need for custom designs when choosing junction boxes for fieldbus applications and saves the cost of managing the specification and the eventual procurement of the junction boxes. To select the Process JB appropriate to your application; first decide on the enclosure material, based upon site conditions, required strength, durability and economics; this will define which series you require. Next, determine the number of fieldbus device connections, and hence the number of spur connections required in the junction box. This will also define which Megablocks (and maybe terminators) are required. Use the application examples to help you. Identify any additional items that will need to be housed in the enclosure, e.g. surge protection devices, additional terminators. Calculate how much they will require. Add this to length of the Megablock(s) and choose an enclosure with sufficient rail length. inally, decide on gland type. Is the cable armoured? Does the environment require steel or brass glands, or will plastic be sufficient? See application example tables and ordering information for details on how to fully specify the enclosure in your order. PS PJB RevB 00 enquiry@mtl-inst.com

2 CS-000 SRIS JUNCTION BOXS The CS-000 Series enclosures are manufactured from 0 stainless steel with a RAL0 painted finish, to provide high levels of corrosion resistance for process environments. The CS-xx Process JBs are suitable for Zone and Zone intrinsically safe (x i) and increased safety applications (x e). The junction boxes are available pre-drilled for one segment: having trunk-in, trunk-out and spur connections; or a trunk-in and 0 or spur connections; or two segments having a trunk-in and 0 or spur connections. Two-pair multicore trunk cable may be used when only a single trunk gland is available. The wide choice of glands, including stainless steel, nickel-plated brass and plastic, enables a high quality seal with standard or wire armoured cables. The box incorporates a rain channel that prevents standing water from damaging the one-piece seal; diverting it away from the contents when the door is opened. A 0mm earth stud and a breather are also included as standard. An adhesive backed, Traffolyte tag label is supplied loose or can be engraved with the tag number and fitted, if details are supplied when ordering. SPCIICATION GNRAL Materials 0 stainless steel - painted (RAL 0 grey) Chloroprene gasket CS-0, CS-0, CS-: - one () CS-0, CS-: - two () s to N 00 x. T section, mounted vertically ach rail fitted with two end stops eather plug Provided xternal earth connection M0 threaded stud Tag label Traffolyte, adhesive backed - white background - black text Other Hinged lid NVIRONMNTAL Operating Temperature C to +0 C - Steel & nickel plated brass glands 0 C to +0 C - Plastic glands Storage Temperature C to + C Relative Humidity % RH (non-condensing) to % IP rating IP to N 0 Impact resistance Nm to N 00 Location of Process JB Safe area, Zone, IIC T hazardous area or Zone, IIC T hazardous area for intrinsically safe fieldbus segment. Note: If used in a hazardous area, the contents must be suitably certified/ approved. APPLICATION XAMPLS Model Max. glands length mm Megablocks /trunk No of trunks Spurs/ trunk Trunk in Trunk out Total spurs -ZZ* value Unused DIN rail length mm Single trunk applications CS-0 way 0 way 0 way(t) - 0 CS-0 way + way 0 way 0 way(t) 0 0 way(t) CS- way(t) - CS-0 x way + way(t) - x Double trunk applications CS-0 x x way(t) (-pair multicore) - x x 0 way(t) 0 (-pair multicore) x CS- x x way(t) (-pair multicore) - x (T) = Megablock with integral terminator * see ordering information The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee. In the interest of further technical developments, we reserve the right to make design changes. UROP (MA): + (0) TH AMRICAS: ASIA-PACIIC: + PS PJB RevB 00

3 NCLOSUR AND MOUNTING DIMNSIONS A C X Product label X Rain Channel Part Section X-X (nlarged scale) x Ø MTL B Door D M0 arth Stud Body XXXXXXXX Water or Ice Seal View with lid removed Tagging label Area for mounting fieldbus components A B C D Weight CS N/A.0 -.kg CS N/A.0 -.0kg CS N/A.0 -.kg CS kg CS kg Dimensions in mm GLANDING ARRANGMNTS CS0 CS0 0 CS0 CS CS = Recommended Trunk Position = IP xe eather 0 All gland holes drilled M0 T section x. to N 00 = Distance between centres 0 UROP (MA): + (0) TH AMRICAS: ASIA-PACIIC: + PS PJB RevB 00

4 CS-000 SRIS JUNCTION BOXS The CS-000 Series carbon loaded polyester enclosures provide the highest levels of corrosion resistance for the harshest process environments. The CS-xx Process JBs are suitable for Zone and Zone intrinsically safe (x i) and increased safety applications. The controlled surface resistance eliminates the risk of static buildup. The junction boxes are available pre-drilled for one segment: having trunk-in, trunk-out and spur connections; or a trunk-in and 0 or spur connections; or two segments having a trunk-in and 0 or spur connections. Two-pair multicore trunk cable may be used when only a single trunk gland is available. A wide choice of glands, including stainless steel, nickel-plated brass and plastic, enables a high quality seal to be achieved with either standard or wire-armoured cables. The mounting screws are insulated by the case material and are located outside of the lid seal. A 0mm earth stud and a breather are included as standard. An adhesive backed, Traffolyte tag label is supplied loose or can be engraved with the tag number and fitted, if details are supplied when ordering. SPCIICATION GNRAL Materials Carbon-loaded, glass-fibre reinforced polyester, halogen-free, surface resistance < 0 Ω to N 00 Stainless steel lid screws, silicone lid seal CS-0, CS-0, CS-: - one () CS-0, CS-: - two () s to N 00 x. T section, mounted vertically ach rail fitted with two end stops eather plug Provided xternal earth connection M0 threaded stud APPLICATION XAMPLS Tag label Traffolyte, adhesive backed - white background - black text NVIRONMNTAL Operating Temperature C to +0 C - Steel & nickel plated brass glands 0 C to +0 C - Plastic glands Storage Temperature C to + C Relative Humidity % RH (non-condensing) to % IP rating IP to N 0 Impact resistance Nm to N 00 Location of Process JB Safe area, Zone, IIC T hazardous area or Zone, IIC T hazardous area for intrinsically safe fieldbus segment. Note: If used in a hazardous area, the contents must be suitably certified/ approved. Model Max. glands length mm Megablocks /trunk No of trunks Spurs/ trunk Trunk in Trunk out Total spurs -ZZ* value Unused length mm Single trunk applications CS-0 way 0 0 way 0 way(t) - 0 CS-0 way + way 0 way 0 way(t) 0 0 way(t) CS- 0 way(t) - CS-0 x 0 way + way(t) - x Double trunk applications CS-0 x 0 x way(t) (-pair multicore) - x x 0 way(t) 0 (-pair multicore) x CS- x 0 x way(t) (-pair multicore) - x (T) = Megablock with integral terminator * see ordering information The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee. In the interest of further technical developments, we reserve the right to make design changes. UROP (MA): + (0) TH AMRICAS: ASIA-PACIIC: + PS PJB RevB 00

5 NCLOSUR AND MOUNTING DIMNSIONS A Product label x Ø. C MTL B D XXXXXXXX Tagging label Area for mounting fieldbus components View with lid removed A B C D Weight CS N/A. -.0kg CS N/A. -.kg CS N/A.0 -.kg CS kg CS kg GLANDING ARRANGMNTS CS0 CS0 0 CS CS CS = Recommended Trunk Position = IP xe eather 0 0 All gland holes drilled M0 T section x. to N 00 = Distance between centres The glands shown are representative only UROP (MA): + (0) TH AMRICAS: ASIA-PACIIC: + PS PJB RevB 00

6 CS-000 SRIS JUNCTION BOXS The CS-000 Series enclosures are manufactured from polished stainless steel to provide the highest levels of corrosion resistance for the harshest process environments. The CS-xx Process JBs are suitable for Zone and Zone intrinsically safe (x i) and increased safety applications. The junction boxes are available pre-drilled for one segment: having trunk-in, trunk-out and spur connections; or a trunk-in and 0 or spur connections; or two segments having a trunk-in and spur connections. Two-pair multicore trunk cable may be used when only a single trunk gland is available. The wide choice of glands, including stainless steel, nickel-plated brass and plastic, enables a high quality seal with standard or wire armoured cables. The box incorporates a rain channel that prevents standing water from damaging the one-piece seal; diverting it away from the contents when the door is opened. A 0mm earth stud and a breather are also included as standard. An adhesive backed, Traffolyte tag label is supplied loose or can be engraved with the tag number and fitted, if details are supplied when ordering. SPCIICATIONS GNRAL Materials lectrochemically polished Stainless Steel Chloroprene gasket CS-0, CS-0, CS-: - one () CS-: - two () s to N 00 x. T section, mounted vertically ach rail fitted with two end stops eather plug Provided xternal earth connection M0 threaded stud APPLICATION XAMPLS Tag label Traffolyte, adhesive backed - white background - black text Other Hinged lid NVIRONMNTAL Operating Temperature C to +0 C - Steel & nickel-plated brass glands 0 C to +0 C - Plastic glands Storage Temperature C to + C Relative Humidity % RH (non-condensing) to % IP rating IP to N 0 Impact resistance Nm to N 00 Location of Process JB Safe area, Zone, IIC T hazardous area or Zone, IIC T hazardous area for intrinsically safe fieldbus segment. Note: If used in a hazardous area, the contents must be suitably certified/ approved. Model Max. glands length mm Megablocks /trunk No of trunks Spurs/ trunk Trunk in Trunk out Total spurs -ZZ* value Unused DIN rail length mm Single trunk applications CS-0 way 0 way 0 way(t) - 0 CS-0 way + way 0 way 0 way(t) 0 0 way(t) CS- way(t) - - CS- x way + way(t) - x Double trunk applications CS- x x way(t) (-pair multicore) - x x 0 way(t) 0 (-pair multicore) x CS- x x way(t) (-pair multicore) - x (T) = Megablock with integral terminator * see ordering information The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee. In the interest of further technical developments, we reserve the right to make design changes. UROP (MA): + (0) TH AMRICAS: ASIA-PACIIC: + PS PJB RevB 00

7 NCLOSUR AND MOUNTING DIMNSIONS A C X Product label X Rain Channel Part Section X-X (nlarged scale) x Ø MTL B Door D M0 arth Stud Body XXXXXXXX Water or Ice Seal View with lid removed Tagging label Area for mounting fieldbus components A B C D Weight CS N/A.0 -.kg CS N/A.0 -.0kg CS N/A.0 -.kg CS kg GLANDING ARRANGMNTS CS-0 CS-0 0 CS- CS = Recommended Trunk Position = IP xe eather All gland holes drilled M0 T section x. to N 00 = Distance between centres UROP (MA): + (0) TH AMRICAS: ASIA-PACIIC: + PS PJB RevB 00

8 APPROVALS Region urope N America Authority Kema UL Standard N 00: + pra N 00: + pra N 0-: UL0 C. No-M Approved for II G x e II II D Nema X for Class I Div Class I, Zone Ax e II, x e II MTL Part No. Crouse Hinds nclosure Part Number Certificate Numbers CS-0 NXT Kema ATXU 0 CS-0 NXT Kema ATXU 0 CS- NXT00 Kema ATXU pending CS-0 NXT0 Kema ATXU pending CS- NXT0 Kema ATXU pending CS-0 NXT Kema ATXU 0 CS-0 NXT Kema ATXU 0 CS- NXT00 Kema ATXU pending CS- NXT0 Kema ATXU pending Region urope N America Authority PTB UL Standard N 00: +A+A UL0 N 00: Approved for II G x e II II D Nema X for Class I Div MTL Part No. Bartec nclosure Part Number Certificate Numbers CS-0 0--/0 PTB 0ATX0U CS-0 0--/0 PTB 0ATX0U CS /0 PTB 0ATX0U CS /0 PTB 0ATX0U CS /0 PTB 0ATX0U UL0 th edition C. No IC -0 Amendments + IC- 0 GLAND OPTION DTAILS Option Description Gland model no. Cable Size mm Socket size mm Temp. range -A0 Nickel plated brass gland, for steel wired armoured cable M0 x d/e double seal Capri AD..0 outer diam..0.0 inner diam. 0. armour 0 to +0 C -R0 Stainless steel gland, for steel wired armoured cable M0 x d/e double seal Capri AD..0 outer diam..0.0 inner diam. 0. armour 0 to +0 C -S0 Stainless steel gland, M0, x e, single seal Capri AD.0.0 outer diam. / 0 to +0 C -C0 Nickel plated brass gland, M0, x e, single seal Capri AD.0.0 outer diam. / 0 to +0 C -P0 Black nylon gland M0, x e, single seal Jakob 0.0 PASWL/X..0 outer diam. 0 to +0 C ORDRING INORMATION Part No CS-XX-YYY-ZZ CS-XX-YYY-ZZ CS-XX-YYY-ZZ Description XX = number of spur outlets Process JB, 0 steel, stainless, painted Process JB, carbon loaded GRP Process JB, steel, stainless 0 spur outlets + trunk-in and trunk-out 0 or 0 or spur outlets + trunk-in 0 or 0* or spur outlets + trunk-in -YYY = trunk & spur glanding -00 = Predrilled for M0 glands - none fitted -X0 = Predrilled, with M0 brass blanking plugs -Y0 = Predrilled, with M0 plastic blanking plugs -A0 = Nickel-plated brass M0 glands for wire-armoured cable -R0 = Stainless Steel M0 glands for wire-armoured cable -S0 = Stainless Steel M0 glands -C0 = Nickel-plated brass M0 glands -P0 = Plastic M0 glands * 0 spur outlet version not available for CS-xx series. Use CS--yyy-0 -ZZ = number of spur outlet glands to be fitted A gland of the specified type is always supplied and fitted for the trunk-in. Any remaining holes are fitted with blanking plugs of the same material as the glands. If this number is not specified, glands will be fitted to all outlets (including the trunk-out, if applicable). xample part number CS-0-A0-0 An CS-0 junction box having spur outlets, trunk-in and trunk-out. Supplied with nickel-plated brass M0 glands for wire-armoured cable fitted on spur outlets + trunk-in. The trunk-out has a nickel-plated blanking plug fitted. ACCSSORIS Surface mounting kit CS-000-CGT Cable gland tool Labels for Hazardous Area applications CS-LAB-NA-NA x na trunk and Spurs (pack of 0) CS-LAB-NA-NL x na trunk with x nl spurs (pack of 0) CS-LAB-NL-NL x nl trunk and Spurs (pack of 0) CS-LAB-IS-IS x i trunk and spurs (pack of 0) The given data is only intended as a product description and should not be regarded as a legal warranty of properties or guarantee. In the interest of further technical developments, we reserve the right to make design changes. UROP (MA): + (0) TH AMRICAS: ASIA-PACIIC: + PS PJB RevB 00