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1 Quick Coupling iagnostic Products F iagnostic F-1

2 iagnostic Products Increasing productivity and profitability are the key elements for a company to successfully compete in the world market today. Reduced machine downtime during initial set-up, trouble shooting and maintenance procedures means increased productivity for you. That s why Parker provides the most complete line of hydraulic and pneumatic diagnostic equipment available today. With Parker diagnostic equipment you can take critical measurements from your system with just a push of a button. Parker diagnostic instruments are designed to identify hard-to detect variations and peaks in pressures, temperatures and flow. Parker diagnostic quick couplings and nipples allow quick Introduction and easy access into hydraulic or pneumatic systems at remote test points without the use of tools. iagnostic nipples can be permanently installed in threaded test ports in hydraulic components such as valves, cylinders, accumulators, filters or pumps. iagnostic tube ends, used in conjunction with a 37 flare, bite type, or O-ring face seal tube fitting, will allow you to take pressure readings in your systems tubing and hose lines where threaded test ports may not currently be available. From diagnostic nipples to digital readout and printing equipment, Parker can provide you, from over 600 stocking distributors, the tools necessary to increase your productivity through reduced machine downtime. F-2

3 iagnostic Products Introduction...F-2 Table of Contents...F-3 Product Selection Guide...F-4 ServiceJunior...F-5 SensoControl Serviceman General...F-6 Schematic...F-7 Technical ata...f-8 Tachometer, Cable & Temp Sensor...F-8 - F-9 Test Meter Kits...F-10 SensoControl ServiceMaster General...F-11 Schematic...F-12 Technical ata...f-13 SensoControl Transducer...F-14 Components and ccessories...f-15 Test Meter Kits... F-16 Table of Contents PF Series Flow Sensors...F-17 Test Port Couplings P Series...F-18 - F-20 Couplers & ust Cap...F-19 Nipples...F-19 - F-20 Tube nd Nipples...F-20 PFS Series - Fluid Sampling...F-21 Couplers...F-21 Nipples...F-21 PP Series...F-22 - F-23 Couplers & ust Cap...F-22 Nipples...F-23 Transducer dapters...f-24 Flexible Hose...F-24 M3 Series...F-25 Nipples...F-25 Gauge dapter & Union...F-26 Ordering Information...F-27 F iagnostic F-3

4 F iagnostic iagnostic Products Meter Selection Guide Product Selection Guide Function ServiceJunior Serviceman Level 1 Serviceman Level 2 ServiceMaster 350 ServiceMaster 450 Pressure Sensing Flow Sensing Temperature Sensing Rotational Speed Sensing 1 1 uxiliary Sensing Pressure ifferential utomatic Sensor Recognition uto Power Off attery Monitoring attery Type 3 Volt 9 Volt Rechargeable Ni-MH Rechargeable Ni-Cad Rechargeable Ni-Cad PC Compatible (Windows) Minimum/Maximum Memory Self Contained Memory On-Line ata Transfer Text isplay (Lines) Inputs ata Points (Maximum in Memory) 125, ,000 Graphic LC isplay Hydraulic Power Calculations Volume Calculations Notes: (1) dditional accessories are required to perform this function. (2) Transducers provide an ambient temperature signal, but additional temperature probes are required for more accurate temperature measurements. Test Port Coupling Selection Guide Test Port Valving ody Material* Locking Std. Seal Temp Rated Size r SS S P Mechanism Material Range** Pressure P Series Flush Face 1/8" all una-n (Nitrile) -40 to +250 F 6000 PSI PP Series all 1/8" all una-n (Nitrile) -40 to +250 F 6000 PSI M3 Series Poppet 1/8" Threads una-n (Nitrile) -40 to +250 F 9000 PSI * See Fluid Compatibility chart and/or consult factory for questions regarding proper material for specific applications. CO: r = rass; SS = Stainless Steel; S = Steel; P = Plastic **Temperature Range for standard seal material. Note: See the Specifications Table for P and PP Series for more information. F-4

5 iagnostic Products Portable hand-held digital gauge for accurate pressure measurements asy operation Large LC display ccuracy of 0.5% FS uto-off function MIN/MX value memory Zero adjust feature 3 pressure ranges Rugged design 3 Volt battery power supply The ServiceJunior is a hand-held digital pressuremeasuring device that provides quick, accurate and easyto-read pressure measurements. The 0.5% FS (full-scale) accuracy range offers a reliable measurement you can depend on. In addition, the 500ms scanning rate allows the unit to capture and store both minimum and maximum pressure readings, as well as momentary pressure spikes. The menu buttons on the ServiceJunior provide for easy operation of Min/Max measurements, Zero djust and On-Off features. single 3-Volt internal battery, with an estimated life cycle of 1500 hours, powers the large 4-digit LC display. The ServiceJunior is available in three convenient pressure ranges: to 435 psi, 0 to 4350 psi, and psi. Several quick coupling port options make diagnostic connections a snap. For more information or to receive a full demonstration, contact the or your local distributor. Technical ata Part Number iameter Height (H) Width (W) Weight SCM-050-0*-P (With P Coupler) SCM-050-0*-M (With M Coupler) SCM-050-0*-4MP (With 1/4 NPT Port) oz. Note: (*) enotes pressure range. See table below for complete part number igital Gauge/Coupler ssemblies Ordering Code Measuring igital Gauge igital Gauge with igital Gauge with Maximum Resolution Range with P Coupler M3 Coupler 1/4 NPT Port Pressure to 435 psi (-1 to 30 ar) SCM P SCM M SCM MP 480 PSI 0.1 PSI 0 to 4350 psi (0 to 300 ar) SCM P SCM M SCM MP 4800 PSI 1 PSI 0 to 8700 psi (0 to 600 ar) SCM P (1) SCM M (2) SCM MP 9600 PSI 10 PSI Note: (1) Maximum Rated Pressure for P Series Couplers is 6,000 PSI. (2) Maximum Rated Pressure for M Series Couplers is 9,000 PSI. ccessories Part Number SCJ-1/4 PH-19 SC-7/16-M-3 SCC-050 SCC-100 SensoControl ServiceJunior Technical ata H Service Junior SensoControl Specifications ccuracy % Full Scale Typical Compensated Temperature Range F to 122 F Operating/Storage Temperature Range F to 122 F Min/Max Scanning Rate ms attery Life (stimated) hours Protection Class IP65 Standard uto Shut-Off...20 minutes isplay....ack-lit 4-digit LC Housing....Thermoplastic escription /16-18 UNF-2 female to 1/4 NPT male adapter 19 P Hose extension to be used with P nipple interface 7/16-18UNF-2 female to M16X2.0 M3 female swivel Storage case for one gauge and diagnostic adapters Storage case for two gauges and diagnostic adapters ON/OFF RST + MIN/MX W 9.3 oz. 8.6 oz. F iagnostic F-5

6 F iagnostic iagnostic Products Hand-held diagnostic meter to measure pressure, temperature, flow and rotational speed for hydraulic and pneumatic systems asy operation Rugged design Compact dimensions Large display uto sensor recognition MIN/MX Memory Hold function Pressure differential Low power consumption ata output for PC* xternal power supply* *SCM Only The Serviceman SCM-150 from Parker is a modern portable diagnostic measuring system and an excellent alternative to conventional mechanical pressure gages. The SCM-150 is a very rugged and durable test meter that can withstand even the most demanding environmental conditions. It comes with a protective rubber cover and integrated stand making it easy to operate as a hand-held unit or as a desktop display. Operating the SCM-150 is very simple. verything is controlled by eight easy to read push buttons. The two sensor inputs allow you to read pressure, temperature, flow and RPM. The automatic sensor recognition circuit properly displays the sensor connected to each of the inputs, eliminating complicated adjustments and calibrations on the meter. The unit also features a memory function that allows you to store both minimum and maximum recorded values. nother very beneficial feature is the pressure differential function. This allows you to display the actual pressure drop between two different test points in the hydraulic or pneumatic system. The Serviceman Level 1 is powered by a standard 9-volt alkaline battery and the Serviceman Level 2 by a rechargeable Ni-MH (Nickel Metal- Hydride) battery system. The Serviceman Level 2 unit can also be connected to a 120 volt external power supply for continuous operation. The low power consumption allows these units to be used for extended periods of time independent of an external power supply. The Serviceman Level 2 can also be directly interfaced to an xcel spread sheet via the auxiliary computer adapter and Serviceman software. The SensoControl Serviceman General Parker Serviceman software is compatible with all Windows 95 and newer operating systems. These Serviceman kits are the ideal diagnostic tools for maintenance and service personnel in the industrial, mobile and agricultural markets. Increasing productivity and profitability are key elements to a company s success. These units will help reduce downtime by providing the best preventative maintenance and diagnostic data available. Parker Hannifin provides the most complete line of hydraulic and pneumatic diagnostic equipment available today. For more information or to receive a full demonstration, contact the or your local distributor. F-6

7 iagnostic Products Meter SCM INP1 INP2 ON/OFF INP1/2 PRINT INPUT1 RST MX MIN HOL bar SensoControl SCM-150 INPUT2 Pressure Transducer PS SensoControl Serviceman Measure and ocument Flow, Pressure, Temperature and Rotation Speed iagnostic Nipple iagnostic Coupler Meter SCM INP1 INP2 ON/OFF INP1/2 PRINT INPUT1 RST MX MIN HOL bar SensoControl SCM-150 INPUT2 Flow Sensor PF*** *** Fiber Optic Connector Flow Sensor lectronics (Included With Flow Sensor) Temperature Sensor Port M10 x 1 SCK SensoControl Serviceman Schematic Cable SCK SCPR M10 x 1 Temperature Sensor SCT dapter SCT 1/4 M10 x 1 To 1/4 NPTF PC Computer dapter Software kit SC 150 Tachometer SCRPM 210 F iagnostic F-7

8 F iagnostic iagnostic Products Technical ata Meter 4 igit LC Text isplay 13 mm Character Height isplay of Pressure, Temperature, Flow and Rotational Speed - Pressure in PSI and ar - Temperature in F and C - Flow in GPM and l/min. - Rotational Speed in RPM utomatic Sensor Recognition 2 ms Scanning Rate Housing S Plastic Housing Protective Rubber Cover Carrying Strap Integral Stand Inputs Two 4-pin Round plugs 0-3 Volts (R=470 kω) 12 it / Converter Functional escription SCM INP1 INP2 ON/OFF INP1/2 1-2 PRINT 10 INPUT1 RST MX MIN HOL bar SensoControl SCM-150 INPUT mbient Conditions Operating Temperatures 32 F to 122 F (0 C to 50 C) Storage Temperatures -4 F to 140 F (-20 C to 60 C) Output (SCM Level 2 meter only) SC Infrared Interface (RS232C) to transfer measured values to a PC. The SC-150 software and adapter kit is required for data transfer to a PC. Power Requirements SCM (Level 1) - 9 Volt lkaline attery Only - 20 ma Current Consumption SCM (Level 2) - 9 Volt Rechargeable Ni-MH attery - Recharge circuit for use with external power supply. - Use part number SCSN-450 for operating the meter. 1 Measurement isplay (4-digit) 2 RST resets minimum and maximum values to zero 3 ON/OFF Switch 4 MX displays maximum value since meter was last reset or turned on 5 INP1/2 selects whether meter will display measurement from Input 1 or Input displays the differential value of Input 1 minus Input 2 7 MIN displays minimum value since meter was last reset or turned on 8 PRINT* sends displayed measurements to PC or printer 9 HOL freezes displayed measurement 10 nalog Inputs (4 pin) 11 xternal Power Supply Socket* 12 ata Output* infrared interface to transmit measured values to PC * SCM only SensoControl Serviceman Technical ata Pressure Transducers Pressure Ranges PS T to 220 PSI (-1 to 15 ar) PS T to 1450 PSI (0 to 150 ar) PS T to 14,500 PSI (0 to 1000 ar) Note: Transducer coupler must be specified when being ordered. Maximum pressure rating is based on diagnostic coupling selected. Construction Piezo-Resistive Circuitry Stainless Steel Housing Stainless Steel iaphragm Fluorocarbon Seals Integrated Cable ssembly Power Requirement 7-12 Volt C xcitation Voltage 5 ma Current Requirement Output 0-3 Volts C 1 ms Response Time 5 FS/a Long Term Stability ±.03 FS Temperature rror ±.08 FS Reproducibility.5% ccuracy Full Scale Transducer shown with P Style Coupler option. Temperature Probe SCT F to 257 F (25 C to 125 C) F-8

9 iagnostic Products Order Code SensoControl Serviceman Components and ccessories Order No. escription SCM Serviceman Level 1 hand-held meter SCM Serviceman Level 2 hand-held meter SC-500 Storage case for Serviceman Level 1 or Level 2 SCSN Volt C power supply/recharger for Serviceman and ServiceMaster meters SCK Connecting cable (4-pin to 5-pin) required to connect flow sensors and PT transducers to the Serviceman meters (2 m length) SCK xtension cable used in series with the 4-pin PST transducer assemblies (3 m length) SCG-022 Replacement paper for thermal printer SCPR SC-150 Computer adapter and software to transfer data from Serviceman Level 2 to a PC (Includes computer cable) SCRPM-210 Tachometer used to measure rotational speed (20 to 10,000 RPM) SCRPM-001 Contact adapter for SCRPM-210 tachometer SCRPM-002 Focus adapter for SCRPM-210 tachometer SCT Temperature sensor used with the PF flow sensors or with SCT-1/4 port adapter SCT-1/4 Port adapter to convert M10 X 1 to 1/4" NPT for use with the SCT PH-19 iagnostic test hose assembly (.5 m length extension hose assembly used with P transducers and diagnostic nipples) P288 P style pressure transducer adapter PP288 PP style pressure transducer adapter SC-1/2-M-3 M3 female pressure transducer adapter SC-1/2-M-3-S M3 male pressure transducer adapter SCM150-TM Serviceman training manual SCPR-KIT-150 Serviceman printer kit includes SCK interface cable, power supply & SCPR printer SCRPM Tachometer Part Number Connector Compatibility SCRPM pin IN Serviceman ccessories Part Number SCRPM-001 SCRPM-002 SCRPM-210 escription Contact adapter for belt drive/wheel Focus adapter for confined areas The SCRPM Tachometer provides precision measurement of rotational speed. This sensor emits a light beam through an L source. This light source is reflected and picked up as a pulse. It is then converted to an analog signal and displayed on the hand held meter. Technical ata Measuring Range ,000 RPM Measuring istance inches ccuracy...0.5% xcitation Voltage VC Output Signal VC Resolution...5 RPM 5 pin to 4 pin Cable 5 Pin 4 Pin Flow Sensor to Serviceman Cable SCK Temperature Sensor Temperature Sensor (Serviceman ) SCT F iagnostic F-9

10 F iagnostic iagnostic Products Test Meter Kits Part No. (Kit with one transducer) Part No. (Kit with two transducers) Kit Contents Case Serviceman Meter Transducers (See elow/qty. 2) Power Supply - Meter Serviceman Instruction Manual Serviceman Kit Ordering Code PS Meter Level PS1 Serviceman Level 1 PS2 Serviceman Level 2 Transducer ssembly Ordering Code PST PST (P Style Couplers) PSPT (PP Style Couplers) PSM3T (M3 Style Female) PSM3TS (M3 Style Male) PS1- - PS Serviceman Level 1 Meter Kit SC-500 SCM PS - SCM150-TM 015 SensoControl Serviceman Test Meter Kits (Choose One or Two Pressure Tranducers) Code Pressure Range psi ,450 psi Transducer dapter Style ,500 psi 200 P Style 400 PP Style 600 M3 Style - Female 800 M3 Style - Male 015 Low Pressure psi lue 100 Medium Pressure 0 +1,450 psi Green PS2- - PS Serviceman Level 2 Meter Kit SC-500 SCM PS - SCSN-450 SCM150-TM P PP M Flow Sensor Ordering Code (Generation II) PF 0480 (P Style Nipple) (PP Style Nipple) (M Style Nipple-Male) 1000 High Pressure 0 +14,500 psi Red GPM L/min GPM L/min GPM L/min GPM L/min F-10

11 iagnostic Products Hand-held diagnostic meter to measure pressure, temperature, flow and rotational speed for hydraulic and pneumatic systems asy operation Rugged design Large display uto sensor recognition MIN/MX Memory On-line operation Multiple sensor inputs attery monitoring nalog output The ServiceMaster meter is a stateof-the-art instrument designed to provide the latest in diagnostic evaluation in hydraulic and pneumatic systems. These units are available in either three or six channel models. The new ergonomically designed case and large automatic scaling LC display make it easy to use in even the most demanding environments. These hand held meters provide measurement and display of pressure, temperature, flow, differential pressures, as well as rotational speed. They are the perfect tool to capture diagnostic measurements at remote locations. lso new to these meters are the functions for calculating power and flow run-out. The meters are designed to offer a dramatic increase in data storage capability. The SCM-350 offers 125,000 data points and the top-ofthe-line SCM-450 now offers 250,000 data points of storage. These measurements can be transferred to a PC via an RS232 interface and the new SensoWin 4.0 software. This software is compatible with all Windows95, Windows98, and WindowsNT operating systems. s with all SensoControl equipment, the ServiceMaster offers the latest in sensor recognition technology, eliminating the time consuming task of programming each individual sensor. This technology allows you to just plug in the sensor, and you are ready SensoControl ServiceMaster General to take measurements. The ServiceMaster meter also allows you to program the individual inputs to accept other data collection formats, such as 4-20 ma, 0-10 Volt, or frequency. Parker Hannifin provides the most complete line of hydraulic and pneumatic diagnostic equipment available today. For more information or to receive a full demonstration, contact the Quick Coupling Ivision or your local distributor. F iagnostic F-11

12 F iagnostic iagnostic Products Meter SCM ServiceMaster ON/OFF T OUTPUT STOP = 2 SC MIN/MX CTUL RST Cable SCK STUP OPTION RCOR TMP STRT NTR Pressure Transducer P **** **** iagnostic Coupler iagnostic Nipple Meter SCM ServiceMaster ON/OFF T OUTPUT STOP = 2 SC MIN/MX CTUL RST STUP OPTION RCOR TMP STRT NTR SensoControl ServiceMaster Schematic SensoControl ServiceMaster Measure and ocument Flow, Pressure, Voltage, Current Temperature and Rotation Speed Flow Sensor PF *** *** Flow Sensor lectronics (Included With Flow Sensor) Temperature Sensor Port M10 X 1 Meter Power Supply / Recharger SCSN-450 SensoControl SCSN-450 Cable SCK Cable SCK M10 x 1 Temperature Sensor SCT dapter SCT-1/4 M10 X 1 To 1/4 NPTF Tachometer SCRPM 220 Connect To Serial Port On PC With SCSW-400 Software F-12

13 iagnostic Products Meter igital LC Text isplay -128x64 pixels utomatic Character Height Scaling isplay of Pressure, Temperature, Flow and Rotational Speed - Pressure in PSI and ar - Temperature in F and C - Flow in GPM and l/min. - Rotational Speed in RPM Inputs 3 or 6, 5-pin push-pull style connectors utomatic Sensor Recognition 0-3 Volts (R=470 kω) 12 it / Converter 1 ms Scanning Rate (1-3 inputs) 2 ms Scanning Rate (4-6 inputs) Frequency input via Input socket I3 - frequency range 0.5 Hz to 30 khz Functions ifferential Value Measurement MIN/MX Memory Online data transfer attery level indicator Power calculation (display only) Flow run-out (display only) uto power off ServiceMaster ON/OFF T OUTPUT STOP = 2 SC MIN/MX CTUL RST STUP OPTION RCOR TMP STRT NTR Output RS232 interface djustable baud rate up to PS 8 data bits, 1 stop bit Power Requirements Internal 7.2-volt rechargeable Ni-Cad battery Recharge circuit for use with external power supply. Operating time (prox. 5 hours) xcitation voltage (12-30 VC) Memory Functions Memory capacity -125,000 data points (SCM-350) -250,000 data points (SCM-450) Memory used in 25,000 data point intervals Variable storage rate Variable measuring period up to 100 hours Manual and automatic triggering SensoControl ServiceMaster Technical ata mbient Conditions Operating Temperatures 32 F to 122 F (0 C to 50 C) Storage Temperatures -4 F to 140 F (-20 C to 60 C) Protection class IP54 Housing Glass reinforced polyamide 11-Key tactile touch membrane MC Protection - lectromagnetic interference (IN/N 50081, Part 1) - Immunity to emitted interference (IN/N 50082, Part 2) General Information imensions Length/Height/Width x 4.19 x 2.09 (235 x 106 x 53 mm) Weight 1.2 lbs (700 grams) Functions 1 ON/OFF Turns meter on or off 2 STUP/OPTION Change system settings 3/4 RROWS Select line and function values 5 STRT/NTR Change function values and start measurements 6 STOP/SC Stop or terminate functions 7 I1-I2 ifferential value between input 1 and input 2. 8 TMP isplays the measured temperature values for all channels 9 T-OUTPUT isplays output to PC, printer or graphic display 10 RCOR To record and store measurements 11 MIN/MX/CTUL isplays the minimum, maximum and actual values. Reset deletes values INPUTS Inputs for up to (6) sensors VC Input for external power supply and charging of internal battery 19 T OUTPUT RS232 port for connecting to the PC, printer, or external trigger module 20 GRPHIC LC isplays measured values, adjustment menus and graphics. 21 ITIONL LIN isplays the power or flow runout values. 22 STTUS LIN Shows the designation of the measured value or the menu name. 8 4 F iagnostic F-13

14 F iagnostic iagnostic Products Features Five measurement ranges (Vacuum to 8700 PSI) Color coded for easy identification Corrosion proof stainless steel housing ccuracy of.5% Full Scale (FS) Transducer Technical ata Materials of Construction Transducer...Stainless steel iaphragm...stainless steel Coupler...Zinc Plated steel Seal...Fluorocarbon Temperature Range Working...-4 to 185 Fluid to 221 Storage to 257 Output ccuracy...0.5% FS Load...2m ohms Response time...1 ms Output signal to noise...0.1%fs Resonant frequency Hz Voltage Requirement 7 to 12 VC excitation voltage Permissible ripple...±2% ss Current requirement...5 m SensoControl ServiceMaster Transducer P P P P P Measuring Range (Pressure) to to to to to 8700 (1) Color Code lue Green Yellow Orange Red Measuring Range (Temp.) -13 F to 221 F -13 F to 221 F -13 F to 221 F -13 F to 221 F -13 F to 221 F Max. Overload Pressure Output Signal (Volts) -0.2 to 2 0 to 3 0 to 3 0 to 3 0 to 3 Hysteresis (% FS Typical) Repeatability (%FS Typical) Non-conformity (%FS) Response Time 1 ms 1 ms 1 ms 1 ms 1 ms xcitation Voltage 7-12 VC 7-12 VC 7-12 VC 7-12 VC 7-12 VC (1) Maximum Rated Pressure for P Series Couplers is 6000 psi. Cable nd (Pin Out) Pin Mark Wire Colors 1 P yellow 2 T white 3 + brown 4 green 5 SK grey F-14

15 iagnostic Products Order Code Order No. escription SCM ServiceMaster hand-held meter, 3 Inputs, 125,000 data points (includes SCSN-450) SCM ServiceMaster hand-held meter, 6 Inputs, 250,000 data points SC-690 Case for ServiceMaster 350/450 meter kits SCSN Volt C power supply/recharger for ServiceMaster 350/450 meters SCK Connection cable between the meter and the sensors (2 m length) SCK xtension cable to be used in series with standard cables (3 m length ) SCK xtended version of cable between the meter and the sensors (5 m length) SCG-022 Replacement paper for thermal printer SCPR SCSW-400 SensoWin 4.0 software for data transfer to the PC (Window 95/98 and NT) SCK ata cable between the RS232 meter port and a PC SCRPM-220 Tachometer to be used to measure rotational speed (0 to 10,000 RPM) SCRPM-001 Contact adapter for SCRPM-210 tachometer SCRPM-002 Focus adapter for SCRPM-210 tachometer SC-410 dapter kit for desk top printers. Compatible with Cannon JC 8S or HP HP340 or equivalent PH-19 iagnostic test hose assembly (.5 m length extension hose assembly used with P transducers and diagnostic nipples) P288 P style pressure transducer adapter PP288 PP style pressure transducer adapter SC-1/2-M-3 M3 female pressure transducer SC-1/2-M-3-S M3 male pressure transducer SCT Temperature sensor used with the PF flow sensors or with the SCT-1/4 port adapter SCT-1/4 Port adapter to convert M10 X 1 to NPT for use with the SCT Transducer dapters SCRPM Tachometer Part Number Connector Compatibility SCRPM pin push-pull style ServiceMaster ccessories Part Number SCRPM-001 SCRPM-002 SCRPM-220 escription Contact adapter for belt drive/wheel Focus adapter for confined areas The SCRPM Tachometer provides precision measurement of rotational speed. This sensor emits a light beam through an L source. This light source is reflected and picked up as a pulse. It is then converted to an analog signal and displayed on the hand held meter. Technical ata Measuring Range ,000 RPM Measuring istance inches ccuracy...0.5% xcitation Voltage VC Output Signal VC Resolution...5 RPM SensoControl ServiceMaster Components and ccessories 5 pin to 5 pin Cable 5 Pin 5 Pin Flow Sensor and Transducer Cable to ServiceMaster SCK Temperature Sensor Temperature Sensor (ServiceMaster ) SCT F iagnostic F-15

16 F iagnostic iagnostic Products Test Meter Kits Part No. Kit Contents Case ServiceMaster Meter Transducers (See elow/qty. 2) Transducer cable, 2 m (Qty. 2) Power Supply - Meter* SensoWin Software 4.0 Computer Interface Cable Operating Manual* * Included with ServiceMaster Meter PSM PSM ServiceMaster 350 Meter Kit SC-690 SCM P - SCK SCSN-450 SCSW-400 SCK ServiceMaster Kit Ordering Code PT PPT PTM3 PTM3S SensoControl ServiceMaster Test Meter Kits PSM ServiceMaster 450 Meter Kit SC-690 SCM P - SCK SCSN-450 SCSW-400 SCK (Choose Two Pressure Transducers) Code Pressure Range Color Code psi lue psi Green ,175 psi Yellow Code ,800 psi Orange 2 P Style ,700 psi Red 4 PP Style 6 M3 Style (Female) Code 8 M3 Style (Male) 35 ServiceMaster 350 Meter 45 ServiceMaster 450 Meter Transducer ssembly Ordering Code PT (P Style Couplers) (PP Style Couplers) (M Style Female) (M Style Male) psi (lue) psi (Green) ,175 psi (Yellow) ,800 psi (Orange) ,700 psi (Red) Flow Sensor Ordering Code (Generation II) PFP PFPP PFM PFPP (P Style Nipple) (PP Style Nipple) (M Style Nipple) GPM L/min GPM L/min GPM L/min GPM L/min F-16

17 iagnostic Products escription The SensoControl Generation II flow sensors are a compact light-weight aluminum diagnostic tool capable of measuring pressure, temperature and flow from a single test point in a hydraulic system. The Generation II flow sensors are designed to be used with a wide variety of hydraulic fluids. This design also minimizes the effect of viscosity changes. These units are manufactured from solid aluminum bar stock and are rated to 5800 PSI* and temperatures of 0 F +350 F. They are available in four sizes with flow measuring ranges from GPM. Generation II flow sensors are provided with a choice of P, PP or M style diagnostic ports and are designed to be used with Serviceman and ServiceMaster equipment. Technical ata Pressure Rating* PSI * PF 7160 is rated to 5000 psi Fluid Temperature Range...0 F to +350 F mbient Temperature Range...0 F to +120 F Media/Compatibility...Petroleum ased Fluids (Contact factory for use with water based hydraulic fluids) Flow Measurement ccuracy...±2.0% Full Scale Voltage Input...+7 to 12 VC (Supplied by SensoControl meter) Current Requirement...6m Material Specifications Flow lock... nodized luminum Turbine... Stainless Steel earings...stainless Steel Seal Material...Nitrile lectrical Connection...5 Pin Push-Pull Style How to Order SensoControl Flow Sensors Performance PRSSUR ROP (psid) FLOW vs. PRSSUR ROP FLOW (USGPM) Measuring Flow Sensor Flow Sensor Flow Sensor Inlet/Outlet Port Length Height Width Range with P Nipple with PP Nipple with M Nipple Configuration inches inches inches.25 GPM to 4 GPM (1.0 to 15 l/min) PFP-0004 PFPP-0004 PFM /4-16 OR GPM to 16 GPM (7.5 to 60 l/min) PFP-0216 PFPP-0216 PFM /16-12 OR GPM to 80 GPM (15.0 to 300 l/min) PFP-0480 PFPP-0480 PFM /16-12 OR GPM to 160 GPM (25.0 to 600 l/min) PFP-7160 PFPP-7160 PFM /8-12 OR PF-0004 PF-0216 PF-0480 PF-7160 F iagnostic F-17

18 F iagnostic iagnostic Products Features Flush-face poppet valves minimize air inclusion and spillage, provide easy-to-clean surfaces, and help to prevent contamination. Grip-tight knurled sleeves help to make connecting and disconnecting easy, even while wearing gloves. Nipples are machined from high tensile steel for strength to withstand 6000 PSI continuous operating pressure. P nipples offer features similar to the standard steel P nipples with the added feature of a brass body. P nipples are designed to meet or exceed S J1502 and ISO design and performance specifications. nd connections include pipe, O-ring, metric thread, bulkhead, 37 Flare, ORFS and bite-type. Specifications Test Port Couplings P Series pplications ody Size 1/8 escription P Coupler P Nipple P Nipple ssembly Part Number P242 P361 P343Y ody Material (Steel) Carbon Steel High Tensile rass Steel Rated Pressure (PSI) Temperature Range (ST Seals) Nitrile -40 F to +250 F -15 F to +400 F -40 F to +250 F (Fluorocarbon) Rated Flow (GPM) 0.8 Max. Recommended Flow (GPM) 4.0 urst Pressure (PSI/Min) 20,000 40,000 17,000 Vacuum ata (Inches Hg) Pressure rop at Rated Flow (PSI) with 200 SUS Fluid 56 Spillage at 15 PSI (ml)-ssembly 0.1 per disconnect ir Inclusion (ml)-ssembly 0.02 per connect Connect Force-ssembly 41 Lbs. (100 PSI) isconnect Force-ssembly 20 Lbs. (100 PSI) P Series couplings provide easy connection for mechanical gauges or specialized diagnostic equipment like SensoControl. Typically, P or P nipples are permanently mounted in the system at threaded test ports, in rigid tubing or in hose assemblies. P couplers are attached to test instruments. Couplers align to the mating nipples without threading. This allows gauges, transducers and other test equipment to be snapped into place without difficulty. Note: Protective dust plugs and caps play a crucial role in the life of a quick coupling and no purchase of a hydraulic quick coupling is complete without the selection of an appropriate dust plug and cap. See pages noted in Table of Contents for dust plugs and caps for the Parker full line of hydraulic couplings. Ordering information Coupler/Nipple Material Prefix for rass body Prefix SS for Stainless Steel body Standard body material is Steel Optional Seals Suffix* No suffix is required when ordering products with the standard una-n (Nitrile) seals. When specifying an optional seal, refer to the following chart to determine the appropriate suffix.** Coupling Series thylene Fluoro- Neoprene Perfluoro- Propylene carbon elastomer P Series W Y Z PP Series W Y Z *To select proper seal materials, see Fluid Compatibility Chart in ppendices section, or contact your Parker Quick Coupling istributor. **N/ = Not vailable; ST = Standard (No Suffix Needed) P Series UST CP ody Size ust Cap (in.) Part No. 1/8 P6-285 F-18

19 iagnostic Products Couplers Female Thread Male Thread Nipples Female Pipe Thread Male Pipe Thread Metric Thread Male Straight Thread F F F F G G G G C C Test Port Couplings P Series ody Female Female imensions (in.) Size Part Thread Thread Overall Wrench Largest Wt. (L.) (in.) No. NPTF OR Length Flats iameter P/Piece C 1/8 P222 1/ /8 P240 7/ /8 P242 1/ /8 SSP242Y** 1/ /8 P260 9/ ody Male Male imensions (in.) Size Part Thread Thread Overall Wrench Largest Wt. (L.) (in.) No. NPTF OR Length Flats iameter P/Piece C 1/8 P243 1/ ody Thread imensions (in.) Size Part Size Overall xposed Hex Largest Wt. (L.) (in.) No. NPTF Length Length Size iameter P/Piece F G 1/8 P322 1/ /8 P342 1/ ody Thread imensions (in.) Size Part Size Overall xposed Hex Largest Wt. (L.) (in.) No. NPTF Length Length Size iameter P/Piece F G 1/8 P323 1/ /8 P323Y* 1/ /8 P343Y* 1/ /8 P343 1/ /8 SSP343Y** 1/ /8 P363 3/ ody Thread imensions (in.) Size Part Size Overall xposed Hex Largest Wt. (L.) (in.s) No. Metric Length Length Size iameter P/Piece F G 1/8 P357 M10 x /8 P367 M14 x /8 P3107 M16 x /8 P3127 M18 x /8 P3147 M20 x ody Thread imensions (in.) Size Part* Size Overall xposed Hex Largest Wt. (L.) (in.) No. OR Length Length Size iameter P/Piece F G 1/8 P331 3/ /8 P341 7/ /8 P351 1/ /8 P361 9/ * Note: dd -6 to part number to include dust cap, for example P343-6 * P designates brass body, Fluorocarbon seal standard ** SSP designates 316SS body, Fluorocarbon seal standard F iagnostic F-19

20 F iagnostic iagnostic Products Nipples ulkhead Triple-Lok ulkhead Seal-Lok Tube nd Nipples* Triple-Lok P TX Ferulok P TU Seal-Lok P TL F F G G Test Port Couplings P Series ody Part imensions (in.) Size No. Thread Tube Overall xposed Hex Largest Wt. (L.) (in.) Steel Size Size Length Length Size iameter P/Piece F G 1/8 P345 7/ / /8 P355 1/2-20 5/ /8 P365 9/ / ody Part imensions (in.) Size No. Thread Tube Overall xposed Hex Largest Wt. (L.) (in.) Steel Size Size Length Length Size iameter P/Piece F G 1/8 P346 9/ / /8 P366 11/ / /8 P386 13/ / ody Part imensions (in.) Size No. Tube Overall xposed Wt. (L.) (in.) Steel Size Length Length P/Piece 1/8 P34TX 1/ /8 P36TX 3/ /8 P38TX 1/ /8 P312TX 3/ * Tube end nipples are designed to meet the performance standards of the tube or hose fitting connection, which may or may not meet S J1502 Standards. ody Part imensions (in.) Size No. Tube Overall xposed Wt. (L.) (in.) Steel Size Length Length P/Piece 1/8 P38TU 1/ * Tube end nipples are designed to meet the performance standards of the tube or hose fitting connection, which may or may not meet S J1502 Standards. ody Part imensions (in.) Size No. Tube Overall xposed Wt. (L.) (in.) Steel Size Length Length P/Piece 1/8 P34TL 1/ /8 P36TL 3/ /8 P38TL 1/ /8 P310TL 5/ * Tube end nipples are designed to meet the performance standards of the tube or hose fitting connection, which may or may not meet S J1502 Standards. Note: dd -6 to part number to include dust cap, for example P343-6 F-20

21 Test Port Couplings iagnostic Products Fluid Sampling Features These diagnostic fluid sampling products are designed to provide an easy access point for obtaining fluid samples. permanently mounted test point eliminates the need to shut down or break lines when taking samples and reduces the chances of contamination. Fluid analysis is crucial in both engines and hydraulic systems as it can reveal problems with filtration and other internal components. arly detection can prevent costly repairs, unscheduled maintenance and production downtime. These fluid sampling nipples should be installed in either low pressure or return lines. For the most accurate monitoring, fluid samples should be constantly taken from the same location. Specifications ody Size (in.) 1/8 Rated Pressure (psi) 500 Temperature Range (std seals: Fluorocarbon) -40 to +250 F Seal material Fluorocarbon Couplers Female Thread ody Female Female imensions (in.) Size Part Thread Thread Overall Wrench Largest Wt. (L.) (in.) No. NPTF OR Length Flats iameter P/Piece C C 1/8 PFS242 1/ Nipples Male Straight Thread ody Thread Thread imensions (in.) Size Part Size Size Overall xposed Hex Largest Wt. (L.) (in.) No. OR or NPTF MTRIC Length Length Size iameter P/Piece G F G F 1/8 PFS341 7/16-20 OR Male Pipe Thread 1/8 PFS343 1/4-18 NPTF /8 PFS357 M10 x G 1/8 PFS-PRO* N 1/8 PRO HOLR F Fluorocarbon seal is standard. Metric Thread ust Cap P6-285 is recommended. * Reuseable PRO HOLR must be used with PFS-PRO G F Sampling Kits Note: When you purchase either of the sampling kits, you ody receive the PR-Test -complete laboratory analysis included Size (in.) Part No. escription in the initial cost. This includes particle count, viscosity, water 1/8 PFS-TST Sampling Kit content and spectra chemical analysis of over 20 wear metals 1/8 PFS-TST-P* Sampling Kit W/Probe additives. and F iagnostic F-21

22 F iagnostic iagnostic Products Features Made to connect under pressure up to 6000 psi Grip-tight knurled sleeves help to make connecting and disconnecting easy, even while wearing gloves. Nipples are machined from high tensile steel for strength to withstand 6000 PSI continuous operating pressure. nd connections include pipe, O-ring, 37º Flare and ORFS urable all Valve Nipple. Coupler is unvalved to allow gauges and transducers to return to zero when disconnected. Specifications ody Size 1/8 escription PP Coupler PP Nipple ssembly ody Material (Steel) Carbon High Tensile Steel Steel Rated Pressure (PSI) Temperature Range (ST Seals) Nitrile -40 F to +250 F Connect Force-ssembly 6 Lbs (0 PSI PSI) isconnect Force-ssembly 7 Lbs (0 PSI PSI) Coupler (connect-under-pressure) Female Thread C Test Port Couplings PP Series pplications The PP Series couplings provide easy connection for mechanical gauges or specialized diagnostic equipment like SensoControl. Typically, PP nipples are permanently mounted in the system at threaded test ports, in rigid tubing or in hose assemblies. PP couplers are attached to test instruments. Locking balls align the couplers to the mating nipples without threading, so gauges, transducers and other test equipment can be snapped into place without difficulty. Parker's PP Series couplings offer the advantages of P couplings, but are designed to connect easily and quickly under full system pressure up to 6000 PSI (operating). PP couplers and nipples push to connect with a constant force of only six pounds. Then the coupler base is turned to open the valve and complete the connection. In the connected position, the coupler base blocks the retracting sleeve to prevent accidental disconnects. Ordering information Coupler/Nipple Material Prefix for rass body Prefix SS for Stainless Steel body Standard body material is Steel Optional Seals Suffix* No suffix is required when ordering products with the standard una-n (Nitrile) seals. When specifying an optional seal, refer to the following chart to determine the appropriate suffix.** Coupling Series thylene Fluoro- Neoprene Perfluoro- Propylene carbon elastomer P Series W Y Z PP Series W Y Z *To select proper seal materials, see Fluid Compatibility Chart in ppendices section, or contact your Parker Quick Coupling istributor. **N/ = Not vailable; ST = Standard (No Suffix Needed) ody Part Thread imensions (in.) Size No. Size Overall Wrench Largest Wt. (L.) (in.) Steel NPTF Length Flats iameter P/Piece C 1/8 PP242 1/ PP Series UST CP ody Size ust Cap (in.) Part No. 1/8 P6-285 F-22

23 iagnostic Products Nipples* (connect-under-pressure) Male Pipe Triple-Lok F F Straight Thread Seal-Lok F F G G G G Test Port Couplings PP Series ody Part Thread imensions (in.) Size No. Size Overall xposed Hex Largest Wt. (L.) (in.) Steel NPTF Length Length Size iameter P/Piece F G 1/8 PP323 1/ /8 PP343 1/ ody Part Thread imensions (in.) Size No. Size Overall xposed Hex Largest Wt. (L.) (in.) Steel OR Length Length Size iameter P/Piece F G 1/8 PP341 7/ /8 PP361 9/ *dd -6 to part number to include dust cap. ody Part imensions (in.) Size No. Tube Overall xposed Hex Largest Wt. (L.) (in.) Steel Size Length Length Size iameter P/Piece F G 1/8 PP34TX 1/ /8 PP36TX 3/ ody Part imensions (in.) Size No. Tube Overall xposed Hex Largest Wt. (L.) (in.) Steel Size Length Length Size iameter P/Piece F G 1/8 PP34TL 1/ /8 PP36TL 3/ F iagnostic F-23

24 F iagnostic iagnostic Products Transducer dapters 1/2-14SPP Thread* C C * Note: For old style M22X1.5 thread contact the division Flexible Hose LNGTH Test Port Couplings Transducer dapters Port Interface Part Overall Hex Largest Thread Thread Wt. (L.) No. Length Size iameter Size Size P/Piece C P /2-14SPP 0.35 Port Interface Part Overall Hex Largest Thread Thread Wt. (L.) No. Length Size iameter Size Size P/Piece C PP /2-14SPP 0.35 Hex Port Interface Part Overall Size Largest Thread Thread Wt. (L.) No. Length Metric iameter Size Size P/Piece SC-1/2-M mm 1/2-14SPP M16X Hex Port Interface Part Overall Size Largest Thread Thread Wt. (L.) No. LengthSize Metric iameter Size Size P/Piece SC-1/2-M-3-S mm 1/2-14SPP M16X Length Length Thread Size Part No. (in.) (mm) SM M16x2.0 SM M16x2.0 SM M16x2.0 SM M16x2.0 SM M16x2.0 Note: Other lengths available upon request. Maximum pressure rating for test hose is 9000 psi. F-24

25 iagnostic Products Features Knurled sleeve allows simple twist-to-connect operation without the use of tools Rugged design allows connect-under-pressure operation up to 5800 psi Maximum rated working pressure of 9000 psi exceeds the requirements of most applications Integral threaded dust cap protects the test point from damage and contamination M fittings are machined from solid barstock and protected with zinc plating and a dichromate finish for reliability and long life. Stainless steel springs for corrosion resistance lastomeric interface and valve seals provide leak free operation Compact design and optional high pressure hose assemblies provide flexibility for tight space requirements Male Pipe Thread S Straight Thread Metric Straight Thread ritish Parallel Pipe C C C C Test Port Couplings M3 Series pplications M couplings provide easy diagnostic connections for Parker SensoControl equipment or mechanical gages. M test points are typically permanently plumbed into a fluid system at locations where pressure measurements are required for maintenance or testing. Integral pressure cap protects the test point from damage and prevents contamination of the fluid system. Proven twist-to-connect design allows the test points to be connected even when the system is in operation and the test points are pressurized. M s compact design and optional high pressure hose assemblies allow extra flexibility for the location of system test points. lthough designed primarily for diagnostic applications, M fittings and hose assemblies are idea for a wide range of applications that require compact high pressure connections and limited flow rates. Specifications ody Size 1/8 Rated Pressure (PSI) 9000 psi Max Connect-Under-Pressure (PSI) 5800 Rated Flow (GPM) 0.8 ody Material Zinc Plated Steel Seal Material (std.) Nitrile Temperature Range (std. seals) -40 to +250 F Port Hex Interface Part Thread Size Thread Overall Wt. (L.) No. Size (mm) Size Length P/Piece C M3/1/8NPT 1/8-27NPT 17 M16X M3/1/4NPT 1/4-18NPT 17 M16X M3/1/4NPT71 1/4-18NPT 17 M16X Stainless Steel Port Hex Interface Part Thread Size Thread Overall Wt. (L.) No. Size (mm) size Length P/Piece C M3/7/16-20UNF-2* 7/16-20UNF-2 17 M16X M3/9/16-18UNF-2* 9/16-18UNF-2 19 M16X * O-Ring seal on port Port Hex Interface Part Thread Size Thread Overall Wt. (L.) No. Size (mm) Size Length P/Piece C M3/M8X1OR* M8X1 17 M16X M3/10X1** M10X1 17 M16X M3/12X1.5** M12X M16X M3/14X1.5** M14X M16X * O-Ring seal on port ** Molded seal on port Port Hex Interface Part Thread Size Thread Overall Wt. (L.) No. Size (mm) Size Length P/Piece C M3/1/8** 1/8 SPP 19 M16X M3/1/4** 1/4 SPP 19 M16X M3/3/8** 3/8 SPP 21 M16X ** Molded seal on port F iagnostic F-25

26 F iagnostic iagnostic Products M Gauge dapter Union C C Test Port Couplings M3 Series Port Hex Port Part Thread Size Thread Overall Wt. (L.) No. Size (mm) Size Length P/Piece C MV1/4NPT-M3 1/4-18NPT 19 M16X MV1/4NPT-M3-KM 1/4-18NPT 19 M16X Includes ust Cap Port Hex Port Part Thread Size Thread Overall Wt. (L.) No. Size (mm) Size Length P/Piece C MVM1/4NPT-M3 1/4-18NPT 19 M16X Port Hex Port Part Thread Size Thread Overall Wt. (L.) No. Size (mm) Size Length P/Piece C M3VS M16X M16X F-26

27 iagnostic Products When ordering Parker coupler bodies and nipples, please state the part number of each type of coupler body and each type of nipple desired. List coupler bodies and nipples as separate items rather than in combinations. e sure to double check thread or hose sizes of items required. Many of Parker s coupling products are available with unique non-standard options well suited to very specific applications. xamples of unusual end use applications might include: high temperatures (above 250 F), extremely caustic/corrosive solutions passing through the coupling, external/environmental corrosion situations, or other high wear and tear situations such as dragging the product along the ground. Please see the Fluid Compatibility Chart at the end of the catalog for a guide in selecting material for various media. It is always recommended that the Quick Coupling ivision be contacted with any questions concerning specific product application needs. Typically, a prefix or suffix is added to the base part number to specify a non-standard O-ring seal, or special option. The Optional Seals Suffix chart illustrates the designations. Please Note: Certain couplings series have additional "Special Order Information" which should be referred to in ordering those products. If applicable to the product, "Special Order Information" is found next to the Features and Specifications charts. iagnostic Products Test Port Note: See the Specifications Table for P and PP Series for more information. Ordering Information Coupler/Nipple Material Prefix for rass body Prefix SS for Stainless Steel body Standard body material is Steel Optional Seals Suffix* No suffix is required when ordering products with the standard una-n (Nitrile) seals. When specifying an optional seal, refer to the following chart to determine the appropriate suffix.** Coupling Series thylene Fluoro- Neoprene Perfluoro- Propylene carbon elastomer P Series W Y Z PP Series W Y Z *To select proper seal materials, see Fluid Compatibility Chart in ppendices section, or contact your Parker Quick Coupling istributor. **N/ = Not vailable; ST = Standard (No Suffix Needed) Test Port Coupling-Selection Guide Valving ody Material* Locking Std. Seal Temp Rated Size r SS S P Mechanism Material Range** Pressure P Series Flush Face 1/8" all una-n (Nitrile) -40 to +250 F 6000 PSI PP Series all 1/8" all una-n (Nitrile) -40 to +250 F 6000 PSI M3 Series Poppet 1/8" Threads una-n (Nitrile) -40 to +250 F 9000 PSI * See Fluid Compatibility chart and/or consult factory for questions regarding proper material for specific applications. CO: r = rass; SS = Stainless Steel; S = Steel; P = Plastic **Temperature Range for standard seal material. F iagnostic F-27

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