10/13/2018 Transmission/Transaxle Automatic - 41te Transmission Range Sensor Removal 2005 Chrysler PT Cruiser (2.
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1 2005 PT Cruiser (2.4L) - PT REMOVAL Report a problem with this article The valve body assembly must be removed to gain access to and replace the transmission range sensor. 1. Disconnect the battery cables. 2. Remove air cleaner assembly (1)(Air Cleaner Assembly Removal/Installation). 1 - AIR CLEANER ASSEMBLY 3. Remove the battery hold down clamp and remove the battery (1)(Battery Removal/Installation). 1 - BATTERY 4. Remove the battery tray (1)(Battery Tray Removal/Installation). 1/8
2 1 - BATTERY TRAY 5. Disconnect gearshift cable (1)(Gearshift Cable at Lever)from manual valve lever(2). 1 - GEARSHIFT CABLE 2 - MANUAL VALVE LEVER 6. Remove manual valve lever. 7. Disconnect transmission range sensor connector. 8. Hoist vehicle. 9. Remove oil pan bolts (1)(Oil Pan Bolts). 2/8
3 1 - OIL PAN BOLTS (USE RTV UNDER BOLT HEADS) 10. Remove oil pan (1)(Oil Pan). 1 - OIL PAN 2-1/8 INCH BEAD OF RTV SEALANT 3 - OIL FILTER 11. Remove oil filter (1)(Oil Filter and O-Ring). 3/8
4 1 - OIL FILTER 2 - O-RING 12. Remove the valve body-to-transaxle case bolts (1)(Valve Body-to-Case Bolts). 1 - VALVE BODY ATTACHING BOLTS (18) 2 - VALVE BODY 13. Remove park rod rollers (1)(Push Park Rod Rollers from Guide Bracket) from guide bracket (2)and remove valve body from transaxle. 4/8
5 1 - PARK SPRAG ROLLERS 2 - SCREWDRIVER 3 - PARK SPRAG GUIDE BRACKET 14. NOTE: To ease removal of the valve body (1)(Valve Body Removal/Installation), turn the manual valve lever fully clockwise to low or first gear. CAUTION: The valve body manual shaft pilot may distort and bind the manual valve if the valve body is mishandled or dropped. 1 - VALVE BODY 15. Remove manual shaft seal (2)(Remove Manual Shaft Seal). 5/8
6 1 - SEAL 2 - MANUAL SHAFT 16. Remove TRS retaining screw (3)(Remove Retaining Screw). 6/8
7 1 - TRANSMISSION RANGE SENSOR 2 - MANUAL VALVE CONTROL PIN 3 - RETAINING SCREW 17. Slide Transmission Range Sensor (1)(Remove Transmission Range Sensor) up the manual shaft and remove. 7/8
8 1 - TRANSMISSION RANGE SENSOR 2 - VALVE BODY 8/8
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