2007 Jeep Truck Liberty 4WD V6 3.7L VIN K
|
|
- Lewis Ford
- 5 years ago
- Views:
Transcription
1 2007 Jeep Truck Liberty 4WD V6 3.7L VIN K Vehicle» Transmission and Drivetrain» Automatic Transmission/Transaxle» Service and Repair» Overhaul» Assembly ASSEMBLY NOTE: If the transmission assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the Quick Learn Procedure using the scan tool. 1. Install the output bearing cups using Installer 5050A. 1/47
2 2. Install low/reverse piston retainer gasket (2). 3. Install low/reverse piston retainer (1). 2/47
3 4. Install low/reverse piston retainer to case screws (3) and torque to 5 Nm (45 in. lbs.). 3/47
4 NOTE: The Low/Reverse Clutch Piston has bonded seals which are not individually serviceable. Seal replacement requires replacement of the piston assembly. 5. Install low/reverse clutch piston (1). 6. Assemble guide bracket (1) assembly as shown, if necessary. 4/47
5 CAUTION: When installing, be sure guide bracket and split sleeve touch the rear of the transmission case. 7. Install guide bracket pivot pin (1). 8. Install park sprag pivot retaining screw and torque to 4.5 Nm (40 in. lbs.). 5/47
6 9. Install low/reverse piston belleville spring (1) into position. 10. Install and load low/reverse spring with compressor tool 5058A 3 (3), 5059A (4) and disc 6057 (5) as 6/47
7 shown in to facilitate snap ring (2) installation. 11. Install snap ring (1) and remove compressor tool. 7/47
8 12. Install rear carrier (4) front bearing cone. 8/47
9 Check output bearing preload. Output bearing preload must be checked and/or adjusted if any of the following items have been replaced: Output shaft (rear carrier assembly) Output shaft bearings Transmission case 13. PRELOAD CHECK/SHIM SELECTION: Install rear output shaft bearing cone and Support Plate 6618A (1). 9/47
10 14. Install Support Plate 6618A (1). Lightly tighten retaining screws. Screws should be below the plate surface, but do not snug screws. 15. Turn case over on arbor press so that the plate is resting on the press base. CAUTION: The output shaft will extend through the hole of Support Plate 6618A. Ensure your press table has clearance for the output shaft. 10/47
11 16. Install shim (1) on output shaft (2). Apply small amount of petrolatum onto the shim to hold it in place. Use the original shim as a starting point. If original shim is not available, use the thickest shim available. 11/47
12 17. Install output shaft/rear carrier into rear bearing. The shaft must be pressed into position. Use Disc MD (2) and Universal Handle C 4171 and Handle Extension C (1) to press shaft into rear bearing. 12/47
13 CAUTION: Do not re use old output shaft nut because the removed stake weakens the nut flange. Using Wrenches 6497 and 6498 A, install new output shaft nut. Tighten new output shaft nut to 271 Nm (200 ft. lbs.). 18. Check the turning torque (1) of the output shaft. The shaft should have 1 to 8 in. lbs. of turning torque. If the turning torque is higher than 8 in. lbs., install a thicker shim. If turning torque is less than 1 in. lb., install a thinner shim. Make sure there is no end play. 13/47
14 CAUTION: Failure to stake nut could allow the nut to back off during use. 19. The new nut (3) must be staked after the correct turning torque is obtained. Use Staking Tool 6639 (2) to stake output shaft nut. 14/47
15 20. Verify that the nut has been properly staked to the output shaft. 15/47
16 21. Install low/reverse clutch pack (1, 2). Leave uppermost disc out to facilitate snap ring installation. 16/47
17 22. Install low/reverse reaction plate snap ring (2). 23. Install one low/reverse clutch disc (1). 17/47
18 24. Install low/reverse reaction plate (1) with flat side up. 18/47
19 25. Install a new tapered snap ring (2) (tapered side out). 26. Make sure that the snap ring ends are oriented as shown. 19/47
20 27. Measure low/reverse clutch pack. Set up dial indicator (1) as shown. Press down clutch pack with finger and zero dial indicator. Record measurement in four (4) places and take average reading. Low/Reverse clutch pack clearance is 0.84 to 1.60 mm (0.033 to inch). 28. Select the proper low/reverse reaction plate to achieve specifications. 20/47
21 29. Install 2/4 clutch pack (1, 2). NOTE: The 2/4 Clutch Piston has bonded seals which are not individually serviceable. Seal replacement requires replacement of the piston assembly. 30. Install 2/4 clutch belleville spring (1). 21/47
22 31. Verify the proper orientation of the return spring (2) to the 2/4 retainer (3). 22/47
23 32. Install 2/4 clutch retainer (1). NOTE: Verify that Compressor 5058A (1) is centered properly over the 2/4 clutch retainer (4) before 23/47
24 compressing. If necessary, fasten the bar from Compressor 5058A to the bellhousing flange with any combination of locking pliers and bolts to center the tool properly. 33. Set up Compressor 5058 (1) as shown. Compress 2/4 clutch just enough to facilitate snap ring installation. 34. Measure 2/4 clutch clearance: Set up dial indicator (1) as shown. Press down clutch pack with finger and zero dial indicator. Record measurement in four (4) places and take average reading. The 2/4 clutch pack clearance is 0.76 to 2.64 mm (0.030 to inch). If not within specifications, the clutch is not assembled properly or is excessively worn. There is no adjustment for the 2/4 clutch clearance. 24/47
25 35. Install the #7 needle bearing (1) to the rear sun gear (2). The number 7 needle bearing has three antireversal tabs and is common with the number 5 and number 2 position. The orientation should allow the bearing to seat flat against the rear sun gear. A small amount of petrolatum can be used to hold the bearing to the rear sun gear. 36. Install rear sun gear (2) and #7 needle bearing (1). 25/47
26 37. Install front carrier/rear annulus assembly (2) and #6 needle bearing (1). 38. Install front sun gear assembly (1) and #4 thrust washer (2). 26/47
27 39. Determine proper #4 thrust plate thickness. Select the thinnest available #4 thrust plate. 40. Install #4 thrust plate (2) using petrolatum to hold into position. 41. Install input clutch assembly. Ensure the input clutch assembly is completely seated by viewing position through input speed sensor hole. If the speed sensor tone wheel is not centered in the opening, the input clutches assembly is not seated properly. 27/47
28 42. Remove the oil pump o ring (2) and install oil pump and gasket to transmission. Use screw in dowels or Phillips head screwdrivers to align pump to case. Be sure to reinstall O ring on oil pump after selecting the proper No. 4 thrust plate. 43. Measure the input shaft end play with the transmission in the vertical position. This will ensure that the measurement will be accurate. 44. Set up and measure endplay using End Play Set 8266 (1, 2) and Dial Indicator Set C3339A (3) as shown. 45. Measure input shaft end play. Input shaft end play must be to mm (0.005 to inch). For example, if end play reading is inch, select No. 4 Thrust Plate which is to thick. This should provide an input shaft end play reading of inch, which is within specifications. 28/47
29 46. Remove oil pump, gasket, and input clutch assembly to gain access to and install proper #4 thrust plate. 47. Install input clutch assembly (1) with proper thrust plate. 29/47
30 48. Install #1 caged needle bearing (1). CAUTION: By pass valve MUST be replaced if transmission failure occurs. 30/47
31 49. Replace cooler by pass valve (1) if transmission failure has occurred. NOTE: To align oil pump, gasket, and case during installation, use threaded dowels or Phillips screwdrivers. 50. Install oil pump gasket (2). 31/47
32 51. Install oil pump (2) and torque oil pump to case bolts (1) to 30 Nm (265 in. lbs.). Do not reuse original oil pump bolts. 32/47
33 52. Install low/reverse accumulator (1) as shown. 33/47
34 53. Install low/reverse accumulator plug (2). 54. Install low/reverse accumulator snap ring (1). 34/47
35 55. Install underdrive (2) and overdrive (1) accumulators and springs. 35/47
36 CAUTION: Do not handle the valve body by the manual shaft. Damage could result. 56. Install valve body (1) into place as shown. 57. Install seven (7) valve body to case bolts (1) and torque to 12 Nm (105 in. lbs.). 36/47
37 58. Install transmission oil filter (1). Tighten the bolts to 5 Nm (45 in. lbs.). 59. Install transmission oil pan (1) with a bead of Mopar(R) ATF RTV. 37/47
38 NOTE: Before installing the oil pan bolt in the bolt hole located between the torque converter clutch on and U/D clutch pressure tap circuits, it will be necessary to replenish the sealing patch on the bolt using Mopar(R) Lock & Seal Adhesive. 60. Install and torque the oil pan to case bolts to 20 Nm (14.5 ft. lbs.). 38/47
39 NOTE: Before installing either speed sensor bolt, it will be necessary to replenish the sealing patch on the bolt using Mopar(R) Lock & Seal Adhesive. 61. Install both speed sensors (1, 2) into the transmission case. Torque the speed sensor bolts to 9 Nm (80 in. lbs.). 39/47
40 62. As a final check of the transmission, measure the input shaft end play. This will indicate when a #4 thrust plate change is required. The #4 thrust plate is located behind the overdrive clutch hub. Attach a dial indicator C 3339A to transmission bell housing with its plunger seated against end of input shaft. Install tool (2), (1) and move input shaft in and out to obtain end play reading. Input shaft end play must be to mm (0.005 to inch). If not within specifications, make the necessary thrust plate adjustment. 63. On 4X2 transmissions, perform the following, if necessary: a. Install the extension shaft bearing (2) onto the extension shaft. b. 40/47
41 Install the extension shaft bearing retaining ring (3) onto the extension shaft (1). c. Install the extension shaft (2) and bearing assembly (3) into the extension housing (1). 41/47
42 d. Install the extension shaft bearing snap ring (3) into the extension housing. e. 42/47
43 Verify that the extension shaft snap ring (3) is fully engaged in the snap ring groove. 43/47
44 64. Inspect the lube tube grommet (2) for damage. If the grommet lip is damaged, it will need to be replaced. 44/47
45 65. Install the 4X4 stub shaft onto the transmission output shaft. 66. Place a bead of Mopar(R) ATF RTV on the rear surface of the transmission case for the adapter/extension housing. 67. Install the adapter housing (2) onto the transmission case, 4X4 vehicles only. 45/47
46 68. Install the extension housing (2) onto the transmission case, 4X2 vehicles only. NOTE: Before installing the lowermost four adapter/extension housing bolts, it will be necessary to replenish the sealing patch on the bolts using Mopar(R) Lock & Seal Adhesive. 46/47
47 69. Install the bolts that hold the adapter or extension housing onto the transmission case. Be sure to install any stud bolts to their original locations. Tighten the bolts to 54 Nm (40 ft.lbs.). 47/47
2007 Dodge Nitro R/T
ASSEMBLY AUTOMATIC TRANSMISSION - 42RLE NOTE: If the transmission assembly is being reconditioned (clutch/seal replacement) or replaced, it is necessary to perform the TCM QUICK LEARN Procedure using the
More information2007 Jeep Truck Liberty 4WD V6 3.7L VIN K
2007 Jeep Truck Liberty 4WD V6 3.7L VIN K Vehicle» Transmission and Drivetrain» Automatic Transmission/Transaxle» Service and Repair» Overhaul» Disassembly DISASSEMBLY NOTE: If the transmission is being
More informationAUTOMATIC TRANSMISSION - 42RLE
TJ AUTOMATIC TRANSMISSION - 42RLE 21-37 AUTOMATIC TRANSMISSION - 42RLE TABLE OF CONTENTS page AUTOMATIC TRANSMISSION - 42RLE DESCRIPTION...38 OPERATION...40 DIAGNOSIS AND TESTING DIAGNOSIS AND TESTING
More informationNOTE: Clean and inspect all components. Replace any components which show evidence of excessive wear or scoring.
ASSEMBLY (AUTOMATIC 545RFE)... ASSEMBLY NOTE: Apply trans jell or petroleum jelly to all slide portions, rolling contacts surfaces, thrust surfaces etc. to prevent burnout during initial operation. Lubricate
More informationNOTE: Clean and inspect all components. Replace any components which show evidence of excessive wear or scoring.
21 - Transmission and Transfer Case/Automatic - 68RFE/Assembly ASSEMBLY Labor Operations: Click to display a list of Labor Operations associated with this procedure Special Tools: Click to display a list
More informationDISASSEMBLY TRANSAXLE DISASSEMBLY AND ASSEMBLY. Part 1 Of 3
2004 Mitsubishi Truck Endeavor V6-3.8L SOHC Vehicle > Transmission and Drivetrain > Automatic Transmission/Transaxle > Service and Repair > Overhaul > F4A5A > Disassembly and Assembly DISASSEMBLY TRANSAXLE
More information2000 Jeep Truck Cherokee 4WD L6-4.0L VIN S
2000 Jeep Truck Cherokee 4WD L6-4.0L VIN S Vehicle» Transmission and Drivetrain» Automatic Transmission/Transaxle» Service and Repair» 30-40LE (AW4) 4 Speed» Overhaul (Transmission)» Disassembly DISASSEMBLY
More informationHIGH PERFORMANCE TRANSMISSION PARTS Instructions. Line Pressure Booster Kit. TCC Control Plunger Valve Kit. Line Pressure Modulator Plunger Valve Kit
Performance Pack Ford 4R100 Part No. HP-4R100-01 Line Pressure Booster Kit Line-to-Lube Pressure Regulator Valve Line Pressure Booster Kit Valve Sleeve O-Rings (2) TCC Control Plunger Valve Kit Front Lube/Drainback
More informationHIGH PERFORMANCE TRANSMISSION PARTS Instructions. Line Pressure Booster Kit. TCC Control Plunger Valve Kit. Line Pressure Modulator Plunger Valve Kit
Performance Pack Ford 4R100 Part No. HP-4R100-01 Line Pressure Booster Kit Line-to-Lube Pressure Regulator Valve Line Pressure Booster Kit Valve Sleeve O-Rings (2) TCC Control Plunger Valve Kit Front Lube/Drainback
More informationAssembly. NOTE: Before beginning assembly, perform/inspect the following:
Page 1 of 31 Home Account Contact ALLDATA Log Out Help DAN GRIMWOOD DAN GRIMWOOD00002 Select Vehicle New TSBs Technician's Reference Component Search: OK 1997 Ford Truck F 150 2WD Pickup V6-4.2L VIN 2
More informationPage 1 of 22 SECTION 307-01: Automatic Transaxle/Transmission 4R70E/4R75E ASSEMBLY Procedure revision date: 05/29/2009 Transmission Printable View (1554 KB) Special Tool(s) Air Test Plate, Transmission
More informationDRIVE AXLE - 4WD MODELS WITH INTEGRAL HOUSING
DRIVE AXLE - 4WD MODELS WITH INTEGRAL HOUSING 1988 Toyota Celica DRIVE AXLES Toyota Integral Housing Celica (Rear) DESCRIPTION housing. Drive axle assembly is hypoid type with integral carrier AXLE RATIO
More information2005 Toyota RAV AUTOMATIC TRANSMISSIONS U240E & U241E Overhaul
2001-05 AUTOMATIC TRANSMISSIONS U240E & U241E Overhaul APPLICATION CAUTION: Flush oil cooler and oil cooler lines prior to transaxle installation. Oil cooling system contamination may cause premature transaxle
More information2003 E-Series Workshop Manual
Page 1 of 20 SECTION 307-01B: Automatic Transmission 4R70W 2003 E-Series Workshop Manual ASSEMBLY Procedure revision date: 04/27/2006 Transmission Printable View (1828 KB) Special Tool(s) Dial Indicator
More informationAUTOMATIC TRANSMISSIONS Mitsubishi F3A20 Series TRANSMISSION APPLICATION TABLE
Article Text ARTICLE BEGINNING AUTOMATIC TRANSMISSIONS Mitsubishi F3A20 Series APPLICATION TRANSMISSION APPLICATION TABLE Vehicle Application Transmission Model Colt 3-Speed (1990-94)... F3A21 Colt Vista
More informationMANUAL TRANSAXLE Return to Main Table of Contents
MANUAL TRANSAXLE Return to Main Table of Contents GENERAL... 2 MANUAL TRANSAXLE CONTROL... 12 SHIFT LEVER ASSEMBLY... 14 MANUAL TRANSAXLE... 15 MANUAL TRANSAXLE ASSEMBLY... 17 FIFTH SPEED SYNCHRONIZER
More informationDismantling and assembling automatic transmission (A5S560Z) (transmission removed)
24 00 585 Dismantling and assembling automatic transmission (A5S560Z) (transmission removed) Secure transmission to assembly frame with special tool 24 0 180. Drain off transmission oil. Screw special
More informationSECTION Automatic Transaxle/Transmission 6R80
307-01-i Automatic Transaxle/Transmission 6R80 307-01-i SECTION 307-01 Automatic Transaxle/Transmission 6R80 CONTENTS PAGE Transmission... 307-01-2 307-01-2 Automatic Transaxle/Transmission 6R80 307-01-2
More informationASSEMBLY. Transmission Automatic Transmission 5R44E and 5R55E. Special Tool(s)
307-01-1 Automatic Transmission 5R44E and 5R55E 307-01-1 ASSEMBLY Transmission Special Tool(s) Holding Fixture, Transmission 307-262 (T93T-77002-AH) Special Tool(s) Installer, Transmission Extension Housing
More informationDRIVE AXLE Volvo 960 DESCRIPTION & OPERATION AXLE IDENTIFICATION DRIVE AXLES Volvo Differentials & Axle Shafts
DRIVE AXLE 1994 Volvo 960 1994 DRIVE AXLES Volvo Differentials & Axle Shafts 960 DESCRIPTION & OPERATION All 960 station wagon models use type 1041 rear axle assembly. All 960 4-door models use type 1045
More informationASSEMBLY. Transmission Automatic Transaxle/Transmission. Special Tool(s) Alignment Set, Fluid Pump 307-S039 (T74P X) Special Tool(s)
307-01-1 Automatic Transaxle/Transmission 307-01-1 ASSEMBLY Transmission Special Tool(s) Adjustment Set, Transmission Band 307-S022 (T71P-77370-A) Special Tool(s) Alignment Set, Fluid Pump 307-S039 (T74P-77103-X)
More informationDISASSEMBLY AND ASSEMBLY
307-01-1 Automatic Transaxle/Transmission 307-01-1 DISASSEMBLY AND ASSEMBLY Transaxle Special Tool(s) Dial Indicator Gauge With Holding Fixture 100-002 (TOOL-4201-C) Special Tool(s) Test Plate Screw Set,
More information23. Planetary Gear and Low Clutch S510212
Automatic Transmission 23. Planetary Gear and Low Clutch S510212 A: REMOVAL S510212A18 1) Extract the torque converter clutch assembly. 2) Remove
More information1984 Dodge W250 PICKUP
1984 Dodge W250 PICKUP Submodel: Engine Type: V8 Liters: 5.2 Fuel Delivery: CARB Fuel: GAS Dana 44 MODELS THROUGH 1984 2. Raise and safely support the vehicle, then remove the wheel hub and bearings as
More informationSECTION Automatic Transaxle/Transmission 6R80
307-01-i Automatic Transaxle/Transmission 6R80 307-01-i SECTION 307-01 Automatic Transaxle/Transmission 6R80 CONTENTS PAGE Forward Clutch Assembly... 307-01-2 307-01-2 Automatic Transaxle/Transmission
More informationDRIVE AXLE Nissan 240SX DESCRIPTION & OPERATION AXLE RATIO & IDENTIFICATION AXLE SHAFT & BEARING R & I DRIVE SHAFT R & I
DRIVE AXLE 1990 Nissan 240SX 1990 DRIVE AXLES Rear Axle - R200 240SX, 300ZX DESCRIPTION & OPERATION The axle assembly is a hypoid type gear with integral carrier housing. The pinion bearing preload adjustment
More informationDF 15. DIFFERENTIAL 1GR-FE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) REMOVAL
DIFFERENTIAL 1GR-FE FRONT DIFFERENTIAL CARRIER ASSEMBLY (for 4WD) 15 REMOVAL 1. REMOVE FRONT WHEELS 2. REMOVE REAR ENGINE UNDER COVER ASSEMBLY (a) Remove the 6 bolts and engine under cover assembly. 3.
More information1 of 25 9/12/2013 9:07 PM
1 of 25 9/12/2013 9:07 PM 46RE Automatic Transmission DISASSEMBLY 1. Clean exterior of transmission with suitable solvent or pressure washer. 2. Place transmission in vertical position. 3. Measure the
More informationTransaxle. 1. Mount the transaxle to Bench Mounted Holding Fixture T57L-500-B.
«1997 Aspire Table of Contents» «Group 07: TRANSAXLE» «Section 07-01: Transaxle, Automatic» «DISASSEMBLY» Transaxle CAUTION: To prevent dirt from entering the transaxle, it should be disassembled and kept
More informationTransmission Overhaul Procedures-Bench Service
How to Install the Auxiliary Countershaft Assembly Special Instructions To make auxiliary section assembly easier, you can make an auxiliary section fixture out of a 2" x 12" piece of wood. 3' 1' 3" 4.56"
More informationDRIVE AXLE - INTEGRAL HOUSING
DRIVE AXLE - INTEGRAL HOUSING 1993 Toyota Celica 1993 DRIVE AXLES Toyota Differentials & Axle Shafts - Integral Housing Toyota; Celica All-Trac DESCRIPTION Drive axle assembly is a hypoid type with integral
More informationASSEMBLY PROCEDURE. Transmission
67 ASSEMBLY PROCEDURE Transmission Tools Required 0555-336256 Transmission Bench Cradle 0555-336258 Cross Shaft Pin Remover/Installer (Detent Lever) 0555-336262 Cross Shaft Seal Installer 0555-336263 Cross
More informationMANUAL TRANSMISSIONS Mitsubishi F4M20, F5M20, F5M30 & KM200 Series TRANSMISSION APPLICATION
Article Text ARTICLE BEGINNING MANUAL TRANSMISSIONS Mitsubishi F4M20, F5M20, F5M30 & KM200 Series APPLICATION TRANSMISSION APPLICATION Vehicle Application Transmission Model Chrysler Motors (2WD) 4-Speed
More informationAUTOMATIC TRANSAXLE AUTOMATIC TRANSAXLE SYSTEM... COMPONENT PARTS...
SYSTEM....... COMPONENT PARTS.................... OIL PUMP.............................. DIRECT CLUTCH........................ FORWARD CLUTCH..................... SECOND BRAKE........................ UNDERDRIVE
More informationASSEMBLY PROCEDURE AUTOMATIC TRANSMISSION 5A-173. Transmission
AUTOMATIC TRANSMISSION 5A-173 ASSEMBLY PROCEDURE Transmission Tools Required 0555-336256 Transmission Bench Cradle 0555-336258 Cross Shaft Pin Remover/Installer (Detent Lever) 0555-336262 Cross Shaft Seal
More informationALLDATA Online Mitsubishi Eclipse GS L4-2350cc 2.4L SOHC MFI - Input Shaft. Input Shaft
Page 1 of 16 Home Account Contact ALLDATA Log Out Help BEST FORD BEST FORD00001 Select Vehicle New TSBs Technician's Reference Component Search: OK 2002 Mitsubishi Eclipse GS L4-2350cc 2.4L SOHC MFI Conversion
More informationPL TRANSAXLE 21-1 TRANSAXLE TABLE OF CONTENTS NV T350 (A-578) MANUAL TRANSAXLE TH AUTOMATIC TRANSAXLE NV T350 (A-578) MANUAL TRANSAXLE
PL TRANSAXLE 21-1 TRANSAXLE TABLE OF CONTENTS page page NV T350 (A-578) MANUAL TRANSAXLE... 1 31TH AUTOMATIC TRANSAXLE... 54 NV T350 (A-578) MANUAL TRANSAXLE TABLE OF CONTENTS page GENERAL INFORMATION
More informationABBREVIATIONS USED IN THIS MANUAL
IN6 INTRODUCTION Abbreviations Used in This Manual ABBREVIATIONS USED IN THIS MANUAL A/T ATM Automatic Transmission ATF Automatic Transmission Fluid B 0 Overdrive Brake B 1 Second Coast Brake B 2 Second
More information1994 Mitsubishi Eclipse GS
APPLICATIONS CHRYSLER MOTORS MANUAL TRANS OVERHAUL - MITSUBISHI W5M & W6M SERIES MANUAL TRANSMISSIONS Mitsubishi W5M31, TRANSMISSION APPLICATIONS (CHRYSLER MOTORS) Vehicle Application Transmission Model
More information2013 NATEF Task Area A-2 Automatic Transmission7-2013
2013 NATEF Task Area A-2 Automatic Transmission7-2013 A. General Transmission & Transaxle Diagnosis B. Transmission & Transaxle Maintenance & Adjustment C. In-Vehicle Transmission & Transaxle Repair D.
More information2012 NATEF Task Area A 2 Automatic Transmission
2012 NATEF Task Area A 2 Automatic Transmission A. General Transmission & Transaxle Diagnosis B. Transmission & Transaxle Maintenance & Adjustment C. In Vehicle Transmission & Transaxle Repair D. Off Vehicle
More informationGENERAL SPECIFICATIONS
AUTOMATIC TRANSMISSION - DESCRIPTION AT-3 GENERAL SPECIFICATIONS AUTOMATIC TRANSMISSION -COMPONENT PARTS REMOVAL COMPONENT PARTS REMOVAL COMPONENTS AT-13 Oil Cooler Union Throttle Cable O-Ring A/T Fluid
More informationGeo Prizm ( LSi) Toyota Celica 1.8L (1994)
Page 1 of 140 ARTICLE BEGINNING APPLICATION TRANSMISSION APPLICATIONS Application Geo Prizm (1993-94 LSi) Toyota Celica 1.6L (1993) Celica 1.8L (1994) Celica 2.2L (1993) Corolla 1.8L MR2 Paseo Transaxle
More information2002 F-Super Duty /Excursion Workshop Manual
Page 1 of 25 SECTION 307-01: Automatic Transaxle/Transmission 2002 F-Super Duty 250-550/Excursion Workshop Manual ASSEMBLY Procedure revision date: 05/23/2001 Transmission Special Tool(s) Remover, O-Ring
More informationREPAIR MANUAL 5 HP - 30 ZF GETRIEBE GMBH SAARBRÜCKEN
REPAIR MANUAL 5 HP - 30 ZF GETRIEBE GMBH SAARBRÜCKEN Impressum: Verantwortlich für den Inhalt Abteilung MKTD, ZF Getriebe GmbH, Saarbrücken Druck: HAGER PAPPRINT GmbH, Gedruckt in der BRD Published by
More informationJatco 5 Speed ATRA. All Rights Reserved. Printed in U.S.A.
1 2 3 Table Of Contents Transmission Diassembly... 4 Front Pump... 16 Reverse/High Clutch Drum... 18 Direct Clutch Drum... 22 Low Clutch Drum... 26 Planetary Gearsets... 29 Transfer Gear/Reduction Gear...
More informationSECTION 5B MANUAL TRANSMISSION TABLE OF CONTENTS
SECTION 5B MANUAL TRANSMISSION TABLE OF CONTENTS General Description and Operation... 5B-2 Shift Lever... 5B-2 Transmission Assembly... 5B-2 Specifications... 5B-3 Diagnostic Information and Procedures...
More informationSection 1.24 Gear Train and Engine Timing
Page 1 of 20 Section 1.24 Gear Train and Engine Timing The gear train is completely enclosed between the gear case and gear case cover and is located at the front of the engine. The gear train consists
More informationSR 55 POWER STEERING GEAR. POWER STEERING GEAR REMOVAL AND INSTALLATION Remove and install the parts, as shown.
STEERING SR55 GEAR GEAR REMOVAL AND INSTALLATION Remove and install the parts, as shown. SR56 STEERING MAIN POINT OF REMOVAL AND INSTALLATION 1. REMOVE OIL RESERVOIR 2. REMOVE AIR CLEANER ASSEMBLY 3. DISCONNECT
More informationTRANSMISSION PARTS Instructions
TRANSMISSION PARTS Instructions Sure Cure Kit Part No. SC-4T65E GM 4T65-E Valve Body Parts Boost Valve Kit 84754-30K Patent No. 6,832,632 TCC Apply Valve Kit 84754-43K Patent No. 7,100,753 TCC Regulated
More informationTechnical Service Bulletin
Page 1 of 41 MITSUBISHI MOTORS Technical Service Bulletin SUBJECT No: NOISE FROM CVT AT ALL ENGINE SPEEDS DATE: February, 2015 MODEL: See below CIRCULATE TO: I[ ]GENERAL MANAGER I [ X l PARTS MANAGER I
More informationGM 4L80-E, 4L85-E SURE CURE KIT
GM 4L80-E, 4L85-E SURE CURE KIT PART NUMBER SC-4L80E INSTALLATION GUIDE Parts are labeled here in order of installation. See page 2 for details on Sure Cure kit contents. See Sure Cure instruction booklet
More informationLocking Differential Adjustment (8.6 Inch Axle)
Page 1 of 9 2003 Chevrolet Chevy K Silverado - 4WD Sierra, Silverado (VIN C/K) Service Manual Driveline/Axle Rear Drive Axle - Locking/Limited Slip Rear Axle Repair Instructions Document ID: 890757 Locking
More informationGM 4L80-E, 4L85-E SURE CURE KIT
GM 4L80-E, 4L85-E SURE CURE KIT PART NUMBER SC-4L80E INSTRUCTION BOOKLET Parts are labeled here in order of installation. See page 2 for details on Sure Cure kit contents. See Sure Cure instruction booklet
More informationGeareducer. Repair Manual. Series 27A Series 27T Series 27.1 RM-27D. Manual A
Geareducer Repair Manual Series 27A Series 27T Series 27.1 RM-27D Manual 92-1412A General Geareducers can be repaired in the field; however, major repairs require the use of a fully equipped machine shop.
More informationSUSPENSION - REAR Toyota Celica DESCRIPTION ADJUSTMENTS & INSPECTION WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES WHEEL BEARING
SUSPENSION - REAR 1988 Toyota Celica REAR SUSPENSION Toyota IRS DESCRIPTION The Toyota Independent Rear Suspension (IRS) system utilizes MacPherson struts, which fasten to axle carrier and wheel housing.
More informationInstalL Instructions. trail-creeper 4.70 transfer case gear kit ( KIT and KIT) kit contents
InstalL Instructions trail-creeper 4.70 transfer case gear kit (105000-1-KIT and 105001-1-KIT) kit contents 5356 PINE AVE FRESNO, CA 93727 USA TOLL FREE: 877.4X4.TOYS WORLDWIDE: 559.252.4950 WWW.TRAIL-GEAR.COM
More informationDF 78. HINT: Face the rough side of the thrust washer marked by # to the differential case. INSPECTION
78 DIFFERENTIAL REAR DIFFERENTIAL CARRIER ASSEMBLY (w/ Differential Lock) Face the rough side of the thrust washer marked by # to the differential case. INSPECTION 1. DIFFERENTIAL SIDE GEAR (w/ LSD Differential)
More informationDISASSEMBLY AND ASSEMBLY
205-03-1 Front Drive Axle/Differential Ford 8.8-Inch Ring Gear 205-03-1 DISASSEMBLY AND ASSEMBLY Axle Front Drive Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) Special Tool(s) Carrier Bearing Replacer
More information2001 Chevrolet Corvette AUTOMATIC TRANSMISSIONS Hydra-Matic 4L60-E - Overhaul
2001-03 AUTOMATIC TRANSMISSIONS Hydra-Matic 4L60-E - Overhaul APPLICATION CAUTION: Flush oil cooler and oil cooler lines prior to transmission installation. Oil cooling system contamination may cause premature
More informationMANUAL TRANSMISSION SECTIONMT CONTENTS IDX FS5W71C. ASSEMBLY...24 Gear Components...24
MANUAL TRANSMISSION SECTIONMT GI MA EM LC EC CONTENTS FE FS5W71C PREPARATION...3 Special Service Tools...3 Commercial Service Tools...5 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...6 NVH Troubleshooting
More information1999 F-150/250 Workshop Manual
Page 1 of 30 SECTION 205-03: Front Drive Axle/Differential Ford 8.8-Inch Ring Gear 1999 F-150/250 Workshop Manual DISASSEMBLY AND ASSEMBLY Procedure revision date: 01/08/2003 Axle Front Drive Special Tool(s)
More information1989 Jeep Cherokee. STEERING COLUMN' '1989 STEERING Jeep Steering Columns STEERING COLUMN STEERING Jeep Steering Columns
STEERING COLUMN 1989 STEERING Jeep Steering Columns DESCRIPTION All models use collapsible steering columns. All columns have integral ignition switch and locking device. Optional tilt wheel is available
More information26 Hume Reserve Court, Nth. Geelong, 3215 Phone: (03) Fax: (03) DUAL RANGE HIGH SPEED INSTALLATION MANUAL. for
26 Hume Reserve Court, Nth. Geelong, 3215 Phone: (03) 5272 2844 Fax: (03) 5272 2633 GEARLESS CENTRE DIFFERENTIAL FULL-TIME 4X4 TRANSFER CASE CONVERSION DUAL RANGE HIGH SPEED INSTALLATION MANUAL for TOYOTA
More informationAUTOMATIC TRANSMISSIONS. General Motors Corp. Hydra-Matic 4L60-E Overhaul
1997-98 AUTOMATIC TRANSMISSIONS General Motors Corp. Hydra-Matic 4L60-E Overhaul APPLICATION TRANSMISSION APPLICATIONS Application Corvette Transaxle 4L60-E IDENTIFICATION The 4L60-E transmission can be
More informationTRANSFER CASE Mitsubishi Montero APPLICATION DESCRIPTION TESTING 4WD INDICATOR CONTROL UNIT (MONTERO) DETECTION SWITCH
TRANSFER CASE 1993 Mitsubishi Montero 1991-94 TRANSFER CASES Mitsubishi Dodge; Ram-50 Mitsubishi; Pickup, Montero APPLICATION TRANSFER CASE APPLICATIONS TABLE Application (1) Transmission Model Dodge 1991-93
More informationABBREVIATIONS USED IN THIS
IN10 INTRODUCTION ABBREVIATIONS USED IN THIS MANUAL ABBREVIATIONS USED IN THIS MANUAL ATF Automatic Transmission Fluid B 0 Overdrive Brake B 2 Second Brake B 3 No. 3 Brake C 0 Overdrive Direct Clutch C
More informationTransmission Overhaul Procedures-Bench Service
How to Assemble the Lower Reverse Idler Gear Assembly Special Instructions In 1996 Eaton changed the reverse idler system design. In the nut design, the reverse idler bearing was lubricated through a hole
More information1988 Chevrolet Pickup V SUSPENSION - FRONT (4WD)' 'Front Suspension - "V" Series 1988 SUSPENSION - FRONT (4WD) Front Suspension - "V" Series
1988 SUSPENSION - FRONT (4WD) Front Suspension - "V" Series DESCRIPTION NOTE: Vehicle serial numbers used in this article has been abbreviated for common reference to Chevrolet and GMC models. Chevrolet
More informationSafety Precautions Certain service procedures may require the vehicle/machine to be disabled (wheels raised off ground, work function disconnected, et
Service Manual ASM 3 1 -F11 F11-5 through -250 Catalog 9129 8205-02 Februari 2001, GB Safety Precautions Certain service procedures may require the vehicle/machine to be disabled (wheels raised off ground,
More informationCOMPONENT LOCATOR > DISASSEMBLED VIEWS
Page 1 of 26 Service Manual: AUTOMATIC TRANSAXLE - 4T65-E - OVERHAUL COMPONENT LOCATOR > DISASSEMBLED VIEWS Fig 1: Case and Associated Parts Disassembled View (1 of 4) 2004 Buick LeSabre 3.8L Eng Limited
More informationSection X STEERING DATA AND SPECIFICATIONS. 21 degrees 45 minutes -f- or 1 degree (inner wheel when outer wheel is 20 degrees)
76 Section X DATA AND SPECIFICATIONS MODELS MC-1 MG-2 MC-3 MY-1 Steering Type Manual Power Worm and Three Tooth Roller None None None Rack and Gear Sector, Recirculating Ball Nut Ratio Manual 20.4... Power
More informationREAR AXLE AND SUSPENSION RA 1
REAR AXLE AND SUSPENSION RA1 RA2 REAR AXLE AND SUSPENSION Troubleshooting TROUBLESHOOTING Problem Possible cause Remedy Page Wanders/pulls Tires worn or improperly inflated Replace tires or inflate to
More informationLIMITED SLIP DIFFERENTIAL INSTALLATION
Installation of the limited slip gear can be done with axle out of car or with car lifted to gain access from underneath. Refer to repair manual for proper lifting instructions if car is to be lifted.
More informationOVERHAUL. 1. INSPECT 1ST GEAR THRUST CLEARANCE (a) Using a feeler gauge, measure the 1st gear thrust clearance.
4168 OVERHAUL 410F701 1. INSPECT 1ST GEAR THRUST CLEARANCE (a) Using a feeler gauge, measure the 1st gear thrust clearance. 0.10 to 0.40 mm (0.0039 to 0.0157 in.) 0.40 mm (0.0157 in.) C80538 2. INSPECT
More information46RE, 46RH, 47RE, 47RH ZIP KIT
46RE, 46RH, 47RE, 47RH ZIP KIT PART NUMBER 46-47RHE-ZIP QUICK GUIDE Parts are labeled here in order of installation. See other side of sheet for details on Zip Kit contents. installation Diagram 7 1 Separator
More informationDISASSEMBLY. Transmission. All vehicles
307-01-1 Automatic Transmission 5R44E and 5R55E 307-01-1 DISASSEMBLY Transmission Special Tool(s) Holding Fixture, Transmission 307-262 (T93T-77002-AH) Special Tool(s) Remover, Servo 307-347 (T97T-7D021-A)
More information15.Main Shaft Assembly
15.Main Shaft Assembly A: REMOVAL 1) Remove the manual transmission assembly from vehicle. 2) Remove the transfer case with extension case assembly.
More informationSA 82 Front Differential (Disassembly and Assembly of Differential w/ ADD) Disassembly and Assembly of Differential (with A.D.D.)
SA82 SUSPENSION AND AXLE Disassembly and Assembly of Differential (with A.D.D.) DISASSEMBLY OF DIFFERENTIAL 1. REMOVE ACTUATOR (a) Remove the four bolts. (b) Using a hammer, remove the actuator. SA83 2.
More informationMANUAL TRANSMISSION SECTIONMT CONTENTS IDX FS5W71C. Case Components...27
MANUAL TRANSMISSION SECTIONMT GI MA EM LC EC CONTENTS FE FS5W71C PREPARATION...3 Special Service Tools...3 Commercial Service Tools...5 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...6 NVH Troubleshooting
More informationBRAKE SYSTEM Toyota Celica DESCRIPTION DRUM BRAKES ADJUSTMENTS BRAKE PEDAL HEIGHT ADJUSTMENTS BRAKE PEDAL FREE PLAY ADJUSTMENTS
BRAKE SYSTEM 1988 Toyota Celica 1988-89 BRAKES Toyota Celica, Corolla, MR2, Tercel DESCRIPTION The hydraulic brake system uses a tandem master cylinder with a vacuum power assist servo. MR2 and some Celica
More informationDIFFERENTIALS & AXLE SHAFTS
DIFFERENTIALS & AXLE SHAFTS 2001 Chevrolet Camaro 2000-01 DRIVE AXLES General Motors Differentials & Axle Shafts Chevrolet; Camaro Pontiac; Firebird DESCRIPTION & OPERATION Drive axle is a semi-floating,
More informationCLUTCH CONTENTS SERVICE DIAGNOSIS. (a) Worn or damaged disc assembly. (b) Grease or oil on disc facings. (c) Improperly adjusted cover assembly.
CLUTCH CONTENTS -GROUP 6 Page CLUTCH HOUSING ALIGNMENT... 6 CLUTCH PEDAL FREE PLAY 1 CLUTCH RELEASE BEARING 5 CLUTCH RELEASE FORK... 5 CLUTCH SERVICING 2 PILOT BUSHING CRANKSHAFT TO TRANSMISSION DRIVE
More informationFront Hub and Disc (4WD Model)
4C 8 DRIVE SHAFT SYSTEM Disassembled View Front Hub and Disc (4WD Model) 411RW001 Legend (1) Bolt (2) Cap (3) Snap Ring and Shim (4) Hub Flange (5) Lock Washer and Lock Screw (6) Hub Nut (7) Outer Bearing
More informationMaintenance Manual MM-0194 Single reduction leading axle carrier for tandem axle series MD61. Revised September 2017
Maintenance Manual MM-0194 Single reduction leading axle carrier for tandem axle series MD61 Revised September 2017 Service Notes Before You Begin This publication provides installation and maintenance
More informationPROPELLER SHAFT & DIFFERENTIAL CARRIER SECTIONPD CONTENTS
PROPELLER SHAFT & DIFFERENTIAL CARRIER SECTIONPD CONTENTS PREPARATION...2 PROPELLER SHAFT...5 On-Vehicle Service...6 Removal and Installation...7 Inspection...7 Disassembly...7 Assembly...8 ON-VEHICLE
More information2001 Dodge RAM 3500 PICKUP
1 of 76 9/14/2012 7:02 PM 2001 Dodge RAM 3500 PICKUP Submodel: Engine Type: L6 Liters: 5.9 Fuel Delivery: FI Fuel: DIESEL Subarticles MANUAL- NV3500 - DISASSEMBLY MANUAL- NV3500 - DISASSEMBLY MANUAL -
More informationRepair Manual VW 02J gearbox. INA GearBOX
Repair Manual VW 02J gearbox INA GearBOX Special tools Pipe section, 50 mm: Press fitting of synchronizer body for third/fourth gear. Assembly of support bearing for input and output shaft. Part number:
More information3.2 DRIVE TORQUE HUB. Roll, Leak and Brake Testing SECTION 3 - CHASSIS & TURNTABLE. 3-2 JLG Lift
3.2 DRIVE TORQUE HUB Roll, Leak and Brake Testing 10 LUG PATTERN Torque-Hub units should always be roll and leak tested before disassembly and after assembly to make sure that the unit's gears, bearings
More informationSECTION TF CONTENTS TRANSFER IDX
TRANSFER SECTION TF GI MA EM LC PREPARATION...2 Special Service Tools...2 Commercial Service Tools...3 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING...4 NVH Troubleshooting Chart...4 Transfer...4
More informationREMOVAL TF REMOVE TRANSFER INDICATOR SWITCH (a) Remove the switches and gaskets. HINT: Indicator switch:
20 NO. 1 NO. 2 F043499 REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag
More informationkit (17% High Range Reduction, 87% Low Range Reduction)
InstalL Instructions suzuki jimny electric/push-button transfer Case gears 304088-3-kit (17% High Range Reduction, 87% Low Range Reduction) kit contents INCLUDED NOTE: If your Jimny has an automatic transmission,
More informationMANUAL TRANS OVERHAUL - BORG-WARNER - T56 6-SPEED MANUAL TRANSMISSIONS Borg-Warner T56 (MM6) 6-Speed
IDENTIFICATION MANUAL TRANS OVERHAUL - BORG-WARNER - T56 6-SPEED 1998 MANUAL TRANSMISSIONS Borg-Warner T56 (MM6) 6-Speed Transmission has 2 identification labels, located on lower left side of case. One
More informationSTEPS Install the (A) input shaft with long spliced end first. Install the (B) aligning pin.
1999 Ford Truck Econoline E450 Super Duty V10-6.8L VIN S Vehicle > Transmission and Drivetrain > Automatic Transmission/Transaxle > Service and Repair > Overhaul > 4R100 > Assembly STEPS 51-94 51. Install
More informationREPAIR MANUAL. Version 02/11/01 CD ZF GETRIEBE GMBH SAARBRÜCKEN
REPAIR MANUAL 6 HP-26 Version CD ZF GETRIEBE GMBH SAARBRÜCKEN subject to alterations Copyright 2002 all rights reserved and published by ZF Getriebe GmbH, Saarbrücken, Department MKTD No part of this manual
More informationAisin Warner LE 1998-Up Nissan UD Isuzu RNJ Mitsubishi FUSO
Aisin Warner 450-43LE 1998-Up Nissan UD Isuzu RNJ Mitsubishi FUSO AISIN SEIKI CO., LTD. SERIAL NO. 9A0001 Year: 1999 Month: January Ex. B: February C: March D: April * * L: December Serial Numbers Component
More informationPage 1 of 75 303-01D Engine - 5.2L 32V Ti-VCT 2016 Mustang Assembly Procedure revision date: 12/15/2016 Special Tool(s) / General Equipment Engine Base Part Number: 6L084 205-142 (T80T-4000-J) Installer,
More informationAUTOMATIC TRANSAXLE F4A33, W4A32, W4A33 CONTENTS
AUTOMATIC TRANSAXLE F4A33, W4A32, W4A33 CONTENTS ANNULUS GEAR AND TRANSFER DRIVE GEAR SET... 100 CENTER DIFFERENTIAL - 4WD... 115 DIFFERENTIAL... 102 END CLUTCH... 94 EXTENSION HOUSING - 4WD... 130 FRONT
More informationREPAIR INSTRUCTIONS ON-VEHICLE SERVICE TRANSMISSION AUTOMATIC TRANSMISSION 5A-159. Removal and Installation Procedure
REPAIR INSTRUCTIONS YAD5A080 AUTOMATIC TRANSMISSION 5A-159 ON-VEHICLE SERVICE TRANSMISSION Removal and Installation Procedure 1. Disconnect the negative battery cable. 2. Disconnect the connectors from
More informationFlexplate Conversion Installation Instructions
Flexplate Conversion Installation Instructions For all Wagner units using Clark 8000 torque converter. Use the following instructions for modifying your ring gear torque converter to a fl explate torque
More information