Lubricating Oil Pan

Size: px

Start display at page:

Download "Lubricating Oil Pan"

Buddy Ellis
5 years ago
Views:

1 Lubricating Oil Pan Preparatory Steps Batteries can emit explosive gases. To reduce the possibility of personal injury, always ventilate the compartment before servicing the batteries. To reduce the possibility of arcing, remove the negative (-) battery cable first and attach the negative (-) battery cable last. To reduce the possibility of personal injury, avoid direct contact of hot oil with your skin. Some state and federal agencies have determined that used engine oil can be carcinogenic and cause reproductive toxicity. Avoid inhalation of vapors, ingestion, and prolonged contact with used engine oil. If not reused, dispose of in accordance with local environmental regulations. Disconnect the batteries. Refer to the OEM service manual. Drain the lubricating oil system. Refer to Procedure in Section 7.

Remove the lubricating oil transfer tube. Refer to Procedure 007-040 in Section 7.

Remove the noise panel (if equipped) from the oil pan.

2 Remove the lubricating oil transfer tube. Refer to Procedure in Section 7. Remove Remove the ten lock nuts from the noise panel (if equipped). Remove the noise panel (if equipped) from the oil pan. Remove the oil pan mounting capscrews, oil pan clamping plate, and the oil pan. Remove and inspect the flywheel housing dust shield at the back of the oil pan. Replace the dust shield if necessary. Clean and Inspect for Reuse

When using a steam cleaner, wear safety glasses or a face shield, as well as protective clothing.

Flying debris and dirt can cause personal injury.

Steam clean the oil pan and dry with compressed air.

3 When using a steam cleaner, wear safety glasses or a face shield, as well as protective clothing. Hot steam can cause serious personal injury. Wear appropriate eye and face protection when using compressed air. Flying debris and dirt can cause personal injury. Remove all of the gasket material from the cylinder block and the oil pan surfaces. Steam clean the oil pan and dry with compressed air. Inspect the inside and the outside of the oil pan for cracks around the suction tube mounting studs. Check for a cracked or broken suction tube mounting clip. Replace if cracked or broken. Inspect the clamping plate for cracks around the mounting holes. Replace the clamping plate if cracked or broken.

Install Apply a 12.7 mm [0.05 in] bead of RTV sealant to the rear cover, block, front cover, and block mounting faces.

Capscrews 1 through 6 are longer than the rest of the oil pan capscrews to accommodate the thickness of the clamping plate.

0 mm [7/16 in] oil pan mounting capscrews on each side of the oil pan, halfway between the front and the rear of the oil pan.

4 Install Apply a 12.7 mm [0.05 in] bead of RTV sealant to the rear cover, block, front cover, and block mounting faces. The bead must extend the full width of the flange. Install a new oil pan gasket. Capscrews 1 through 6 are longer than the rest of the oil pan capscrews to accommodate the thickness of the clamping plate. Install and finger tighten one of the 11.0 mm [7/16 in] oil pan mounting capscrews on each side of the oil pan, halfway between the front and the rear of the oil pan. Install the clamping plate and capscrews. Install the flywheel housing dust seal under the correct oil pan capscrews. Install and finger tighten the remaining capscrews. Tighten the four 8 mm [5/16 in] capscrews in the rear of the oil pan in the sequence illustrated. Torque Value: 27 n.m [239 in-lb] Tighten the thirty-two 11 mm [7/16 in] capscrews in the sequence illustrated. Torque Value: 68 n.m [50 ft-lb]

5 Install the noise panel and lock nuts, if equipped. Tighten the lock nuts. Torque Value: 20 n.m [177 in-lb] Finishing Steps Batteries can emit explosive gases. To reduce the possibility of personal injury, always ventilate the compartment before servicing the batteries. To reduce the possibility of arcing, remove the negative (-) battery cable first and attach the negative (-) battery cable last. To reduce the possibility of personal injury, avoid direct contact of hot oil with your skin. Some state and federal agencies have determined that used engine oil can be carcinogenic and cause reproductive toxicity. Avoid inhalation of vapors, ingestion, and prolonged contact with used engine oil. If not

6 reused, dispose of in accordance with local environmental regulations. Install the lubricating oil transfer tube. Refer to Procedure in Section 7. Fill the lubricating oil system. Refer to Procedure in Section 7. Connect the batteries. Refer to the OEM service manual. Operate the engine to normal operating temperature and check for leaks. Last Modified: 29-Sep-2011 Copyright Cummins Inc. All rights reserved.

Rocker Lever Housing

003-013 Rocker Lever Housing Preparatory Steps Disconnect the air piping from the intake manifold. Remove the rocker lever cover. Refer to Procedure 003-011 in Section 3. Remove the engine brakes, if applicable,