Belt Drive January Platform Section Title Change. Description and Operation of the Belt Drive Tensioner System. Removal of the Belt Tensioner
|
|
- Marvin Fleming
- 5 years ago
- Views:
Transcription
1 SUBJECT DATE Belt Drive January 2018 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0190 DDC-SVC-MAN-0081 GHG17 DD Heavy Duty DD Heavy Duty Description and Operation of the Belt Drive Tensioner System Removal of the Belt Tensioner Inspection of the Belt Tensioner Installation of the Belt Tensioner Description and Operation of the Belt Drive Tensioner System Removal of the Belt Tensioner Inspection of the Belt Tensioner Installation of the Belt Tensioner Updates to the Description and Operation, Removal, and Installation procedures. New Inspection procedures were added. All information subject to change without notice. 3
2 2 Description and Operation of the Belt Drive Tensioner System 2 Description and Operation of the Belt Drive Tensioner System The engine uses two poly-v-belts. Since this type of belt is very flexible, a number of major assemblies can be driven by one poly-v-belt. The alternator, refrigerant compressor, and coolant pump are driven by one, eight-ribbed, poly-v-belt. The fan clutch and the engine fan are driven by one, ten-ribbed, poly-v-belt. The purpose of the belt drive tensioner is to provide constant and adequate tension to the belt drive, to prevent the belts from slipping. The belt tensioners are firmly bolted onto the accessory bracket. The tensioning arms with tensioner pulleys are turned counterclockwise by the force of the springs to provide the required tension in the belts. There is a square hole in each tensioning arm to install a ½ inch socket tool for removal and installation of the poly-v-belts. The outer poly-v-belt must be removed before removing the inner poly-v-belt Vibration Damper Poly-V-Belt for the Fan Drive Alternator Pulley Fan Drive Idler Pulley Poly-V-Belt for Alternator, Refrigerant Compressor and Coolant Pump 6. Belt Tensioner Pulley 7. Refrigerant Compressor Pulley Refrigerant Compressor Belt Tensioner Fan Clutch Assembly Accessory Drive Idler Pulley and Spacer Coolant Pump Accessory Drive Idler Pulley Bracket Accessory Drive Idler Pulley Figure 1. Belt Drive System 4 All information subject to change without notice. Copyright 2018 DETROIT DIESEL CORPORATION
3 1. Fan Drive ( Grooved) Idler Arm Square Hole 2. Accessory Drive ( Non-Grooved) Idler Arm Square Hole Figure 2. Belt Drive Tensioner 3. Accessory Drive ( Non-Grooved) Idler Arm Tension- Locking Pin Hole 4. Fan Drive ( Grooved) Idler Arm Tension-Locking Pin Hole All information subject to change without notice. 5
4 3 Removal of the Belt Tensioner 3 Removal of the Belt Tensioner Remove as follows: 1. Shut off the engine, apply the parking brake, chock the wheels, and perform any other applicable safety steps. 2. Open the hood. CAUTION: ELECTRICAL SHOCK To avoid injury from electrical shock, use care when connecting battery cables. The magnetic switch studs are at battery voltage. 3. Disconnect the batteries. Refer to OEM procedures. 4. If necessary, remove the bumper. Refer to the Original Equipment Manufacturer (OEM) procedures. 5. Remove the two poly-v-belts. Refer to section "Removal of the Poly-V-Belts". 6. Remove the three bolts from the tensioner (2). 7. Remove the belt tensioner (1) from the accessory mounting bracket. 6 All information subject to change without notice. Copyright 2018 DETROIT DIESEL CORPORATION
5 4 Inspection of the Belt Tensioner NOTE: There are no serviceable components for the belt tensioner. If any damage is found, the belt tensioner must be replaced as a complete assembly. 1. Inspect the belt tensioner assembly for any cracks or signs of damage. Replace the tensioner assembly if damage is found. 2. Make sure the belt tensioner is applying constant adequate tension. Debris entering the pivot points can affect the operation of the tensioner. When the tensioner is flexed back and forth there should be no sticking or binding points in the movement of the tensioning arms. 3. Inspect the belt tensioner for oil leaks. There should be no oil leaking from the belt tensioner. If oil is present, ensure the oil is originating from the belt tensioner assembly before replacing the tensioner. 4. Check the belt tensioner pulleys for proper rotation and alignment. They should move freely. All information subject to change without notice. 7
6 5 Installation of the Belt Tensioner 5 Installation of the Belt Tensioner Install as follows: 1. Install the belt tensioner (1) to the accessory mounting bracket. 2. Install the three belt tensioner mounting bolts (2). Torque to 60 N m (44 lb ft). 3. Install the two poly-v-belts. Refer to section "Installation of the Poly-V-Belts". CAUTION: ELECTRICAL SHOCK To avoid injury from electrical shock, use care when connecting battery cables. The magnetic switch studs are at battery voltage. 4. Reconnect the batteries. WARNING: PERSONAL INJURY Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Always start and operate an engine in a well ventilated area. If operating an engine in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system or emission control system. WARNING: PERSONAL INJURY To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. 8 All information subject to change without notice. Copyright 2018 DETROIT DIESEL CORPORATION
7 WARNING: ENGINE EXHAUST To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. 5. Start the engine and inspect for proper belt alignment and belt drive operation. 6. If removed, install the bumper. Refer to the Original Equipment Manufacturer (OEM) procedures. 7. Close the hood. All information subject to change without notice. 9
8 6 Description and Operation of the Belt Drive Tensioner System 6 Description and Operation of the Belt Drive Tensioner System The engine uses two poly-v-belts. Since this type of belt is very flexible, a number of major assemblies can be driven by one poly-v-belt. The alternator, refrigerant compressor, and coolant pump are driven by one eight-ribbed poly-v-belt. The fan clutch and the engine fan are driven by one ten-ribbed poly-v-belt. The purpose of the belt drive tensioner is to provide constant and adequate tension to the belt drive, to prevent the belts from slipping. The belt tensioners are firmly bolted onto the accessory bracket. The tensioning arms with tensioner pulleys are turned counterclockwise by the force of the springs to provide the required tension in the belts. There is a square hole in each tensioning arm to install a ½ in socket tool for removal and installation of the poly-v-belts. The outer poly-v-belt must be removed before removing the inner poly-v-belt Vibration Damper Fan Drive Poly-V-Belt Alternator Fan Drive Idler Pulley Poly-V-Belt for Alternator, Refrigerant Compressor and Coolant Pump 6. Belt Tensioner Pulley 7. Refrigerant Compressor Accessory Mounting Bracket Belt Tensioner Fan Clutch Assembly Accessory Drive Idler Pulley and Spacer Coolant Pump Accessory Drive Idler Pulley Bracket Accessory Drive Idler Pulley All information subject to change without notice. Copyright 2018 DETROIT DIESEL CORPORATION
9 Figure 3. Belt Drive Tensioner and Related Parts 1. Fan Drive ( Grooved) Idler Arm Square Hole 2. Accessory Drive ( Non-Grooved) Idler Arm Square Hole Figure 4. Belt Drive Tensioner 3. Accessory Drive ( Non-Grooved) Idler Arm Tension- Locking Pin Hole 4. Fan Drive ( Grooved) Idler Arm Tension-Locking Pin Hole All information subject to change without notice. 11
10 7 Removal of the Belt Tensioner 7 Removal of the Belt Tensioner Remove as follows: 1. Shut off the engine, apply the parking brake, chock the wheels, and perform any other applicable safety steps. 2. Open the hood. CAUTION: ELECTRICAL SHOCK To avoid injury from electrical shock, use care when connecting battery cables. The magnetic switch studs are at battery voltage. 3. Disconnect the batteries. 4. If necessary, remove the bumper. Refer to the Original Equipment Manufacturer (OEM) procedures. 5. Remove the two poly-v-belts. Refer to section "Removal of the Poly-V-Belts" 6. Remove the three bolts from the tensioner. 7. Remove the tensioner from the accessory mounting bracket. 12 All information subject to change without notice. Copyright 2018 DETROIT DIESEL CORPORATION
11 8 Inspection of the Belt Tensioner NOTE: There are no serviceable components for the belt tensioner. If any damage is found, the belt tensioner must be replaced as a complete assembly. 1. Inspect the belt tensioner assembly for any cracks or signs of damage. Replace the tensioner assembly if damage is found. 2. Make sure the belt tensioner is applying constant adequate tension. When the tensioner is flexed back and forth there should be no sticking or binding points in the movement of the tensioning arms. 3. Inspect the belt tensioner for oil leaks. There should be no oil leaking from the belt tensioner. If oil is present, ensure the oil is originating from the belt tensioner assembly before replacing the tensioner. 4. Check the belt tensioner pulleys for proper rotation and alignment. They should move freely. All information subject to change without notice. 13
12 9 Installation of the Belt Tensioner 9 Installation of the Belt Tensioner Install as follows: 1. Install the belt tensioner onto the accessory mounting bracket. 2. Install the three belt tensioner mounting bolts. Torque to 60 N m (44 lb ft). 3. Install the two poly-v-belts. Refer to section "Installation of the Poly-V-Belts" CAUTION: ELECTRICAL SHOCK To avoid injury from electrical shock, use care when connecting battery cables. The magnetic switch studs are at battery voltage. 4. Reconnect the battery power to the engine. Refer to OEM procedures. WARNING: PERSONAL INJURY Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Always start and operate an engine in a well ventilated area. If operating an engine in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system or emission control system. WARNING: PERSONAL INJURY To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. 14 All information subject to change without notice. Copyright 2018 DETROIT DIESEL CORPORATION
13 WARNING: ENGINE EXHAUST To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. 5. Start the engine and inspect for proper belt alignment and belt drive operation. 6. If removed, install the bumper. Refer to the Original Equipment Manufacturer (OEM) procedures. 7. Close the hood. All information subject to change without notice. 15
Poly-V-Belts February Description and Operation of the Poly-V- Belts. Removal of the Poly-V- Belts. Inspection of the Poly-V- Belts
1 02 13-18 SUBJECT DATE Poly-V-Belts February 2018 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Description and Operation of the Poly-V- Belts DDC-SVC-MAN-0190
More informationPublication Number / Title Platform Section Title Change. Description and Operation of the Diesel Particulate Filter End Cap
04 04-18 1 04 04-18 SUBJECT GHG17 DD8 - Aftertreatment Systems - Diesel Particulate Filter End Cap DATE April 2018 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change
More informationHydrocarbon Fuel Doser Injector Valve Fuel Supply Line December Publication Number / Title Platform Section Title Change
1 SUBJECT DATE Hydrocarbon Fuel Doser Injector Valve Fuel Supply Line December 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Hydrocarbon
More informationHow to Replace the Lubricating Oil and Oil Filter October How to Replace the Lubricating Oil and Oil Filter
10 22-16 1 10 22-16 SUBJECT DATE How to Replace the Lubricating Oil and Oil Filter October 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0080
More informationExhaust Gas Recirculation Crossover Pipe December Description and Operation of the EGR Crossover Pipe (Cast)
1 12 12-18 SUBJECT DATE Exhaust Gas Recirculation Crossover Pipe December 2018 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Description and Operation of the
More informationSymptom Diagnostics - Belt Coming Off, Shredding or Misalignment September Symptom Diagnostics - Belt Coming Off, Shredding or Misalignment
09 02-16 1 09 02-16 SUBJECT DATE Symptom Diagnostics - Belt Coming Off, Shredding or Misalignment September 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change
More informationAdditions, Revisions, or Updates
1 12 05-16 SUBJECT SPN 636 (MCM) (GHG17) SPN 636 (MCM) (EPA07;EPA10;GHG14) SPN 636 (MCM) (GHG14) DATE December 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change
More informationRemoval of the Needle, Amplifier, and Pressure Limiting Valve Return Lines Three-Filter System
1 5 02-13 SUBJECT Needle, Amplifier, and Pressure Limiting Valve Return Lines Three- Filter System, Fuel Rail - Three-Filter System DATE February 2013 Additions, Revisions, or Updates Publication Number
More informationAdditions, Revisions, or Updates
1 03 12-17 SUBJECT DATE SPN 157 (MCM) GHG17 March 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0193 DD Platform - Med Duty SPN 157/FMI 16 -
More informationCamshaft and Idler Gear August Removal of the Camshafts. Installation of the Camshafts. Removal of the Intake Rocker Shaft Assembly
08 11-16 1 08 11-16 SUBJECT DATE Camshaft and Idler Gear August 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Camshafts Added notice and
More informationEPA10 DOC Inlet Pressure Sensor November Removal of the EPA10 Diesel Oxidation Catalyst Inlet Pressure Sensor. without Sensor Box
11 10-14 1 11 10-14 SUBJECT DATE EPA10 DOC November 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the EPA10 DDC-SVC-MAN-0083 EPA10 DD Platform
More informationAdditions, Revisions, or Updates
1 03 13-17 SUBJECT DATE SPN 520268 (MCM) (GHG17) March 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0193 DD Platform Med Duty SPN 520268/ FMI
More informationAdditions, Revisions, or Updates
1 9 52-12 SUBJECT DATE High Pressure Fuel System - Leak Test - Two Filter System October 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084
More informationSymptom Diagnostics - Hard Start/No Start - Two-Filter System April Publication Number / Title Platform Section Title Change
1 4 05-15 SUBJECT DATE Symptom Diagnostics - Hard Start/No Start - Two-Filter System April 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084
More informationAdditions, Revisions, or Updates
1 9 14-14 SUBJECT DATE SPN 3563 (MCM) (GHG14) September 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 GHG14 DD Platform SPN 3563/FMI 21
More informationAdditions, Revisions, or Updates
1 5 33-13 SUBJECT Removal and Installation of the High Pressure Fuel Pump -Three- Filter System DATE May 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal
More informationNUMBER: S.M. REF.: Listed in Table 1 ENGINE: DD13 DATE: October 2009
NUMBER: 10 09 09 S.M. REF.: Listed in Table 1 ENGINE: DD13 DATE: October 2009 SUBJECT: INTERMEDIATE FRAME / FUEL INJECTOR WIRING HARNESS ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section
More informationAdditions, Revisions, or Updates
11 01-14 1 11 01-14 SUBJECT DATE DD15 and DD16 Cylinder Head November 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081 DDC-SVC-MAN-0181 DDC-SVC-MAN-S181
More informationAdditions, Revisions, or Updates
1 8 05-12 SUBJECT DATE SPN 4354/FMI 5, 4356/FMI 5, 4355/FMI 5, 4357/FMI 5 August 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 4354/FMI 5 DDC-SVC-MAN-0084
More informationAdditions, Revisions, or Updates
1 8 22-13 SUBJECT DATE Water Manifold Assembly August 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Installation of the DD13 EGR Cooler Water DDC-SVC-MAN-0081
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA04 MBE 4000 DATE: September 2009
NUMBER: 9 1 09 S.M. REF.: Listed in Table ENGINE: EPA04 MBE 4000 DATE: September 2009 SUBJECT: ENGINE OIL AND FILTER CHANGING ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title
More informationAdditions, Revisions, or Updates
03 06-18 1 03 06-18 SUBJECT DATE Flushing the Engine Lubrication System March 2018 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change EPA07/ DDC-SVC-MAN-0081 EPA10/
More informationAdditions, Revisions, or Updates
10 06-17 1 10 06-17 SUBJECT DATE Symptom Diagnostics - Belt Coming Off October 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0191 DDC-SVC-MAN-0084
More informationAdditions, Revisions, or Updates
1 02 06-16 SUBJECT DATE Fuel Rail - Three-Filter System February 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0082 DD Platform - All Years
More informationInstallation of the Fuel Rail -Three-Filter System January Publication Number / Title Platform Section Title Change
1 1 20-13 SUBJECT DATE Installation of the Fuel Rail -Three-Filter System January 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Installation of the Fuel
More informationSection 7.3 Water Manifold has been updated.
NUMBER: 08 DD15-11 S.M. REF.: 7.3 ENGINE: DD15 DATE: September 2008 SUBJECT: WATER MANIFOLD PUBLICATION: DDC-SVC-MAN-0002 Section 7.3 Water Manifold has been updated. 7.3 WATER MANIFOLD Coolant flows from
More informationRemoval and Installation of the Camshaft Housing Assembly February Removal of the Camshaft Housing Assembly
1 SUBJECT DATE Removal and Installation of the Camshaft Housing Assembly February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Camshaft
More informationAftertreatment System December Removal of the 1-BOX from the Vehicle. Installation of the 1- BOX to the Vehicle
12 13-18 1 12 13-18 SUBJECT DATE Aftertreatment System December 2018 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the 1-BOX from the Vehicle Installation
More informationAdditions, Revisions, or Updates
1 SUBJECT DATE Camshaft Housing Assembly March 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Camshaft Housing DDC-SVC-MAN-0081 DD Platform
More informationPublication Number / Title Platform Section Title Change. Removal of DD15 and DD16 Delphi Exhaust Gas Recirculation Valve Actuator
7 02-15 1 7 02-15 SUBJECT DD15 and DD16 Delphi Exhaust Gas Recirculation Valve Actuator and DD15 and DD16 Sonceboz Exhaust Gas Recirculation Valve Actuator DATE July 2015 Additions, Revisions, or Updates
More informationAdditions, Revisions, or Updates
1 8 04-12 SUBJECT DATE SPNs 4354/FMI 5, 4355/FMI 5, 4356/FMI 5, 4357/FMI 5 August 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 4354/FMI 5 DDC-SVC-MAN-0084
More informationAdditions, Revisions, or Updates
1 01 11-16 SUBJECT DATE SPN 647 (MCM)(EPA07-EPA10-GHG14) January 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DDC-SVC-MAN-S084 DD Platform
More informationOil Pan July DDC-SVC-MAN-0081 DD Platform Installation of the Oil Pan Added graphics, additional torque specs.
7 17-13 1 7 17-13 SUBJECT DATE Oil Pan July 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081 DD Platform Installation of the Oil Pan Added
More informationRemoval and Installation of the DD15 and DD16 Cylinder Head April Removal of the DD15 and DD16 Cylinder Head
4 102-12 1 4 102-12 SUBJECT DATE Removal and Installation of the DD15 and DD16 Cylinder Head April 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: May 2013 SUBJECT: SPN 2631/FMI 2 ADDITIONS, REVISIONS, OR UPDATES
NUMBER: 5 26 13 S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: May 2013 SUBJECT: SPN 2631/FMI 2 ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change DDC-SVC-MAN-0010
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: September 2009
NUMBER: 9 3 09 S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: September 2009 SUBJECT: TURBOCHARGER WASTEGATE ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page
More informationAdditions, Revisions, or Updates
1 2 22-14 SUBJECT DATE SPN 4334/FMI 7 (ACM) (EPA10) February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform - EPA10- ACM SPN
More informationInstallation of the DD13,DD15, and DD16 Cylinder Head February Installation of the DD13 Cylinder Head
5 02-12Rev 1 5 02-12Rev SUBJECT DATE Installation of the DD13,DD15, and DD16 Cylinder Head February 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Installation
More informationRev Rev. Additions, Revisions, or Updates
1 4 89-12Rev SUBJECT DATE SPN 5927/FMI 2 and 7 - GHG14 April 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 5927/FMI 2 - DDC-SVC-MAN-0084 DD Platform
More informationRemoval and Installation of the Fuel Injector Cup February Removal of the Fuel Injector Cup Three-Filter System and Two-Filter System
1 2 25-14 SUBJECT DATE Removal and Installation of the Fuel Injector Cup February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Fuel Injector
More informationEGR Actuator May Description and Operation of the DD13 Exhaust Gas Recirculation Valve Actuator
5 17-13 1 5 17-13 SUBJECT DATE EGR Actuator May 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Description and Operation of the DD13 Exhaust Gas Recirculation
More informationAdditions, Revisions, or Updates
1 SUBJECT DATE SPN 3659/FMI 5 GHG14 MCM2.1 May 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 GHG14 DD Platform SPN 3659/FMI 5 GHG14 This
More informationFuel Filter Maintenance Intervals July EPA10/GHG14 DD Series Preventive Maintenance Tables
1 7 14-13 SUBJECT DATE Fuel Filter Maintenance Intervals July 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0080 EPA10/ GHG14 DD Platform EPA10/GHG14
More informationExhaust and Exhaust Gas Recirculation September Testing of the DD13. Exhaust Gas Recirculation Cooler Water Manifold Assembly - In Chassis
1 09 04-16 SUBJECT DATE Exhaust and Exhaust Gas Recirculation September 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Testing of the DD13 DDC-SVC-MAN-0190
More informationEGR Actuator Slow Learn April Installation of the DD13 Exhaust Gas Recirculation Valve Actuator Pull Rod
1 4 07-13 SUBJECT DATE EGR Actuator Slow Learn April 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0083 Installation of the DD13 Exhaust Gas
More informationAdditions, Revisions, or Updates
1 01 06-16 SUBJECT SPN 4334/FMI 4 (ACM) (GHG14) SPN 4334/FMI 4 (ACM) (GHG17) DATE January 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084
More informationHigh Pressure Fuel Rail Feed Lines September Platform Section Title Change
9 10-14 1 9 10-14 SUBJECT DATE High Pressure Fuel Rail Feed Lines September 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0082 DDC-SVC-MAN-0182
More informationNUMBER: S.M. REF.: 8.5 ENGINE: EPA07 Series 60 DATE: November 2008
NUMBER: 08 60-7 S.M. REF.: 8.5 ENGINE: EPA07 Series 60 DATE: November 2008 SUBJECT: EGR RATE MEASUREMENT SYSTEM PUBLICATION: DDC-SVC-MAN-0005 EGR Rate Measurement System has new information added. EGR
More informationAdditions, Revisions, or Updates
1 5 20-12 SUBJECT DATE SPN 3664/FMI 5 GHG14 June 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 GHG14 DD Platform SPN 3664/FMI 5 GHG14 This
More informationAdditions, Revisions, or Updates
1 6 07-15 SUBJECT DATE SPN 3464 (MCM) (EPA10;GHG14) June 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3464/FMI 3 - DDC-SVC-MAN-0084 EPA10/ GHG14 DD
More informationGHG14 DD15 Asymmetrical Turbocharger May Removal of the GHG14 DD15 Asymmetrical Turbocharger
5 31-13 1 5 31-13 SUBJECT DATE GHG14 DD15 Asymmetrical Turbocharger May 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the GHG14 DD15 Asymmetrical
More informationAdditions, Revisions, or Updates
6 08-15 1 6 08-15 SUBJECT DATE NOx Sensors June 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the GHG14 1-BOX Aftertreatment DDC-SVC-MAN-0083
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: DD15 DATE: March 2009
NUMBER: 3 3 09 S.M. REF.: Listed in Table ENGINE: DD15 DATE: March 2009 SUBJECT: FUEL FILTER ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page Number(s) DDC-SVC-MAN-0037
More informationAdditions, Revisions, or Updates
1 1 38-13 SUBJECT DATE Inspection of the Main and Connecting Rod Bearings In-Chassis January 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Inspection of
More informationPiston and Connecting Rod Assembly January Removal of the Piston and Connecting Rod Assembly
1 18-13 1 1 18-13 SUBJECT DATE Piston and Connecting Rod Assembly January 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Piston and Connecting
More informationAdditions, Revisions, or Updates
1 06 13-16 SUBJECT DATE SPN 1590 (CPC) (GHG17) June 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0193 GHG17 Medium Duty SPN 1590/FMI 9 - GHG17
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: October 2012 SUBJECT: REFERENCES TO THE TURBOCHARGER PURGE ROUTINE
NUMBER: 10 01 12 S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: October 2012 SUBJECT: REFERENCES TO THE TURBOCHARGER PURGE ROUTINE ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform
More informationEngine Replacement Procedures September Removal of the Complete Powertrain Assembly. Replacement Long Block Engine Preparation
9 05-15 1 9 05-15 SUBJECT DATE Engine Replacement Procedures September 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Complete Powertrain
More informationPublication Number / Title Platform Section Title Change. Removal of the High Pressure Fuel Pump Drive Gear - Three-Filter System
5 34-13 1 5 34-13 SUBJECT Removal and Installation of the High Pressure Fuel Pump Drive Gear - Three-Filter System DATE June 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section
More informationNotice Added to Sections Listed Below February Removal of the Bypass Valve. Removal of the Pressure Relief Valve
2 15-12 1 2 15-12 SUBJECT DATE Notice Added to Sections Listed Below February 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0082 Removal of
More informationAdditions, Revisions, or Updates
1 2 07-13 SUBJECT DATE Removal and Installation of the Camshaft Housing February 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081 EPA07/10/
More informationRemoval of the High Pressure Fuel Pump April Publication Number / Title Platform Section Title Change. Removal of the High Pressure Fuel Pump
4 99-12 1 4 99-12 SUBJECT DATE Removal of the High Pressure Fuel Pump April 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the High Pressure Fuel
More informationPiston and Connecting Rod Assembly August Removal of the Piston and Connecting Rod Assembly
1 8 17-13 SUBJECT DATE Piston and Connecting Rod Assembly August 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Piston DDC-SVC-MAN-0081 DD
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: August 2009
NUMBER: 8 5 09 S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: August 2009 SUBJECT: CYLINDERHEADCOOLANTVENTLINE ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change
More informationAdditions, Revisions, or Updates
1 01 06-15 SUBJECT DATE SPN 3251 (ACM) (EPA10) and (GHG14) January 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3251/FMI 0 - GHG14 DDC-SVC-MAN-0084
More information1.2.5 Installation of Cylinder Head
SERIES 50 SERVICE MANUAL 1.2.5 Installation of Cylinder Head Perform the following steps for cylinder head installation: 1. Be sure piston domes and the cylinder head and cylinder block firedeck surfaces
More informationAdditions, Revisions, or Updates
1 01 29-14 SUBJECT DATE SPN 3511/FMI 3 and 4 - GHG14 January 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3511/FMI 3 - DDC-SVC-MAN-0084 GHG14 DD Platform
More informationDiagnostic Test - Power Verification With Chassis Dynamometer November Power Verification with Chassis Dynamometer
1 11 50-16 SUBJECT DATE Diagnostic Test - Power Verification With Chassis Dynamometer November 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change GHG17 DD DDC-SVC-MAN-0193
More informationFIS Low Pressure Leak Test March Publication Number / Title Platform Section Title Change. FIS Low Pressure Leak Test- Three-Filter Fuel System
1 3 02-13 SUBJECT DATE FIS Low Pressure Leak Test March 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform FIS Low Pressure Leak
More information9 POWER TAKE-OFF 9.1 REAR ENGINE POWER TAKE-OFF (REPTO) ASSEMBLY FRONT MOUNTED POWER TAKE-OFF
9 POWER TAKE-OFF Section Page 9.1 REAR ENGINE POWER TAKE-OFF (REPTO) ASSEMBLY... 9-3 9.2 FRONT MOUNTED POWER TAKE-OFF... 9-25 9-2 From Bulletin 4-50-02 6SE50 0006 Copyright 2002 DETROIT DIESEL CORPORATION
More informationAdditions, Revisions, or Updates
1 2 30-14 SUBJECT DATE SPN 4375/FMI 6 - EPA10 February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 EPA10 DD Platform SPN 4375/FMI 6 -
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: DD15 DATE: February 2009
NUMBER: 2 10-09 S.M. REF.: Listed in Table ENGINE: DD15 DATE: February 2009 SUBJECT: CAMSHAFT TIMING ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page Number(s) DDC-SVC-MAN-0002
More informationAdditions, Revisions, or Updates
1 10 18-16 SUBJECT DATE Symptom Diagnostics - Noise October 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change EPA07/10/ DDC-SVC-MAN-0084 GHG14 DD Platform Overhead
More informationAdditions, Revisions, or Updates
1 5 03-14 SUBJECT DATE SPN 3599/FMI 3 and 4 (ACM) May 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3599/FMI 3-1 DDC-SVC-MAN-0084 EPA10/ GHG14 DD Platform
More informationAdditions, Revisions, or Updates
2 27-14 1 2 27-14 SUBJECT DATE SPN 4335/FMI 7 - EPA10 February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN 4335/FMI 7
More informationAdditions, Revisions, or Updates
1 06 10-16 SUBJECT SPN 111 (CPC) (GHG17) and SPN 111 (CPC) (EPA07;EPA10;GHG14) DATE June 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0191
More informationAdditions, Revisions, or Updates
6 22-12 1 6 22-12 SUBJECT DATE SPN 4335/FMI 1 - EPA10 June 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 EPA10 DD Platform SPN 4335/FMI
More informationSPN 3480/FMI 0, 1, 3, 4, 14, 21, 31 October 2012 SPN 3480/FMI 0 SPN 3480/FMI 1 SPN 3480/FMI 3 SPN 3480/FMI 4 SPN 3480/FMI 14 SPN 3480/FMI 21
1 10 85-12 SUBJECT DATE SPN 3480/FMI 0, 1, 3, 4, 14, 21, 31 October 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3480/FMI 0 SPN 3480/FMI 1 DDC-SVC-MAN-0084
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: February 2011
NUMBER: 2 15 11 S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: February 2011 SUBJECT: FAULTY FUEL INJECTOR ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page
More informationNUMBER: S.M. REF.: Listed in Table 1 ENGINE: DD13 DATE: July 2009
NUMBER: 7 4 09 S.M. REF.: Listed in Table 1 ENGINE: DD13 DATE: July 2009 SUBJECT: EXHAUST GAS RECIRCULATION COOLER WATER MANIFOLD ASSEMBLY ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section
More informationREMAN MBE 4000 Turbo Brake Assembly
TO: Service Locations No.: 06 TS - 22 August 17, 2006 FROM: SUBJECT: Technical Support REMAN MBE 4000 Turbo Brake Assembly ISSUE A new service assembly (P/N: R4571401206) is now available to install a
More informationAdditions, Revisions, or Updates
1 3 26-15 SUBJECT DATE Main Shaft Speed Sensor March 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0140 Transmission Removal of the Main Shaft
More informationSPN 4364/FMI 17 - GHG17 SPN /FMI 16 - GHG17 SPN /FMI 14 - GHG17 SPN 3216/FMI 16 - GHG17 SPN 3216/FMI 18 - GHG17 SPN 3217/FMI 2 - GHG17
11 29-16 1 11 29-16 SUBJECT SPN 4364 (ACM) (GHG17) SPN 520371 (ACM) (GHG17) SPN 520372 (ACM) (GHG17) SPN 3216 (ACM) (GHG17) SPN 3217 (ACM) (GHG17) SPN 3226 (ACM) (GHG17) SPN 3227 (ACM) (GHG17) Diagnostic
More informationCylinder Liner January Removal of the Cylinder Liner. Cleaning of the Cylinder Liner. Inspection of the Cylinder Liner
01 18-16 1 01 18-16 SUBJECT DATE Cylinder Liner January 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Cylinder Liner Added information to
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA04 MBE 4000 DATE: April 2009
NUMBER: 4 8 09 S.M. REF.: Listed in Table ENGINE: EPA04 MBE 4000 DATE: April 2009 SUBJECT: CYLINDER HEAD INSTALLATION ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page
More information11 OPERATION AND VERIFICATION
11 OPERATION AND VERIFICATION Section Page 11.1 PREPARATION FOR A FIRST TIME START... 11-3 11.2 STARTING THE ENGINE... 11-9 11.3 RUNNING THE ENGINE... 11-12 11.4 STOPPING THE ENGINE... 11-14 (Rev. 3/04)
More informationAdditions, Revisions, or Updates
1 5 25-13 SUBJECT DATE SPN 2791/FMI 7 ALL YEARS May 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN 2791/FMI 7 Deleted part
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: June 2012 SUBJECT: E3 FUEL INJECTOR TUBE ADDITIONS, REVISIONS, OR UPDATES
NUMBER: 6 25 12 S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: June 2012 SUBJECT: E3 FUEL INJECTOR TUBE ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change E3 Fuel
More informationPublication Number / Title Platform Section Title Change SPN 5246/FMI 0- EPA10 SPN 5246/FMI 15 - EPA10 SPN 5246/FMI 16 - EPA10 SPN 5246/FMI 0 - GHG14
1 3 04-14 SUBJECT SPN 5246/FMI 0, 15, 16 (ACM2)(EPA10) SPN 5246/FMI 0, 15, 16 (ACM2.1)(GHG14) DATE March 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN
More informationEGR heater plate removal and installation procedure has been added.
NUMBER: 08 60-3 S.M. REF.: 8.3 ENGINE: EPA07 Series 60 DATE:June 2008 SUBJECT: EGR HEATER PLATE PUBLICATION: DDC-SVC-MAN-0005 EGR heater plate removal and installation procedure has been added. 8.3.1 REMOVAL
More informationAdditions, Revisions, or Updates
1 9 04-11 SUBJECT DATE SPN 3250 / FMI 16 DOC Outlet Temperature High August 2011 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 EPA07 DD13/DD15
More informationAdditions, Revisions, or Updates
1 3 06-13 SUBJECT DATE Potential Fuel Leak Points - Two-Filter Fuel System DD Platform March 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Potential Fuel
More informationAdditions, Revisions, or Updates
1 10 09-14 SUBJECT DATE SPN 5016 (ACM) (GHG14) October 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 5016/FMI 3 - DDC-SVC-MAN-0084 GHG14 DD Platform
More informationAdditions, Revisions, or Updates
08 09-16 1 08 09-16 SUBJECT DATE Symptom Diagnostics : Noisy 1- Box Aftertreatment August 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Symptom Diagnostics
More informationAdditions, Revisions, or Updates
1 6 05-13 SUBJECT DATE SPN 625/FMI 9 EPA10 - GHG14 June 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 EPA10/ GHG14 DD Platform SPN 625/FMI
More informationNUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: August 2013 SUBJECT: VALVE LASH ADJUSTMENTS ADDITIONS, REVISIONS, OR UPDATES
NUMBER: 8 34 13 S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: August 2013 SUBJECT: VALVE LASH ADJUSTMENTS ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change DDC-SVC-MAN-0005
More informationSymptom Diagnostics - Hard Start/No Start April Hard Start/No Start - Two-Filter Fuel System (This Test Must Be Done First)
04 10-17 1 04 10-17 SUBJECT DATE Symptom Diagnostics - Hard Start/No Start April 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Hard Start/No Start - Two-Filter
More informationAdditions, Revisions, or Updates
4 68-12 1 4 68-12 SUBJECT DATE SPN 5018/FMI 18 - GHG14 September 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN 5018/FMI
More informationAdditions, Revisions, or Updates
1 SUBJECT DATE SPN 3250/FMI 0, 15 - EPA10 October 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3250/FMI 0 - DDC-SVC-MAN-0084 EPA10 DD Platform EPA10
More informationA/C compressor brackets
Page 1 of 8 87-76 A/C compressor brackets A/C compressor bracket (4-cyl. engine), removing and installing - Remove front noise insulation panel under engine, detach complete front bumper/grille assembly
More information