NUMBER: S.M. REF.: Listed in Table ENGINE: DD15 DATE: March 2009
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1 NUMBER: S.M. REF.: Listed in Table ENGINE: DD15 DATE: March 2009 SUBJECT: FUEL FILTER ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page Number(s) DDC-SVC-MAN-0037 EPA07 DD Fuel filter torque has changed to N m (40-44 lb ft) NOTE: Page numbers are based on the most recent version of the individual publication and may be adjusted throughout the annual print cycle.
2 REMOVAL OF FINAL FILTER Remove the final filter as follows: 1. Using a 36-mm socket, unscrew the final filter cap. NOTICE: Donottiltthefinal filter when removing it from the housing. Possible damage to the final filter or stand pipe may occur. 2. Pull the cap and final filter straight up and allow the fuel to drain back. 3. Remove the final filter (2) from the final filter cap (1) by placing the filter on a solid surface and apply pressure on the final filter cap at an angle. 4. Discard the filter. 5. Inspect inside the housing for any large debris and clean if needed. 6. Discard the final filter cap seal ring.
3 INSTALLATION OF THE FINAL FILTER Install the final filter as follows: 1. Install a new the final filter cap seal ring. 2. Snap new final filter into the final filter cap. 3. Apply a light coat of petroleum-based lithium grease (supplied with filter kit) to the cap seal ring (1) and to the lower seal on the final filter. 4. Install the final filter into the fuel filter module. 5. Turn the cap counterclockwise until a click sound is made, then turn clockwise and hand tighten. 6. Torque final filter cap to N m (40-44 ft lb). NOTE: If a filter service is being performed, replace all other filters before priming. 7. Prime fuel system using fuel priming valve or hand primer. Refer to section, Fuel System Priming. 8. After the engine has started, check for leaks.
4 REMOVAL OF PREFILTER Remove prefilter as follows: 1. Using a 36 mm socket, unscrew the prefilter cap. NOTICE: Do not tilt the prefilter when removing it from the housing. Possible damage to the prefilter or stand pipe may occur. 2. Pull the cap and prefilter straight up and out of the fuel filter housing. 3. Remove the prefilter from the prefilter cap and discard. 4. Discard the prefilter cap seal ring INSTALLATION OF PREFILTER Install as follows: 1. Install a new prefilter cap seal ring. 2. Snap new prefilter (3) into the prefilter cap (1). NOTE: The prefilter should snap into the cap in two positions. The tabs (4) should align with the slot in the prefilter cap (2).
5 3. Apply a thin coat of petroleum-based lithium grease (supplied with filter kit) to the prefilter cap seal ring. 4. Apply a thin coat of petroleum-based lithium grease to the inside and outside of the prefilter bottom seal. 5. Install the prefilter into the fuel filter module. 6. Turn the cap counterclockwise until a click sound is made, then turn clockwise and hand tighten. 7. Torque prefilter cap to N m (11-15 lb ft). NOTE: If a filter service is being performed, replace all other filters before priming. 8. Prime fuel system using fuel priming valve or hand primer. Refer to section Fuel System Priming. 9. After the engine has started, check for leaks.
6 REMOVAL OF THE WATER SEPARATOR/COALESCER Remove the water separator/coalescer as follows: 1. Using a 36 mm socket, unscrew the coalescer cap. NOTICE: Do not tilt the coalescer when removing it from the housing. Possible damage to the coalescer or stand pipe may occur. 2. Pull the cap and water separator/coalescer straight up and allow the fuel to drain back. 3. Remove the coalescer (1) from the water separator/coalescer cap (2) by placing the filter on a solid surface and apply pressure on the water separator/coalescer cap at an angle. 4. Discard the filter. 5. Inspect inside the housing for any large debris and clean it out if needed. 6. Discard water separator/coalesce cap seal ring.
7 INSTALLATION OF WATER SEPARATOR/COALESCER Install as follows: 1. Install a new water separator/coalesce cap seal ring. 2. Snap a new coalescer into the water separator/coalesce cap. 3. Apply a light coat of petroleum-based lithium grease (supplied with filter kit) to the water separator/coalescer cap seal ring and to the lower seal (1) on the water separator/coalesce filter. 4. Install the coalescer into the fuel filter module. 5. Turn the cap counterclockwise until a click sound is made, then turn clockwise and hand tighten. 6. Torque coalescer cap to N m (40-44 ft lb). NOTE: If a filter service is being performed, replace all other filters before priming. 7. Prime fuel system using fuel priming valve or hand primer. Refer to section, Fuel System Priming. 8. After the engine has started, check for leaks.
8 ADDITIONAL SERVICE INFORMATION Additional service information is available in Power Service Literature. Detroit Diesel, DDC, Series 60 and the spinning arrows design are registered trademarks of Detroit Diesel Corporation. Copyright 2009 Detroit Diesel Corporation. All rights reserved. Printed in U.S.A.
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1 2 22-14 SUBJECT DATE SPN 4334/FMI 7 (ACM) (EPA10) February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform - EPA10- ACM SPN
More informationThere are changes to the fuel system leak detection and threshold resetting procedure.
NUMBER: 08 FSTG 1 S.M. REF.: 5.6 ENGINE: DD15 DATE: May 2008 SUBJECT: FUEL SYSTEM LEAK DETECTION TEST AND THRESHOLD RESETTING PUBLICATION: DDC-SVC-MAN-0037 There are changes to the fuel system leak detection
More informationRemoval and Installation of the DD15 and DD16 Cylinder Head April Removal of the DD15 and DD16 Cylinder Head
4 102-12 1 4 102-12 SUBJECT DATE Removal and Installation of the DD15 and DD16 Cylinder Head April 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081
More informationNUMBER: 08 DDEC VI 10 S.M. REF.: 92 ENGINE: EPA07 Series 60 DATE: March 2008
NUMBER: 08 DDEC VI 10 S.M. REF.: 92 ENGINE: EPA07 Series 60 DATE: March 2008 SUBJECT: SPN 2659 PUBLICATION: DDC-SVC-MAN-0009 (6SE567) Section SPN 2659/FMI 0, refer to section 92.1 SPN 2659/FMI 17, refer
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10 15-13 1 10 15-13 SUBJECT DATE SPN 4257/FMI 3, 4 October 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 EPA10/ GHG14 DD Platform SPN 4257/FMI
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03 57-17 1 03 57-17 SUBJECT DATE SPN 625 (CPC) (GHG17) March 2017 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0191 GHG17 DD Platform SPN 625/FMI
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1 6 13-14 SUBJECT DATE SPN 4259/FMI 4 (MCM) (EPA07) June 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 EPA07 DD Platform SPN 4259/FMI 4
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1 02 01-14 SUBJECT DATE SPN 1761/FMI 3, 4 ( ACM2-EPA10) (ACM2.1-GHG14) February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform
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1 6 07-15 SUBJECT DATE SPN 3464 (MCM) (EPA10;GHG14) June 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3464/FMI 3 - DDC-SVC-MAN-0084 EPA10/ GHG14 DD
More informationPiston and Connecting Rod Assembly January Removal of the Piston and Connecting Rod Assembly
1 18-13 1 1 18-13 SUBJECT DATE Piston and Connecting Rod Assembly January 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Piston and Connecting
More informationPiston and Connecting Rod Assembly August Removal of the Piston and Connecting Rod Assembly
1 8 17-13 SUBJECT DATE Piston and Connecting Rod Assembly August 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Piston DDC-SVC-MAN-0081 DD
More informationRemoval and Installation of the Camshaft Housing Assembly February Removal of the Camshaft Housing Assembly
1 SUBJECT DATE Removal and Installation of the Camshaft Housing Assembly February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Camshaft
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1 01 11-16 SUBJECT DATE SPN 647 (MCM)(EPA07-EPA10-GHG14) January 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DDC-SVC-MAN-S084 DD Platform
More informationPublication Number / Title Platform Section Title Change. Description and Operation of the Diesel Particulate Filter End Cap
04 04-18 1 04 04-18 SUBJECT GHG17 DD8 - Aftertreatment Systems - Diesel Particulate Filter End Cap DATE April 2018 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change
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6 08-15 1 6 08-15 SUBJECT DATE NOx Sensors June 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the GHG14 1-BOX Aftertreatment DDC-SVC-MAN-0083
More informationHard Start/No Start - Two-Filter Fuel System (This Test Must Be Done First) Test-A - Two-Filter Fuel System. Test-C - Two-Filter Fuel System
1 SUBJECT DATE Symptom Diagnostics - Hard Start/No Start - Two-Filter Fuel System June 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Hard Start/No Start
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1 06 13-16 SUBJECT DATE SPN 1590 (CPC) (GHG17) June 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0193 GHG17 Medium Duty SPN 1590/FMI 9 - GHG17
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11 01-14 1 11 01-14 SUBJECT DATE DD15 and DD16 Cylinder Head November 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081 DDC-SVC-MAN-0181 DDC-SVC-MAN-S181
More informationGHG14 DD15 Asymmetrical Turbocharger May Removal of the GHG14 DD15 Asymmetrical Turbocharger
5 31-13 1 5 31-13 SUBJECT DATE GHG14 DD15 Asymmetrical Turbocharger May 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the GHG14 DD15 Asymmetrical
More informationTwo SPNs and their FMIs have been reassigned numbers as listed in Table 1. The troubleshooting procedures are the same.
NUMBER: 07 DDEC VI 36 S.M. REF.: 129, 130 ENGINE: EPA07 Series 60 DATE: November 2007 SUBJECT: REASSIGNED SPN NUMBERS PUBLICATION: 6SE567 Two SPNs and their FMIs have been reassigned numbers as listed
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