NUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: October 2012 SUBJECT: REFERENCES TO THE TURBOCHARGER PURGE ROUTINE

Save this PDF as:
 WORD  PNG  TXT  JPG

Size: px
Start display at page:

Download "NUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: October 2012 SUBJECT: REFERENCES TO THE TURBOCHARGER PURGE ROUTINE"

Transcription

1 NUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: October 2012 SUBJECT: REFERENCES TO THE TURBOCHARGER PURGE ROUTINE ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Installation of the E3 Electronic Unit Injector DDC-SVC-MAN-0005 EPA07 Series 60 Installation of Intake Manifold Installation of Charge Air Cooler Installation of Three-Piece Exhaust Manifold Installation of Cylinder Head Installation of the EGR Cooler Installation of EGR Heater Plate Installation of EGR Valve Installation of Delivery Pipe Installation of Adapter and Intake Throttle Valve Installation of the EGR Mixer Procedures have been updated to reference the Turbocharger Purge Routine section NOTE: Page numbers are based on the most recent version of the individual publication and may be adjusted throughout the annual print cycle.

2 INSTALLATION OF THE E3 ELECTRONIC UNIT INJECTOR Install the E3 injector as follows: 1. If the fuel system is contaminated: [a] Drain the fuel tanks and refill with clean fuel. Refer to section. [b] Replace both filters with new, and clean the fuel/water separator, if equipped. Refer to section. [c] Inspect fuel injectors for damage and replace as required. 2. If the coolant system is contaminated with fuel, flush and reverse flush the system. Refer to section. 3. If the oil system is contaminated, change the engine oil and filters. Refer to section. EYE INJURY To avoid injury from flying debris when using compressed air, wear adequate eye protection (face shield or safety goggles) and do not exceed 276 kpa (40 psi) air pressure. NOTICE: Leftover fuel must be removed from the injector bore before injector installation. If fuel is trapped between the top of the injector hole tube and the lower injector O-ring seal, it may seep down to the injector hole tube seal ring, causing swelling and possible seal leakage. NOTICE: Injector O-ring seals, injector washers and injector hold down clamp bolts are considered one-use items and cannot be reused. Any time an injector is removed, the two injector O-ring seals injector washer and injector hold down clamp bolt must be replaced with new parts. Failure to replace O-ring seals, injector washer and injector hold down clamp bolts can result in leakage. 4. Check to make sure the injector bore is thoroughly clean. NOTICE: The injector tube bore should be cleaned and inspected for damage before installation of the E3 Electronic Unit Injector. Refer to section.

3 NOTICE: Take extra precautions when cleaning the injectors sleeves in the cylinder head to ensure that debris does not enter the fuel supply or return galleries. Do not use power tools to clean the injector sleeves; use hand brush J and a rag. Do not use compressed air to blow out the debris in sleeves. 5. Install a new washer on the injector. NOTE: All external O-rings must be lubricated prior to installation into the cylinder head. 6. Apply a thin coat of clean fuel to the injector seal rings and install them in the injector nut ring grooves. Make sure the seals are properly seated. See Figure 1 E3 Injector Seal Rings. Figure 1 E3 Injector Seal Rings

4 7. Record the injector calibration code. See Figure Injector Body 2. Injector Calibration Code Location Figure 2 E3 Injector Calibration Code Location 8. Remove injector nozzle tip protector. 9. Install a new injector hold-down clamp washer. The curved side of the washer fits into a corresponding curved cup in the injector hold-down clamp. See Figure Hold-down Clamp 3. E3 Injector 2. Washer Figure 3 E3 Injector 10. Replace the injector hold-down clamp bolt with a new bolt. Align the hold-down clamp over the retaining bolt hole and install the new bolt into the injector clamp and torque using the procedure below. No additional torque of the bolt is necessary. See Figure 4. [a] Torque the bolt to 50 N m (37 lb ft).

5 [b] [c] Loosen the bolt 60 degrees (1/6 of a turn, or one bolt flat). Do not fully loosen the bolt. Torque the bolt to 35 N m (26 lb ft).+ 90 (1/4 of a turn). 1. Injector Hold-down Clamp 4. E3 Injector 2. Bolt 5. E3 Injector (Installed) 3. Washer Figure 4 E3 Injector and Related Parts NOTE: Ensure the injector wiring harness connector is installed into the lower rocker cover with the notch facing upwards. If the connector is installed incorrectly the mating connector cannot be installed. SeeFigure5. 1. Locating Notch Figure 5 Injector Wiring Harness Connector

6 11. Install the E3 EUI harness plug into the injector connector using installer tool J 47408, making sure the locking tang clicks into place. 12. Before installing the rocker arm shaft, apply clean engine oil to the plunger area of the fuel injector. See Figure Follower/ Rocker Interface 4. Nozzle Nuts/ O-rings 2. Plunger/Body Size 10 mm 5. Spring Cage 3. Magnetic Coil of Module (42 Turns) 6. Nozzle Figure 6 E3 Injector Oil Hole Location 13. Adjust the intake and exhaust valve clearances and injector clearance. Refer to section. 14. Install the Jake Brakes. Refer to section. 15. On DDEC VI engines, enter the calibration code recorded in step 7 with the proper cylinder location and enter calibration codes using DDDL 7.X service routine. 16. Bar the engine over a minimum of two complete revoultions. 17. Install the valve rocker cover. Refer to section. 18. For two-piece and three-piece valve rocker cover, refer to section. 19. Reconnect the vehicle battery power. 20. Prime the fuel system using J Refer to section for necessary cautions and warnings. 22. Using the starter, crank the engine three times for 15 seconds each time. Allow sufficient time between cranking periods to allow the starter to cool. 23. Install any other components that were removed for this procedure. 24. Carry out the turbocharger purge routine. Refer to section. 25. Verify installation of E3 Electronic Unit Injector. Refer to section.

7 INSTALLATION OF INTAKE MANIFOLD Install the intake manifold as follows: NOTICE: It is necessary to completely seal the intake manifold to the cylinder head, due to the high pressure of the intake charge provided by the turbocharger. The arrow on the gasket must point to the front of the engine. Gasket eliminator can not be used with intake manifold seals. Failure to seal this interface will reduce engine performance. 1. Install three new manifold gaskets to the mating surfaces of the intake manifold with the arrow on the gasket pointing to the front of the engine. See Figure 7. Figure 7 Intake Manifold Gasket Orientation 2. Install bolts ten and eleven through the intake manifold and into the cylinder head and hand-tighten.

8 3. Install the ten remaining bolts through the intake manifold and into the cylinder head. Torque all of the intake manifold retaining bolts to N m (43-54 lb ft) in the proper torque sequence. See Figure 8. Figure 8 Intake Manifold Bolt Position and Torque Sequence 4. Install the intake manifold pressure sensor. Refer to Section. 5. Plug in the intake manifold pressure sensor wiring connector by pressing the connector into the body of the sensor until the locking tang snaps into place. 6. Install the intake manifold air temperature sensor. Refer to Section. 7. Plug in the intake manifold air temperature sensor wiring connector by pressing the connector into the body of the sensor until the locking tang snaps into place. NOTICE: Do not use any type of lubricant on the inside of any air inlet hose or on the hose contact surfaces of the turbocharger compressor housing, CAC, CAC ducting or the intake throttle. Use of lubricant can cause the hose to blow off when the turbocharger builds boost pressure. 8. Install EGR mixer onto intake manifold. Refer to Section 9. Install intake throttle valve and adaptor onto EGR mixer. Refer to Section 10. Plug in the intake throttle valve wiring connector by pressing the connector into the body of the sensor until the locking tang snaps into place 11. Install the Exhaust Gas Recirculation valve (EGR). Refer to Section. 12. Slide the CAC ducting over the intake throttle valve adaptor and position it to its original location. 13. Slide the hose clamps into place over the CAC ducting and tighten them alternately. 14. Carry out the turbocharger purge routine. Refer to section. 15. Refer to section for verification of proper intake manifold installation.

9 INSTALLATION OF CHARGE AIR COOLER Refer to the OEM guidelines for CAC installation procedures. Carry out the turbocharger purge routine. Refer to section. When installation is completed, refer to section for engine test. INSTALLATION OF THREE-PIECE EXHAUST MANIFOLD Perform the following steps to install the exhaust manifold. 1. Install six exhaust manifold guide studs (J 36107) into the cylinder head in locations 1, 2, 3, 4, 5, and 6 to hold the three exhaust manifold gaskets in the correct position and facilitate manifold installation see Figure 9.. Figure 9 Exhaust Manifold Guide Stud Location NOTE: The exhaust gasket can be positioned either way. Ensure the guide studs and gaskets are positioned correctly for the manifold being installed. 2. Install the exhaust gaskets to the guide studs. 3. Install the assembled exhaust manifold to the guide studs in locations 1, 2, 3, 4, 5, and 6. NOTE: To avoid torsional stress on the bellows, verify that the bellows clamps are not torqued and the exhaust manifolds can twist on the bellows pipe. 4. Install mounting bolts and spacers in locations 7, 8, 9, 10, 11, and 12. Torque mounting bolts to N m (18-25 lb ft). The bolts should be tightened enough to hold the exhaust manifold assembly in place when the guide studs are removed. 5. Remove the guide studs,fromlocation1,2,3,4,5,and6makingsuretheexhaustmanifold has not moved.

10 NOTE: If the manifold moves while removing the guide studs, loosen all bolts and go back to step 4. NOTE: If guide pins are used verify gasket position before installing bolts. 6. Install mounting bolts and spacers in locations 1, 2, 3, 4, 5, and 6 and torque bolts to N m (41-49 lb ft). 7. Torque bolts to N m (41-49 lb ft) in locations 7, 8, 9, 10, 11 and Torque the four bellows clamps to N m (9-10 lb ft). NOTE: Ensure the bellows clamps are orientated correctly. Incorrect orientation will interfere with turbocharger installation. See Figure Rear Exhaust Manifold Clamp Orientation 3. EGR Upper Pipe Clamp Orientation 2. Front Exhaust Manifold Clamp Orientation Figure 10 Exhaust Manifold Clamp Orientation

11 9. Install the front and rear exhaust shields and EGR tube bracket and secure with bolts. See Figure Bolt 9. Exhaust Manifold Gasket 2. Spacer 10. Front Exhaust Manifold 3. Rear Exhaust Manifold 11. Front Exhaust Shield 4. Stud 12. EGR Delivery Pipe Bracket 5. Center Exhaust Manifold 13. Bolt 6.Inner Tube 14. Stud 7. Bellows 15. Rear Exhaust Manifold Shield 8. Clamp Figure 11 Three Piece Exhaust ManifoldandRelatedParts 10. Torque bolts to N m (43-54 lb ft) using the proper tightening sequence. 11. Install any other equipment that was removed for this procedure. 12. Carry out the turbocharger purge routine. Refer to section. ENGINE EXHAUST To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic.

12 PERSONAL INJURY To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. 13. Start the engine and check for exhaust leaks. 14. If exhaust gas leaks are detected, contact the Detroit Customer Support Center for further information ( ). INSTALLATION OF CYLINDER HEAD Perform the following steps for cylinder head installation: 1. Ensure piston domes, cylinder head and cylinder block firedeck surfaces are clean and free of foreign matter. Inspect the head bolt holes in both block and head for the presence of oil, water, dirt, or damaged threads. Clean or retap as necessary. 2. Position the head gasket on the block and install cylinder head guide studs (J 35784) at front and rear of the block. See Figure 12. NOTE: Effective with engine serial number 06R , Series 60 engines will use a new cylinder head gasket. The new gasket will be identified with a new part number and is a metal sandwich-type compared to a woven appearance. The new gasket must be used with the new style cylinder head bolts. See Figure 14 Figure 12 Cylinder Head Guide Studs

13 3. Lift the head into position with lift bracket (J A). See Figure 13. Lower it into place over the guide studs (J 35784) until it seats on the block deck dowels. See Figure 12. Figure 13 Cylinder Head Installation 4. Remove the guide studs. 5. Install the head bolts with special hardened washers, lubricating the threads and bolt-head contact areas with a small amount of International Compound #2, or equivalent. NOTE: Effective with engine serial number 06R , a new style cylinder head bolt will be used for all Series 60 On-Highway engines. The new bolt will be identified with a groove on top of bolt. See Figure 14. Torque the new head bolts to 298 N m (220 lb ft). The new head bolt can be used with the former cylinder head gaskets; the former head bolts cannot be used with the new head gasket. Former and new bolts must not be mixed. Figure 14 Bolt Identification For Series 60 Engines

14 6. Torque the cylinder head bolts to 298 N m (220 lb ft) following the sequence shown in Figure 15.

15 Figure 15 Cylinder Head Bolt Tightening Sequence NOTICE: Failure to repeat the cylinder head bolt torque tightening sequence can result in some head bolts losing their torque when others are tightened resulting in insufficient clamp load. 7. Repeat the torque sequence to verify all of the head bolts are torqued to specification. NOTICE: The hemispherical portion of the injector hold-down clamp washers must be installed facing the clamp (pointing down) in order to prevent damage to the washers. 8. Visually inspect each injector hole tube to ensure they are clean. Install the fuel injectors. Refer to section. Be sure the injector hold-down clamps are clear of the valve and injector springs. 9. Install the camshaft. Refer to section. NOTE: If a cylinder head other than the one removed from the engine, or if a resurfaced cylinder head is being installed, the three nuts retaining the adjustable idler gear must be loosened before installing and torquing the camshaft drive gear retaining bolt.

16 NOTICE: The camshaft drive gear-to-adjustable idler gear lash must be measured/adjusted before the rocker arm shaft assemblies are installed. 10. Measure and adjust the camshaft drive gear-to-adjustable idler gear lash. Refer to section 11. Install the rocker arm shaft assemblies. Refer to section. 12. Install Jacob's Brake assemblies (if equipped). Refer to section. 13. Connect the injector harness into the opening in the side of the rocker cover. 14. Connect the injector harness wires to their respective injectors. Refer to section. 15. Install the thermostats and seals to the thermostat housing. Refer to section. 16. Clean the coolant outlet surfaces of the head and thermostat housing. 17. With the thermostats seated in the housing counterbores, install the housing to the cylinder head. Torque the housing bolts to N m (43-54 lb ft). Connect the radiator or heat exchanger, bypass hose couplings and vent line. 18. Remove all traces of the old gasket from the cylinder head and exhaust manifold joint surfaces. Install the exhaust manifold with new gaskets. Refer to section. 19. Clean the exhaust manifold and turbocharger joint surfaces and install the turbocharger with a new gasket. Refer to section. If turbocharger is water cooled, connect coolant supply and return lines. 20. Fill and vent the cooling system. Refer to section. Fill the engine lubrication system. Refer to section. 21. Connect the exhaust and air-to-air cooler air ducting and install the air cleaner or air separator. 22. Install any other components that were removed and fill with the required fluids, as recommended. Refer to OEM guidelines. 23. Carry out the turbocharger purge routine. Refer to section. ENGINE EXHAUST To avoid injury from inhaling engine exhaust, always operate the engine in a well-ventilated area. Engine exhaust is toxic. PERSONAL INJURY To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. 24. Start the engine and check for fuel, coolant or oil leaks. Keep the engine running while you check. 25. Shut down the engine.

17 INSTALLATION OF THE EGR COOLER Installation steps are as follows: 1. Install oil cooler inlet elbow to oil cooler with gasket and two bolts. Torque bolts to N m (22-28 lb ft). See Figure Oil Cooler Inlet Elbow 4. EGR Cooler 2. Gasket 5. Bolt M x Oil Cooler 6. Bolt M x 45.0 Figure 16 EGR Cooler and Related Parts. 2. Install the EGR water outlet hose and clamps onto the oil cooler inlet elbow. PERSONAL INJURY To avoid injury when removing or installing a heavy engine component, ensure the component is properly supported and securely attached to an adequate lifting device to prevent the component from falling. 3. Align the EGR cooler bracket holes with the four bosses on the cylinder block. 4. Thread four M10 bolts through the bracket and into the cylinder block. Torque bolts to N m (34-38 lb ft). 5. Install the EGR cooler to the bracket utilizing the dowel pins installed on the bracket and cooler. Align bolt holes on EGR cooler to holes on bracket. 6. Insert EGR cooler outlet into hose on oil cooler inlet. 7. Thread four M10 bolts through the EGR cooler holes and into the bracket. Torque bolts to N m (34-38 lb ft).

18 8. Install two clamps onto EGR cooler outlet and oil cooler elbow inlet hose. Torque the clamp nut to 12 N m (106 in. lbs). 9. Install the hose onto the EGR cooler water inlet. 10. Insert the water pump outlet elbow into the EGR cooler water inlet hose. Secure the hose with clamps. 11. Install a new seal ring on the water pump elbow and secure the elbow with two M10 bolts. Torque bolts to N m (43-54 lb ft). 12. Install hose and clamp onto EGR cooler outlet. 13. Install delivery pipe. Refer to section. 14. If the upper hot pipe and gasket have not been installed, use the following procedure: NOTE: Verify that the gasket surface is clean on both the hot pipe and the manifold to prevent leakage. [a] Install gasket and upper hot pipe onto the exhaust manifold center section studs. [b] Install two nuts on the studs to secure the upper hot pipe. [c] Torque the nuts to N m (16-19 lb ft). 15. Install the bellows to the EGR cooler inlet and secure using the bellows clamps. 16. Slip the remaining bellows clamp over the flange of the upper hot pipe. 17. Align the bellows with the upper hot pipe and secure with bellows clamp. 18. Torque nut on bellow clamps to 12 N m (106 lb in.).

19 NOTE: Bellows clamps must be positioned correctly for exhaust manifold mid-setback and high-mount center sections. 1. Exhaust manifold Mid-Setback Center Section 5. Nuts 2. Stud 6. Clamp Orientation 3. Gasket 7. Bellows 4. Upper Hot Pipe Figure 17 Bellows Clamp Orientation 19. Carry out the turbocharger purge routine. Refer to section. INSTALLATION OF EGR HEATER PLATE Installation steps are as follows: 1. Install coolant hose fittings that were removed from original EGR heater plate. Torque fitting to 47 N m (35 lb ft). See Figure. 2. Install coolant feed and return hose on correct fitting location. Coolant return hose needs to be the farthest from the pipe plug. Torque coolant lines to 55 N m (41 lb ft). See Figure. 3. Install EGR heater plate, EGR valve and venturi or EGR valve inlet pipe (depending on engine configuration) onto mixer housing with new seals. Torque all bolts in a cross pattern to N m (22-28 lb ft). See Figure. 4. Connect coolant supply hose for EGR heater plate to air compressor. Torque fitting to 55 N m (41 lb ft). See Figure. 5. Connect coolant return hose. Torque to 55 N m (41 lb ft). 6. Torque both clamps for EGR delivery pipe hose to 5 N m (45 lb in). Verify that venturi or EGR valve inlet pipe (depending on engine configuration) and delivery pipe are not touching each other.

20 7. Fill cooling system. 8. Carry out the turbocharger purge routine. Refer to section. PERSONAL INJURY To avoid injury before starting and running the engine, ensure the vehicle is parked on a level surface, parking brake is set, and the wheels are blocked. To avoid injury or injury to bystanders, engine or vehicle fuel system service operations should be performed in a well-ventilated area. 9. Start engine and check for leaks. 10. Shut down engine when completed. INSTALLATION OF EGR VALVE Installation steps are as follows: 1. Place a new EGR valve seal onto the EGR mixer inlet.

21 2. Install the venturi, seal and EGR valve onto the EGR mixer and secure to ERG mixer with four bolts. Torque bolts to N m (22-28 lb ft). See Figure Bolt 9. Mixer 2. Nut 10. Bolt 3. P-clips 11. Bolt 4. Delivery Pipe 12. Seal 5. Clamp 13. EGR Valve 6. Hose 14. Venturi 7. Seal 15. Clamp 8. Bolt Figure 18 Exhaust Gas Recirculation (EGR) System and Related Parts 3. Install connector to EGR valve sensor. 4. Install the Delta P sensor tubes onto venturi with four clips. 5. Install delivery pipe refer to section. 6. Carry out the turbocharger purge routine. Refer to section. INSTALLATION OF DELIVERY PIPE Installation steps are as follows: NOTICE: Before the hose is installed on the delivery pipe ensure there are not any sharp edges present that can cut the hose liner. 1. Install the rubber hose on the EGR cooler and secure with clamp. 2. Insert EGR cooler side of delivery pipe into the rubber hose and secure with clamp. 3. Install the rubber hose to the venturi and secure with clamp.

22 4. Insert the venturi side of the delivery pipe into the rubber hose and secure with clamp. Ensure that the top of the delivery pipe is horizontal. 5. Install the delivery pipe to theforwardexhaustmanifoldheatshieldwithap-clipandbolt. Torque bolt to N m (22-28 lb ft). 6. Install delivery pipe to delivery pipe bracket with two P-clips, two bolts and two nuts. Torque nuts to N m (22-28 lb ft). See Figure Bracket 4. Clamp 2. P-clip 5. Hose 3. Delivery Pipe Figure 19 EGR Cooler Side of Delivery Pipe with Related Parts 7. Plug in the EGR Temperature Sensor (1). See Figure 20. Figure 20 EGR Temperature Sensor Location 8. Torque all delivery pipe clamps to 6.5 N m (57.5 lb in.). 9. Carry out the turbocharger purge routine. Refer to section.

23 INSTALLATION OF ADAPTER AND INTAKE THROTTLE VALVE Install the adapter and intake throttle valve as follows: 1. Install the ITV along with the bracket verify that the longer bolts are used in the upper ITV mounting holes. Finger-tighten bolts. See Figure Bracket Bolts 2. ITV Bolts M8 1.25x95mm Figure 21 Intake Throttle Valve and Bracket 2. Install the remaining intake throttle bolts. Finger-tighten bolts. 3. Torque all four intake throttle bolts to 27 N m (20 lb ft). Tighten bolts in a cross pattern. 4. Torque bracket bolt to 51 N m (38 lb ft).

24 5. Install O-ring seal on the ITV electrical connector. See Figure O-Ring Figure 22 O-Ring 6. Clean old terminal lubricant from the ITV electrical connection then apply a small amount of terminal lubricant (P/N X ) to the five female terminals. Connect the electrical connection to the ITV and install retainer clip. See Figure Retaining Clip Figure 23 Retaining Clip 7. Install CAC tubes going to intake throttle and torque clamps to 5 N m (45 in lbs). 8. Carry out the turbocharger purge routine. Refer to section. INSTALLATION OF THE EGR MIXER Install the EGR mixer as follows:

25 1. Install seal and EGR mixer onto intake manifold. 2. Secure EGR mixer to intake manifold with four bolts. Torque bolts to N m (43-54 lb ft). See Figure BoltM101.50x EGRMixer 2. EGR Valve 5. Bolt M x Seal Figure 24 EGR Mixer and Related Parts 3. Install EGR valve and venturi refer to section. 4. Install delivery pipe refer to section. 5. Install two seals, intake throttle valve and adaptor onto EGR mixer. Refer to section 6. Carry out the turbocharger purge routine. Refer to section.

26 ADDITIONAL SERVICE INFORMATION Additional service information is available in Power Service Literature. TM Detroit, DDC, Series 60 and the spinning arrows design are registered trademarks of Detroit Diesel Corporation. Copyright 2012 Detroit Diesel Corporation. All rights reserved. Printed in U.S.A.

1.2.5 Installation of Cylinder Head

1.2.5 Installation of Cylinder Head SERIES 50 SERVICE MANUAL 1.2.5 Installation of Cylinder Head Perform the following steps for cylinder head installation: 1. Be sure piston domes and the cylinder head and cylinder block firedeck surfaces

More information

Installation of the DD13,DD15, and DD16 Cylinder Head February Installation of the DD13 Cylinder Head

Installation of the DD13,DD15, and DD16 Cylinder Head February Installation of the DD13 Cylinder Head 5 02-12Rev 1 5 02-12Rev SUBJECT DATE Installation of the DD13,DD15, and DD16 Cylinder Head February 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Installation

More information

Removal and Installation of the DD15 and DD16 Cylinder Head April Removal of the DD15 and DD16 Cylinder Head

Removal and Installation of the DD15 and DD16 Cylinder Head April Removal of the DD15 and DD16 Cylinder Head 4 102-12 1 4 102-12 SUBJECT DATE Removal and Installation of the DD15 and DD16 Cylinder Head April 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081

More information

NUMBER: S.M. REF.: Refer to 2.5 ENGINE: 60 DATE: January 2007

NUMBER: S.M. REF.: Refer to 2.5 ENGINE: 60 DATE: January 2007 NUMBER: 1 60 07 S.M. REF.: Refer to 2.5 ENGINE: 60 DATE: January 2007 SUBJECT: N3 ELECTRONIC INJECTOR PUBLICATION: 6SE483 The Series 60 Service Manual has been revised. Engine models built from December

More information

EGR heater plate removal and installation procedure has been added.

EGR heater plate removal and installation procedure has been added. NUMBER: 08 60-3 S.M. REF.: 8.3 ENGINE: EPA07 Series 60 DATE:June 2008 SUBJECT: EGR HEATER PLATE PUBLICATION: DDC-SVC-MAN-0005 EGR heater plate removal and installation procedure has been added. 8.3.1 REMOVAL

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 1 8 22-13 SUBJECT DATE Water Manifold Assembly August 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Installation of the DD13 EGR Cooler Water DDC-SVC-MAN-0081

More information

18SP589* Series 60 Right Side EGR Bolt-Together System with Hydraulic Actuator Valve

18SP589* Series 60 Right Side EGR Bolt-Together System with Hydraulic Actuator Valve 18SP589* Series 60 Right Side EGR Bolt-Together System with Hydraulic Actuator Valve *Revision: 1/6/05 Introduction There are two new kits for different orientations of the hot pipe assemblies with a hydraulic

More information

Engine Replacement Procedures September Removal of the Complete Powertrain Assembly. Replacement Long Block Engine Preparation

Engine Replacement Procedures September Removal of the Complete Powertrain Assembly. Replacement Long Block Engine Preparation 9 05-15 1 9 05-15 SUBJECT DATE Engine Replacement Procedures September 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Complete Powertrain

More information

NUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: September 2009

NUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: September 2009 NUMBER: 9 3 09 S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: September 2009 SUBJECT: TURBOCHARGER WASTEGATE ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page

More information

Piston and Connecting Rod Assembly January Removal of the Piston and Connecting Rod Assembly

Piston and Connecting Rod Assembly January Removal of the Piston and Connecting Rod Assembly 1 18-13 1 1 18-13 SUBJECT DATE Piston and Connecting Rod Assembly January 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Piston and Connecting

More information

NUMBER: S.M. REF.: Listed in Table 1 ENGINE: DD13 DATE: July 2009

NUMBER: S.M. REF.: Listed in Table 1 ENGINE: DD13 DATE: July 2009 NUMBER: 7 10 09 S.M. REF.: Listed in Table 1 ENGINE: DD13 DATE: July 2009 SUBJECT: CAMSHAFT AND ROCKER SHAFT ASSEMBLIES ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change

More information

Piston and Connecting Rod Assembly August Removal of the Piston and Connecting Rod Assembly

Piston and Connecting Rod Assembly August Removal of the Piston and Connecting Rod Assembly 1 8 17-13 SUBJECT DATE Piston and Connecting Rod Assembly August 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the Piston DDC-SVC-MAN-0081 DD

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 6 22-12 1 6 22-12 SUBJECT DATE SPN 4335/FMI 1 - EPA10 June 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 EPA10 DD Platform SPN 4335/FMI

More information

Oil Pan July DDC-SVC-MAN-0081 DD Platform Installation of the Oil Pan Added graphics, additional torque specs.

Oil Pan July DDC-SVC-MAN-0081 DD Platform Installation of the Oil Pan Added graphics, additional torque specs. 7 17-13 1 7 17-13 SUBJECT DATE Oil Pan July 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081 DD Platform Installation of the Oil Pan Added

More information

EGR Actuator Slow Learn April Installation of the DD13 Exhaust Gas Recirculation Valve Actuator Pull Rod

EGR Actuator Slow Learn April Installation of the DD13 Exhaust Gas Recirculation Valve Actuator Pull Rod 1 4 07-13 SUBJECT DATE EGR Actuator Slow Learn April 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0083 Installation of the DD13 Exhaust Gas

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 2 27-14 1 2 27-14 SUBJECT DATE SPN 4335/FMI 7 - EPA10 February 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN 4335/FMI 7

More information

Installation of the Fuel Rail -Three-Filter System January Publication Number / Title Platform Section Title Change

Installation of the Fuel Rail -Three-Filter System January Publication Number / Title Platform Section Title Change 1 1 20-13 SUBJECT DATE Installation of the Fuel Rail -Three-Filter System January 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Installation of the Fuel

More information

NUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: October 2010

NUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: October 2010 NUMBER:10 02 10 S.M. REF.: Listed in Table ENGINE: EPA07 Series 60 DATE: October 2010 SUBJECT: DOUBLEHYSTERESISTEST ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page

More information

NUMBER: S.M. REF.: Listed in Table ENGINE: DD15 DATE: March 2009

NUMBER: S.M. REF.: Listed in Table ENGINE: DD15 DATE: March 2009 NUMBER: 3 3 09 S.M. REF.: Listed in Table ENGINE: DD15 DATE: March 2009 SUBJECT: FUEL FILTER ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page Number(s) DDC-SVC-MAN-0037

More information

EPA10 DOC Inlet Pressure Sensor November Removal of the EPA10 Diesel Oxidation Catalyst Inlet Pressure Sensor. without Sensor Box

EPA10 DOC Inlet Pressure Sensor November Removal of the EPA10 Diesel Oxidation Catalyst Inlet Pressure Sensor. without Sensor Box 11 10-14 1 11 10-14 SUBJECT DATE EPA10 DOC November 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the EPA10 DDC-SVC-MAN-0083 EPA10 DD Platform

More information

NUMBER: S.M. REF.: Listed in Table ENGINE: DD15 DATE: February 2009

NUMBER: S.M. REF.: Listed in Table ENGINE: DD15 DATE: February 2009 NUMBER: 2 10-09 S.M. REF.: Listed in Table ENGINE: DD15 DATE: February 2009 SUBJECT: CAMSHAFT TIMING ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title Change Page Number(s) DDC-SVC-MAN-0002

More information

Section 1.24 Gear Train and Engine Timing

Section 1.24 Gear Train and Engine Timing Page 1 of 20 Section 1.24 Gear Train and Engine Timing The gear train is completely enclosed between the gear case and gear case cover and is located at the front of the engine. The gear train consists

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 1 9 19-13 SUBJECT DATE SPN 102/FMI 18 - GHG14 MCM2.1 October 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN 102/FMI 18 Complete

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 01 04-15 1 01 04-15 SUBJECT DATE SPN 3464/ FMI 16, 18 (MCM) (GHG14) January 2015 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 1 10 26-13 SUBJECT DATE SPN 3216/FMI 16 and 18 October 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 GHG14 DD Platform SPN 3216/FMI 16

More information

NUMBER: S.M. REF.: Listed in Table 1 ENGINE: 60 DATE: July 2007 SUBJECT: SERVICE MANUAL REVISIONS PUBLICATION: 6SE2007 DETAILS AND REASON

NUMBER: S.M. REF.: Listed in Table 1 ENGINE: 60 DATE: July 2007 SUBJECT: SERVICE MANUAL REVISIONS PUBLICATION: 6SE2007 DETAILS AND REASON NUMBER:07 60 4 S.M. REF.: Listed in Table 1 ENGINE: 60 DATE: July 2007 SUBJECT: SERVICE MANUAL REVISIONS PUBLICATION: 6SE2007 DETAILS AND REASON The EPA07 Series 60 Service Manual has been revised. Procedures,

More information

Removal of the High Pressure Fuel Pump April Publication Number / Title Platform Section Title Change. Removal of the High Pressure Fuel Pump

Removal of the High Pressure Fuel Pump April Publication Number / Title Platform Section Title Change. Removal of the High Pressure Fuel Pump 4 99-12 1 4 99-12 SUBJECT DATE Removal of the High Pressure Fuel Pump April 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Removal of the High Pressure Fuel

More information

NOTICE: Using old water pump seal installer J on the new water pump coolant seal will result in damage to water pump.

NOTICE: Using old water pump seal installer J on the new water pump coolant seal will result in damage to water pump. SERIES 60 SERVICE MANUAL Detroit Diesel previously released a water pump coolant seal which required the use of seal installer J 35988-19, part of tool set J 35988-D. This seal went into effect with engine

More information

Rocker Lever Housing

Rocker Lever Housing 003-013 Rocker Lever Housing Preparatory Steps Disconnect the air piping from the intake manifold. Remove the rocker lever cover. Refer to Procedure 003-011 in Section 3. Remove the engine brakes, if applicable,

More information

18SP712 EPA07 DD15/16 Three-Filter Fuel System to Two-Filter KM59 GEN1 Fuel System Conversion Service Kit (P/N: A )

18SP712 EPA07 DD15/16 Three-Filter Fuel System to Two-Filter KM59 GEN1 Fuel System Conversion Service Kit (P/N: A ) 18SP712 EPA07 DD15/16 Three-Filter Fuel System to Two-Filter KM59 GEN1 Fuel System Conversion Service Kit (P/N: A4710901055) KIT DESCRIPTION This service kit includes all necessary parts to convert the

More information

FIS Low Pressure Leak Test March Publication Number / Title Platform Section Title Change. FIS Low Pressure Leak Test- Three-Filter Fuel System

FIS Low Pressure Leak Test March Publication Number / Title Platform Section Title Change. FIS Low Pressure Leak Test- Three-Filter Fuel System 1 3 02-13 SUBJECT DATE FIS Low Pressure Leak Test March 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform FIS Low Pressure Leak

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 1 2 07-13 SUBJECT DATE Removal and Installation of the Camshaft Housing February 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0081 EPA07/10/

More information

1.28 ACCESSORY DRIVE. Accessory Drive Assembly Related Parts (Former Design) SERIES 60 SERVICE MANUAL. 1. Locknut 8. Drive Gear

1.28 ACCESSORY DRIVE. Accessory Drive Assembly Related Parts (Former Design) SERIES 60 SERVICE MANUAL. 1. Locknut 8. Drive Gear SERIES 60 SERVICE MANUAL 1.28 ACCESSORY DRIVE The accessory drive assembly is mounted to the front of the gear case cover and utilizes a two-groove pulley to drive the alternator. See Figure 1-413, and

More information

SECTION 6A1-2 - ENGINE MECHANICAL - V6 SUPERCHARGED

SECTION 6A1-2 - ENGINE MECHANICAL - V6 SUPERCHARGED SECTION 6A1-2 - ENGINE MECHANICAL - V6 SUPERCHARGED CAUTION: This vehicle will be equipped with a Supplemental Restraint System (SRS). A SRS will consist of either seat belt pre-tensioners and a driver

More information

Zoom and Print Options

Zoom and Print Options Vehicle» Engine, Cooling and Exhaust» Engine» Service and Repair» Removal and Replacement» Engine Replacement Engine Replacement ^ Tools Required - J 38185 Hose Clamp Pliers Removal Procedure 1. Remove

More information

NOTE: These gears are measured and adjusted with the gear case cover installed.

NOTE: These gears are measured and adjusted with the gear case cover installed. SERIES 60 SERVICE MANUAL 4. The procedure for measuring the lash between the bull gear and the fuel pump drive gear (if applicable) and the air compressor and power steering pump drive gear is similar

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 1 1 38-13 SUBJECT DATE Inspection of the Main and Connecting Rod Bearings In-Chassis January 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Inspection of

More information

EGR MASS FLOW SYSTEM CONVERSION KIT (FROM TWO-PIECE TUBE WITH BELLOWS-TYPE CONNECTIONS TO ONE-PIECE TUBE WITH HOSE CONNECTIONS) ASET AC ENGINES

EGR MASS FLOW SYSTEM CONVERSION KIT (FROM TWO-PIECE TUBE WITH BELLOWS-TYPE CONNECTIONS TO ONE-PIECE TUBE WITH HOSE CONNECTIONS) ASET AC ENGINES SERVICE BULLETIN REV (Not applicable to Mack Trucks Australia) (Supersedes SB-214-026 dated 2/2/04) NUMBER: SB-214-026 DATE: 7/30/04 MODEL: ASET AC EGR MASS FLOW SYSTEM CONVERSION KIT (FROM TWO-PIECE TUBE

More information

1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza

1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza 1.8L & 2.2L 4-CYL Article Text 1998 Subaru Impreza ARTICLE BEGINNING 1995-98 ENGINES Subaru - 1.8L & 2.2L 4-Cylinder 1995-97: Impreza (1.8L) 1995-98: Impreza (2.2L), Legacy (2.2L) * PLEASE READ THIS FIRST

More information

18SP680Rev3 EPA04 MBE 4000 Car Hauler Low Pressure Fuel Lines

18SP680Rev3 EPA04 MBE 4000 Car Hauler Low Pressure Fuel Lines 8SP680Rev3 EPA04 MBE 4000 Car Hauler Low Pressure Fuel Lines KIT DESCRIPTION These service kits include all necessary parts to replace the low pressure fuel lines between the fuel filter housing and fuel

More information

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components.

WARNING: ALWAYS relieve fuel pressure before disconnecting any fuel related component. DO NOT allow fuel to contact engine or electrical components. 4.0L V8 - VINS [K,U] Selected Block 1990 Lexus LS 400 For Lextreme Powertrain 2020 S. Hacienda Blvd. # D Hacienda Heights California 91745 Copyright 1998 Mitchell Repair Information Company, LLC Friday,

More information

Special tools required:

Special tools required: 11 12 100 Removing and installing/sealing cylinder head (S54) Special tools required: 11 4 400 12 1 120 Remove both exhaust manifolds. Remove intake filter housing with air-mass flow sensor. Remove cylinder

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 1 8 08-14 SUBJECT DATE SPN 4364 (ACM) (EPA10) August 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DD Platform SPN 4364/FMI 1 - EPA10 SPN

More information

NUMBER: 1 SECM 03 S.M. REF.: Listed in Table 1 ENGINE: ALL DATE: February 2003

NUMBER: 1 SECM 03 S.M. REF.: Listed in Table 1 ENGINE: ALL DATE: February 2003 NUMBER: 1 SECM 03 S.M. REF.: Listed in Table 1 ENGINE: ALL DATE: February 2003 SUBJECT: UPDATES FOR TROUBLESHOOTING SERIES 60 AND SERIES 50 EGR RELATED CODES AND FAULTS INTRODUCTION The Series 60 engine

More information

NUMBER: 08 FSTG 12 REV S.M. REF.: Listed in Table ENGINE: EPA07 DD15 DATE: February 2009

NUMBER: 08 FSTG 12 REV S.M. REF.: Listed in Table ENGINE: EPA07 DD15 DATE: February 2009 NUMBER: 08 FSTG 12 REV S.M. REF.: Listed in Table ENGINE: EPA07 DD15 DATE: February 2009 SUBJECT: ISB (IDLE SPEED BALANCE) VALUES ADDITIONS, REVISIONS, OR UPDATES Publication Number Platform Section Title

More information

ENGINE OVERHAUL <3.0L ENGINE>

ENGINE OVERHAUL <3.0L ENGINE> 11D-1 GROUP 11D ENGINE OVERHAUL CONTENTS SPECIAL TOOLS................ 11D-2 GENERATOR AND DRIVE BELT... 11D-4 REMOVAL AND INSTALLATION........ 11D-4 INTAKE MANIFOLD PLENUM AND THROTTLE BODY

More information

CALIFORNIA Proposition 65 Warning:

CALIFORNIA Proposition 65 Warning: PARTS MANUAL P1064 For Models: L1064D, L1064A, M1064D, M1064T1, M1064T2, M1064A, M1064H, NL1064D, NL1064T1, NL1064T2, NL1064H1, NL1064H2, M40C2, M55C2, & M65C2 CALIFORNIA Proposition 65 Warning: Diesel

More information

Installation Instructions

Installation Instructions Introduction Installation Instructions 18SP561 Install Exhaust Back Pressure Sensor Kit on Series 50 or Series 60 Diesel Coach Engine This exhaust back pressure sensor kit is intended for installation

More information

Disassembly and Assembly

Disassembly and Assembly SENR9973-01 September 2007 Disassembly and Assembly 400C Industrial Engine HB (Engine) HD (Engine) HH (Engine) HL (Engine) HM (Engine) HN (Engine) HP (Engine) HR (Engine) Important Safety Information Most

More information

Oregon Fuel Injection

Oregon Fuel Injection Cummins PT Fuel Pump Diagnostic No Start, with no smoke 1. This could be caused by the fuel pump not turning or a seized gear pump. Remove the fuel supply hose and the fuel inlet fitting from the gear

More information

This information covers the proper replacement procedure for the EGR valve on the Volvo D16F engine.

This information covers the proper replacement procedure for the EGR valve on the Volvo D16F engine. Volvo Trucks North America Greensboro, NC USA EGR Valve, Replacement DService Bulletin Trucks Date Group No. Page 11.2006 254 24 1(17) EGR Valve Replacement D16F W2005772 This information covers the proper

More information

Removal of the High Pressure Fuel Rail Feed Lines

Removal of the High Pressure Fuel Rail Feed Lines 18SP698 EPA07/10 Three-Filter Fuel System DD15/16 High Pressure Fuel Feed Lines, Mounting Bracket, Vibration Dampers and P-clips Service Kit (P/N: A4720707932) PERSONAL INJURY All parts provided within

More information

GROUP 11D 11D-1 CONTENTS SPECIAL TOOLS... 11D-2 GENERATOR AND DRIVE BELT... 11D-4 CYLINDER HEAD AND VALVES... 11D-30

GROUP 11D 11D-1 CONTENTS SPECIAL TOOLS... 11D-2 GENERATOR AND DRIVE BELT... 11D-4 CYLINDER HEAD AND VALVES... 11D-30 11D-1 GROUP 11D CONTENTS SPECIAL TOOLS 11D-2 GENERATOR AND DRIVE BELT 11D-4 REMOVAL AND INSTALLATION 11D-4 INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY 11D-6 REMOVAL AND INSTALLATION 11D-6 IGNITION

More information

SPECIFICATIONS TEST AND ADJUSTMENT SPECIFICATIONS SPECIFICATIONS ENGINE FD620D, K SERIES

SPECIFICATIONS TEST AND ADJUSTMENT SPECIFICATIONS SPECIFICATIONS ENGINE FD620D, K SERIES ENGINE FD620D, K SERIES SPECIFICATIONS SPECIFICATIONS TEST AND ADJUSTMENT SPECIFICATIONS Engine Oil Pressure Sensor Activates............................... 98 kpa (14.2 psi) Oil Pressure While Cranking

More information

Holley GM BBC Single-Plane EFI Intake Manifold Kits

Holley GM BBC Single-Plane EFI Intake Manifold Kits Holley GM BBC Single-Plane EFI Intake Manifold Kits 300-561 Oval Port, 4150 Flange 300-562 Oval Port, 4500 Flange 300-563 Rectangular Port, 4150 Flange 300-564 Rectangular Port, 4500 Flange INSTALLATION

More information

9 POWER TAKE-OFF 9.1 REAR ENGINE POWER TAKE-OFF (REPTO) ASSEMBLY FRONT MOUNTED POWER TAKE-OFF

9 POWER TAKE-OFF 9.1 REAR ENGINE POWER TAKE-OFF (REPTO) ASSEMBLY FRONT MOUNTED POWER TAKE-OFF 9 POWER TAKE-OFF Section Page 9.1 REAR ENGINE POWER TAKE-OFF (REPTO) ASSEMBLY... 9-3 9.2 FRONT MOUNTED POWER TAKE-OFF... 9-25 9-2 From Bulletin 4-50-02 6SE50 0006 Copyright 2002 DETROIT DIESEL CORPORATION

More information

V/VT-378, V/VT-504, and V/VT-555 Engines

V/VT-378, V/VT-504, and V/VT-555 Engines V/VT-378, V/VT-504, and V/VT-555 Engines Service Manual Service Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CUMMINS OR IT S SUCCESSORS. CUMMINS AND IT S SUCCESSORS ARE

More information

ENGINE AND EMISSION CONTROL

ENGINE AND EMISSION CONTROL 17-1 ENGINE AND EMISSION CONTROL CONTENTS ENGINE CONTROL SYSTEM........ 3 SERVICE SPECIFICATION............... 3 ON-VEHICLE SERVICE.................. 3 Accelerator Cable Check and Adjustment... 3 ACCELERATOR

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 1 02 23-16 SUBJECT DATE Diesel Oxidation Catalyst Air Cleaning February 2016 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 DDC-SVC-MAN-0191

More information

ENGINE <6G7> Click on the applicable bookmark to selected the required model year.

ENGINE <6G7> Click on the applicable bookmark to selected the required model year. ENGINE Click on the applicable bookmark to selected the required model year. 11A-2 ENGINE CONTENTS GENERAL INFORMATION... 3 SERVICE SPECIFICATIONS... 3 SEALANT... 4 SPECIAL TOOLS... 4 ON-VEHICLE

More information

TD 3.6 L4. Parts Manual. Deutz Engine. Telescopic Handlers. Gehl RS6-34 (Tier IV) Manitou MT6034 T (Tier IV)

TD 3.6 L4. Parts Manual. Deutz Engine. Telescopic Handlers. Gehl RS6-34 (Tier IV) Manitou MT6034 T (Tier IV) TD 3.6 L4 Form No. 50960088 Revision A September 04 Deutz Engine Telescopic Handlers Gehl RS6-34 (Tier IV) Manitou MT6034 T (Tier IV) Parts Manual Introduction Deutz TD 3.6 L4 The Table of Contents pages

More information

NUMBER: 08 MBE REV S.M. REF.: 1.4 ENGINE: EPA07 MBE 4000 DATE: February 2008 SUBJECT: CYLINDER BLOCK LINER SERVICE PROCEDURE

NUMBER: 08 MBE REV S.M. REF.: 1.4 ENGINE: EPA07 MBE 4000 DATE: February 2008 SUBJECT: CYLINDER BLOCK LINER SERVICE PROCEDURE NUMBER: 08 MBE 4000-1 REV S.M. REF.: 1.4 ENGINE: EPA07 MBE 4000 DATE: February 2008 SUBJECT: CYLINDER BLOCK LINER SERVICE PROCEDURE PUBLICATION: DDC-SVC-MAN-0026 (6SE420) Amended tool number J-46180. New

More information

Page 1 of 14 Oil Pan Removal & Installation 4.2L Engine 4WD Vehicles To Remove: 1. Before servicing the vehicle refer to the precautions at the beginning of this section. 2. Raise and support the vehicle.

More information

Engine. Special Tool(s) Adapter for (T97T-6256-A) Adapter for (T97T-6256-D)

Engine. Special Tool(s) Adapter for (T97T-6256-A) Adapter for (T97T-6256-D) SECTION 303-01A: Engine 4.0L SOHC 2009 Mustang Workshop Manual ASSEMBLY Procedure revision date: 05/10/2010 Engine Special Tool(s) Adapter for 303-564 303-578 (T97T-6256-A) Adapter for 303-577 303-576

More information

ENGINE TUNE-UP INSPECTION OF ENGINE COOLANT INSPECTION OF ENGINE OIL INSPECTION OF BATTERY. INSPECTION OF AIR FILTER (Paper Filter Type)

ENGINE TUNE-UP INSPECTION OF ENGINE COOLANT INSPECTION OF ENGINE OIL INSPECTION OF BATTERY. INSPECTION OF AIR FILTER (Paper Filter Type) ENGINE MECHANICAL - Engine Tune-Up EM-17 ENGINE TUNE-UP INSPECTION OF ENGINE COOLANT (See steps 1 and 2 on page CO-4) INSPECTION OF ENGINE OIL (See steps 1 and 2 on page LU-5) INSPECTION OF BATTERY (See

More information

Ford Racing Performance Improvement Intake Manifold (96-04 GT) Time Necessary: Approximately 4 hours

Ford Racing Performance Improvement Intake Manifold (96-04 GT) Time Necessary: Approximately 4 hours Ford Racing Performance Improvement Intake Manifold (96-04 GT) Time Necessary: Approximately 4 hours Tools Required: Ratchet and socket set Torque wrench Large adjustable wrench Needle nose pliers A dozen

More information

This information covers the proper procedure for replacing the Volvo D16F engine in a VT or VNL chassis.

This information covers the proper procedure for replacing the Volvo D16F engine in a VT or VNL chassis. Volvo Trucks North America Greensboro, NC USA Engine, Replacement DService Bulletin Trucks Date Group No. Page 10.2007 210 139 1(47) Engine, Replacement Volvo D16F VNL, VT W2005773 This information covers

More information

Cylinder head, removing and

Cylinder head, removing and Page 1 of 35 15-2 Cylinder head, removing and installing Note: Replace cylinder head bolts. Always replace self-locking nuts, bolts as well as gaskets and O-rings. After installing a replacement cylinder

More information

6.4L EGR Delete With Intake Elbow

6.4L EGR Delete With Intake Elbow 6.4L EGR Delete With Intake Elbow J I E C B F D G H A Part# A B C D E F G H I J PACKING LIST: QTY. 2 4 2 4 2 Description Exhaust Block-Off Plate Exhaust Gasket Coolant Line Plugs Brass Barbed Hose Connector

More information

GROUP 11B 11B-1 CONTENTS SPECIAL TOOLS... 11B-2 CYLINDER HEAD AND VALVES... 11B-28 GENERATOR AND DRIVE BELT... 11B-4 OIL PAN AND OIL PUMP...

GROUP 11B 11B-1 CONTENTS SPECIAL TOOLS... 11B-2 CYLINDER HEAD AND VALVES... 11B-28 GENERATOR AND DRIVE BELT... 11B-4 OIL PAN AND OIL PUMP... 11B-1 GROUP 11B CONTENTS SPECIAL TOOLS 11B-2 GENERATOR AND DRIVE BELT 11B-4 REMOVAL AND INSTALLATION 11B-4 INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY 11B-6 INTAKE MANIFOLD PLENUM REMOVAL AND INSTALLATION

More information

Replacement Parts for DETROIT DIESEL

Replacement Parts for DETROIT DIESEL Replacement Parts for DETROIT DIESEL 50/60 SERIES ENGINES INTERSTATE-McBEE, LLC 5300 Lakeside Avenue Cleveland, Ohio 44114 U.S.A. 216-881-0015 Toll Free: 800-321-4234 Fax: 216-881-0805 www.interstate-mcbee.com

More information

Technician Turbocharger Guide for the L Power Stroke Engine

Technician Turbocharger Guide for the L Power Stroke Engine Technician Turbocharger Guide for the 2003.25 6.0L Power Stroke Engine Vanes VGT Actuator Piston Turbine Wheel Shaft Seal Compressor Wheel VGT Control Valve TURBOCHARGER DESCRIPTION AND BASIC OPERATION

More information

MBE 900 and MBE 4000 EGR Cooler Leak Tester

MBE 900 and MBE 4000 EGR Cooler Leak Tester TO: FROM: SUBJECT: Service Locations Technical Support Development MBE 900 and MBE 4000 EGR Cooler Leak Tester No.: 06 TL 03rev September 20, 2006 ISSUE Detroit Diesel has released an EGR cooler test kit

More information

Service Parts. John Deere 3029DF 3029TF 3029TF270. Engine. Engine Models: Generator Models: 20ROZJB REOZJB 20DSJB DSEJB.

Service Parts. John Deere 3029DF 3029TF 3029TF270. Engine. Engine Models: Generator Models: 20ROZJB REOZJB 20DSJB DSEJB. Service Parts Engine Engine Models: John Deere 3029DF 3029TF 3029TF270 Generator Models: 20ROZJB 20--40REOZJB 20DSJB 20--40DSEJB TP- 12/03b Table of Contents Description Page Description Page Introduction...

More information

Service Bulletin

Service Bulletin Service Bulletin 13-080 February 03, 2018 08193 Version 7 Warranty Extension: MIL Comes On With DTCs P0301 thru P0304 Supersedes 13-080, dated May 18, 2016, to revise the information highlighted in yellow.

More information

Fig. 1: Remove the bolts which fasten the upper timing belt cover... Fig. 2:... and remove the cover

Fig. 1: Remove the bolts which fasten the upper timing belt cover... Fig. 2:... and remove the cover Show Timing Belt and Covers REMOVAL & INSTALLATION 1983 87 626 NOTE: For access, safely support the car, then remove the right front wheel and splash shield. 1. Loosen the alternator mounting bolts and

More information

Section 13.2 Valve Lash, Injector Height (Timing) and Jake Brake Lash Adjustments

Section 13.2 Valve Lash, Injector Height (Timing) and Jake Brake Lash Adjustments Page 1 of 15 Section 13.2 Valve Lash, Injector Height (Timing) and Jake Brake Lash Adjustments Accurate adjustment of clearance between valve buttons, intake and exhaust valves is important if maximum

More information

Table of Contents. Foreword...1. Service Diagnosis...2. Safety Information...3. Engine Systems...5. Mounting Engine on Engine Stand...

Table of Contents. Foreword...1. Service Diagnosis...2. Safety Information...3. Engine Systems...5. Mounting Engine on Engine Stand... ENGINE SERVICE MANUAL I Table of Contents Foreword...1 Service Diagnosis...2 Safety Information...3 Engine Systems...5 Mounting Engine on Engine Stand...55 Engine Electrical...65 Variable Geometry Turbocharger

More information

Service Bulletin

Service Bulletin Service Bulletin 12-087 Applies To: See VEHICLES AFFECTED August 17, 2013 2008 11 Accord L4: Sticking Rings Resulting in Unusually High Engine Oil Consumption (Supersedes 12-087, dated April 30, 2013,

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 1 3 06-13 SUBJECT DATE Potential Fuel Leak Points - Two-Filter Fuel System DD Platform March 2013 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change Potential Fuel

More information

ELECTRONIC FUEL INJECTION (EFI)

ELECTRONIC FUEL INJECTION (EFI) Стр. 1 из 31 ELECTRONIC FUEL INJECTION (EFI) General Description The Electronic Fuel Injection (EFI) system was used on 1991 2.5L, 1986-92 3.0L (except SHO) and 1988-92 3.8L engines. The EFI fuel system

More information

CAUTION Fuel Lift Pump. Initial Check. Resistance Check. https://qsol2.cummins.com/qs2/pubsys2/xml/en/procedures/10/

CAUTION Fuel Lift Pump. Initial Check. Resistance Check. https://qsol2.cummins.com/qs2/pubsys2/xml/en/procedures/10/ Page 1 of 16 View Related Topic 005-045 Fuel Lift Pump Initial Check Inspect the engine harness, the lift pump power connector, the lift pump relay power connector and the lift pump relay pins for the

More information

AEROMOTIVE Part # Subaru Fuel Rails for Top Feed Injectors WRX & STI INSTALLATION INSTRUCTIONS

AEROMOTIVE Part # Subaru Fuel Rails for Top Feed Injectors WRX & STI INSTALLATION INSTRUCTIONS AEROMOTIVE Part # 14135 Subaru Fuel Rails for Top Feed Injectors 02-14 WRX & 07-14 STI INSTALLATION INSTRUCTIONS CAUTION: Installation of this product requires detailed knowledge of automotive systems

More information

18SP660Rev2 EPA04 and EPA07 MBE 4000 Steel Low Pressure Fuel Line Kits (P/N: A and A )

18SP660Rev2 EPA04 and EPA07 MBE 4000 Steel Low Pressure Fuel Line Kits (P/N: A and A ) 18SP660Rev2 EPA04 and EPA07 MBE 4000 Steel Low Pressure Fuel Line Kits (P/N: A4600702932 and A4600703032) KIT DESCRIPTION New service kits (P/N: A4600702932 and A4600703032) contain a steel low pressure

More information

ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM B ENGINE A SECTION ENGINE COOLING SYSTEM CO C D CONTENTS E PRECAUTIONS... 2 Precautions for Liquid Gasket... 2 REMOVAL OF LIQUID GASKET SEALING... 2 LIQUID GASKET APPLICATION PROCEDURE... 2 PREPARATION...

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 1 SUBJECT DATE SPN 3250/FMI 0, 15 - EPA10 October 2012 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3250/FMI 0 - DDC-SVC-MAN-0084 EPA10 DD Platform EPA10

More information

Caterpillar Engine 01.00

Caterpillar Engine 01.00 Caterpillar Engine 01.00 Engine Port Diagrams Engine Port Diagrams Use the following diagrams to identify engine ports: For a Caterpillar CFE engine, see Fig. 1. For a Caterpillar C-7/C-9 and C-11/C-13

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 1 5 03-14 SUBJECT DATE SPN 3599/FMI 3 and 4 (ACM) May 2014 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change SPN 3599/FMI 3-1 DDC-SVC-MAN-0084 EPA10/ GHG14 DD Platform

More information

6.7L Cummins EGR Delete

6.7L Cummins EGR Delete 6.7L Cummins EGR Delete H I A B E C D F J K G L PACKING LIST: Part# A B C D E F G H I J K L QTY. 4 Description Coolant Hose Coolant Hose Connector M0 Flange Nut 5/6 Bolts, Nuts, and Flat Washers /4-0 Bolt,

More information

Included parts: 1 - BorgWarner SX-E Turbocharger 1 - SX-E 90-Degree Compressor Outlet Elbow 1 - HSM Cast Exhaust Manifold 1 - HSM Downpipe

Included parts: 1 - BorgWarner SX-E Turbocharger 1 - SX-E 90-Degree Compressor Outlet Elbow 1 - HSM Cast Exhaust Manifold 1 - HSM Downpipe TROUBLESHOOTING: Please read and understand all installation instructions before proceeding with the installation. If you have questions during the installation of this product, please email H&S Motorsports

More information

INTAKE (INDUCTION) IN(TURBO)

INTAKE (INDUCTION) IN(TURBO) IN(TURBO) Page 1. General Description...2 2. Air Cleaner...7 3. Air Intake Duct...8 4. Intake Duct...9 5. Intercooler...10 6. Turbocharger...12 7. Air By-pass Valve...14 8. Resonator Chamber...15 GENERAL

More information

2.4L 4-CYL - VINS [F,H,S]

2.4L 4-CYL - VINS [F,H,S] 2.4L 4-CYL - VINS [F,H,S] 1990 Nissan 240SX 1990 ENGINES Nissan 2.4L 4-Cylinder Axxess, Pickup, Stanza, 240SX * PLEASE READ THIS FIRST * NOTE: For engine repair procedures not covered in this article,

More information

ENGINE OVERHAUL GROUP 11B 11B-1 CONTENTS GENERAL SPECIFICATIONS... 11B-2 OIL PAN AND TIMING CHAIN CASE... 11B-27 SERVICE SPECIFICATIONS...

ENGINE OVERHAUL GROUP 11B 11B-1 CONTENTS GENERAL SPECIFICATIONS... 11B-2 OIL PAN AND TIMING CHAIN CASE... 11B-27 SERVICE SPECIFICATIONS... 11B-1 GROUP 11B CONTENTS GENERAL SPECIFICATIONS 11B-2 SERVICE SPECIFICATIONS 11B-2 FASTENER TIGHTENING SPECIFICATIONS 11B-4 SEALANTS AND ADHESIVES 11B-7 SPECIAL TOOLS 11B-8 GENERATOR AND IGNITION SYSTEM

More information

Additions, Revisions, or Updates

Additions, Revisions, or Updates 1 2 19-11 SUBJECT DATE Revised ACM SPN 3364/FMI 1, 2, and 17 February 2011 Additions, Revisions, or Updates Publication Number / Title Platform Section Title Change DDC-SVC-MAN-0084 EPA10 DD Platform SPN

More information

PARTIAL ENGINE ASSY (2TR FE)

PARTIAL ENGINE ASSY (2TR FE) COMPONENTS 147 1421Z01 Clip Hood Subassy x9 Radiator Support to Frame Seal LH 30 (306, 22) 30 (306, 22) Fan and Generator V Belt 5.0 (51, 44 in. lbf) Fan Shroud Fan Pulley Fan w/ Fluid Coupling PRE RUNNER

More information

Service Bulletin TSX: Sticking Rings Resulting in Unusually High Engine Oil Consumption

Service Bulletin TSX: Sticking Rings Resulting in Unusually High Engine Oil Consumption Applies To: 2009 10 TSX L4 with M/T ALL Service Bulletin 13-006 February 22, 2013 2009 10 TSX: Sticking Rings Resulting in Unusually High Engine Oil Consumption SYMPTOM The engine oil level is low on the

More information

ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE)

ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE) ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE) 6A1-1 SECTION 6A1 ENGINE MECHANICAL (G13B, 1-CAM 16-VALVES ENGINE) WARNING: For vehicles equipped with Supplement Restraint (Air Bag) System: Service on

More information

SECTION 3.00 WARNING WARNING ENGINE STARTUP AND SHUTDOWN PRESTART INSPECTION

SECTION 3.00 WARNING WARNING ENGINE STARTUP AND SHUTDOWN PRESTART INSPECTION SECTION 3.00 ENGINE STARTUP AND SHUTDOWN PRESTART INSPECTION Be sure that the clutch, circuit breaker, or other main power transmission device is disconnected. Generators develop voltage as soon as the

More information

Fuel and exhaust systems 4A 21

Fuel and exhaust systems 4A 21 Fuel and exhaust systems 4A 21 15.40 Unscrew the union nuts and disconnect the fuel feed and return hoses from the manifold 41 Disconnect the injector wiring harness connector and the vacuum hose from

More information

Maintenance Manual MM Transfer Cases. MTC-4208X/XL/XP/XLEV, MTC-4210X/XL/XP/XLEV and MTC-4213X Series Revised 09-16

Maintenance Manual MM Transfer Cases. MTC-4208X/XL/XP/XLEV, MTC-4210X/XL/XP/XLEV and MTC-4213X Series Revised 09-16 Maintenance Manual MM-0861 Transfer Cases MTC-4208X/XL/XP/XLEV, MTC-4210X/XL/XP/XLEV and MTC-4213X Series Revised 09-16 Service Notes About This Manual This manual provides maintenance and service procedures

More information