HPS Imperator Machine Tool Industrial Control Transformer

Transcription

1 HPS Imperator Machine Tool Industrial ontrol Transformer The Perfect Solution The HPS Imperator line of machine tool industrial control transformers are specifically designed to meet the high inrush industrial applications where electromagnetic components such as relays, solenoids etc. are used. 11 standard voltage groups V range from 50V to 1500V vailable standard secondary and optional primary fuse kits The HPS Imperator provides the perfect solution for any applications. finger safe terminal covers Patented unique terminal block design Innovative fusing method Lifetime warranty (limited) Superior Quality and Value The HPS Imperator design, utilizing superior insulation systems and being constructed high quality silicon steel laminations for optimum performance, will meet or exceed UL and standards. acked by an industry leading LIFTIM warranty, the HPS Imperator industrial control transformer line offers superior performance, quality and value. STNRS HPS Imperator Series ontrol Transformers meet or exceed the standards established by UL, I, and NM. Standard File # V Size UL (NSI/UL 506) ll I NM (ST-1) ll (excluding PH***J & PH***R) ll t HPS, we rate the V capacity of our transformers at the output... where it counts. Other transformer manufacturers rate their capacity on the input side of the transformer, which can result in a 5% to 20% lower actual V at the output. 34

2 STION 9 Machine Tool Industrial ontrol MHIN TOOL INUSTRIL ONTROL TRNSFORMR SLTION Selecting a ontrol Transformer requires that you have first hand knowledge of the application for the transformer and that you understand some basic terms related to the selection process. y using the following information, you will be sure to select the HPS Imperator ontrol Transformer which best meets your application. The HPS Imperator Series machine tool control transformers are specifically designed for high inrush applications requiring reliable output voltage stability. esigned to meet industrial applications where electromagnetic devices such as relays, solenoids, etc. are used, the HPS Imperator series transformers maximize inrush capability and output voltage regulation when electromagnetic devices are initially energized. To select the proper transformer, three characteristics of the load circuit must first be determined. They are total steady-state (sealed) V, total inrush V, and inrush load power factor. () The total steady state sealed V is the amount of V that the transformer must supply to the load circuit for an extended length of time. Simply add the total steady-state V of all devices in your control circuit. The operating V data of these components is available from the manufacturers. () The total inrush V is the amount of V that the transformer must supply for all components in the control circuit which are energized together. Some consideration to the start-up sequence may be required. Inrush V should be obtained from the device manufacturer. () The inrush load power factor is difficult to determine out detailed vector analysis of all the control circuit components. Such information is not generally available. Therefore, HPS is recommending that a 40% power factor be utilized. lthough some other control transformer manufacturers still recommend a power factor of only 20%, HPS, through recent tests conducted on many popular brands of control devices, has determined that the 40% power factor value is more accurate. Once the above circuit variables have been determined, transformer selection is a six step process. SIX SY STPS 1. etermine what your (supply) and Secondary (output) voltage requirements are, as well as your required frequency (i.e. 60 Hz) 2. alculate the Total Sealed V of your circuit. (See Step ) 3. alculate the Inrush V by adding the inrush V of all components being energized together. Remember to add the sealed V of all components that do not have inrush V, (lamps, timers etc.) as they present a load to the transformer during maximum inrush. If the inrush for the components in your circuit are not known, assume a 40% Inrush Power Factor. 4. alculate the Total Inrush V using one of the two methods:. Total Inrush V = (V sealed) 2 + (V inrush) 2 OR. Total Inrush V = V Sealed + V Inrush Note: method will result in a slightly larger transformer being selected. For V sealed definition please refer to 1 (). For V inrush definition please refer to 1 (). 5. If the nominal supply voltage does not fluctuate more than 5%, then reference the 90% secondary voltage column in the Regulation ata Table for the correct V rating. If the supply voltage varies upwards of 10%, the 95% secondary voltage column should be used to size the transformer. urrent standards require electromagnetic devices to operate reliably at a minimum of 85% of their rated voltage. However, contact life may be affected continuous start-ups at that voltage level. Therefore, the minimum 85% secondary voltage column should only be used as a reference. 6. Using the regulation data tables below, select the appropriate V rated transformer: ) With a continuous V rating that is equal to or greater than the value in Step 2. ) With a maximum inrush V equal to or greater than the value obtained in Step 4. To determine the correct HPS Transformer and its atalog, just refer to the tables in this catalog for the voltage ratings, frequency and corresponding V required. TRNSFORMRS RGulatION data tal ontinuous V Inrush 40% Power Factor Transformer 85% 90% 95% Nameplate Secondary Secondary Secondary Voltage Voltage Voltage It is recommended that a ontrol Transformer be sized at a 40% Power Factor. Some components in a circuit, such as electromagnetic devices, typically operate at that level due to their inherently lower power factor. Selecting a transformer at 40% Power Factor will more than adequately size the unit for all the various loads in the circuit. 35

3 Features & enefits 600V class, machine tool rated industrial control transformers 11 standard multi primary and secondary voltage groups available 1 (60Hz on PH***J & PH***R) V range from 50 to Superior insulation system V, temperature rise 55, insulation class V, temperature rise 80, insulation class 130 onstructed high quality silicon steel laminations that provide optimum performance and reliability ncapsulated copper wound coils encased in a custom injection molded cover, protects coils and terminations from moisture, dirt and other industrial airborne contaminants Feet: made of heavy steel and welded or bolted to the core, these mounting feet provide superior strength in a compact design. Termination: combination slot/phillips #6 screw, complete SMS washer (suitable for 18 WG to 14 WG solid or 14 WG stranded wire) Standard SMS washers - supplied on all units 2 Standard secondary fuse kits - utilizing 13/32 x 1 1/2 midget/type fuse clips primary fuse kits available utilizing 13/32 x 1 1/2 midget/type fuse clips finger safe terminal covers available on all units Seismically certified in accordance 2009 I for S S <= 2.00g, z/h = 1.0 and I P = 1.5 UL Listed (approved for U.S. and anada) Mark standard on all units (excluding PH*R and PH*J) LIFTIM Warranty (Limited) RoHS ompliant 1 special voltages and V sizes available upon request 2 excluding PH750PG, PH1000PG, PH750MLI, PH1000MLI Warranty Lifetime 36

4 STION 9 Machine Tool Industrial ontrol Features & enefits ontinued Terminal connection numbers molded into the terminal block and correspond to the nameplate and wiring diagrams, make connecting the HPS Imperator quick and simple. SMS washer allows for easy connection of supply or load wires or out terminal connectors. Standard secondary and optional primary fuse kits utilizing 13/32 x 1 1/2 midget/type fuse clips provide an economical solution to your fusing requirements (fuses not available). Innovative terminal block design provides for easy hook-up and installation of fuse clips. removable finger safe terminal covers available on all units. ustom injection molded coil cover its unique fin shaped design combines superior cooling properties a clean, bold look. Made of heavy steel and welded or bolted to the core, these mounting feet provide superior strength in a compact design. 37

5 Group FIGUR Voltage: Secondary Voltage: 120 X X X 220 FIGUR 60 Hertz V atalog mps imensions enters G X H epth pprox. d 50 PH50J 0.42/ x PFK1 FG1*/FGF1 75 PH75J 0.63/ x PFK1 FG2*/FGF2 100 PH100J 0.83/ x PFK1 FG2*/FGF2 150 PH150J 1.25/ x PFK2 FG3 250 PH250J 2.08/ x PFK2 FG3 350 PH350J 2.92/ x PFK3 FG4 500 PH500J 4.17/ x PFK3 FG4 750 PH750J 6.25/ x PFK3 FG PH1000J 8.33/ x PFK3 FG PH1500J 12.5/ x PFK3 FG5 Secondary fuse clips, fuse clip mounting screws and primary and secondary voltage links/jumpers supplied standard transformers. *Note: Unfused finger guard kits are marked an asterisk, for more information refer to page 45. Refer to page 64 for wiring schematic drawing. ustom voltage and V sizes available upon request. ll dimensions in inches Group Voltage: Secondary Voltage: 12 X X X Hertz V atalog mps imensions enters G X H epth pprox. d 50 PH50R 4.17/ x PFK1 FG1*/FGF1 75 PH75R 6.25/ x PFK1 FG2*/FGF2 100 PH100R 8.33/ x PFK1 FG2*/FGF2 150 PH150R 12.5/ x PFK2 FG3 250 PH250R 20.8/ x PFK2 FG3 350 PH350R 29.2/ x PFK3 FG4 500 PH500R 41.7/ x PFK3 FG4 Secondary fuse clips, fuse clip mounting screws and primary and secondary voltage links/jumpers supplied transformers. *Note: Unfused finger guard kits are marked an asterisk, for more information refer to page 45. Refer to page 65 for wiring schematic drawing. ustom voltages and V sizes available upon request. ll dimensions in inches 38

6 STION 9 Machine Tool Industrial ontrol Group V atalog FIGUR mps Voltage: 240 X X X 440 Secondary Voltage: 120 X X X 220 imensions enters G X H FIGUR epth pprox. d 50 PH50MQMJ 0.42/ x PFK1 FG1*/FGF1 75 PH75MQMJ 0.63/ x PFK1 FG2*/FGF2 100 PH100MQMJ 0.83/ x PFK1 FG2*/FGF2 150 PH150MQMJ 1.25/ x PFK2 FG3 250 PH250MQMJ 2.08/ x PFK2 FG3 350 PH350MQMJ 2.92/ x PFK3 FG4 500 PH500MQMJ 4.17/ x PFK3 FG4 750 PH750MQMJ 6.25/ x PFK3 FG PH1000MQMJ 8.33/ x PFK3 FG PH1500MQMJ 12.5/ x PFK3 FG5 Secondary fuse clips, fuse clip mounting screws and primary and secondary voltage links/jumpers supplied standard transformers. ll dimensions in inches *Note: Unfused finger guard kits are marked an asterisk, for more information refer to page 45. Refer to page 66 for wiring schematic drawing. ustom voltages and V sizes available upon request. *** vailable FTORY INSTLL and Secondary Kits up to 1500V. To order, add the suffix -FK to the above part number. Refer to page 44 for details. *** Group Voltage: 240 X X X 440 Secondary Voltage: 12 X X X 22 V atalog mps imensions enters G X H epth pprox. d 50 PH50QR 4.17/ x PFK1 FG1*/FGF1 75 PH75QR 6.25/ x PFK1 FG2*/FGF2 100 PH100QR 8.33/ x PFK1 FG2*/FGF2 150 PH150QR 12.5/ x PFK2 FG3 250 PH250QR 20.8/ x PFK2 FG3 350 PH350QR 29.2/ x PFK3 FG4 500 PH500QR 41.7/ x PFK3 FG4 Secondary fuse clips, fuse clip mounting screws and primary and secondary voltage links/jumpers supplied standard transformers. *Note: Unfused finger guard kits are marked an asterisk, for more information refer to page 45. Refer to page 67 for wiring schematic drawing. ustom voltages and V sizes available upon request. ll dimensions in inches 39

7 Group Voltage: 208 X X X 380 Secondary Voltage: 120 X X X 220 V atalog FIGUR mps imensions enters G X H FIGUR epth pprox. d 50 PH50SP 0.42/ x PFK1 FG1*/FGF1 75 PH75SP 0.63/ x PFK1 FG2*/FGF2 100 PH100SP 0.83/ x PFK1 FG2*/FGF2 150 PH150SP 1.25/ x PFK2 FG3 250 PH250SP 2.08/ x PFK2 FG3 350 PH350SP 2.92/ x PFK3 FG4 500 PH500SP 4.17/ x PFK3 FG4 750 PH750SP 6.25/ x PFK3 FG PH1000SP 8.33/ x PFK3 FG5 Secondary fuse clips, fuse clip mounting screws and primary and secondary voltage links/jumpers supplied standard transformers. *Note: Unfused finger guard kits are marked an asterisk, for more information refer to page 45. Refer to page 68 for wiring schematic drawing. ustom voltages and V sizes available upon request. ll dimensions in inches Group F Voltage: 120 X X X 220 Secondary Voltage: 120 X X X 220 V atalog mps imensions enters G X H epth pprox. d 50 PH50PP 0.42/ x PFK1 FG1*/FGF1 75 PH75PP 0.63/ x PFK1 FG2*/FGF2 100 PH100PP 0.83/ x PFK1 FG2*/FGF2 150 PH150PP 1.25/ x PFK2 FG3 250 PH250PP 2.08/ x PFK2 FG3 350 PH350PP 2.92/ x PFK3 FG4 500 PH500PP 4.17/ x PFK3 FG4 750 PH750PP 6.25/ x PFK3 FG PH1000PP 8.33/ x PFK3 FG PH1500PP 12.5/ x PFK3 FG5 Secondary fuse clips, fuse clip mounting screws and primary and secondary voltage links/jumpers supplied standard transformers. *Note: Unfused finger guard kits are marked an asterisk, for more information refer to page 45. Refer to page 69 for wiring schematic drawing. ustom voltages and V sizes available upon request. ll dimensions in inches 40

8 STION 9 Machine Tool Industrial ontrol Group G FIGUR FIGUR Voltage: 120 X X X 220 Secondary Voltage: 12 X X X 22 V atalog mps imensions enters G X H epth FIGUR pprox. d 50 PH50PG 4.17/ x PFK1 FG1*/FGF1 75 PH75PG 6.25/ x PFK1 FG2*/FGF2 100 PH100PG 8.33/ x PFK1 FG2*/FGF2 150 PH150PG 12.5/ x PFK2 FG3 250 PH250PG 20.8/ x PFK2 FG3 350 PH350PG 29.2/ x PFK3 FG4 500 PH500PG 41.7/ x PFK3 FG4 750 PH750PG 62.5/ x PFK3 FG PH1000PG 83.3/ x PFK3 FG5 Secondary fuse clips and fuse clip mounting screws supplied standard transformers up to and including 500V. and Secondary ll dimensions in inches voltage links/jumpers supplied standard transformers. *Note: Unfused finger guard kits are marked an asterisk, for more information refer to page 45. Refer to page 70 for wiring schematic drawing. ustom voltages and V sizes available upon request. *** vailable FTORY INSTLL and Secondary Kits up to 1500V. To order, add the suffix -FK to the above part number. Refer to page 44 for details. *** Group H Voltage: 600/480/ /460/ /440/220 Secondary Voltage: 120/ /95 110/90 V atalog mps imensions enters G X H epth pprox. d 50 PH50MMH x PFK4 FG2*/FGF2 75 PH75MMH x PFK5 FG2*/FGF2 100 PH100MMH x PFK6 FG3 150 PH150MMH x PFK6 FG3 250 PH250MMH x PFK6 FG4 350 PH350MMH x PFK7 FG4 500 PH500MMH x PFK7 FG4 750 PH750MMH x PFK7 FG PH1000MMH x PFK7 FG PH1500MMH x PFK7 FG5 Secondary fuse clips, fuse clip mounting screws and primary and secondary voltage links/jumpers supplied standard transformers. ll dimensions in inches *Note: Unfused finger guard kits are marked an asterisk, for more information refer to page 45. Refer to page 71 for wiring schematic drawing. ustom voltage and V sizes available upon request. 41

9 Group I Voltage: 480/ /230/ /220/200 Secondary Voltage: 120/25 115/24 110/23 V FIGUR atalog mps imensions FIGUR enters G X H epth pprox. FIGUR d 50 PH50MLI 0.43/ x PFK5 FG2*/FGF2 75 PH75MLI 0.65/ x PFK5 FG2*/FGF2 100 PH100MLI 0.87/ x PFK5 FG2*/FGF2 150 PH150MLI 1.30/ x PFK6 FG3 250 PH250MLI 2.17/ x PFK6 FG4 350 PH350MLI 3.04/ x PFK7 FG4 500 PH500MLI 4.35/ x PFK7 FG4 750 PH750MLI 6.52/ x PFK7 FG PH1000MLI 8.70/ x PFK7 FG5 Secondary fuse clips and fuse clip mounting screws supplied standard transformers up to and including 500V. ll dimensions in inches and Secondary voltage links/jumpers supplied standard transformers up to and including 1000V. *Note: Unfused finger guard kits are marked an asterisk, for more information refer to page 45. Refer to page 72 for wiring schematic drawing. ustom voltages and V sizes available upon request. *** vailable FTORY INSTLL and Secondary Kits up to 1500V. To order, add the suffix -FK to the above part number. Refer to page 44 for details. *** Group J Voltage: 415/400/380 Secondary Voltage: 110 X 220 V atalog mps imensions enters G X H epth Secondary fuse clips, fuse clip mounting screws and primary and secondary voltage links/jumpers supplied standard transformers. *Note: Unfused finger guard kits are marked an asterisk, for more information refer to page 45. Refer to page 73 for wiring schematic drawing. ustom voltages and V sizes available upon request. pprox. d 50 PH50MMX 0.45/ x PFK4 FG1*/FGF1 75 PH75MMX 0.68/ x PFK5 FG2*/FGF2 100 PH100MMX 0.91/ x PFK5 FG2*/FGF2 150 PH150MMX 1.36/ x PFK6 FG3 250 PH250MMX 2.27/ x PFK6 FG3 350 PH350MMX 3.18/ x PFK7 FG4 500 PH500MMX 4.55/ x PFK7 FG4 750 PH750MMX 6.82/ x PFK7 FG PH1000MMX 9.09/ x PFK7 FG5 ll dimensions in inches 42

10 STION 9 Machine Tool Industrial ontrol FIGUR FIGUR Group K Voltage: 380/277/208 Secondary Voltage: 120 X 240 V atalog mps imensions enters G X H epth pprox. d 50 PH50MGJ 0.42/ x PFK4 FG2*/FGF2 75 PH75MGJ 0.63/ x PFK5 FG2*/FGF2 100 PH100MGJ 0.83/ x PFK5 FG2*/FGF2 150 PH150MGJ 1.25/ x PFK6 FG3 250 PH250MGJ 2.08/ x PFK6 FG4 350 PH350MGJ 2.92/ x PFK7 FG4 500 PH500MGJ 4.17/ x PFK7 FG4 750 PH750MGJ 6.25/ x PFK7 FG PH1000MGJ 8.33/ x PFK7 FG5 Secondary fuse clips, fuse clip mounting screws and primary and secondary voltage links/jumpers supplied standard transformers. *Note: Unfused finger guard kits are marked an asterisk, for more information refer to page 45. Refer to page 74 for wiring schematic drawings. ustom voltages and V sizes available upon request. ll dimensions in inches 43

11 Field Installed Kits Standard Secondary Kits (Field Installed) ll HPS Imperator control transformers are supplied standard secondary fuse kits which include: 13/32 x 1 1/2 midget/type fuse clips, fuse clip mounting screws, primary and secondary voltage links and the PHK1 instruction sheet (note: secondary fuse clips and fuse clip mounting screws are not supplied on the PH750PG, PH1000PG, PH750MLI, and PH1000MLI). Kits (Field Installed) ll HPS Imperator series machine tool industrial control transformers up to and including 1500V are available the following optional primary fuse kits: Kit Part PFK1 PFK2 PFK3 PFK4 PFK5 PFK5 PFK6 PFK6 PFK7 pplicable Transformer Part Suffix s Refer to Specification Tables on Pages 38 to 43 for pplicable V Sizes Refer to Specification Tables on Pages 38 to 43 for Parts Included in Kit Note: Maximum allowable current rating on all primary and secondary fuse kits is 30 amps. 4 fuse clips, 4 mtg. screws, PHK1 instruction sheet 4 fuse clips, 4 mtg. screws, PHK1 instruction sheet 4 fuse clips, 4 mtg. screws, PHK1 instruction sheet 4 fuse clips, 4 mtg. screws, 1 jumper, 1 finger guard, PHK1 instruction sheet 4 fuse clips, 4 mtg. screws, 1 jumper, 1 finger guard, PHK1 instruction sheet 4 fuse clips, 4 mtg. screws, 1 jumper, 1 finger guard, PHK1 instruction sheet 4 fuse clips, 4 mtg. screws, 1 jumper wire, PHK1 instruction sheet 4 fuse clips, 4 mtg. screws, 1 jumper wire, PHK1 instruction sheet 4 fuse clips, 4 mtg. screws, 1 jumper wire, PHK1 instruction sheet Factory Installed Kits Factory Installed and Secondary Kits HPS now stocks some HPS Imperator series voltage groups FTORY INSTLL primary and secondary fuse clips. To order, just add the suffix -FK to the end of the standard part number. Factory installed fusing only available on units up to 1500V. The voltage groups that are stocked are: Group (p/n: PH***MQMJ-FK) Group G (p/n: PH***PG-FK) Group I (p/n: PH***MLI-FK) On PH750PG-FK, PH1000PG-FK, PH750MLI-FK, and PH1000MLI-FK, only primary fuse clips are included on factory installed units. Secondary fuse clips are not included or available on these units. Other voltage groups available factory installed fuse kits. Please contact your HPS sales or customer service representative for details. Note: ll factory installed fuse kits are pre-wired at the transformers highest primary voltage and the lowest secondary voltage. To hook up at a different primary or secondary voltage, please refer to the wiring instruction sheet included the transformer. Sample ccessory rawing for lips (for 50, 75 and 100V) Sample ccessory rawing for lips (for 150V to 1500V) Sample ssembly rawing for Secondary lip Installation (For 150V to 1500V) Sample ssembly rawing for lip Installation (For 150V to 1500V) Note: HPS Imperator primary and secondary fuse kits are not suitable for branch circuit applications! 44