Complete inventory of system parts to keep you running

Transcription

1 PARTS CATALOG

2 WELCOME Welcome to the Ashworth Factory Service Parts & Service Guide. We are pleased to provide you with a listing of available parts, maintenance, and service information. Factory Service for Lotension, Self-Stacking Spirals, and Baking Bands System Service Troubleshooting & Technical Support System Refurbishments Installation & Commissioning Electronic Controls Retrofit & Maintenance Proactive Maintenance Program Spiral System Audits Expert system service, analysis, and optimization Available 24 hours a day, 7 days a week, 365 days a year Complete inventory of system parts to keep you running Turnkey installation and accountability to our customers Support, parts, replacement, and upgrades Downtime prevention to maximize service life and throughput Assessment and recommendations to help optimize your belt performance and enhance belt life ON-CALL 24/7/ Lotension Spiral Services Self-Stacking Spiral Services Baking Band Services Ashworth invented the lotension spiral in 1967 and remains the expert in lotension belt development and service. Our spiral services are geared towards improving capacity and efficiency in your lotension system. We also offer turnkey spiral system and spiral relocation services. No one has more experience with lotension spiral systems than Ashworth. Ashworth Factory Service (AFS) experts have spent thousands of hours optimizing spiral systems so they can provide you with services like Ashworth s turnkey ExactaStack TM installation. The service includes a new belt that fits your existing system, a skilled AFS technician to install your optimized belt, and an adjustment to your existing drive system for peak efficiency and service life. The CB5 Baking Band was invented in 1963 by Ashworth, and it s still the industry standard today. We are the experts to rely on for the maintenance and turnkey installation of your baking bands. AFS experts can prevent costly damage to your belts caused by misalignment and improper settings, as well as provide training on proper belt maintenance and tracking, in addition to our standard replacement and optimization services.

3 INDEX SERVICES 1 DRIVE BAR CAPS 2 TRACK CAPS 4 IDLERS 5 CHAINS, SPROCKETS, & SPRINGS 6 BELT GUIDE BLOCKS, BEARINGS, & BELT OILERS 7 SELF-STACKING SPIRAL PARTS WAGON DRIVES & BALL DRIVES 8 BALL RAILS 9 Lotension Spiral & Self-Stacking Services APPLICATION ENGINEERING REVIEW COMPREHENSIVE SERVICE REPORT IMPROVE CAPACITY RECOMMEND DRIVE & SYSTEM UPGRADES IMPROVE AIR FLOW TECHNIQUES SPIRAL RECONFIGURATION MODIFY LENGTHS OF IN-FEED & DISCHARGE ADD TIERS & CHANGE TIER HEIGHT ADD CURVE LOADER CONVEYORS SPIRAL RELOCATION ACROSS THE PLANT OR THE COUNTRY SYSTEM CORRECTIONS & ADJUSTMENTS SYSTEM OPERATIONS SUPPORT TURNKEY INSTALLATION ON-SITE INSTALLATION SPECIALIST BELT COMMISSIONING EMERGENCY REPAIRS REPLACE KEY COMPONENTS SPIRAL UPGRADES REPLACE DRUM/CAGE BAR CAPS REPLACE TRACK CAPS REPLACE DRUM/CAGE DRIVE TEETH REPLACE IDLER SPROCKET & CHAIN REPLACE DRUM/CAGE BEARINGS REVISIONS OR REPLACEMENT OF EXISTING SYSTEMS TOUCH SCREEN IMPROVEMENT SAFETY SYSTEM UPGRADES SPIRAL SYSTEM AUDIT & RECOMMENDATIONS DETAILED REPORT HISTORY ON-SITE SYSTEM TRAINING ELECTRONIC OVERDRIVE CONTROL FULL LINE OF BELT SYSTEM PARTS 1

4 Blue colored cage bar caps enable overdrive to be easily measured. DRIVE BAR CAPS 2 LSA0005 DRIVE BAR CAP, UHMW, 1/2" X 1" LF LSA0006 DRIVE BAR CAP, UHMW, 1" X 1" LF LSA0007 DRIVE BAR CAP, UHMW, 1-1/2" X 2" LF LSA0010 DRIVE BAR CAP, UHMW, 1-1/2" X 2", RIB LF LSA0011 DRIVE BAR CAP, UHMW, 9/16" X 1-1/8" LF LSA0012 DRIVE BAR CAP, UHMW, T-STYLE LF LSA0013 DRIVE BAR CAP, UHMW, T-STYLE LF LSA0015 DRIVE BAR CAP, UHMW, T-STYLE LF LSA0018 DRIVE BAR CAP, UHMW, 1/4" X 1" LF LSA0020 DRIVE BAR CAP, UHMW, T-STYLE, 2.31" WIDE LF LSA0021 DRIVE BAR CAP, UHMW, T-STYLE, 1.96" X.91" LF LSA0022 DRIVE BAR CAP, UHMW, T-STYLE, 1.73" X.51" LF LSA0023 DRIVE BAR CAP, UHMW, 1.72 X.57, BEVELED LF LSA0024 DRIVE BAR CAP, UHMW, 1" X 1", BEVELED LF LSA0025 DRIVE BAR CAP, 3/16" X 1-1/2", BEVELED LF LSA0026 DRIVE BAR CAP, UHMW, 1/2" X 1", WINGED LF LSA0028 DRIVE BAR CAP, UHMW, 1" X 1", BAFFLE LF LSA0029 DRIVE BAR CAP, UHMW, 1" X 1-1/2" LF LSA0030 DRIVE BAR CAP, UHMW, 1-1/4" X 1-1/4" LF LSA0031 DRIVE BAR CAP, UHMW, T-STYLE, 2.20" LF LSA0032 DRIVE BAR CAP, UHMW, 1/2" X 1", WINGED, RIB LF LSA0033 DRIVE BAR CAP, UHMW, 1-1/4" X 1/4" T-BAR LF LSA0034 DRIVE BAR CAP, 1/4" X 1-1/2", BEVELED LF LSA0035 DRIVE BAR CAP, UHMW, SPECIAL LF LSA0036 DRIVE BAR CAP, UHMW, 1-1/4" X 3/16" T-BAR LF LSA ".38".89".25" LSA " 1.77" LSA " 1.22" LSA " 1.77"

5 3 LSA0011 LSA0018 LSA0023 LSA0028 LSA0032 LSA0036 LSA0012 LSA0020 LSA0024 LSA0029 LSA0033 LSA0013 LSA0021 LSA0025 LSA0030 LSA0034 LSA0015 LSA0022 LSA0026 LSA0031 LSA ".38".25".94" 1.97".54".95".05" 2.00".25" 1.44".07" 1.97".42".10" 1.30".65".23" 2.31" 2.06".10".22" 1.97".54".95".05" 1.73".51".013" 1.72".57" 1.00" 1.26".38".22" 1.44" 1.82".89".28".64" 1.97".25".89" 1.75" 1.32".38".75".06" 2.28" 1.28" 1.75" 1.38" 2.20".38" 1.97".25".89" 1.56".29".63".64" 1.82".29".89".64" 3.605".125" 1.592" 1.56".29".63".64"

6 TRACK CAPS LSA0001 TRACK CAP, UHMW, 3/16" EA LSA0002 TRACK CAP, UHMW, 1/4", SHORT LEGS EA LSA0003 TRACK CAP, UHMW, 1/4", STD LEGS EA LSA0004 TRACK CAP, UHMW, 3/8" EA LSA0008 TRACK CAP, UHMW, 10 MM EA LSA0016 TRACK CAP, UHMW, 1/8" LF LSA0017 TRACK CAP, NYLON 11, 1/4" LF LSA0027 TRACK CAP, UHMW, 5/16" EA LSA0001 LSA0002 LSA ".12".37".09".26".23" LSA0004 LSA0016 LSA ".32".14".63".35".05".23" 4

7 IDLERS Part No Description Material Hub Diameter Overall Width Part No Description Material Hub Diameter Flanged Overall Diameter Width SIURLA PLAIN IDLER UHMW-PE 2.26" 2.00" SIUHA PLAIN IDLER UHMW-PE 2.36" 2.00" SIURLC PLAIN IDLER UHMW-PE 3.21" 2.00" SIUX PLAIN IDLER UHMW-PE 3.46" 2.00" SIUM PLAIN IDLER UHMW-PE 3.92" 1 SIUBA PLAIN IDLER UHMW-PE 4.00" 2.00" SIUP PLAIN IDLER UHMW-PE 4.23" 2.00" SIUN PLAIN IDLER UHMW-PE 4 1 SIUNA PLAIN IDLER UHMW-PE " SIUW PLAIN IDLER UHMW-PE 4.61" 2.00" SIURLE PLAIN IDLER UHMW-PE 5.37" 2.00" SIUR PLAIN IDLER UHMW-PE 5.38" 2.00" SIUI PLAIN IDLER UHMW-PE 5.47" 1 SIUVA PLAIN IDLER UHMW-PE " SIURA PLAIN IDLER UHMW-PE 5.59" 3.00" SIUIA PLAIN IDLER UHMW-PE 5.65" 1 SIUFA PLAIN IDLER UHMW-PE 6.00" 2.00" SIUA PLAIN IDLER UHMW-PE 6.90" 2.00" SIUT PLAIN IDLER UHMW-PE 7.27" 2.00" SIUJ PLAIN IDLER UHMW-PE 7.38" 1 SIUXA PLAIN IDLER UHMW-PE 7.43" 2.00" SIUTA PLAIN IDLER UHMW-PE 7.55" 3.00" SIUDA PLAIN IDLER UHMW-PE 10.00" 2.00" SIURLB FLANGED IDLER UHMW-PE 2.26" 3.38" 2.38" SIURLD FLANGED IDLER UHMW-PE 3.21" 4.33" 2.38" SIUY FLANGED IDLER UHMW-PE 3.46" 5.46" 2 SIUK FLANGED IDLER UHMW-PE 3.92" 5.55" 2 SIUV FLANGED IDLER UHMW-PE 4.00" 5.63" 3.00" SIUQ FLANGED IDLER UHMW-PE 4.23" 6.23" 2 SIU0A FLANGED IDLER UHMW-PE " SIUO FLANGED IDLER UHMW-PE " 2 SIUOA FLANGED IDLER UHMW-PE " SIUOB FLANGED IDLER UHMW-PE " SIUOC FLANGED IDLER UHMW-PE " SIUOD FLANGED IDLER UHMW-PE " SIUWA FLANGED IDLER UHMW-PE 4.61" 6.61" 2 SIURLF FLANGED IDLER UHMW-PE 5.37" 6.49" 2.38" SIUS FLANGED IDLER UHMW-PE 5.38" 7.38" 2 SIUH FLANGED IDLER UHMW-PE 5.47" 7.00" 2 SIUZA FLANGED IDLER UHMW-PE SIUSA FLANGED IDLER UHMW-PE 5.59" 7.59" 3 SIUGA FLANGED IDLER UHMW-PE 6.00" 7.63" 3.00" SIUPA FLANGED IDLER UHMW-PE 6.00" " SIUPB FLANGED IDLER UHMW-PE 6.00" 7.00" 3.00" SIUAA FLANGED IDLER UHMW-PE 6.90" 8.90" 2 SIUU FLANGED IDLER UHMW-PE 7.27" 9.27" 2 SIUF FLANGED IDLER UHMW-PE 7.38" 9.00" 2 SIUUA FLANGED IDLER UHMW-PE 7.55" 9.55" 3 SIUCA FLANGED IDLER UHMW-PE 10.00" 11.63" 3.00" 5

8 CHAINS, SPROCKETS, & SPRINGS LSC0001 CHAIN, RC, 4.000" PITCH, ZINC COATED, 10' EA LSC0002 CHAIN, ENG. DRIVE, 4.073" PITCH HYDRO EA LSC0005 CHAIN MASTER LINK 4" PITCH, ZINC EA LSC0006 SPRING, EXT W/SWIVEL HOOKS, IDLER ASSY EA LSC0009 CHAIN, ENG. DRIVE, 3.067" PITCH, ZINC EA LSC0010 CHAIN, 2.000" PITCH CONNECTING LINK EA LSC0011 CHAIN, 1.500" PITCH CONNECTING LINK EA LSC0022 SPROCKET, DRIVE, 4.000" PITCH, 13 TEETH EA LSC0024 SPROCKET, DRIVE, 4.073" PITCH, 13 TEETH EA LSC IDLER SPROCKET ASSY, 4.000" PITCH, 13 TEETH EA LSC IDLER SPROCKET ASSY, 4.073" PITCH, 13 TEETH EA LSM0002 CASTER 4.00" DIAMETER, RETURN WHEEL EA LSM0003 CASTER MOUNT, RETURN WHEEL EA LSM0004 CASTER WHEEL, BUSHING EA LSM0005 CASTER WHEEL, AXLE EA LSB0018 SLEEVE BEARING, 2" ID X 2-3/8" OD X 1-1/8" L EA LSB0019 SLEEVE BEARING, 2-1/2" ID X 2-3/4" OD X 2" L EA LSB0020 SLEEVE BEARING, 2-1/16" ID X 4" OD X 1/4" L EA LSB0021 SLEEVE BEARING, 2-9/16" ID X 4-1/2" OD X 1/4" L EA LSC TOOTH RING ASSY, 4.000" PITCH, 30 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 40 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 44 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 52 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 56 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 57 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 60 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 61 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 62 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 70 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 71 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 72 TEETH EA LSC TOOTH RING ASSY, 4.000" PITCH, 80 TEETH EA LSC TOOTH RING ASSY, 4.073" PITCH, 44 TEETH EA LSC TOOTH RING ASSY, 4.073" PITCH, 52 TEETH EA LSC TOOTH RING ASSY, 4.073" PITCH, 56 TEETH EA LSC TOOTH RING ASSY, 4.073" PITCH, 62 TEETH EA LSC TOOTH RING ASSY, 4.073" PITCH, 72 TEETH EA LSC TOOTH RING ASSY, 4.073" PITCH, 80 TEETH EA LSC TOOTH RING ASSY, 3.067" PITCH, 46 TEETH EA LSC TOOTH RING ASSY, 3.067" PITCH, 54 TEETH EA LSC TOOTH RING ASSY, 3.067" PITCH, 78 TEETH EA SLEEVE BEARING EXAMPLE OD ID (OD) OUTER DIAMETER (ID) INNER DIAMETER (L) LENGTH LSC0006 L 6

9 BELT GUIDE BLOCKS LSA0037 1/2"D X 2"H X 12"W UHMW FLATBAR TAPERED EA LSA0038 1/2"D X 3"H X 24"W UHMW FLATBAR TAPERED EA LSA0039 1"D X 4"H X 18"W UHMW FLATBAR TAPERED EA LSA0040 1/2"D X 3"H X 6"W UHMW FLATBAR TAPERED EA LSA0041 3/4"D X 9"H X 15"W UHMW FLATBAR TAPERED EA BELT GUIDE BLOCK EXAMPLE D W (D) DEPTH (W) WIDTH (H) HEIGHT BELT OILERS LSM0012 BELT OILER, 2 BRUSH AUTO EA LSM0013 BELT OILER, 2 BRUSH MANUAL EA LSM0014 BELT OILER, 3 BRUSH AUTO EA LSM0015 BELT OILER, 3 BRUSH MANUAL EA H BEARINGS LSB0001 BEARING, 3-15/16" BORE, 4 BOLT FLANGED, NON-EXP EA LSB0002 BEARING, 2-15/16" BORE, 4 BOLT FLANGED, NON-EXP EA LSB0003 BEARING, 1-7/16" BORE, NICKEL-PLATED PILL BLOCK EA LSB0004 BEARING, 1-1/2" BORE, NICKEL-PLATED PILL BLOCK EA LSB0005 BEARING, 1-1/2" BORE, NICKEL-PLATED 4 BOLT FLANGED EA LSB0006 BEARING, 1-7/16" BORE, THERMOPLASTIC PILL BLOCK EA LSB0007 BEARING, 1-1/2" BORE, THERMOPLASTIC PILL BLOCK EA LSB0008 BEARING, 1-1/2" BORE, THERMOPLASTIC 4 BOLT FLANGED EA LSB0009 BEARING, SPHERICAL OIL WELL STYLE EA LSB0010 BEARING, ADAPTER, OIL WELL STYLE EA LSB0011 SEAL, OIL - OIL WELL STYLE EA LSB0012 BEARING, 3-15/16" BORE FLNG D SPIGOT PILOT HOUSING EA LSB0013 BEARING, 4-15/16" BORE FLNG D SPIGOT PILOT HOUSING EA LSB0017 OIL, FOOD GRADE CHAIN LUBE, 12 OZ. AEROSOL EA LSB0024 OIL, FOOD GRADE PENETRATING, 11 OZ. AEROSOL EA LSB0025 GREASE, LOW TEMP, 14.5 OZ. CARTRIDGE EA LSB0026 OIL, SILICONE RAIL LUBE EA LSB0027 BEARING, TOP UHMW SLEEVE EA LSB0028 O-RING, 1-7/8" ID X 2-1/8" OD X 1/8" THICK, BUNA-N70 EA LSB0029 O-RING, 2-7/8" ID X 3-1/8" OD X 1/8" THICK, BUNA-N70 EA LSB0030 BUSHING, UHMW, SLACK LOOP EA 7

10 SELF-STACKING SPIRAL PARTS WAGON DRIVES BALL DRIVES LSS0001 WAGON FRAME, 42 EA LSS0002 WAGON FRAME, 64 EA LSS0003 WAGON FRAME, 76 EA LSS0004 GUIDE, WAGON EA LSS0005 TOOTH, DRIVE EA LSS0012 BEARING NOLU-S, SIDE-MOUNTED FLANGE EA LSS0013 ROLLER, TAKE-UP EA LSS0014 SHAFT COLLAR, 25 MM, 47.6 MM, 16 MM WD EA LSS0015 PULLEY, TAKE-UP EA LSS0016 BUSHING, TAKE-UP EA LSS0017 CHAIN, AUXILIARY SUPPORT ASSEMBLY EA LSS0018 ROLLER, 8-SIDED, FLANGED EA LSS0019 ROLLER, 8-SIDED EA LSS0020 FRICTION RING WEARSTRIP, UPPER, 42 EA LSS0021 FRICTION RING WEARSTRIP, UPPER, 64/76 EA LSS0043 WAGON WHEEL ASSEMBLY, 76 KIT LSS0044 WAGON HITCH ASSEMBLY, 76 KIT LSS0045 FLAPS, 76 KIT LSS0046 WAGON WHEEL ASSEMBLY, 42 KIT LSS0047 FLAPS, 42 KIT LSS0048 WAGON HITCH ASSEMBLY, 42 KIT LSA IN CAGE BAR CAP, LOWER FRICTION RING, GC76 EA 1. EXACTASTACK TM BELT 2. WAGON FRAME 3. WAGON HITCH ASSEMBLY 4. WAGON WHEEL ASSEMBLY WAGON DRIVE 2 LSA0008 WEARSTRIP, RAIL, 10 MM EA LSS0023 SPROCKET, BALL CHAIN, INNER OR OUTER EA LSS0024 IDLER SPROCKET, BALL CHAIN, INNER OR OUTER EA LSS0025 WEARSTRIP, BALL RAIL CHAIN, 413 MM EA LSS FT WEARSTRIP, BALL RAIL CHAIN, 10' FIELD CUT EA LSS0026 BALLS, PLASTIC, 25 MM EA LSS0027 BALLS, STAINLESS STEEL, 25 MM EA LSS0028 CHAIN, OUTER BALL EA LSS0029 CHAIN, INNER BALL EA LSS0030 KIT, BALL RAIL GRINDING EA LSS0031 LINK, CONNECTING INNER EA LSS0032 LINK, CONNECTING OUTER EA LSS0049 BALL RAIL, INNER ASSEMBLY, 42 EA LSS0050 BALL RAIL, INNER ASSEMBLY, 76 EA LSS0051 BALL RAIL, INNER ASSEMBLY, 92 EA LSS0052 BALL RAIL, INNER ASSEMBLY, 106 EA LSS0053 BALL RAIL, INNER ASSEMBLY, 600 EA LSS0035 BALL RAIL, OUTER ASSEMBLY, 42 EA LSS0036 BALL RAIL, OUTER ASSEMBLY, 76 EA LSS0037 BALL RAIL, OUTER ASSEMBLY, 92 EA LSS0038 BALL RAIL, OUTER ASSEMBLY, 106 EA LSS0039 BALL RAIL, OUTER ASSEMBLY, 600 EA LSS0040 GASKET, SILICONE RUBBER, USDA EA

11 BALL RAIL 1. EXACTASTACK TM BELT 2. CHAIN, INNER BALL 3. CHAIN, OUTER BALL 4. WEARSTRIP, BALL RAIL 5. BALL (PLASTIC OR STAINLESS STEEL) 6. BALL RAIL, OUTER 7. BALL RAIL, INNER 8. SPROCKET, BALL CHAIN 9. IDLER SPROCKET, BALL CHAIN 4 2 SELF-STACKING SPIRAL PARTS Measuring Ball Wear (Plastic or Stainless Steel): 1. Remove 10 balls and measure diameter with calibrated caliper. 2. If 3 or more balls measure 24.7 mm or less in diameter, remove 50 balls and measure diameter. 3. If 15 or more balls measure 24.7 mm or less in diameter, replace all balls

12 1405 Cannon Circle, Suite 15 Faribault, MN Disclaimer The information contained in this publication is provided only as an aid and service to our customers. Ashworth does not warrant the accuracy or applicability of such information. Ashworth makes no warranties or representations, express or implied, with respect to its goods or services, if any, furnished to the buyer or any third-party. ASHWORTH SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Ashworth shall not be liable for any loss, personal injury, or property damage directly or indirectly arising from the use of such goods or service. Ashworth shall not be liable for incidental, consequential, or punitive damages of any description, whether any such claim be based upon warranty, contract, negligence, strict liability or other tort, or otherwise, regardless of whether Ashworth has been notified in advance of the possibility of such damages. Copyright 2015 Ashworth Bros., Inc. All rights reserved 11-15