CYLINDERS / CYLINDER ACCESSORIES / PNEUMATIC CONTROL SYSTEMS DIGITAL PANEL METERS / ELECTRONIC CONTROLLERS. TRD Manufacturing, Inc.

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1 Position Control System Product Catalog CYLINDERS / CYLINDER ACCESSORIES / PNEUMATIC CONTROL SYSTEMS DIGITAL PANEL METERS / ELECTRONIC CONTROLLERS TRD Manufacturing, Inc. A BIMBA Company 09 N. ND STREET MACHESNEY PARK, ILLINOIS -00 PHONE: (8) -777 FAX: (8) -090 WEBSITE: SALES@TRDMFG.COM

2 P F L F TABLE OF CONTENTS PAGE OSITION EEDBACK OW RICTION CYLINDER HOW IT WORKS POSITION FEEDBACK LOW FRICTION CYLINDER CONSTRUCTION POSITION FEEDBACK LOW FRICTION CYLINDER HOW TO ORDER POSITION FEEDBACK LOW FRICTION CYLINDER DIMENSIONS POSITION FEEDBACK LOW FRICTION CYLINDER SPECIFICATIONS POSITION FEEDBACK LOW FRICTION CYLINDER COMPONENTS/REPAIR KITS CYLINDER ACCESSORIES CYLINDER TECHNICAL DATA PNEUMATIC CONTROL SYSTEM, MODEL PCS HOW IT WORKS PNEUMATIC CONTROL SYSTEM, MODEL PCS HOW TO ORDER PNEUMATIC CONTROL SYSTEM, MODEL PCS SPECIFICATIONS PNEUMATIC CONTROL SYSTEM, MODEL PCS APPLICATION SIZING PNEUMATIC CONTROL SYSTEM, MODEL PCS DIMENSIONS PNEUMATIC CONTROL SYSTEM, MODEL PCS ACCESSORIES FLOW CONTROLS DIGITAL PANEL METER, MODEL DPM DIGITAL PANEL METER, MODEL DPM SPECIFICATIONS DIGITAL PANEL METER, MODEL DPM ORDERING INFORMATION ELECTRONIC CONTROLLER ELECTRONIC CONTROLLER HOW TO ORDER ELECTRONIC CONTROLLER DIMENSIONS ELECTRONIC CONTROLLER SPECIFICATIONS DELIVERY SCHEDULES BACK COVER CATALOG OVERVIEW This catalog contains TRD s Position Feedback Products. These products are ideal for applications that require increased flexibility and adaptability. They are perfect for automated assembly processes that require quick changeovers, accurate load positioning, constant product position monitoring, and mass customized product assembly. The Position Feedback Low Friction Cylinder (Model PFLF) is a linear actuator that contains an internal LRT (Linear Resistive Transducer). The PFLF can be used for measuring and gauging, positioning and holding, and on-the-fly applications. Combine the PFLF with the Pneumatic Control System (Model PCS), Digital Panel Meter (Model DPM), or the Electronic Controller described in this catalog to maximize performance. The Pneumatic Control System (Model PCS) is a closed loop pneumatic motion control system that controls the position of the PFLF cylinder rod. The system includes the control electronics and valves necessary to accurately control any thru bore PFLF cylinder. The Digital Panel Meter (Model DPM) is a digital panel meter that has a bit A/D converter and built in microprocessor. When combined with the PFLF, the repeatability is.00 per inch of stroke. The DPM is great for accurate measuring and gauging applications. It is easily calibrated to indicate actual displacement and includes multiple programmable set point outputs. Recommended applications include Go/No Go in process quality control verification, part identification, and dimensional verification. The Electronic Controllers provide 0 VDC regulated power to the Position Feedback Low Friction cylinder. The Electronic Controllers can be used for applications that require accuracy greater than ±.00. It has 0 VDC transducer excitation and fast responding scalable analog output capability. It is good for applications that use controllers that do not have required PFLF impedance of Mohm.

3 POSITION FEEDBACK LOW FRICTION CYLINDER HOW IT WORKS ENLARGED VIEW OF WIPER LRT WIPER The Position Feedback Cylinder contains a Linear Resistive Transducer (LRT) or potentiometer mounted in the cylinder rear head. The LRT probe, which has a resistive element on one side and a collector strip on the other, is inside the cylinder rod. A wiper assembly is installed in the piston. As the piston moves, an electrical circuit is created between the resistive element and collector strip. The resulting voltage is directed externally via wiring. The output voltage is proportional to the wiper position on the resistive element, which allows the cylinder position to be determined. For example, in a -inch stroke cylinder, if the output voltage is 0 VDC when fully retracted and 0 VDC when fully extended, voltage readings of. and.8 VDC would indicate cylinder extensions of inches and 7 inches. The accuracy of an LRT is determined by three factors: resolution, linearity and repeatability. LRT PROBE Resolution refers to the smallest change that can be detected on the LRT. The LRT has infinite resolution, and can be divided into as many parts as the electronics allow. For example, with a -bit, 09-part controller, the stroke could be divided into 09 equal parts. When 0 VDC is placed on a 0 cylinder, the smallest detectable increment would be 0 VDC 09 =. millivolts or Resolution is stroke sensitive, i.e., the longer the stroke, the less resolution. Linearity refers to the maximum deviation of the output voltage to a straight line. The LRT s linearity is ± percent of stroke. Repeatability is the ability of the LRT to provide the same output voltage relative to a unique cylinder position each time the cylinder is cycled. Mechanical repeatability of the TRD Position Feedback Cylinder is ± PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

4 PFLF Cylinders POSITION FEEDBACK LOW FRICTION (PFLF) CYLINDER CONSTRUCTION Accessories DPM Flow Controls PCS Technical Data Electronic Controller HEAD, CAP & RETAINER Precision machined from high strength 0-T aluminum alloy. Black anodized for corrosion resistance. PISTON Precision machined from high strength aluminum alloy for light weight and extended cycle life. PISTON SEALS Seals are low friction and packed with special low friction non-migrating Teflon based grease for permanent lubrication. Lip seals are pressure activated and wear compensating. CYLINDER TUBE Precision machined from 0-T8 high tensile aluminum alloy and hard coat to 0 Rc for wear resistance and extended cycle life. TIE RODS Prestressed tie rod construction eliminates axial loading of cylinder tube and maintains compression on tube end seals. BEARING Precision machined from graphite filled cast iron and Teflon coated to reduce friction and extend cycle life. Design allows increased lubrication in effective bearing area. PISTON ROD Precision machined from high yield, polished and chrome plated steel. Continuous Position Sensing Highly Accurate: Infinite resolution, linearity of ± percent of full stroke, ±.00 mechanical repeatability Strokes up to Easily Repairable FEATURES OF THE PFLF CYLINDER ROD SEAL Seals are low friction and packed with special low friction non-migrating Teflon based grease for permanent lubrication. Lip seals are pressure activated and wear compensating. ( Rod wiper is omitted unless requested - see options note on performance). LINEAR RESISTIVE TRANSDUCER (LRT) PROBE The LRT probe is an anodized aluminum probe with Delrin threaded flange, o-ring and back-up washer. The probe has infinite resolution, nonlinearity of ± percent of full stroke and a rated life of 0 million cycles. Typical probe input is 0 VDC, input impedance required is Mohm with a temperature rating of 0 to +00 F. LINEAR RESISTIVE TRANSDUCER (LRT) WIPER The LRT wiper is completely assembled precision molded assembly with a rated life of 000 linear miles. () PIN CONNECTOR - This connector is supplied on all PFLF cylinders. The connector has a universal 8mm () pin DIN male connection. O-RINGS - To provide a positive seal to prevent any contaminates or liquids from entering cylinder cavity and affecting cylinder performance. Electronic Controllers available for dual set point and scalable analog output applications Closed Loop Pneumatic Control Systems (PCS) available for thru bores Permanently Lubricated seals Quick Connect (IP7) Standard on all models NEW YEAR WARRANTY TRD Manufacturing Incorporated, A Bimba Company, is an employee owned company. We take great pride in our products. TRD Manufacturing, Inc. warranties its cylinders for a full years to be free from defects in material and workmanship. TRD Manufacturing, Inc. must be notified prior to returning product for warranty evaluation. Contact your local TRD distributor to obtain an RGA (Returned Goods Authorization Number) for proper tracking and expedite service on all warranty evaluations. TRD will repair or replace free of charge any products returned to the factory within years of shipment that is proven to be defective in material and/or workmanship. A complete explanation of defects is required with the returned product. The TRD warranty applies only to products used properly and under normal operating conditions. All products are to be used in a safe manner, in properly designed systems. Safeguards to prevent personal injury or equipment damage must be used and are the sole responsibility of the user. In no event shall TRD Manufacturing, Inc. be liable for any consequential damages or installation costs resulting from delay or failure of delivery, defective material or workmanship or out of a breach by TRD Manufacturing, Inc. of any contract.

5 PFLF MX0 MP MP MP MT MT MT MX MF MF ME MS MS MS POSITION FEEDBACK LOW FRICTION CYLINDER SERIES ANODIZED ALUMINUM NFPA MOUNTS NO MOUNT REAR PIVOT CLEVIS ( - 8 BORE) REAR PIVOT CLEVIS ( - BORE) REAR PIVOT EYE ( - BORE) FRONT TRUNNION ( - 8 BORE) REAR TRUNNION ( - 8 BORE) INTERMEDIATE TRUNNION ( - 8 BORE) EXTENDED TIE-RODS (HEAD) ( - 8 BORE) FRONT FLANGE ( - BORE) REAR FLANGE ( - BORE) FRONT MOUNTING HOLES (8 BORE) FRONT & REAR END FOOT ( - 8 BORE) SIDE LUG ( - STD., - 8 CONSULT FACTORY) BOTTOM TAPPED HOLES ( - 8 BORE) STANDARD PORT POSITIONS AND FEEDBACK CABLE CONNECTOR POSITION STANDARD PORT AND STANDARD CABLE CONNECTOR POSITION SPECIFY NON-STANDARD LOCATIONS WHEN ORDERING -8 Bores MX0 MT -8 Bores Page 8 MX -8 Bores Page 9 PFLF - MS - X 0 - KK - MPR MS 8 7 STROKE - ( - ) - (¼ - 8 ) PFLF MOUNTS MP -8-8 Page Bores Page 7 Bores Page 7 MT -8 Bores Page 8 MS -8 Bores Page 0 HOW TO ORDER MT MS -8 Bores Page 8 - Bores Consult factory for larger size. Page 0 BORE,,,¼,, & 8 MP - Bores Page 7 MF - Bores Page 9 ME 8 Bore Page 0 OPTIONS B* ¼ BUMPERS BOTH ENDS BH* ¼ BUMPER HEAD END BC* ¼ BUMPER CAP END A = EXTENDED PISTON ROD THREAD (SPECIFY) C = EXTENDED PISTON ROD (SPECIFY) EN ELECTROLESS NICKEL PLATED KK LARGE MALE ROD THREAD KK FEMALE ROD THREAD KK FULL DIAMETER MALE ROD THREAD MPR MAGNETIC PISTON FOR REED SWITCHES MPH MAGNETIC PISTON FOR HALL SWITCHES OP OPTIONAL PORT LOCATION (SPECIFY) XX= SPECIAL VARIATIONS (SPECIFY) * URETHANE BUMPERS ADD ¼ PER END OF CYLINDER H MS RW OPTIONS AVAILABLE BUT NOT RECOMMENDED (WILL AFFECT CYLINDER PERFORMANCE) HEAD CUSHION METALLIC ROD SCRAPER ROD WIPER MP - Bores Page 7 MF - Bores Page 9 PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

6 PFLF Cylinders KK (STYLE ) POSITION FEEDBACK LOW FRICTION CYLINDER STYLE & KK & KK MM ROD DIA. DIMENSIONS PISTON ROD END STYLES STYLE * KK KK (STYLE ) STYLE KK MM ROD DIA. KK (STYLE ) MM ROD DIA. KK (STYLE ) Accessories A C C A C Technical Data BORE,, MM ROD DIAMETER /8 STANDARD V STANDARD Style - Male KK A 7/-0 Style - Male KK A -0 A V OPTIONAL Style -Female KK* A 7/-0 Style - Male KK A /8-8 C /8 V ¼ V ¼,, STANDARD - /8 7/8- /8 - /8 - /8 ¼ & 8 /8 STANDARD - /8 ¼- /8 - /8 /8- /8 /8 /8 *KK (Style - Female) will have a recessed plug due to thru hole in rod. PCS EE NPT () B BUSHING DIA. Y M8 X UNIVERSAL () PIN MALE CONNECTOR P + STROKE Flow Controls DPM Electronic Controller BORE ¼ 8 RM * RM dimension is round retainer diameter ~ NON NFPA Dimensions R E SQ MM ROD DIA. KK THDS. V C MX0 PFLF CYLINDER DIMENSIONS Standard Rod Diameters only BASIC DIMENSIONS MXO PFLF CYLINDERS (STANDARD ROD DIAMETERS) ROD DIAMETER A B C E EE F G J K KK LBX~ MM P R RM /8 STANDARD /8 /8 /8 /8 ¼ 7/-0 /8 /8 /8. SQ. /8 STANDARD /8 STANDARD /8 /8 /8 /8 /8 /8 /8 /8 / 7/-0 / 7/-0 /8 ¼ /8 /8 /8.8.9 HEX HEX STANDARD STANDARD STANDARD /8 STANDARD /8 STANDARD /8 /8 /8 /8 /8 /8 /8 8 /8 /8 /8 /8 /8 ¼ ¼ ¼ /8 /8 / ¼ 7 7 /8 /8 /8 ¼ / * * * * * F MX0 G G J K ~ LBX + STROKE ~ ZBX + STROKE V ¼ ¼ ¼ ¼ ¼ ¼ /8 /8 Y ZBX~ 7/8 /8~ 7/8 7/~ 7/8 9/~ /8 7~ /8 7~ /8 8 /8~ 9 /8~ 9 /8~

7 POSITION FEEDBACK LOW FRICTION CYLINDER BORE ¼ 8 MP & MP CAST PFLF CYLINDER DIMENSIONS BORE ¼ MS PFLF CYLINDER DIMENSIONS ROD DIAMETER /8 STANDARD /8 STANDARD /8 STANDARD STANDARD STANDARD STANDARD /8 STANDARD Standard Rod Diameters only ADD STROKE E/ NT TK TN XT SN ZBX * ¼ 7/8 ¼ ¼ ¼ NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions. BORE ¼ 8 TN E/ NT TAP () TK DEEP ROD DIAMETER /8 STANDARD /8 STANDARD /8 STANDARD STANDARD STANDARD STANDARD /8 STANDARD /8 STANDARD M8 x UNIVERSAL () PIN MALE CONNECTOR MP ( - 8 BORE) XCX * + STROKE Standard Rod Diameters only CB CD CW L M FL ¼ ¼ ¼ ¼-0 /-8 /8- - 7/ - / /8 /8 / / ¼ 7/ 7/ / / NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions. XT M8 x UNIVERSAL () PIN MALE CONNECTOR /8 /8 /8 /8 /8 MS ( - 8 BORE) SN + STROKE ZBX * + STROKE /8 7/8 ¼ ¼ ¼ ¼ / / / /8 /8 /8 7/8 7/8 7/8 ¼ ¼ /8 /8 /8 7/8 /8 ¼ MP PFLF CYLINDER DIMENSIONS Standard Rod Diameters only ROD DIAMETER /8 STANDARD /8 STANDARD /8 STANDARD STANDARD STANDARD STANDARD /8 STANDARD /8 STANDARD CB CD CW L M ¼ ¼ ¼ NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions. M8 x UNIVERSAL () PIN MALE CONNECTOR MP/MP ( - BORE) XDX * + STROKE DIMENSIONS L FL M L M CD DIA. (PIN INCLUDED) PRESSED IN BEARINGS /8 /8 /8 CD DIA. (PIN INCLUDED) ¼ ¼ ¼ /8 /8 /8 7/8 7/8 7/8 CW MP /8 /8 /8 7/8 7/8 7/8 ¼ /8 7/ 9/ /8 9 /8 9 /8 CW ADD STROKE XCX * 7/8 7/8 7 8 /8 8 /8 8 7/8 0 /8 0 / CW CB ADD STROKE XDX* ¼ ¼ / ¼ 9 /8 CW CB NOTE: & bore MP extruded mounts are thru tie rod construction, bore and larger the rear MP cap is bolted on. MP NOTE: MP CAST MOUNT not available for & bores. Special WELDED MOUNTS are available. Consult factory for more information. 7 *NON NFPA Dimensions CB PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

8 PFLF Cylinders POSITION FEEDBACK LOW FRICTION CYLINDER DIMENSIONS TD DIA M8 x UNIVERSAL () PIN MALE CONNECTOR MT ( - 8 BORE) Accessories Technical Data TL BORE ¼ 8 E SQ. UT TL MT PFLF CYLINDER DIMENSIONS Standard Rod Diameters only ROD DIAMETER /8 STANDARD /8 STANDARD /8 STANDARD STANDARD STANDARD STANDARD /8 STANDARD /8 STANDARD E TD TL UT XG 8 /8 /8 /8 /8 7 9¼ ¼ ¼ ¼ ¼ /8 /8 ADD STROKE ZBX * /8 7/ 9/ /8 9 /8 9 /8 NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions. TD DIA XG ZBX * + STROKE MT ( - 8 BORE) TL E SQ. UT TL XJ + STROKE ZBX * + STROKE PCS Flow Controls BORE ¼ 8 MT PFLF CYLINDER DIMENSIONS Standard Rod Diameters only ROD DIAMETER /8 STANDARD /8 STANDARD /8 STANDARD STANDARD STANDARD STANDARD /8 STANDARD /8 STANDARD E TD TL UT XJ 8 /8 /8 /8 /8 7 9¼ ¼ /8 /8 ¼ ¼ 7/8 ADD STROKE ZBX * /8 7/ 9/ /8 9 /8 9 /8 NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions. M8 x UNIVERSAL () PIN MALE CONNECTOR BD M8 x UNIVERSAL () PIN MALE CONNECTOR LOCATED 90 TO TRUNION (POSITION 7) EB TD DIA MT ( - 8 BORE) DPM Electronic Controller TL BORE ¼ 8 TM UM TL MT PFLF CYLINDER DIMENSIONS Standard Rod Diameters only ROD DIAMETER /8 STANDARD /8 STANDARD /8 STANDARD STANDARD STANDARD STANDARD /8 STANDARD /8 STANDARD BD EB TD TL TM UM XI ¼ ¼ 7 9 XI (CUSTOMER TO SPECIFY) ZBX * + STROKE /8 /8 /8 /8 ¼ ¼ 7 /8 7¼ 8¼ 0 /8 9 NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions. CUSTOMER TO SPECIFY ADD STROKE ZBX * /8 7/ 9/ /8 9 /8 9 /8 *NON NFPA Dimensions 8

9 POSITION FEEDBACK LOW FRICTION CYLINDER BORE ¼ BORE ¼ TF UF MF PFLF CYLINDER DIMENSIONS Standard Rod Diameters only ROD DIAMETER /8 STANDARD /8 STANDARD /8 STANDARD STANDARD STANDARD STANDARD /8 STANDARD R E FB FH R TF UF W / /8 /8 7/ 7/ 9/ 9/ /8 /8 /8 /8 /8 / /8 7/8 / 7/ /8 7 /8 /8 /8 /8 ¼ 7 /8 8 /8 NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions. FH M8 x UNIVERSAL () PIN MALE CONNECTOR MF ( - BORE) ZBX * + STROKE MF PFLF CYLINDER DIMENSIONS Standard Rod Diameters only ROD DIAMETER /8 STANDARD /8 STANDARD /8 STANDARD STANDARD STANDARD STANDARD /8 STANDARD E FB FH R TF UF / /8 /8 7/ 7/ 9/ 9/ /8 /8 /8 /8 /8 / /8 7/8 / 7/ /8 7 /8 /8 /8 /8 ¼ 7 /8 8 /8 NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions. BORE ¼ 8 F AA MX PFLF CYLINDER DIMENSIONS Standard Rod Diameters only ROD DIAMETER /8 STANDARD /8 STANDARD /8 STANDARD STANDARD STANDARD STANDARD /8 STANDARD /8 STANDARD FB HOLES () M8 x UNIVERSAL () PIN MALE CONNECTOR MF ( - BORE) R ZFX * + STROKE E FH R AA BB DD NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions. ** 8 bore has round retainer, not a full square retainer as smaller bores. BB dimension is from head. E DIMENSIONS E DD THREAD 8 W FH BB /8 /8 /8 /8 /8 /8 /8** FH /8 /8 /8 /8 / / /** TF UF M8 x UNIVERSAL () PIN MALE CONNECTOR MX ( - 8 BORE) ZBX * + STROKE ¼-8 /- /- /8- / /8-8 W /8 /8 /8 7/8 F /8 /8 /8 /8 /8 /8 /8 W /8 /8 /8 7/8 /8 ADD STROKE ZBX * /8 7/ 9/ /8 9 /8 ADD STROKE ZFX * / /8 ADD STROKE ZBX * /8 7/ 9/ /8 9 /8 9 /8 9 *NON NFPA Dimensions R FB HOLES () E PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

10 PFLF Cylinders Accessories Technical Data POSITION FEEDBACK LOW FRICTION CYLINDER BORE ¼ 8 S AH AL FH M8 x UNIVERSAL () PIN MALE CONNECTOR MS ( - 8 BORE) SAX * + STROKE MS PFLF CYLINDER DIMENSIONS Standard Rod Diameters only ROD DIAMETER /8 STANDARD /8 STANDARD /8 STANDARD STANDARD STANDARD STANDARD /8 STANDARD /8 STANDARD DIMENSIONS AB AH AL AO AT FH 7/ 7/ 7/ 9/ 9/ / / / NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions. ** 8 bore cylinders have round retainer, bracket bolted to head. AO / 7/ /8 / ¼ ¼ ¼ ¼ ¼ /8 /8 / /8 /8 /8 /8 /8 / XAX * + STROKE /8 /8 /8 /8 /8 / / ¼ /8 /8 /8 /8 /8 /8 /8** S ¼ ¼ ¼ ¼ 7 /8 M8 x UNIVERSAL () PIN MALE CONNECTOR SAX * /8 9 /8 9 /8 9 /8 0 0 ADD STROKE XAX * 7 /8 7 /8 7¼ 8 /8 8 / / AB HOLES () AT PCS Flow Controls BORE ¼ 8 SB DIA. () ST ROD DIAMETER /8 STANDARD /8 STANDARD /8 STANDARD STANDARD STANDARD STANDARD /8 STANDARD /8 STANDARD TS US SH SW XS SU MS ( - 8 BORE) SS + STROKE ZBX * + STROKE MS PFLF CYLINDER DIMENSIONS Standard Rod Diameters only SB SH ST SU SW SZ 7/ 7/ 7/ 9/ 9/ / / / ¼ 7/8 ¼ ¼ ¼ NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions. - standard, consult factory for - 8. /8 /8 /8 ¼ ¼ / / / /8 /8 /8 / / / /8 /8 /8 9/ / / TS ¼ 7/8 7 7/8 9 7/8 SZ US 8¼ 9¼ ¼ XS SWX /8 /8 /8 7/8 7/8 / / / SWX* 7/8 7/8 7/8 / / / ADD STROKE SS ZBX * 7/8 7/8 ¼ ¼ /8 /8 /8 7/ 9/ /8 9 /8 9 /8 FB HOLES () M8 x UNIVERSAL () PIN MALE CONNECTOR DPM DIA. RETAINER TE E ME (8 BORE) TE W G Electronic Controller *NON NFPA Dimensions 0 ZBX * + STROKE ME PFLF CYLINDER DIMENSIONS Standard Rod Diameters only ADD STROKE BORE ROD DIAMETER E TE W G FB ZBX* 8 /8 STANDARD /8 / 9 /8 NOTE: All cylinder dimensions not shown are standard MX0 cylinder dimensions.

11 POSITION FEEDBACK LOW FRICTION CYLINDER SPECIFICATIONS WIRE DESCRIPTION INPUT (+) GROUND (-) OUTPUT CONDUCTOR COLORS: - BROWN - BLACK -BLUE Repeatability: ±.00 Cylinder Only Refer to specifications in the following sections for positioning or measuring repeatability. Power supply ripple and A/D error will reduce repeatability when PFLF is utilized with industrial control systems. Nonlinearity: ± % of full stroke Resolution: Infinite Signal Input: 0 VDC typical Input Impedence Required: MOhm Signal output: > 0 to slightly less than FS signal input (The internal electrical stroke is slightly larger than PROBE/ PLUG WIRE COLORS Red Black White the mechanical stroke of the cylinder) Rated Life of Probe: 0 million cycles Rated Life of Wiper: 000 linear miles Pressure Rating: 0 psi Temperature Rating: 0 to 00 F (Cylinder & Probe) Maximum Speed: in./sec. Interface: 8mm DIN connector NEMA: (IP7) Straight-Models C-S (m), CX-S (m) Ø.8 PLUG PIN NUMBERS. LENGTH QUICK CONNECT CABLE/ WIRE COLORS Blue Black Brown.8 SHIELDED WIRE Note: All models have a M8 x female thread. Cable: A.W.G. PVC insulated, fine stranded copper conductors, with Gray PVC jacket with stripped and tinned ends. STROKE = 0, OUTPUT VOLTAGE = 0 VOLTS STROKE = FULL, OUTPUT VOLTAGE = 0 VOLTS. Right Angle-Models C (m), CX (m).0 LENGTH.8 WHITE BLACK RED SHIELDED WIRE PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

12 PFLF Cylinders POSITION FEEDBACK LOW FRICTION CYLINDER COMPONENTS/REPAIR KITS WIPER CAVITY O-RING LRT WIPER GUIDE WASHER RETAINER RING Accessories Technical Data ASSEMBLED PICTURE LRT Wiper Replacement Kit PART NO. DESCRIPTION REMARKS PFLF-WK POSITION FEEDBACK WIPER KIT KIT TO CONSIST OF THE FOLLOWING: () O-RING, () LTR WIPER, () GUIDE WASHER, () RETAINING RING, () WIRE CONNECTORS & WIPER/PROBE INSTALLATION INSTRUCTION SHEET LRT PROBE O-RING BACK-UP WASHER LRT Probe Replacement Kit INSTALLATION SEQUENCE PROBE WIRE COLORS: RED = SUPPLY (+) BLACK = GROUND (-) WHITE = OUTPUT PART NO. DESCRIPTION REMARKS PCS PFLF-PRK-STROKE POSITION FEEDBACK PROBE REPLACEMENT KIT KIT TO CONSIST OF THE FOLLOWING: () LRT PROBE WITH O-RING & BACK-UP WASHER, () WIRE CONNECTORS & WIPER/PROBE INSTALLATION INSTRUCTION SHEET Replacement LRT probe ordering example: 8 stroke PFLF cylinder, replacement probe would be PART NO. PFLF-PRK-8. Fractional stroke length cylinders use the next whole number. Example: 8 stroke replacement probe would be PFLF-PRK-9. Flow Controls O-RING M8 x THD. WHITE LONG A.W.G. LEADS M8 x 0. THD. () Pin Connector Replacement Kit BLACK RED PART NO. DESCRIPTION REMARKS DPM PFLF-CK POSITION FEEDBACK CONNECTOR KIT KIT TO CONSIST OF THE FOLLOWING: () PIN CONNECTOR WITH O-RING & () WIRE CONNECTORS PFLF Basic Cylinder Seal Kits Electronic Controller BORE PART NO. BORE PART NO. BORE PART NO. BORE PART NO. PFLF-SK--0 PFLF-SK--0 PFLF-SK PFLF-SK-7-00 PFLF-SK--00 ¼ PFLF-SK-00- PFLF-SK PFLF-SK Replacement PFLF cylinder seal kit to consist of the following: () low friction piston seals, () tube end seals, () rod seal, () bushing o-ring, and () container of low friction grease Note: basic seal kit DOES NOT include wiper, probe, or connector kits

13 Clevis Pins sold with Bridge Pins. CYLINDER ACCESSORIES CLEVIS PIN PART NO. CD H HP LH LP CP00 /8 / ¼ / CP70 CP000 ROD EYE PART NO. A CA CB CD ER KK RE7 7/-0 /8 RE00-0 RE70 /8 / ¼ 7/8 - RE000 /8 / / - RE0 7/ /8 9/ ¼- CLEVIS BRACKETS AND EYE BRACKETS PART NO. DESCRIPTION BA CB CD CW DD E F FL L M CB00 CB70 CB000 EB00 EB70 EB000 CLEVIS BRACKETS EYE BRACKETS /8 9/ ¼ Clevis Pins sold separately for Rod Clevises and Brackets. /8 9/ ¼ / / 7/ / / / ROD CLEVIS PART NO. CB CD CE CH CW RC7 RC00 RC70 RC000 RC0 ¼ SMALL ROD CLEVIS PART NO. CB CD CE CH CW KK KK L RC7CCS /8 ¼ 7/-0 RC00CCS /8 ¼ -0 RC70CCS /8 - /8 ¼ ¼ ¼ /8 N/A /8- -0 /8-8 / 7/ / ER /8 /8 /8 /8 /8 SMALL CLEVIS PIN PART NO. CD HP LH LP CP00CCS / /8 ¼ CP70CCS / 7/8 /8 /8 /8 /8 7/8 ¼ ¼ /8 /8 KK 7/ ¼- /8 7/8 ¼ ¼ BRIDGE PIN L ¼ /8 CE CD CE CD CA L HP CD CW CB CW CD F L M CW FL CLEVIS BRACKET CD ER L KK CD F L M FL CD SMALL ROD CLEVIS KK LP CD CH SQ. A ROD EYE DD TAP BA BA LH CLEVIS PIN ROD CLEVIS ER CD CD EYE BRACKET CW CB CW KK HP CB E DD DIAMETER CB E LP LH CB CW H CH HEX FLATS SMALL CLEVIS PIN PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

14 PFLF Cylinders CYLINDER ACCESSORIES ALIGNMENT COUPLERS TRD s alignment couplers can virtually pay for themselves by eliminating the need to precisely mount cylinders in your application. Alignment couplers are not recommended for high speed, PCS (Position Control System) applications requiring optimum system repeatability. Accessories AC SERIES A THD. F SHANK DIA. H ACROSS () FLATS A TAP E DEEP Technical Data G B ACROSS () FLATS E D (REF. APPROX) C Standard Coupler AC0 - AC7 ACH SERIES PCS () G FLATS B () DRILLED, TAPPED & C BORED FOR (H) SOCKET HEAD CAP SCREWS A THD. SHANK DIA. F H HEX Flow Controls E D (REF. APPROX.) J A TAP () MILLED SLOT FOR CLAMPING TO PISTON ROD ACH Coupler ACH - ACH0 DPM Electronic Controller ALIGNMENT COUPLERS PART NO. A B C D E F G H H HEX J AC0 AC AC7 AC7 AC00 AC AC70 AC87 AC000 AC0 AC7 ¼-8 /8 /- /8 /8- /8 7/-0 ¼ -0 ¼ /8-8 ¼ - 7/8- - ¼- /8- / / / / / /8 /8 /8 7/ 7/ 7/ 7/ 7/ 7/ 7/ 7/ /8 /8 /8 /8 /8 /8 / /8 /8 /8 / / / / / /8 /8 / / / / / / / / / / /8 /8 /8 /8 /8 /8 /8 /8 /8 ¼ / / / / / MAX PULL AT YIELD,000 8,00 8,00 0,000,000 9,000,000 9,000,000 78,000 78,000 * Please specify AC or ACH coupler when ordering. i.e.: AC-70 (Std. Coupler) ACH-70 (Hex Coupler)

15 BORE ¼ 8 MX BORE & ¼ TO 8 TECHNICAL DATA Weight Chart - Basic Cylinders MODEL MS MT/MT MS MP MP MP WEIGHT IN POUNDS All weights are in pounds. For oversize rod series add 0%. * Weight includes clevis pins. PART NO. AC0 AC AC7 AC Retainer Screws SIZE #0- S.H.C.S. ¼-8 S.H.C.S N/A N/A N/A N/A MF ME Alignment Couplers Weight Chart WEIGHT WEIGHT IN POUNDS PART NO. AC00 AC AC70 AC87 WEIGHT Cylinder Tie Rod Torque Chart TORQUE IN FT.-LBS. MS N/A ADD PER IN. OF STROKE CYLINDER BORE TIE ROD THREAD SIZE TORQUE IN FT.-LBS. ¼ 8 ¼-8 /- /- /8- / / Tighten cylinders using an X tightening pattern on tie rods. PART NO. RC7 RC00 RC70 RC PART NO. AC000 AC0 AC7 MF N/A WEIGHT Accessories Weight Chart WEIGHT IN POUNDS ROD CLEVIS ROD EYES EYE BRACKETS CLEVIS PINS WEIGHT PART NO. RC0 RE70 RE000 RE7 WEIGHT PART NO. WEIGHT EB00 EB70 EB000 EB CP00C CP70C CP000C CP7C PART NO WEIGHT PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

16 DPM Flow Controls PCS Technical Data Accessories PFLF Cylinders Electronic Controller PNEUMATIC CONTROL SYSTEM (MODEL PCS) HOW IT WORKS The TRD Pneumatic Control System (Model PCS) is designed to control any thru bore pneumatic TRD position feedback actuator. The system is a closed-loop electronic controller with pneumatic valves that can accurately position the actuator rod and hold it in position with a high degree of accuracy and force. The system accomplishes the long term goal of using pneumatic technology to accurately stop and hold the rod at any desired position. The standard PCS accepts a 0 to 0 VDC analog command signal. The command signal is used as a reference to move to and hold a specific position. Order Option C if a 0 to 0 ma or a to 0 ma analog command signal is required. For example, if the application has a stroke of 0 inches (i.e., the electrical zero and span is set for a 0 inch stroke), then a volt change in the command voltage is equal to a inch movement. Similarly, a change in command signal of 0.00 of a volt equals a position change of 0.00 of an inch for the same 0 inch stroke application. If the application has a stroke of inches, a change of volt in the command signal represents a movement. The system utilizes the feedback from the actuator to close the control loop. The control loop compares the system s command signal (the 0-0 VDC, 0-0 ma, or -0 ma input command signal) to the feedback signal from the actuator. The difference between the command and feedback is referred to as the error term. When the error term is zero, all valves close, trapping air on both sides of the actuator piston. (The error term is considered to be zero when it is within the deadband range. The deadband range is an adjustable range that determines the final repeatability of the system. The Application Sizing chart located later in this section shows recommended deadband ranges for given application parameters.) This holds the rod at its commanded position. If some force or weight attempts to move the rod out of the commanded position, the system will react by increasing the restoring force eventually to full supply pressure, if necessary. Likewise, if the command signal changes, the system will respond to make the feedback equal the command signal. There are four adjustments on the PCS system, adjustable via four trim pots. They include the Zero, Span, Decel, and Deadband adjustment. The Zero and Span adjustments allow you to set the zero and full scale position of the actuator to match the input (command) signal. The Decel and Deadband adjustments are used to optimize the performance of the system based on application parameters. These adjustments are described in detail in the Operating Manual, which is included with each system. The actual accuracy/repeatability of the movements will depend on many factors, including signal noise, load, velocity, supply pressure, supply voltage, and application friction. Refer to the Application Sizing charts found later in this section for detailed information regarding sizing and suggestions for your application.

17 PNEUMATIC CONTROL SYSTEM PNEUMATIC CONTROL SYSTEM (PCS) HOW TO ORDER PCS - - Q 7 8 FLOW/TYPE* Cv =.0 Cv =.0 Cv =.08 Cv =.09 Cv =.0 Cv =.0 Cv =. Cv =. 7 BLANK C I N Q OPTIONS NO CABLES OR CONNECTIONS (0-0 VDC COMMAND INPUT) 0-0mAOR-0mA COMMAND INPUT METRIC DIMENSIONS NO ENCLOSURE** QUICK CONNECT RECEPTACLES (CABLES SOLD SEPARATELY) * The Cv values are approximated. The velocities for the different systems are shown in the sizing recommendations chart. ** Allows mounting of control valves close to the actuator and the electronics/pc board in a remote location. This would be beneficial in applications that would otherwise require long air lines which could reduce system accuracy or in applications that would place the electronics/pc board in an area that exceeds the 00 F operational temperature range. PART NUMBER PCS-CBL-PWR PCS-CBL-PWR-X PCS-CBL-CMD PCS-CBL-CMD-X PCS-CBL-FBK PCS-CBL-FBK-X Accessory Cables* DESCRIPTION meter Power Cable for Quick Connect Option meter Power Cable for Quick Connect Option meter Command Signal Cable for Quick Connect Option meter Command Signal Cable for Quick Connect Option meter Feedback Cable for Quick Connect Option meter Feedback Cable for Quick Connect Option *One Power, Command and Feedback cable required if Option Q is purchased. ( CABLES TOTAL REQ D). System Block Diagram, shown with Option Q FLOW CONTROLS PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

18 PFLF Cylinders Accessories Technical Data PNEUMATIC CONTROL SYSTEM (PCS) DESCRIPTION Zero Adjustment Span Adjustment DECEL Adjustment Deadband Position Current Position Operation at Power Loss Input Supply Voltage Operating Pressure Air Requirement SPECIFICATIONS SPECIFICATION 0% of Total Full Scale Output between both adjustments Approximately 0. to. volts Approximately 0.00 to 0.00 volts Discrete signal that Sinks to Ground when Within Deadband zone. 0mA Maximum 0 to 0 VDC signal, M ohm input impedance required for input device All valves close at power loss. to. VDC, amp 70 to 80 max. psig Regulated and Filtered to microns Operational Temperature Range 0 to 00 F (Electronics/PC Board) Reverse Polarity Protected Overvoltage Protected APPLICATION SIZING AND RULES OF THUMB PFLF CYLINDER/PCS VALVE SYSTEM MATCHING AND SIZING RECOMMENDATIONS PCS BORE SIZE PFLF- PFLF- PCS MODEL PCS- PCS- STROKE RANGE TO TO MAXIMUM PAYLOAD lbs. 0 lbs. AVERAGE VELOCITY.0 in/sec.0 in/sec MAXIMUM EXTERNAL FRICTION zero 0 lbs. ZERO FRICTION DEADBAND** ±mv ±0mV MAXIMUM FRICTION DEADBAND N/A ±0mV MAXIMUM FRICTION DEADBAND N/A ±80mV MINIMUM STEP*** 0.00 x Deadband PFLF- PCS- TO lbs..7 in/sec zero ±0mV N/A N/A 0.00 PFLF- PCS- TO 90 lbs..0 in/sec 0 lbs. ±mv ±0mV ±0mV x Deadband PFLF- PCS- TO 0 lbs..00 in/sec lbs. ±90mV N/A N/A x Deadband PFLF- PCS- TO 0 lbs..0 in/sec lbs. ±0mV ±0mV ±0mV x Deadband Flow Controls PFLF-¼ PFLF-¼ PFLF- PFLF- PCS- PCS-7 PCS-7 PCS-8 TO TO TO TO lbs. lbs. 0 lbs. 0 lbs..00 in/sec.00 in/sec.00 in/sec.00 in/sec 0 lbs. 0 lbs. 90 lbs. 90 lbs. ±80mV ±0mV ±80mV ±0mV N/A ±0mV N/A ±0mV N/A ±0mV N/A ±0mV x Deadband x Deadband x Deadband x Deadband DPM ) If your application requires lower velocities or payloads, you may be able to reduce the minimum recommended deadband setting, or if your deadband requirements can accommodate a large range, you may be able to increase your payload higher than the recommended values. ) **Note: the following formula can be used to convert the deadband voltage to displacement: w=0.(v) x t, where w is the deadband width, V is deadband voltage listed above and t is full scale travel of the actuator. For example: if the deadband is set for 0mv (0.0 of a volt) for a inch stroke cylinder, w=0. (0.0) x =±0.0 of an inch. ) ***Minimum step is stroke dependent. Recommended Tubing Sizes Electronic Controller BORE Bore Bore Bore ¼ Bore Bore I.D O.D. ¼ ¼ ¼ /8 /8 8

19 PNEUMATIC CONTROL SYSTEM (PCS) APPLICATION SIZING AND RULES OF THUMB (CONTINUED) Assumptions used for Sizing Values recommendations: Values shown in sizing table are with no overshoot. If overshoot is acceptable for your application, the deadband may be less than specified. However, be sure your system cannot go unstable. The PFLF cylinder is a very low friction cylinder with a standard rod diameter and NO rod wiper. The use of a rod wiper or oversized rod diameters will have adverse effects on positioning capabilities. 80 psi air supply. Minimum of. VDC provided to the PCS. Clean Command Signal for Main Control (<mv noise/ripple). Leak free system (The system will actually perform well with some system leakage, however, the best performance is with no leakage). Short (<8 inches), hard air lines (nylon) between the valves and the actuator. No backlash in the system. Horizontally guided load. The system can handle vertical or inclined loads and still meet the minimum deadband specified above, however, the velocity may be effected by up to 0%. Typical Rules of Thumb : Deviation from the recommended parameters, such as air pressure, power supply voltage, external friction, etc., will negatively effect system performance. However, the system may still perform adequately for your application. Applications with loads less than 0% of actuator capacity and strokes greater than inches will yield better repeatability than the minimum deadband shown in the sizing table. Reducing actuator velocity by use of Flow Controls may enable the deadband to be adjusted tighter for a given application. The Flow Controls must be inserted into the exhaust ports of the valve manifold, NOT in the actuator. Oversizing the actuator for a given application typically yields better repeatability. Generically, following are relative influences on velocity: As Mass increases, Velocity decreases (up to 0%) As Friction increases, Velocity decreases (up to 0%) As Pressure decreases, Velocity decreases (up to 0%) Increased Friction decreases repeatability. Maximum external friction should not exceed 0% of the maximum rated payload. Any external friction in the application will degrade system performance. Ensure the system is aligned properly to any guiding systems. Misalignment will cause external application friction. A borderline solution can be effective through any/all of the following: sacrificing performance in one area for another, limiting velocity with external flow controls, employing a small central portion of a longer probe, using a larger bore cylinder. The PCS system is not suited for applications where accurate velocity control is needed by controlling the rate of command signal change. Flow controls can be used if lower velocities are required. Do not allow the PCS valves to stay on for prolonged time periods unless the valves are well ventilated, as they may overheat potentially causing damage to the valves. 9 PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

20 PFLF Cylinders Accessories Technical Data PFLF Example Let s say we have just finished the installation procedure for a PFLF Cylinder with 0 inches of stroke, and are using a 0-0 VDC input command signal. There is a retracted hard stop at. inches of cylinder stroke and an extended hard stop at the 9.0 inches of cylinder stroke. Therefore: After adjusting the Span setting, 0 volts is equivalent to 9.0 inches of cylinder rod extension. After adjusting the Zero setting,. inches of cylinder rod extension will equal 0 volts. Therefore, 0 to 0 volts covers the 7. inches ( ) range of motion. Using the following formula: The command signal can be translated into actuator displacement with the following formula: where: PNEUMATIC CONTROL SYSTEM (PCS) APPLICATION EXAMPLE CS=d*R/t+Z PCS CS d R t z = the command signal required to achieve a desired position = the displacement the desired position is from the zero position = the full range of the command signal = full scale travel of the actuator = the command signal for the zero position Flow Controls To command the PFLF to go to a position that is.0 inches extended from the retracted hard stop, the command signal would be calculated as follows: CS = X 0/ =.7 VDC Command Input Signal If a -0 ma signal is used, the command input signal would be calculated as follows: CS = X /7. + = 8.7 ma Command Input Signal DPM Note: The positional repeatability of the system will be determined by the Deadband adjustment. If the deadband was adjusted to ± 0mV in this example, the system would position to the inch position within ± 0.0 (w=0. (V) * t). Electronic Controller 0

21 TRD Manufacturing, Inc. A Company TRD Manufacturing, Inc. BIMBA A Company BIMBA TRD Manufacturing, Inc. BIMBA A Company TRD Manufacturing, Inc. BIMBA A Company PNEUMATIC CONTROL SYSTEM (PCS) DIMENSIONS PCS thru PCS Shown in inches (millimeters) Enclosure Option Q (Quick Connect Receptacle) PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

22 TRD Manufacturing, Inc. BIMBA A Company TRD Manufacturing, Inc. A Company TRD Manufacturing, Inc. BIMBA A Company TRD Manufacturing, Inc. BIMBA A Company BIMBA PFLF Cylinders PNEUMATIC CONTROL SYSTEM (PCS) DIMENSIONS PCS thru PCS8 Shown in inches (millimeters) Enclosure Accessories / / 8 x. (.9) x. (7.) x.9 (0.).9 (7.8) x. (.).9 (9.9) Technical Data.7 (7.0) x.0 (7.7) x.8 (0.) x. (.).97 (7.).9 (9.9).9 (9.9).9 (9.9) Electronic Controller Flow Controls DPM PCS Option Q (Quick Connect Receptacle) / / x. (.) 8 x. (.9) x. (7.) x.9 (0.).9 (7.8).9 (9.9).9 (9.9).7 (7.0) x.0 (7.7) x.8 (0.) x. (.).97 (7.).9 (9.9).9 (9.9)

23 PNEUMATIC CONTROL SYSTEM (PCS) DIMENSIONS PC Board Valve / Manifold PCS thru PCS Valve Cable Shown in inches (millimeters) Option N (No Enclosure).0. (.) x.9 (.9).7 (9.0).8 (9.). (.8) x.8 (0.8).8 (9.) Snap Track Valve / Manifold PCS thru PCS8.90 (8.). (.8).0 (.).9 (.).0 (.). (9.7).8 (.). (.0).0 (.) x / NPT (G / METRIC PORT) x.0 (.) X. (.). (.7) x / NPT (G / METRIC PORT). (8.) x. (.7) PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

24 PFLF Cylinders PNEUMATIC CONTROL SYSTEM (PCS) ACCESSORIES Shown in inches (millimeters) Quick Connect Cables PCS-CBL-PWR PCS-CBL-PWR-X DPM Technical Data PCS Flow Controls Accessories PCS-CBL-PWR Wire Color Codes Color Brown White Blue Black Pin Description Positive N/C Negative N/C PCS-CBL-CMD Wire Color Codes Color Brown White Blue Black Green/Yellow Pink Pin Description Position Ground Current Position N/C N/C PCS-CBL-CMD Electronic Controller PCS-CBL-CMD-X PCS-CBL-FBK PCS-CBL-FBK-X

25 FLOW CONTROLS FCP FCPK FCPL For /8 port FCP FCPK FCPL For / port Materials: Banjo Connector: Banjo Retaining Ring: Stem: Adjusting Needle: O Rings and Chrome plated, Zinc plated steel High strength anodized Stainless steel Lip Seal: zinc die cast aluminum alloy Buna N Maximum Operating Pressure: Operating Temperature Range: 0 PSI Air Only -0 degrees to +00 degrees F (- C to +9 C) Adjusting Needle -Stage Tapered Stainless Steel Needle Anodized Aluminum Stem FCP Chrome Plated Banjo Connector Lip Seal Design Dry Film Thread Sealant FCP Series Air Flow (SCFM) FLOW 0PSI 0 Turns from shut-off / NPT /8 NPT PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

26 PFLF Cylinders Accessories DIGITAL PANEL METER (DPM) DPM Series Application Digital Panel Meter Model DPM Application Example The DPM controller is ideal for measuring and gauging applications. The measurement repeatability, when combined with the PFLF, is 0.00 inch per inch of stroke. The DPM supplies the PFLF with a very accurate excitation voltage and has a bit A/D converter. The DPM/PFLF combination can be used as a Go/No Go gauge for in process quality control, among other things. A typical application follows: Desired Result: In line process control verification to determine if parts meet required specifications. DPM Flow Controls PCS Technical Data Electronic Controller Example One The DPM is used in conjunction with a PFLF cylinder to verify part specifications during an assembly process, ensuring quality of parts. RS-8 communications are used to monitor the PFLF displacement remotely from the DPM. (The RS-8 protocol allows up to devices to be connected to one port, and is less susceptible to signal noise since the analog to digital conversion is done in the DPM controller, utilizing the same power supply and ground planes as the PFLF.) This information will be read by a PLC. The PLC determines what should be done to the part based on the displacement values read. (i.e., Send part on to the next process, or divert to rework station.) Use the DPM/PFLF combination to verify if nuts are present and tightened correctly by checking the height of the nut. Calibrate the DPM using four calibration pointszero, LCL (lower control limit), UCL (upper control limit), and full scale. Refer to the Quick Start Guide, or the DPM manual shipped with each control unit for instructions. Example Two Read the programmable alarm outputs of the DPM from a PLC input card. The DPM outputs can be used to determine if a part measures to the proper tolerance or not. Alarm output one can be programmed to turn on at the upper control limit (UCL) of the part specification, and alarm output two can be programmed to turn on at the lower control limit (LCL) of the part specification. When the PFLF is extended to measure the part, the PLC can read the DPM setpoint alarm outputs to determine if the Configure the PLC with an RS-8 communication port. Program the PLC ladder logic according to your particular application. The ladder logic can be written to accommodate different sets of specifications for different product lines, making set up for the different products much easier and less time consuming. part conforms to the proper specifications. After the PFLF is extended against the part, the PLC reads the DPM outputs. If no setpoint alarm turns on, this means that the PFLF displacement is above the UCL, and the part is too big. If setpoint alarm one is on, this means that the part is in the good tolerance zone. If both setpoint alarms are on, this means that the part is either too small, or the part is not present.

27 DIGITAL PANEL METER (DPM) Model DPM - /8 DIN Universal DC Input Panel Meter Model DPM Digital Set Point Controller The DPM may be used with the Position Feedback Cylinder. The controller provides a digital LED readout that may be calibrated to indicate the position of the cylinder in desired units. The PFLF/DPM combination is ideal for measuring and gauging applications. The controller includes the following features: PFLF Compatible Excitation and Input Impedance 0 VAC Input Voltage Point Calibration Feature for Increased PFLF Linearity Max and Min Reading Memory General Description Dimensions In Inches (mm) Digit Display The DPM embodies many features and performance capabilities to suit a wide range of indication requirements. The meter employs advanced technology for stable, drift free readout, while incorporating features that provide flexibility now and in the future with Plug-in option cards. The option cards afford the opportunity to easily configure the meter for the needs of the present while providing an upward migration path as control and indication needs evolve. The DPM provides a precision excitation compatible for TRD s PFLF. -point input scaling feature improves PFLF linearity if necessary. The meter provides a Max and Min reading memory with programmable capture time. The capture time is used to prevent detection of false max and min readings which may occur during start-up or unusual process events. The signal totalizer (integrator) can be used to compute a time-input product. This can be used to provide a readout of totalized flow, calculate service intervals of motors and pumps, etc. The totalizer can also accumulate batch weighing operations. The DPM comes standard with four sourcing setpoint outputs. The setpoint alarms can be configured in modes to suit a variety of control and alarm requirements. High and low absolute, high and low deviation and band acting Balanced or unbalanced hysteresis On and off delay timers Auto reset or latching modes Reverse phase output and/or panel indicator Selection of alternate list of setpoint values MAX MIN TOT SP SP SP SP DSP PAR F F RST.800 (9.) v.90 (9.).00 (.) Programmable Function Keys Optional Serial Communication, Includes RS-, RS-8 and DeviceNet Optional Analog Card with bit Resolution 7 NEMA X/IP Sealed Front Bezel CE Compliant Fast Input and Output Rates- Programmable Optional accessory cards also facilitate bus communications. These include RS, RS8 and DeviceNet. Readout values and setpoint alarm values can be controlled through the bus. Additionally, the meter has features that allow a remote computer to directly control the outputs of the meter. This is useful during commissioning phases and diagnostic use. With a communication card installed, set-up software allows configuration from a PC. The configuration data can be saved to a file for later recall. Contact TRD for information if required. Once the meter has been initially configured, the parameter list may be locked out from further modification in it s entirety or only the setpoint values can be made accessible. The meter has been specifically designed for harsh industrial environments. With NEMA/IP sealed bezel and extensive testing of noise effects to CE requirements, the meter provides a tough and reliable local readout.. (0.) CAUTION: Read complete instructions prior to installation and operation of the unit. PANEL CUT-OUT Note: Recommended minimum clearance (behind the panel) for mounting clip installation is. (.) H x. (0) W..70 (.) CAUTION: Risk of electric shock (9 -.00) ( ) -.00 PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

28 DPM Flow Controls PCS Technical Data Accessories PFLF Cylinders Electronic Controller. DISPLAY: digit, 0. red LED, (-9999 to 99999). POWER: 8 to 0 VAC, 0/0 Hz, VA Isolation: 00 Vrms for min. to all inputs and outputs. ANNUNCIATORS: MAX - max readout selected MIN - min. readout selected TOT - totalizer readout selected, flashes when total overflows SP - setpoint alarm is active SP - setpoint alarm is active SP - setpoint alarm is active SP - setpoint alarm is active Unit Label - software controlled units label backlight. KEYPAD: programmable function keys, keys total. A/D CONVERTER: bit resolution. UPDATE RATES: A/D conversion rate: 0 readings sec. Step response: 00 msec. max. to within 99% of final readout value (digital filter and internal zero correction disabled) 700 msec. max. (digital filter disabled, internal zero correction enabled). The meter periodically (every seconds) imposes a 00 msec. delay to compensate for internal zero drift. If the delay affects applications where step response is critical, it can be defeated. Set the display update to 0/sec. to disable. In this case, add a zero error of 0.% FS over the 0 to 0 C range. Display update rate: to 0 updates/sec. Setpoint output on/off delay time: 0 to 7 sec. Analog output update rate: 0 to 0 sec. Max./Min. capture delay time: 0 to 7 sec. 7. RANGE OVERLOAD RESPONSE: Display flashes [OLOL] at approximately 0% above range Display flashes [ULUL] at approximately -% below range 8. DPM PFLF INPUT: Accuracy* (8 to 8 C) 0.0% of reading + mv Accuracy* (8 to 0 C) 0.% of reading +mv *After 0 minute warm-up. Accuracy is specified in two ways: Accuracy over an 8 to 8 C and 0 to 7% RH environment; and accuracy over a 0 to 0 C and 0 to 8% RH (noncondensing environment). Accuracy over the 0 to 0 C range includes the temperature coefficient effect of the meter. 9. EXCITATION POWER: 9V ± % initial value regulated, 0 ma max. 0. LOW FREQUENCY NOISE REJECTION: Normal Mode: > 0 0 or 0 Hz ± %, digital filter off Common Mode: > 00 db, DC to 0 Hz. USER INPUTS (Logic Level): Three software defined user inputs, jumper selectable for sink/source logic Max. Continuous Input: 0 VDC INPUT STATE SINKING INPUTS (DEFAULT) SOURCING INPUTS Kpull-up to + V Kpull-down Active V IN < 0.7 VDC V IN >. VDC Inactive V IN >. VDC V IN < 0.7 VDC Isolation To Sensor Input Common: Not isolated. TOTALIZER: Time Base: second, minute, hour or day Time Accuracy: 0.0% typical Decimal Point: 0 to DIGITAL PANEL METER (DPM) SPECIFICATIONS Impedance/ Compliance Max Continuous Overload Resolution.0 Mohm 00 V mv 8 Scale Factor: 0.00 to.000 Low Signal Cut-out: -9,999 to 99,999 Total: 9 digits, display alternates between high order and low order readouts. CUSTOM LINEARIZATION: Data Point Pairs: Selectable from to Display Range: -9,999 to 99,999 Decimal Point: 0 to SERIAL COMMUNICATIONS: (RS or RS8) Isolation To Sensor & User Input Commons: 00 Vrms for min. Working Voltage: 0 V Not Isolated from all other commons. Data: 7/8 bits Baud: 00 to 900 Parity: no, odd or even Bus Address: selectable 0 to 99, Max. meters per line (RS8) Transmit Delay: Selectable for to 0 msec. or 0 to 00 msec. (RS8). ANALOG OUTPUT: Types: 0 to 0 ma, to 0 ma or 0 to 0 VDC Isolation To Sensor & User Input Commons: 00 Vrms for min. Working Voltage: 0 V Not Isolated from all other commons. Accuracy: 0.7% of FS (8 to 8 C); 0.% of FS (0 to 0 C) Resolution: /00 Compliance: 0 VDC: 0K load min. 0 ma: 00 W load max.. Quad Sourcing Open Collector: (Standard with DPM): QUAD SOURCING Type: Four Isolated sourcing PNP transistors. OUTPUT FIELD Isolation To Sensor & User Input TERMINALS Commons: 00 Vrms for min. Working Voltage: 0 V 0 EXTERNAL SUPPLY Not Isolated from all other commons. 0 SRC. Rating: Internal supply: VDC ± 0%, 0 ma max. total all four outputs. O SRC. External supply: 0 VDC max., 00 MA 0 SRC. max. each output. 0 SRC. COMMON +V ISOLATION Internal Supply ( V) External Supply (0 V max.) EXTERNAL SUPPLY (0 V MAX.) SINK OUT SOURCE OUT COMM.

29 Optional Quad Relay Card: (Optional Accessory Card DPM-R): QUAD RELAY OUTPUT FIELD TERMINALS Type: Four FORM-A relays Isolation To Sensor & User Input Commons: 00 Vrms for min. 0 RLY COMM RLY RLY COMM RLY Contact Rating: One Relay Energized: 0 VAC or 0 VDC (resistive load, /0 0 VAC, inductive load. Total current with all four relays energized not to exceed amps. Life Expectancy: 00K cycles min. at full load rating. External RC snubber extends relay life for operation with inductive loads. 7. ENVIRONMENTAL CONDITIONS: Operating Temperature Range: 0 to 0 C (0 to C with all three plug-in cards installed) Storage Temperature Range: -0 to 0 C Operating and Storage Humidity: 0 to 8% max. Noncondensing Altitude: Up to 000 meters 8. CERTIFICATIONS AND COMPLIANCES: ELECTROMAGNETIC COMPATIBILITY Notes:. Self-recoverable loss of performance during EMI distribance at 0 V/m: Measurement error less than % of full scale. For operation without loss of performance: Mount unit in a metal enclosure (Buckeye SM70-0 or equivalent) Route power and I/O cables in metal conduit connected to earth ground. Refer to the Application Guide for additional EMC information. Immunity to EN 008- electrostatic discharge EN level ; 8 Kv air electromagnetic RF fields EN level ; 0 V/m 80 Mhz - GHz fast transients (burst) EN level ; Kv I/O level ; Kv power RF conducted interference EN level ; 0 V/rms 0 KHz - 80 MHz simulation of cordless ENV 00 level ; 0 V/m telephones 900 MHz ± MHz 00 Hz, 0% duty cycle Emissions to EN 008- RF interference EN 0 enclosure class A power mains class A Display Readout Front Panel Legends DIGITAL PANEL METER (DPM) SPECIFICATIONS (Continued) MAX MIN v Custom Units Overlay TOT SP SP SP SP Setpoint DSP PAR F F RST Alarm Annunciators 9 9. CONNECTIONS: High compression cage-clamp terminal block Wire Strip Length: 0. (9 mm) Wire Gauge Capacity: One AWG solid or Two 8 AWG 0. CONSTRUCTION: This unit is rated for NEMA X/IP indoor use. IP0 Touch safe. Installation Category II, Pollution Degree. One piece bezel/case. Flame resistant. Synthetic rubber keypad. Panel gasket and mounting clip included.. WEIGHT: 0. oz. (9 g) KEY DSP PAR F F RST Safety Summary All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Do not use this unit to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the unit. Jumper Link Functions FRONT USER INPUT LOGIC SELECT SOURCE SINK User Input or Sink Select DISPLAY MODE OPERATION Index display through max/min/total/input readouts Access parameter list Function key #; hold for seconds for Second Function # Function key #; hold for seconds for Second Function # Reset (function key) PROGRAMMING MODE OPERATION Quit programming and return to display mode Store selected parameter and index to next parameter Increment selected parameter value Decrement selected parameter value Hold with F, F to scroll value by x000 PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

30 DPM Flow Controls PCS Technical Data Accessories PFLF Cylinders Electronic Controller AC AC SIGNAL N/A Custom Units Overlay The meter has a backlighted units indicator that can be customized to the application. The backlight is turned on by programming the parameter. Overlays are available in the Units Label Kit. To install an overlay, remove the unit from the case. Select the label and apply it to the label frame, noting that the label must be aligned accurately. Install the label frame to the display board in the alignment holes located on the right side of the display. Plug-In Cards GROUND The meter has three plug-in card slots. Each slot is dedicated to a specific function. These functions are: Setpoint Analog Communication Outputs Outputs Option The plug-in cards can be used in any combination, however, it is only possible to use one type of card from each category. Cards can be installed initially, or at a later date as system needs arise. Devicenet Plug-In Card A DeviceNet communication port can be added to the meter. DeviceNet is a high level bus protocol based upon the CAN specification. The protocol allows the integration of devices of different types and manufacturers within a common communication framework. Analog Output Plug-In Card The analog output is available as a Plug-in card. Either the 0 ma or the 0 V output can be used. The output can be scaled independent of the input range. Reverse acting output is possible by reversing the scaling point positions. Other features are selectable update rate and output source selection. RS8 Plug-In Card DIGITAL PANEL METER (DPM) BASIC CONNECTIONS An RS8 communication port can be added with a Plugin card. RS8 offers multi-drop bus communications. All devices connect in parallel on a 8 bus. Only one device is permitted to transmit at any one time, while all other devices are in receive mode.the meter controls the bus when it transmits data, otherwise the meter is in the receive mode. RS Plug-In Card PFLF POWER (INPUT) PFC Note: Option card field connections are supplied with the card. An RS communication port can be installed with a Plug-in card. RS is intended to allow only devices to communicate to each other (i.e., printer or computer). For more information, See DPM Serial Application Guide. 0 Inputs Voltage Inputs The PFLF uses the ±0V range (default). Scaling Wire Colors The meter has been factory calibrated on all ranges as a basic multimeter (voltmeter/ammeter/ohmmeter). The basic meter readout can then be post scaled to read out in the process units (level, flow, temperature, etc.). The meter provides two ways in which to scale the display: Key-in: Key in the input and display scaling points using known data. Apply: Apply the actual input value and key in the corresponding display value. The meter records the input value applied. For processes that require linearity compensation, up to scaling points can be used for correction. The scaling range is extended up to five digits of resolution with selectable display rounding factors. Input Features WIRES LEADS PLUG Input Ground Output Red Black White Blue Black Brown A unique adaptive input filter is used. Whenever the difference between one reading and the next is less than the filter band value, the input is filtered. When the difference exceeds the filter band value, the input is not filtered. This avoids the usual compromise between using a relative high time constant for good noise rejection and using a low time constant filter for quick step response. The readout can be corrected for process zero errors with an offset value. A tare function zeros the readout via a function operation. Function Keys and User Inputs The Function Keys and User inputs can be programmed to perform specific meter control operations. Function Keys # and # each have two types of functions, primary and secondary. The primary function is executed the instant the key is pressed. Holding the key for three seconds executes the second function. If the key is not held for seconds, the second function is not executed. To implement a hidden key, program no function for the primary and program the desired function for the second. The three user inputs can be selected for sinking or sourcing logic. Max and Min Reading Detection The meter records the maximum (max) and minimum (min) process inputs. Conditions such as valve activation, sudden change in material flow rate, etc., can result in false peaks which are not reflective of the true maximum and minimum of the process. In this case, Max and Min capture delay times can be used to prevent the detection of false maximums and minimums.

31 Parameter Lock Mode A user input can be used to lock the parameter list. When the user input is active, the meter is in the protected parameter mode, where it is only possible to access the setpoint values and the security code. DIGITAL PANEL METER (DPM) BASIC CONNECTIONS (Continued) Installation It is possible to lock the parameter list without using a user input as a program lock function. In this case, set the security code to a non-zero value. With a non-zero security value set, press the PAR Key to view the programmed setpoint values. The security code requires a key value to gain access to the full parameter list. The DPM meets NEMA X/IP requirements for indoor use when properly installed. The unit is intended to be mounted into an enclosed panel. Prepare the panel cutout to the dimensions shown in the Dimensions drawing. Remove the panel latch and cardboard sleeve from the unit and discard the cardboard sleeve. Slide the panel gasket over the rear of the unit to the back of the bezel. The unit should be installed fully assembled. Insert the unit into the panel cutout. While holding the unit in place, push the panel latch over the rear of the unit so that the tabs of the panel latch engage in the slots on the case. The panel latch should be engaged in the farthest forward slot possible. To achieve a proper seal, tighten the latch screws evenly until the unit is snug in the panel (Torque to approximately 7 in-lbs [79N-cm]). Do not over-tighten the screws. PART NUMBER DPM DPMA DPMS DPM-8 DPM- DPM-DNET DPM-A DPM-R Ordering Information DESCRIPTION Base Unit - Includes Excitation, Quad Solid State Outputs Base Unit with Analog Card Base Unit with RS-8 Serial Output RS-8 Plug-In Accessory Card RS- Plug-In Accessory Card DeviceNet Plug-In Accessory Card Analog Plug-In Accessory Card Quad Form A 0 VAC Relay Plug-In Accessory Card PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

32 PFLF Cylinders Accessories ELECTRONIC CONTROLLER The Electronic Controllers provide 0 VDC regulated power to the Position Feedback Cylinder. Four models are available for AC or DC input and voltage or current output. Each controller offers both dual set point and scaled analog output functions. The controllers are strictly analog in nature and are not closed loop motion controllers. The Electronic Controller is ideal for applications where: The main system controller being used to Accuracy is not a key consideration interface with the PFLF does not have the (±0.00 or higher). required Mohm input impedance. The customer desires to cycle between The application requires a fast responding two variable set points without needing to scaleable analog output signal. stop and hold a position. Technical Data Typically applications include web tensioning or dancer arm control. The Electronic Controller would be used as an interface between the PFLF cylinder and the customers web tensioning or dancer arm controller. HOW TO ORDER ELECTRONIC CONTROLLER - (MODEL NO.) Flow Controls DPM PCS Electronic Controller MODEL NO. INPUT POWER SCALABLE OUTPUT 0AC-0mA 0AC0-0DC /DC-0mA /DC0-0DC 0 VAC 0 VAC - DC - DC -0mA 0-0 VDC -0mA 0-0 VDC DIMENSIONS

33 ELECTRONIC CONTROLLER SPECIFICATIONS Auxiliary Power Requirements: AC Models to VAC ( VAC Input) 00 to 70 VAC (0 VAC Input) DC Models to VDC (/ VDC Input) Power Requirement: AC Models VA maximum (0 to 0 VAC) DC Models VA maximum ( VDC). VA Max. ( VDC) Frequency Range /0 HZ Transducer Excitation Voltage VDC (Nominal) Electrical Connections position Euro Style terminal block Dielectric Strength: AC Models VAC (All Inputs to all Outputs) 000 VAC (Terminals to case) DC Models VAC (All Inputs to relay Outputs) 000 VAC (Terminals to case) Note: The Negative power supply connection is common to the analog signal output. Transient Protection All inputs and outputs are designed to withstand transient energy levels normally associated with Category III service locations as defined by IEC. Industrial installations that are typical of this environment would include most distribution, feeder or branch circuit connections that are not located at the immediate service entrance. Shipping Weight Approx. oz. Operating Temperature Range (-0 C to +70 C) - F to 0 F (0 C to +70 C) F to 0 F for VDC Operation Storage Temperature Range (-0 C to +8 C) -0 F to 8 F Enclosure Dimensions H x.0 W x. D Position Feedback Control Module Unless noted otherwise: Ambient Temperature = ( C) 77 F Nominal Aux Power (AC Models) = 0 VAC, 0 HZ Aux Power (DC Models) = VDC Relay Outputs Control Limit Set Point Range independent adjustments settable from 0 to 00% of cylinder stroke Temperature Influence on Control Limits ± 0.0% stroke/ C (-0 C to +70 C) Output Contact Ratings A, 0 VAC, 0.8 power factor (general use) A, 0 VDC (resistive) 0 VA, 0V, 0. power factor (Pilot Duty) Output Contact Configuration independent form C (SPDT) relays Each relay has a corresponding control limit set point adjustment Response Time (Excluding Bounce) Operate Time = 8 ms TYP/ ms maximum Release Time = ms TYP/ ms maximum Mechanical Life ,000,000 operations minimum Analog Ouputs Output Load Specifications t o0 0 ma maximum to 0 00 maximum loop resistance 0 for VDC input Zero Offset Adjustment Range ± V (0 VDC output) ± 8 ma ( to 0 ma output) Gain Adjustment Range From 0. to.0 times input signal Output Limits v typical (0 VDC output) ma typical (0 VDC output) Temperature Influence on Analog Output <±0.0% Full Scale Output/ C (-0 C to +70 C) Output Ripple <0.% of Full Scale Output Response Time (0 to 90% of final value) 0 to 0 VDC = ms TYP/ ms maximum to 0 ma = ms TYP/ ms maximum PFLF Cylinders Accessories Technical Data PCS Flow Controls DPM Electronic Controller

34 NOTES

35 Worldwide Distribution means there is a Professional Distributor Representative nearby wherever you are ready to service your needs. Ask Your Local Distributor About These Other Products: NFPA Stainless Steel cylinders Available from to 8 Bore NFPA Stainless Steel Non-Rotating cylinders Available from to 8 Bore NFPA Stainless Steel Multi-Stage force multiplying cylinders Available from to 8 Bore NFPA Stainless Steel Air/Oil Tanks Available from to 8 Bore Complete Line of Stainless Steel Accessories Request Catalog TRD #CAT-TRDSS-70 NFPA Aluminum cylinders Available from to Bore NFPA Aluminum Non-Rotating cylinders Available from to Bore NFPA Electroless Nickel Plated cylinders Available from to Bore Aluminum Multi-Stage force multiplying cylinders Available from to 8 Bore Request Catalog TRD #CAT-TRD-00 Bench Top Press Frame Heavy duty STEEL keyed & bolted construction. Adjustable work heights Choose from three different built-in height settings. Press designed to accept Bore NFPA standard cylinders, or Multi-Stage cylinders, or optional Triple Rod Cylinders. Strokes from to Request Catalog TRD #TRD-BTP-090 TRD offers a complete range of custom solutions for your actuator needs. Here are a few examples of actuators developed for OEM applications: Bore Custom (Alum.) Bore Custom (Steel) -8 Bore Spherical Brg. (Steel) Bore Custom (Alum.)

36 SERIES TRD DELIVERIES ( F.O.B. Factory) DELIVERY SCHEDULE PFLF (POSITION FEEDBACK LOW FRICTION) WORK DAYS STANDARD OPTIONS INCLUDED IN ABOVE DELIVERIES OPTION EN (ELECTROLESS NICKEL) DAYS OPTION SS (STAINLESS STEEL) DAYS RUSH SERVICE RUSH SERVICES ARE AVAILABLE FOR ALL TRD PRODUCTS. CONTACT YOUR LOCAL TRD DISTRIBUTOR FOR DETAILS. YOUR LOCAL DISTRIBUTOR IS: 09 N. ND STREET MACHESNEY PARK, ILLINOIS -00 PHONE: (8) -777 FAX: (8) -090 WEBSITE: SALES@TRDMFG.COM CAT-PFLF-00 Copyright 00 TRD Manufacturing, Inc. All Rights Reserved. Printed in the U.S.A.