VIPER 90 RXL-90. Page 1.
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1 VIPER 90 RXL-90 Page.
2 PARTS ITEM: 0 CYLINDER, HEAD 02 CRANKSHAFT, PISTON 03 FAN COVER, AIR SHROUD 04 AIR CLEANER, REED VALVE, CARBURETOR 05 CRANK CASE, COVER, OIL PUMP 06 TRANSMISSION 07 KICK SHAFT ASSY., STARTER CLUTCH ASSY. 08 DRIVEN PULLEY (CVT) 09 ENGINE BRACKET 0 GENERATOR, START MOTOR PREARRANGE 2 PREARRANGE 3 MUFFLER 4 FRAME 5 SWING ARM,FOOTREST,FEND BAR 6 FENDER 7 SEAT 8 FUEL TANK, OIL TANK 9 SUSPENSION 20 FRONT WHEEL 2 REAR WHEEL 22 FRONT BRAKE 23 REAR BRAKE 24 HANDLE BAR 25 REAR WHEEL AXLE 26 SWING ARM SUB,PROTECT COVER 27 STEERING CONTENTS Page 2.
3 28 ELECTRICAL EQUIPMENT 29 PACKING CASE,EXTERNAL 30 MANUAL CHOKE KIT 36 SERVICE KITS,BRAKE CALLIPER 37 CYLINDER+PISTON TOP END KIT 38 MAINTENANCE KIT (MJ # 85) 39 MAINTENANCE KIT 2 (MJ # 85) 40 TOOL N & sign meaning: not available to sale Page 3.
4 0 CYLINDER, HEAD 0- A2200-B HEAD CYLINDER 0-2 A225-B GASKET CYLINDER HEAD 0-3 I8000-B SPARK PLUG 0-4 A200-B CYLINDER 0-5 A29-B GASKET CYLINDER 0-6 I H STUD BOLT (A) I H NUT FLANGE 4 Page 4.
5 02 CRANKSHAFT, PISTON 02- A3000-B CRANKSHAFT COMP 02-- I WOODRUFF KEY 02-2 I BEARING, BALL, RADIAL I202-B OIL SEAL 02-4 I20-B OIL SEAL 02-5 B87-B BOSS 02-6 A30-B PISTON 02-7 A3-B PIN PISTON (2 40) 02-8 A30-B PISTON RING SET (50) 02-9 I CLIP, PISTON PIN I BEARING, NEEDLE 02- I CIRCLIP EX A53-B GEAR PUMP DRIVE 02-3 I KNOCK PIN Page 5.
6 03 FAN COVER, AIR SHROUD 03- A9620-B AIR SHROUD, CYLINDER 03-2 A207-B GROMMET A96A-B COVER FAN COMP A960-B COVER COMP FAN A967-B SEAL SHROUD A968-B SEAL SHROUD A966-B CAP FAN COVER I B0 TRUSS I WASHER 03-4 I C SCREW WASHER I C0 SCREW TAPPING 03-6 A950-B FAN 03-7 I O-RING 03-8 I H SCREW WASHER H053-B DEFLECTOR 03-0 A790-5EE CABLE ASSY., THROTTLE Page 6.
7 04 AIR CLEANER, REED VALVE, CARBURETOR 04- A620-B GASKET VALVE SEAT 04-2 A40A-B REED VALVE ASSY 04-3 A720A-B AIR CLEANER ASSY A7257-B DUCT A7230-B CASE AIR/C A7232-B CAP I TUBE CLIP A7234-B TUBE DRAIN A7205-B WEB AIR/C A724-B SEAL A7233-B PLATE FIXING CONNECTING TUBE I B0 TRUSS A723-B COVER AIR/C A7253-B JOIN PIPE AIR CLEANER I TUBE CLIP I C0 SCREW TAPPING A7A-B PIPE INLET ASSY A70-B PIPE COMP INLET A7256-B BAND CONNECTING TUBE 04-5 A60A-B CARBURETOR ASSY. (MJ #85) 04-5 A60A-B M CARBURETOR ASSY. (MJ #85) 04-5 A60A-B CARBURETOR ASSY. (MJ #85) A6-B BOLT WASHER A60-B MANUAL CHOKE COMP A609-B BOLT WASHER A653-B MANUAL CHOKE VALVE A652-B SPRING A63-B O-RING A654-B MANUAL CHOKE VALVE SEAT A657-B NUT,HEXANGE A65-B ADJUST SCREW A655-B JACKET A64-B BOLT WASHER A602-B CARBURETOR COVER A62-B NUT HEX A603-B CARBURETOR COVER WASHER KAC380 THROTTLE VALVE SPRING Page 7.
8 KAC3030 V CLIP KAC30220 JET NEEDLE ASSY. (#3CR) N KAC30222 E CLIP N KAC3022 JET NEEDLE (#3CR) KAC300 THROTTLE VALVE (#3.0) A605-B AIR FLOW ADJUSTING SCREW KAC30840 THROTTLE ADJUSTING SCREW KAC3050 SLOW JET (*20) KAC3060 NEEDLE JET (*426 E-) KAC3040 MAIN JET # A604-B CARBURETOR BODY A68-B O-RING A000-B NEEDLE VALVE SEAT COMP A69-B NEEDLE VALVE SEAT N A69-B NEEDLE VALVE SEAT KAC320 NEEDLE VALVE ASSY N KAC320 NEEDLE VALVE ASSY A620-B PLATE FIXING A65-B BOLT KAC3090 CHAMBER O-RING KAC320 FLOAT ASSY A608-B CARBURETOR CHAMBER KAC340 DRAIN SCREW A67-B BOLT WASHER A606-B RUBBER TUBE A653-B MANUAL CHOKE VALVE A652-B SPRING A63-B O-RING KAC390 AUTO-BY STARTER A64-B BOLT WASHER A60-B MANUAL CHOKE COMP A653-B MANUAL CHOKE VALVE A654-B MANUAL CHOKE VALVE SEAT A652-B SPRING A655-B JACKET A63-B O-RING A654-B MANUAL CHOKE VALVE SEAT A657-B NUT,HEXANGE A65-B ADJUST SCREW A655-B JACKET Page 8.
9 A64-B BOLT WASHER A6022-5EC RESTRICTOR CARBURETOR 04-7 A60-B CRAB RUBBER CAP 04-8 I C SCREW WASHER I H FLANGE BOLT, HEX A7920-B AIR CUT CABLE Page 9.
10 05 CRANK CASE, COVER, OIL PUMP 05- A000-B R L CRANK CASE COMP 05-- N A200-B CRANK CASE (L) N A00-B CRANK CASE RIGHT 05-2 A203-B RUBBER BUSH RR CUSHION 05-3 A05-B CAP RUBBER R 05-4 A220-B BREATHER COMP N A206-B BREATHER JOINT N A22-B HOSE, BREATHER I TUBE CLIP 05-5 A37A-B BOLT,FLANGE(M6 23.5) A36-B PLATE 05-7 I KNOCK PIN I A SCREW PAN A205-B RUBBER CAP LEFT 05-0 B300-B COVER, MISSION 05- B395-B GASKET, MISSION COVER 05-2 A395-B GASKET L COVER 05-3 I KNOCK PIN I A SCREW PAN A34-B COVER CRANK CASE L 05-6 A342-B SHAFT 05-7 I A SCREW PAN I A SCREW PAN 05-9 A565-B PLUG, OIL I O-RING 05-2 I H BOLT FLANGE I WASHER A2-B HOLDER I A SCREW PAN A393-B GASKET R CRANK CASE I H NUT FLANGE A362-B ELEMENT A363-B GUIDE, ELEMENT I CIRCLIP IN A50A-B OIL PUMP ASSY I A SCREW PAN HEAD A35A-B COVER, CRANKCASE ASSY(L) A35-B COVER, CRANKCASE (L) Page 0.
11 A352-B DAMPER ENGINE MOUT A354-B DAMPER ENGINE MOUT A353-B DAMPER ENGINE MOUT A356-B DAMPER ENGINE MOUT A355-B DAMPER ENGINE MOUT 4 Page.
12 06 TRANSMISSION 06- B3420-B COUNTER SHAFT COMP 06-2 I BEARING, BALL, RADIAL 06-3 I WASHER 06-4 I700W-2027 SPOKE NIPPLE WASHER 06-5 B3430-B FINAL SHAFT COMP 06-6 I BEARING, NEEDLE 06-7 I BEARING, BALL, RADIAL 06-8 I204-B OIL SEAL 06-9 I CIRCLIP IN 06-0 I CIRCLIP 06- I WASHER 06-2 I CIRCLIP EX 06-3 B380-B DRIVE CHAIN SPROCKET 06-4 B38-A PLATE FIXING 06-5 I H BOLT 2 Page 2.
13 07 KICK SHAFT ASSY., STARTER CLUTCH ASSY. 07- B80-B GEAR COMP STARTING CLUTCH 07-2 I BRARING, NEEDLE 07-3 B85-B BOSS GEAR 07-4 I WASHER 07-5 B820-B OUTER COMP ST CLUTCH 07-6 B800-B GEAR COMP STARTER REDUCTION B80-B GEAR STARTER REDUCTION I BEARING, NEEDLE 07-7 B802-B SHAFT START REDUCTION 07-8 I WASHER B805-B PLATE START REDUCTION 07-0 I H SCREW WASHER B8250-B SPINDLE COMP KICK START 07-2 B828-B SPRING KICK RETURN 07-3 B8254-B BOSS KICK SPINDLE 07-4 I WASHER 07-5 I CIRCLIP EX 07-6 B8300-B ARM COMP KICK STARTER 07-7 B823A-B GEAR ASSY STARTER IDLE B8223-B SPG KICK DRIVEN GEAR B8230-B GEAR COMP KICK DRIVEN 07-8 A000-5EA RUBBER CAP KICK SHAFT Page 3.
14 08 DRIVEN PULLEY (CVT) 08- B34-B SHAFT DRIVE 08-2 I A WASHER 08-3 I A SCREW PAN 08-4 I CIRCLIP EX 08-5 I BEARING, BALL, RADIAL 08-6 I203-B OIL SEAL 08-7 B30A-B PLATE SUB ASSY DRIVE I2-B OIL SEAL I2-B OIL SEAL I O-RING I O-RING B3237-B COLLAR SEAL B3237-B COLLAR SEAL B3233-B SPG DRIVEN FACE B3233-B SPG DRIVEN FACE B2300-B PLATE COMP DRIVE B2300-B PLATE COMP DRIVE I A0 NUT HEX I A0 NUT HEX B20-B OUTER CLUTCH B20-B OUTER CLUTCH B320-B FACE COMP DRIVEN B320-B FACE COMP DRIVEN B3220-B FACE COMP MOVABLE DRIVE B3225-B PIN GUIDE B3225-B PIN GUIDE B3220-B FACE COMP MOVABLE DRIVE 08-8 I H NUT FLANGE 08-9 I BEARING, BALL, RADIAL 08-0 I O-RING 08- B2A-B FACE ASSY MOVABLE DRIVE 08-- B22-B ROLLER COMP WEIGHT B20-B FACE COMP MOVABLE DRIVE B232-B PIECE SLIDE B23-B PLATE RAMP 08-2 B205-B BOSS DRIVE FACE 08-3 B300-B BELT DRIVE 08-4 B202-B FACE DRIVE Page 4.
15 08-5 B82-B CLUTCH, ONEWAY 08-6 I700W-026 SPOKE NIPPLE WASHER 08-7 I400-00C0 NUT HEX 08-8 B203-B WASHER DRIVE FACE Page 5.
16 09 ENGINE BRACKET 09- AB000-B ENG ATV 09-2 A26-B PIN, PIVOT 09-3 I H HEX. NUT, SAFETY 09-4 A240-B ENGINE BRACKET COMP 09-5 I H BOLT FLANGE 09-6 I400-2H0 NUT HEX 09-7 I WASHER Page 6.
17 0 GENERATOR, START MOTOR 0- C20-B STATOR COMP 0-- N C2-B STATOR 0--2 N I205-B OIL SEAL 0-2 C0-B FLYWHEEL COMP. 0-3 I WASHER 0-4 I H NUT FLANGE 0-5 I A SCREW PAN C200-B MOTOR START COMP 0-6- C220-B CARBON BRUSH COMP N C22-B POSITIVE CARBON BRUSH N C222-B NEGATIVE CARBON BRUSH 0-7 I H FLANGE BOLT, HEX. 2 Page 7.
18 No picture. ITEM AVAIL PART NO. NAME QTY PREARRANGE Page 8.
19 No picture. ITEM AVAIL PART NO. NAME QTY 2 PREARRANGE Page 9.
20 3 MUFFLER 3- A830A-5EA MUFFLER PIPE ASSY. 3-- A8304-5EE BUFFER RUBBER 3-2 I BOLT,FLANGE A829-5AA GASKET ( ) 3-4 I FLANGE BOLT, HEX. Page 20.
21 4 FRAME 4- E00A-5EE FRAME ASSY 4-- N E000-5EE FRAME 4--2 G722-5EA RUBBER DAMPER I ZZ BEARING (6002ZZ) 4-3 I C CLIP EX E0352-5EA ENGINE SET BOLT(M0 85) 4-5 E0350-5EA ENGINE SUSPENSION ASSY E020-5EA BUSH E035-5EA FLANGE BOLT, HEX. 4-7 I WASHER I HEX. FLANGE NUT, SAFETY I BOLT,FLANGE N E00-5EA FRAME NUMBER PLATE 4- H750A-5BA-0000 NAIL, PULL I G HEX. FLANGE NUT, SAFETY E005-5EE LEFT,FIXED PLATE,REAR FENDER 4-4 E006-5EE RIGHT,FIXED PLATE,REAR FENDER 4-5 E007-5EE LEFT,FIXED PLATE,FRONT FENDER 4-6 E008-5EE RIGHT,FIXED PLATE,FRONT FENDER 4-7 I BOLT,FLANGE(M6 23) I FLANGE BOLT, HEX D003-5EA FRONT DRIVE CHAIN COVER 4-20 I FLANGE BOLT, HEX F4309-5EA STICKER, MFD I SCREW Page 2.
22 5 SWING ARM,FOOTREST,FEND BAR 5- E020A-5EE ARM, SUSPENSION, L.H. ASSY 5-- E0200-5EE ARM, SUSPENSION, L.H E020-5EA BUSH E0207-5EA OIL LINER(5.5) 5--4 E0206-5EA OIL LINER(7) 5-2 E02A-5EE ARM, SUSPENSION, R.H. ASSY 5-2- E020-5EE ARM, SUSPENSION, R.H E020-5EA BUSH E0207-5EA OIL LINER(5.5) E0206-5EA OIL LINER(7) 5-3 E0202-5EA WATERPROOF SEAL E0203-5EA DUST SEAT I FLANGE BOLT, HEX I FLANGE NUT CHECK I GREASE VALVE E0209-5EA CAP, GREASE VALVE E0700-5EE FOOTREST BAR ASSY 5-9- E0707-5EE RUBBER PLUG I SCREW,FLANGE 4 5- E040A-5EE FEND BAR ASSY FRONT ASSY 5-- E0400-5EE FEND BAR ASSY FRONT 5-- E0400-5EE FEND BAR ASSY FRONT 5--2 E0707-5EE RUBBER PLUG E0707-5EE RUBBER PLUG I FLANGE BOLT, HEX E0703-5EE FOOTREST REAR BAR (L) 5-5 E0705-5EE FOOTREST REAR BAR (R) 5-6 I FLANGE BOLT, HEX. 6 Page 22.
23 6 FENDER 6- F4300-5EE FRONT BODY COVER(BLUE) 6- F4300-5EE FRONT BODY COVER(BLACK) 6- F4300-5EE FRONT BODY COVER(RED) 6- F4300-5EE0-00 FRONT BODY COVER (YELLOW) 6-2 H3500-5EE REAR BODY COVER (BLACK) 6-2 H3500-5EE0-00 REAR BODY COVER (YELLOW) 6-2 H3500-5EE REAR BODY COVER (RED) 6-2 H3500-5EE REAR BODY COVER (BLUE) 6-3 F3520-5EE FRONT FENDER (L) (BLUE) 6-3 F3520-5EE FRONT FENDER (L) (BLACK) 6-3 F3520-5EE FRONT FENDER (L) (RED) 6-3 F3520-5EE0-00 FRONT FENDER (L) (YELLOW) 6-4 F3620-5EE0-00 FRONT FENDER (R) (YELLOW) 6-4 F3620-5EE FRONT FENDER (R) (BLACK) 6-4 F3620-5EE FRONT FENDER (R) (BLUE) 6-4 F3620-5EE FRONT FENDER (R) (RED) 6-5 H70-9FA STICKER,WARNING PASSENGER 6-5 H703-5EA-0000 STICKER,WARNING TIRE PSI 6-6 H702-9FA STICKER,WARNING ( Y2) 6-6 F4307-5EA STICKER,WARNING(Y2) 6-7 H702-5EA-9000 STICKER,CE 6-8 F430-5EE FRONT CENTER COVER(BLUE) 6-8 F430-5EE FRONT CENTER COVER(BLACK) 6-8 F430-5EE FRONT CENTER COVER(RED) 6-8 F430-5EE0-00 FRONT CENTER COVER(YELLOW) 6-9 E045-5EE FILTER NET 6-0 E047-5EE FILTER NET PLUG 4 6- H707-5EB EMBLEM, E-TON LOGO(SILVER) 6-2 H724-5EE FRONT BODY STICKER (RED) (L) 6-2 H724-5EE0-00 FRONT BODY STICKER (YELLOW)(L) 6-3 H725-5EE FRONT BODY STICKER (RED)(R) 6-3 H725-5EE0-00 FRONT BODY STICKER (YELLOW) (R) 6-4 E320A-5EE0-540 COVER,HANDLE BAR ASSY.(BLUE) 6-4 E320A-5EE0-080 COVER,HANDLE BAR ASSY.(BLACK) Page 23.
24 6-4 E320A-5EE0-420 COVER,HANDLE BAR ASSY.(RED) 6-4 E320A-5EE0-0 COVER,HANDLE BAR ASSY.(YELLOW) H70-5EE STICKER,OIL PILOT LAMP C30-FIA INDICATE(RED) C500-9FA MAIN SWITCH C503-9FA MATERIAL KEY (RIGHT CUT) C503-9FA MATERIAL KEY (RIGHT CUT) C508-9FA MATERIAL KEY (LEFT CUT) C508-9FA MATERIAL KEY (LEFT CUT) 6-5 H3720-5EE REAR FENDER (L)(RED) 6-5 H3720-5EE REAR FENDER (L)(BLACK) 6-5 H3720-5EE0-00 REAR FENDER (L)(YELLOW) 6-5 H3720-5EE REAR FENDER (L)(BLUE) 6-6 H3820-5EE REAR FENDER (R)(BLACK) 6-6 H3820-5EE REAR FENDER (R)(BLUE) 6-6 H3820-5EE REAR FENDER (R)(RED) 6-6 H3820-5EE0-00 REAR FENDER (R)(YELLOW) 6-7 H3520-5EE FOOTREST,(L) 6-8 H3620-5EE FOOTREST,(R) 6-20 I BOLT+WASHER I BOLT, HEX I SCREW, OVAL I G HEX. FLANGE NUT, SAFETY E07-9EA SCREW, TRUSS I830-FIA PLASTIC SCREW H706-5ED WARNING STICKER,MUFFLER 6-27 I A SCREW PAN H70-5EA-0000 STICKER WARNING,CE 6-30 H703-9EE STICKER, VIPER-90 (L) 6-3 H704-9EE STICKER, VIPER-90 ( R) 6-32 H728-5EE STICKER,REAR BODY (RED)(L) 6-32 H728-5EE0-00 STICKER,REAR BODY (YELLOW))(L) 6-33 H729-5EE0-00 STICKER,REAR BODY (YELLOW))(R) 6-33 H729-5EE STICKER,REAR BODY (RED)(R) 6-34 H726-5EE STICKER,REAR FENDER(L) 6-35 H727-5EE STICKER,REAR FENDER(R) Page 24.
25 7 SEAT 7- G7200-5EE SEAT ASSY.(BLACK/RED) 7- G7200-5EE0-00 SEAT ASSY.(BLACK/YELLOW) 7-2 G720-9ED SEAT FIXER,ASSY Page 25.
26 8 FUEL TANK, OIL TANK 8- E500-5EE OIL TANK 8-2 E505-5EA OIL TANK CAP 8-3 I BOLT, HEX E50-5EA PAD 8-5 A7500-5EE FUEL TANK ASSY. 8-6 A762A-5EA FUEL TANK CAP ASSY 8-6- A7620-5EA FUEL TANK CAP A762-9FA TUBE, RUBBER 8-7 A750-5EA0-000 FUEL FILTER ASSY A759-FIA0-000 FUEL FILTER A756-5EA CLIP(A) A754-5EA FUEL TUBE (A) A755-5EA FUEL TUBE (B) 8-8 A750-5EE FUEL TUBE 8-8 A750-5EA FUEL TUBE 8-8- A756-5EA CLIP(A) 8-8- A756-5EA CLIP(A) A757-5EA CLIP(B) A757-5EA CLIP(B) 8-9 A7502-5EA SPARE TUBE 8-9 A7502-5EE SPARE TUBE 8-9- A756-5EA CLIP(A) A757-5EA CLIP(B) 8-0 A7520-5EA MANUAL FUEL CUP 8- I SCREW PAN A25-9EF BRACKET,OIL TANK 8-4 A7622-5EB RUBBER PAD, FUEL TANK CAP 8-5 C540-5EE OIL TANK BUOY. 8-6 I NUT, HEX. 8-7 I SCREW WASHER 8-8 H7503-5EG PREMIX FUEL NOTICE TAG Page 26.
27 9 SUSPENSION 9- E05-5EE SUSPENSION, FRONT (SILVER) I PIN HOLE BOLT I FLANGE NUT, HEX E2400-5EE SUSPENSION, REAR 9-5 I PIN, SPLIT I PIN Page 27.
28 20 FRONT WHEEL 20- N D47A-9EE WHEEL ASSY.,(8 7-8) 20-- D470-9EE TIRE, FRONT N D460-5EB WHEEL RIM 20-2 N D47B-9EE WHEEL ASSY.,(8 7-8) N D460-5EB WHEEL RIM D470-9EE TIRE, FRONT 20-3 D460-9EA BRAKE DRUM, FRONT D462-9EA BOLT, STUD I302-5AC OIL SEAL D4620-5EA INNER SPACER D462-5EA OUTER SPACER I LLU BEARING(6002LLU) I BEARING, BALL, RADIAL I CASTLE NUT I C WASHER I SPLIT PIN D4609-5EA0-000 RUBBER CAP D4608-5EA FRONT WHEEL SHAFT WASHER D46-9EA NUT, FLANGE CHECK(M0) 8 Page 28.
29 2 REAR WHEEL 2- D472C-9EE0-0S00 REAR WHELL ASSY 2-- D47C-9EE0-0S00 REAR WHEEL COMP 2--- D4720-9EE TIRE, REAR D460-5FA0-0S00 WHEEL RIM 2--2 D2705-9EA0-000 SHAFT CONNECTER WITH BOLTS 2--3 D46-9EA NUT, FLANGE CHECK(M0) D472C-9EE0-0S00 REAR WHELL ASSY 2-2- D47C-9EE0-0S00 REAR WHEEL COMP D4720-9EE TIRE, REAR D460-5FA0-0S00 WHEEL RIM D2705-9EA0-000 SHAFT CONNECTER WITH BOLTS D46-9EA NUT, FLANGE CHECK(M0) D2309-5EA WASHER I WASHER( t) I CASTLE NUT(M4) D2705-9EA0-000 SHAFT CONNECTER WITH BOLTS 2-6 I SPLIT PIN D4609-5EA0-000 RUBBER CAP 2 2 Page 29.
30 22 FRONT BRAKE 22- D535-5EA FRONT BRAKE DISC, LEFT 22-2 D540-5EA FRONT BRAKE ARM, LEFT 22-3 D545-5EA BRAKE INDICATOR 22-4 D5352-5EA FRONT BRAKE DISC, RIGHT 22-5 D54-5EA FRONT BRAKE ARM, RIGHT 22-6 D546-5EA FRONT BRAKE INDICATOR,RIGHT 22-7 D54-5EA BRAKE ARM CAM D520-5EA BRAKE SHOE COMP D525-5EA SPRING D549-5EA FELT SEAL D549-5EA FRONT RETURN SPRING I BOLT HEX E5450-5EE CABLE, FRONT BRAKE ASSY 2 Page 30.
31 23 REAR BRAKE 23- D230-5EE REAR WHEEL BEARING SEAT ASSY 23-2 D23-5EA SPACER 23-3 I ZZ BEARING, BALL RADIAL D233-9EA OIL SEAL G730-5EE BRAKE CALLIPER G73-5EE BRAKE SHOE COMP G73-5EE BRAKE SHOE COMP G732-5EE BOLT LEAKAGE G732-5EE BOLT LEAKAGE G733-BCA CAP LEAKAGE G733-BCA CAP LEAKAGE G739-5EE SPRING,PAO G734-5EE RING,SEAL G736-5EE PISTON, BRAKE CALIPER G735-5EE RING,DUST RESISTANT G7C-5EE BOOT G7C2-5EE BOOT G7C3-5EE BRACKET, CALLIPER 23-2 I FLANGE BOLT, HEX D04-9EA SPACER 23-8 D3520-FIA BRAKE DISK 23-9 D325-5EE BRAKE DISK MOUNTING SEAT D320-5EE BRAKE OIL TUBE I BOLT FLANGE I00-08 BOLT, HEXAGON SOCKET HEAD I BOLT FLANGE I WASHER G7-BCA BRAKE FUEL TUBE, CLIP 23-3 I FLANGE BOLT, HEX I BOLT FLANGE I SPRING WASHER 2 Page 3.
32 24 HANDLE BAR 24- E300-5EE0-000 HANDLE BAR ASSY E366-5EA GRIP E32-5EA BOTTOM,HANDLE BAR CLAMP E30-5EA CAP,HANDEL BAR CLAMP(L) 24-5 E3-5EA CAP,HANDEL BAR CLAMP(R) 24-6 I BOLT, SOCKET D3200-5EG BRAKE MASTER CYLINDER,LEFT D320-5EG LEVEL,LEFT D3202-FIA BRAKE SWITCH ASSY E375-5EG E380-FIA LEVEL ASSY., RIGHT E38-5FA LEVEL SET,RIGHT E39A-5FA LEVEL ACCELERATE E39A-5FA LEVEL ACCELERATE E383-FIA COVER LEVER E388-FIA GASKET I SCREW,PAN HEAD I FLANGE NUT CHECK E30-5EE0-000 HANDLE BAR PROTECT (W50 222L) 24- E302-5EE0-000 HANDLE BAR PROTECT FOAM( L) 24-2 I BOLT FLANGE 24-3 I WASHER 2 Page 32.
33 25 REAR WHEEL AXLE 25- D230-9EA REAR AXLE 25-2 D00-9EA DRIVE CHAIN ASSY.(28T) D0-9EA SPROCKET HOLDER, REAR D0-9EA SPROCKET HOLDER, REAR D-9EA GEAR(28T) D-9EA GEAR(28T) D2706-9EA BOLT D2706-9EA BOLT I FLANGE NUT CHECK I FLANGE NUT CHECK D2302-9EA NUT, REAR WHEEL AXLE D000-9EB DRIVE CHAIN(#520) D004-9EA DRIVE CHAIN LINK(#520) 25-5 D050-5EE DRIVE CHAIN COVER 25-6 I FLANGE BOLT, HEX. 2 Page 33.
34 26 SWING ARM SUB,PROTECT COVER 26- E220A-9KB SWING ARM COMP 26-- E2208-5EA SWING ARM OIL LINER E2200-9KB SWING ARM 26-2 E2209-5EA SWING ARM SPACER 26-3 E2205-5EA OIL SEAL E220-5EA FLANGE BOLT, HEX I HEX. FLANGE NUT, SAFETY 26-6 D367-5EE REAR BRAKE PROTECTIVE COVER 26-7 I FLANGE BOLT, HEX D00-5EA PROTECT COVER 26-9 I SPRING WASHER D020-9EA ADJUSTER, CHAIN 26- I FLANGE BOLT, HEX E2202-5EA CHAIN TENSIONER ROLLER Page 34.
35 27 STEERING 27- E3200-5EA SHAFT ASSY., STEERING 27-2 E320-5EA OIL SEAL 27-3 I302-5AC OIL SEAL 27-4 D4620-5EA INNER SPACER 27-5 I HEX. FLANGE NUT, SAFETY 27-6 I NUT,FLANGE E3225-5EA PU LINER 27-8 E0205-4HA LEFT, KNUCKLE 27-9 E025-4HA RIGHT, KNUCKLE 27-0 I NUT I FLANGE NUT CHECK E0258-5EA STEERING TIE-ROD ASSY., LEFT E025-5EA BOLT,STUD E0255-FIA UNIVERSAL JOINT(L) E0256-FIA UNIVERSAL JOINT(R) E0252-5EA NUT (R) E0253-5EA NUT (L) 27-3 E0259-5EA STEERING TIE-ROD ASSY., RIGHT E025-5EA BOLT,STUD E0255-FIA UNIVERSAL JOINT(L) E0256-FIA UNIVERSAL JOINT(R) E0252-5EA NUT (R) E0253-5EA NUT (L) 27-4 E3202-9FA HOLDER, STEERING COLUMN I PIN, SPLIT 5 Page 35.
36 28 ELECTRICAL EQUIPMENT 28- C200-5EG MAIN WIRE ASSY. 28- C200-5EE0-000 MAIN WIRE ASSY C200-5EA FUSE(7A) 28-2 C500-9FA BATTERY 28-3 C5200-9FA LEVER HOLDER ASSY., LEFT 28-4 I WASHER I SCREW PAN I SCREW WASHER 28-7 I BOLT, HEX C05A-5EE IGNITION COIL ASSY C040-B C.D.I. UNIT ASSY C600-B RECTIFIER COMP REGULATE 28- C5400-B RESISTOR ASSY 28-2 C5850-B STARTER RELY ASSY I SCREW PAN 28-4 C50-9FA FOAM STICK, BATTERY C502-9ED FIX STRIP(75L) 28-6 C80-5EE HORN 28-7 C503-5EE TAIL LIGHT C5004-5EE BULB (2v 2/5w) C5005-5EE REVERSING LIGHT LENS C5035-5EE TAIL LIGHT RUBBER I SPRING WASHER C505A-5EE LED COMP 28-2 I C TAPPING SCREW, TRUSS C503A-5EE HEAD LIGHT ASSY C5070-5EE HEAD LIGHT COVER (L) C5080-5EE HEAD LIGHT COVER (R) C5020-5EE HEAD LIGHT (L) C5003-5EE BLUB ASSY.(2v 0w) C5030-5EE HEAD LIGHT (R) C5003-5EE BLUB ASSY.(2v 0w) C502-5EE HEAD LIGHT RUBBER I C TAPPING SCREW, TRUSS I TAPPING SCREW, TRUSS I SCREW, PAN HEAD 2 Page 36.
37 29 PACKING CASE,EXTERNAL 29- H9500-5EE PACKING CASE,EXTERNAL 29-2 H9020-9FA TOOL SET 29-3 H902-9FA WIRE CLAMP 29-4 H990A-9EF OWNER'S MANUAL ASSY N H9900-9EF OWNER'S MANUAL 29-7 H9022-5EA PRESSURE METER Page 37.
38 No picture. ITEM AVAIL PART NO. NAME QTY 30 MANUAL CHOKE KIT Page 38.
39 No picture. ITEM AVAIL PART NO. NAME QTY 36 SERVICE KITS,BRAKE CALLIPER 36- G737-5EE SERVICE KITS, BRAKE CALIPER 36-- G734-5EE RING,SEAL G735-5EE RING,DUST RESISTANT G736-5EE PISTON, BRAKE CALIPER G738-5EE BRAKE SHOE ASSY G73-5EE BRAKE SHOE COMP G739-5EE SPRING,PAO Page 39.
40 No picture. ITEM AVAIL PART NO. NAME QTY 37 CYLINDER+PISTON TOP END KIT 37- A2AA-B CYLINDER+PISTON TOP END KIT 37-- A200-B CYLINDER A29-B GASKET CYLINDER A225-B GASKET CYLINDER HEAD A30-B PISTON RING SET (50) A30-B PISTON A3-B PIN PISTON (2 40) I CLIP, PISTON PIN I BEARING, NEEDLE A829-5AA GASKET ( ) Page 40.
41 No picture. ITEM AVAIL PART NO. NAME QTY 38 MAINTENANCE KIT (MJ # 85) 38-0 A600-B00-A00 MAINTENANCE KIT (MJ # 85) KAC3030 V CLIP KAC30220 JET NEEDLE ASSY. (#3CR) KAC300 THROTTLE VALVE (#3.0) A605-B AIR FLOW ADJUSTING SCREW KAC30840 THROTTLE ADJUSTING SCREW KAC3050 SLOW JET (*20) KAC3060 NEEDLE JET (*426 E-) KAC3040 MAIN JET # A68-B O-RING A69-B NEEDLE VALVE SEAT KAC320 NEEDLE VALVE ASSY KAC3090 CHAMBER O-RING Page 4.
42 No picture. ITEM AVAIL PART NO. NAME QTY 39 MAINTENANCE KIT 2 (MJ # 85) 39-0 A600-B00-A002 MAINTENANCE KIT 2 (MJ # 85) KAC3030 V CLIP KAC30220 JET NEEDLE ASSY. (#3CR) KAC300 THROTTLE VALVE (#3.0) A605-B AIR FLOW ADJUSTING SCREW KAC30840 THROTTLE ADJUSTING SCREW KAC3050 SLOW JET (*20) KAC3060 NEEDLE JET (*426 E-) KAC3040 MAIN JET # A68-B O-RING A69-B NEEDLE VALVE SEAT KAC320 NEEDLE VALVE ASSY KAC3090 CHAMBER O-RING KAC320 FLOAT ASSY KAC340 DRAIN SCREW Page 42.
43 No picture. ITEM AVAIL PART NO. NAME QTY 40 TOOL 40- C0-B00-FT TACKING ACG FLY WHEEL TOOL Page 43.
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A1 A2 A3 A4 CYLINDER HEAD 1 3TB-11101-02-00 CYLINDER HEAD ASSY...... 1 2 4H7-11133-10-00. GUIDE, INTAKE VALVE..... 4 3 93440-12052-00. CIRCLIP................. 4 4 90116-06475-00. BOLT, STUD.............
PARTS CATALOGUE AX-100
PARTS CATALOGUE AX-100 2005. REVISED 08/25/04 INDEX ENGINE FRAME SECTION FIG # CYLINDER E01 SECTION FIG # CRANKCASE E02 METER ASSY F01 CRANKCASE COVER E03 HEADLIGHT F02 CRANKSHAFT E04 TURNING SIGNAL F03
Master Part List SY250. Rev. 1
Rev. 1 1-1015 Frame 1 1 1 1 1-1017 Frame 1 2-1021 Guard, engine 1 1 1 1 1 1 3-1044 Foot Rest, right side 1 1 1-1045 Foot Rest, right side 1 - S1A-20202-00-00 Foot Rest, right side steel 1 1 4-1054 Foot
CYLINDER HEAD - CYLINDER
A1 CYLINDER HEAD - CYLINDER 1 (1W6-11111-00-00) HEAD, CYLINDER 1......... 1 (2K9-11111-00-00) HEAD, CYLINDER 1......... 1 2 1W3-11181-00-00 GASKET, CYLINDER HEAD 1. 1 500-11181-00-00 GASKET, CYLINDER HEAD
400 2x4/4x4 EFT SHARE OUR PASSION ṬM
SHARE OUR PASSION ṬM 400 2x4/4x4 EFT Model Number A2009IDG2BETR (Red - 2x4) Model Number A2009IDG2BETZ (Cat Green - 2x4) Model Number A2009IDG4BETR (Red - 4x4) Model Number A2009IDG4BETG (Green - 4x4)
Honda 1975 Parts List ENGINE GROUP Block Ref. 1F 1 11000-377-000 CRANKCASE ASSY. 1 2F 2 11208-333-000 CAP, OIL PATH 1 2F 3 11210-377-000 PAN, OIL 1 2F 4 11291-377-000 PLUG, OIL PATH 1 1E 5 11331-377-000
CYLINDER. Ref. Part No. Number Description Qty Remarks
A1 CYLINDER 1 J38-11102-00-00 CYLINDER HEAD ASSEMBLY. 1 2 J38-11133-09-00. GUIDE, INTAKE VALVE..... 2 3 99510-12016-00 PIN, DOWEL.............. 2 4 95811-08070-00 BOLT, FLANGE............ 3 5 95811-08045-00
10th letter in VIN: J
08 0th letter in VIN: J Headlight G Br Speedometer Headlight Light Switch B Br Ignition Switch R B Y/R Brake Light Switch B G/Y Starter Relay Fuse A + G Starter Motor Rear Brake Light G/Y Br G Speed Sensor
DRIVE FACE P/N DESCRIPTION PART NO. Q TY REMARK 9-1 PLATE KICK RETURN STOPPER FACE ASS Y MOVABLE DRIVE FACE
DRIVEN FACE P/N DESCRIPTION PART NO. Q TY REMARK 10-1 DRIVE FACE ASS Y(B) 22000-158-000 1 10-1-1 SECONDARY FIX SLOT WHEEL 23200-119-000 1 10-1-1-1 FACE ASS Y DRIVEN 23210-119-000 1 10-1-1-2 RADIAL BALL
SPARE PARTS SMC JUMBO 700. WBC d.o.o., Sticna 127, 1295 Ivancna Gorica, Slovenia-Europe WEB PAGE:
SPARE PARTS SMC JUMBO 700 WBC d.o.o., Sticna 127, 1295 Ivancna Gorica, Slovenia-Europe WEB PAGE: www.atv.si, www.atv-quad.si CYLINDER CYLINDER 1 11111-MAX-00 CYLINDER COMP 2 11121-MAX-00 HEAD COMP, CYLINDER
400 4x4 Euro MODEL NUMBER A2008IDG4BEUR (RED) MODEL NUMBER A2008IDG4BEUG (GREEN) MODEL NUMBER A2008IDG4BEUZ (CAT GREEN) MORE TO GO ON.
2008 400 4x4 Euro Illustrated Parts Manual MODEL NUMBER A2008IDG4BEUR (RED) MODEL NUMBER A2008IDG4BEUG (GREEN) MODEL NUMBER A2008IDG4BEUZ (CAT GREEN) MORE TO GO ON. TM TABLE OF CONTENTS 2008 ATV 400 4x4
CYLINDER - CRANKCASE. Ref. Part No. Number Description Qty Remarks
A1 CYLINDER - CRANKCASE 1 (374-15111-00-00) CRANKCASE 1............ 1 2 374-15121-02-00 CRANKCASE 2............ 1 3 99510-12016-00 PIN, DOWEL.............. 2 4 98580-06550-00 SCREW PAN HEAD (92503-06050).............
CYLINDER. Ref. Part No. Number Description Qty Remarks
A1 CYLINDER 1 (3R4-11111-00-00) HEAD, CYLINDER 1......... 1 2 1W3-11181-00-00 GASKET, CYLINDER HEAD 1. 1 3 (CMP-N2G00-00-00) CHAMPION N2G 10PK....... 1 4 90116-08321-00 BOLT, STUD.............. 6 5 90179-08491-00
SV125EP. Not For Resale
A1 CYLINDER 1 50W-11111-00-00 HEAD, CYLINDER 1......... 1 2 87A-11181-00-00 GASKET, CYLINDER HEAD... 1 3 NGK-BR8HS-00-00 PLUG, SPARK............. 1 4 87A-11311-00-00 CYLINDER 1.............. 1 5 50W-11351-00-00
CRANKCASE - CYLINDER CONTINUED ON NEXT FRAME. Ref. Part No. Number Description Qty Remarks
A1 CRANKCASE - CYLINDER 1 1W2-15111-02-00 CRANKCASE 1............ 1 2 1W2-15121-02-00 CRANKCASE 2 (1W2-15121-01) 1 3 99510-20020-00 PIN, DOWEL.............. 1 4 99530-10014-00 PIN, DOWEL..............
CONT ENTS 1 ABOUT THIS PARTS LIST CONTENTS-ENGINE GROUP CONTENTS-FRAME GROUP ENGINE PARTS LIST FRAME PARTS LIST...
CONT ENTS 1 ABOUT THIS PARTS LIST...... 2 2 CONTENTS-ENGINE GROUP... 3 3 CONTENTS-FRAME GROUP... 5 4 ENGINE PARTS LIST...... 9 5 FRAME PARTS LIST...... 45 1 ABOUT THIS PARTS LIST THIS PARTS LIST IS COMPILED
PREFACE INSTRUCTIONS FOR QUOTING THE CATALOGUE. 1. DIMENSIONS Dimensions of the parts in this catalogue are indicated in unit millimeters.
PREFACE When it becomes necessary to replace parts on SUZUKI MOTORCYCLES, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue
11/14/ U. Baja Motorsports Inc. P.O. Box Phoenix, AZ Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 53
250U Toll Free: 888-863-2252 PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 53 FIG. 1 PNEUMATIC MECHANISM 1-1 250U-100 883099019951 CAMSHAFT 1 1 1-2 250U-101 883099019968 KEY, WOODRUFF 1 1 1-3 250U-102 883099019975
Parts Diagrams RR/RS Models
Parts Diagrams 2008-2009 RR/RS Models Table Of Contents Description Page # front fork 1 handlebar, clutch pump, meter (RR Models) 2 handlebar, clutch pump, meter (RS Models) 3 frame, subframe 4 rear shock,
CYLINDER HEAD. Ref. Part No. Number Description Qty Remarks
A1 CYLINDER HEAD 1 55V-11101-01-00 CYLINDER HEAD ASSEMBLY. 1 2 30X-11133-10-00. GUIDE, INTAKE VALVE..... 4 3 93440-10109-00. CIRCLIP................. 4 4 99510-08016-00. PIN, DOWEL............. 8 5 90105-06153-00.
CYLINDER HEAD - CYLINDER
A1 CYLINDER HEAD - CYLINDER 1 8AY-11111-00-00 HEAD, CYLINDER 1......... 1 2 8A7-12499-00-00 JOINT................... 1 3 NGK-BR9ES-00-00 PLUG, SPARK............. 2 4 8AY-11181-00-00 GASKET, CYLINDER HEAD
Drawing A Crankcase 041 AV SCS
Drawing A Crankcase 1 Drawing A Crankcase Reference Item number Qty Description 1 1110 020 2105 1 Crankcase 2-5, 9, 10, 12 2 9371 470 3120 2 Cylindrical pin 6x20 3 9048 216 1010 8 Pan head screw M5x18
REF. NO. DESCRIPTION TOP COWLING 2 MOLDING, AIR DUCT 3 RIVET 4 SEAL 5 HOLDER, CLAMP BAND 6 BOLT, WITH WASHER 7 HOOK
SUZHOU ALLPASS MACHINERY CO.,LTD Add:No.85,Jishui Road,Jinfeng Industrial Park,Mudu Town,Suzhou 215102,Jiangsu,P.R.China T15 SPARE PARTS EXPLODED DRAWING FIG. 1 1 TOP COWLING TOP COWLING 2 MOLDING, AIR
CYLINDER. Ref. Part No. Number Description Qty Remarks
A1 CYLINDER 1 25Y-11111-01-00 HEAD, CYLINDER 1......... 1 2 25Y-11181-00-00 GASKET, CYLINDER HEAD 1. 1 3 NGK-B8EG0-00-00 PLUG, SPARK (NGK B8EG) (94702-00323-00)........... 1 U.R. LM FOR U.S.A. 4 90116-08394-00
WD250 Qj Wilderness 250cc ATV (VIN PREFIX LAWA)
Page 1 of 27 Product Information Baja Web > Product Information > Parts Lists > ATV > WD250 Qj Wilderness 250cc ATV (VIN PREFIX LAWA) WD250 Qj Wilderness 250cc ATV (VIN PREFIX LAWA) WD250 Qj Wilderness
SF90 Pmi Shifter 90cc Go Kart (VIN PREFIX LBFM)
Page 1 of 23 Product Information Baja Web > Product Information > Parts Lists > GOKART > SF90 Pmi Shifter 90cc Go Kart (VIN PREFIX LBFM) SF90 Pmi Shifter 90cc Go Kart (VIN PREFIX LBFM) SF90 Pmi Shifter
10th letter in VIN: H
0 0th letter in VIN: H Headlight G Br Speedometer Headlight Light Switch B Br Ignition Switch R B Y/R Brake Light Switch B G/Y Starter Relay Fuse A + G Starter Motor Rear Brake Light G/Y Br G Speed Sensor
CYLINDER. Ref. Part No. Number Description Qty Remarks
A1 CYLINDER 1 (5F7-11111-00-00) HEAD, CYLINDER 1......... 2 2 90338-06041-00 PLUG.................... 2 3 90430-06166-00 GASKET................. 2 4 93210-62323-00 O-RING (93210-63442-00)..... 2 5 93211-14421-00
CONTENTS ENGINE GROUP
CONTENTS ENGINE GROUP CRANK CASE, L. COVER CRANK SHAFT, PISTON OIL PUMP, START MOTOR RIGHT CRANK CASE COVER HEAD COVER, CAM SHAFT FAN COVER, SHROUD DRIVEN PULLEY (CVT) TRANSMISSION GEAR SHAFT LEVER AIR
1/24/2008 HANDLE BAR ASSEMBLY MODEL MB165, HT65. Item No.
165 Toll Free: 888-863-2252 (BAJA) PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 28 HANDLE BAR ASSEMBLY Part UPC Number Description Baja Description 1 165-001 883099010613 GRIP, RIGHT, THROTTLE CONTROL 1
Parts Lists - WD90 Fym Wilderness 90cc ATV (VIN PREFIX LE8S)
Page 1 of 20 Product Information Baja Web > Product Information > Parts Lists > ATV > WD90 Fym Wilderness 90cc ATV (VIN PREFIX LE8S) WD90 Fym Wilderness 90cc ATV (VIN PREFIX LE8S) WD90 Fym Wilderness 90cc
PARTS MANUAL DVX 300 EU A2015KSF2BEUZ.
PARTS MANUAL DVX 300 EU A2015KSF2BEUZ www.arcticcat.com Contents AIR INTAKE ASSEMBLY [92559] 1 BODY PANEL AND HEADLIGHT ASSEMBLY [300511] 3 CAM CHAIN ASSEMBLY [90409] 5 CARBURETOR ASSEMBLY [300515] 6 CLUTCH
11/14/2008 ENGINE COVERS. Item No.
RT50 Toll Free: 888-863-2252 (BAJA) PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 38 ENGINE COVERS 1 RT50-100 883099139246 SCREW ST5*16 2 2 2 RT50-101 883099139253 BOLT M6*25 3 3 3 RT50-102 883099139260
RT-50 Parts Diagram. Last Revision 3/13/17
R RT-50 Parts Diagram Last Revision 3/13/17 Distributed By: Bintelli Scooters 620 Dobbin Road Charleston, SC 29414 (843) 531-6833 Phone (843) 556-4080 Fax www.adlyscooters.com INDEX Assembly # Description
ATV I l. l u. r a. Parts Manual ARCTIC CAT. 250 cc/300 cc
2000 I l l u st ATV 250 cc/300 cc Model No. A2000ATE2AUSG (250 - Green) Model No. A2000ATE2AUSR (250 - Red) Model No. A2000ATF2AUSG (300 2x4 - Green) Model No. A2000ATF2AUSR (300 2x4 - Red) Model No. A2000ATF4AUSG