TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA ELECTRIC DEEP FAT FRYER

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Emily Lewis
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1 TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA ELECTRIC DEEP FAT FRYER

2 ULTRA ELECTRIC DEEP FAT FRYER 1. ELECTRIC DIAGRAMS FR15 FRYERS FR25 FRYERS OPTIONAL BATTERY FILTERING FR OPTIONAL INTEGRATED FILTERING HYDRAULIC FILTERING CIRCUIT VERIFICATION OF TEMPERATURE SENSORS FR25 FRYERS SENSOR PT SUBSTITUTION OF COMPONENTS ACCESS TO THE COMPONENTS LOCATED BEHIND THE FASCIA ELECTRONIC AND ELECTRIC COMPONENTS (FRYERS FR25) HEATING RESISTANCES OTHER PARTS NECESSARY FOR AFTER SALES FR15 FRYER FR25 FRYER /2 UNIT BATTERY FILTERING FRONT LINE PARTS

3 1. ELECTRIC DIAGRAMS 1.1 FR15 FRYERS NORMAL POWER TRI 230 V SCHEMATIC DIAGRAM Safety Regulation POWER DIAGRAM LIST OF PARTS Position Designation Code Br1 Regulation thermostat Fr1 Safety thermostat Kr1 Regulation contactor Ks1 Safety contactor Hr1 Regulation state indicator R1 Heating resistance S1 Resistance lifting contact

4 1.1.2 NORMAL POWER TRI 400 V SCHEMATIC DIAGRAM DOUBLE TANK SINGLE TANK LIST OF PARTS Position Designation Code Br1 Br2 Regulation thermostat Fr1 - Fr2 Safety thermostat Hr1 Hr2 Regulation state indicator R1 R2 Heating resistance S1 S2 Resistance lifting contact S3 S4 Resistance lifting contact

5 1.1.3 REIN, STRENGTHD POWER SINGLE TANK DIAGRAMTIC DIAGRAM Safety Regulation POWER DIAGRAM LIST OF PARTS Position Designation Code Br1 Regulation thermostat Fr1 Safety thermostat Kr1 Regulation contactor Ks1 Safety contactor Hr1 Regulation state indicator R1 Heating resistance S1 Resistance lifting contact

6 1.1.4 REINFORCED POWER DOUBLE TANK SCHEMATIC DIAGRAM Left side safety Right side safety Left side regulation Right side regulation POWER DIAGRAM LIST OF PARTS Position Designation Code Br1 Br2 Regulation thermostat Fr1 Fr2 Safety thermostat Kr1 Kr2 Regulation contactor Ks1 Ks2 Safety contactor Hr1 Regulation state indicator R1 R2 Heating resistance S1 Resistance lifting contact

7 1.2 FR25 FRYERS SCHEMATIC DIAGRAM Regulation sensor Potentiometer On / Off Safety setting Safety relay Regulation relay Optional lifting bl: white R: red m: brown Basket lowering Right lifting Basket lifting Basket lowering Left lifting Basket lifting 7

8 POWER DIAGRAM LIST OF PARTS Rep. Designation Quantity Code A5 Temperature adjustment potentiometer A1 Regulation card B1 Temperature sensor F2 Fuse 2A H1 Safety setting indicator H2 Regulation indicator K1 Safety contactor K2 Regulation contactor R1 Heating resistances S1 On/Off switch S4 Microswitch for raised heating resistances Protection component OPTIONAL BASKET LIFTING ON FR 25 FRYER Rep. Designation Quantity Code A3 Lifting card A6 Time adjustment potentiometer 1 (single lifting) (double lifting) C1 - C2 Lifting motor condensator M1 - M2 Lifting motor S2 - S3 Push-button S4 - S5 Basket lifting microswitch

9 1.3 OPTIONAL BATTERY FILTERING ON FR25 FRYER WIRING DIAGRAM LIST OF PARTS Rep. Designation Quantity Code F1 Fuse 4A Hm Heating ventilator indicator Hp Pump indicator M1 Heating ventilator Sma1 Heating ventilator switch Sma2, Sma3, Sma4, Sma5 Pump control Xa Supply terminal strip Xb Heating ventilator terminal block Xp Socket OPTIONAL INTEGRATED FILTERING WIRING DIAGRAM LIST OF PARTS Rep. Designation Quantity Code F1 Fuse 4A Hp Pump indicator Sma1, Sma2 Pump starting switch Xp Socket

10 2. FILTERING HYDRAULIC CIRCUIT DIAGRAM LIST OF PARTS Rep. Designation 1 Contact for automatic pump start 2 Reinjection lever 3 Filling valve 4 Integrated safety device: switches off heating on opening the valve (gas fryer) 5 Drainage valve 6 Check valve 7 Plug in for automatic quick connector 8 Oil lifting pump 9 Filter for filtering trolley 10

11 3. VERIFICATION OF TEMPERATURE SENSORS 3.1 FR25 FRYERS SNESOR PT100 Component of PT100 sensor PT100 The temperature sensor is constituted of a resistance sensor with a value of 100 ohms for a temperature of 0 centigrade, ohms for the temperature of 100 centigrade. The resistance variati on according to the temperature is linear. The resistance measurement gives directly the temperature measured. The sensor is not polarised. The sensor is lengthened with a copper wire. Correspondance of Temperature in C and Resistance in for Sensor PT100 C

12 Hints for reading the chart: Let us find the resistance corresponding to the temperature of 164 C. Be placed at the intersection of the line of 160 C and the column of 4 C. The reading indicated Ohms. Verification PT100 Ω MΩ With an 200 ohm sized ohmmeter verify the sensor resistance (less than 107 ohms for 20 centigrade). Verify sensor insulation between one of the wires and the metallic part with the 20 megohms ohmmeter (the value is over 10 megohms). Verify the continuity between the screen and the metallic part of the sensor. 12

13 4. SUBSTITUTION OF COMPONENTS 4.1 ACCESS TO THE COMPONENTS LOCATED BEHIND THE FASCIA a) Dismantling of the fascia - Unlock the fixation screws of the control knobs. - Remove the control knobs. - Unscrew and remove both M5 x 16 screws under the strip. - Remove the fascia: for this purpose, lift it (1), then pull forwards by its lower part and by free it with a downwards movement (2). For reassembly, carry out the same operations in reverse order. b) Access to the electric components - Remove the 2 screws located on top on the right and left of the electric plate. - Tilt the electric plate towards yourself. For reassembly, carry out the same operations in reverse order. 13

14 4.2 ELECTRONIC AND ELECTRIC COMPONENTS (FR25 FRYERS) Potentiometer Lugs Follow the procedure for dismantling the control fascia. Dismantle the on off switch potentiometer : for this purpose, unfold the fixation lugs. Potentiometer Supply cable Clips Support Brass ring Dismantle the potentiometer support and mount it on the new potentiometer without forgetting about the brass ring. Be careful to properly position the potentiometer on its support. The supply wires must be turned to the same side as the fixation lug. Mount the potentiometer assembly on the On/Off switch. Potentiometer connection Disconnect the connector of the old potentiometer and remove the cable together with the grommet. Connect the new potentiometer on the regulation card without forgetting to insert the grommet. (See regulation card) Pay attention to the direction of the terminal strip. The foolproof system ensures that the wires are turned towards the sensor terminal strip (upwards). 14

15 Regulation card and lifting card (option) Follow the procedure for dismantling the control fascia. Parameterizing the regulation card Blue wires connected according to the diagram (To terminal N). Connection of one or more potentiometers on the lifting card Lifting 1 basket Potentiometer connection (1 connection) Lifting 2 half-baskets Potentiometer connection (2 connections) Note: Both connectors are identical, so the right-left connection is not important. 4.3 HEATING RESISTANCES FR15 FRYERS - Unscrew the 2 fixation screws of the heating resistance box lid and remove it. Screw 15

16 Box components Reset push-button of the safety thermostat Microswitch Heating connections resistances Positioning of the regulation thermostat bulb Positioning of the safety thermostat bulb Note: It is imperative to place the Serflex clamp for fixing the thermostat bulbs at the positions indicated on the diagrams FR25 FRYERS Unscrew both fixation screws of the collector covers and remove the covers. Lift the heating resistance box upwards. 16

17 Unscrew both screws of the heating resistance box lid and remove it. Screws Components of the box Heating resistances connections Temperature sensor Microswitch 17

18 5.1 FR15 FRYERS 5. OTHER PARTS NECESSARY FOR AFTER SALES Position Designation Code 1 Ready-to-mount collector cover, width M Ready-to-mount collector cover, width N 2 Right / Left fascia end piece / Assembled cover Basket for Fr /2 basket for Fr Right / Left top side N / N Right / Left cupboard side panel P / N 6 Control fascia, width 400 to be installed M Control fascia, width 800 to be installed O Control fascia, width 400 on cupboard N Control fascia, width 800 on cupboard N 7 Control knob Insert for pin size 6 with flat Control knob joint FR25 fryer label Complete left/right hinged door, width / Complete left/right welded door,, width / Large size / small size Lexan / Cupboard handle cap Magnetic lock, strength x 12.4 x Left door hinge subassembly Lower door hinge M 16 Stainless steel screw TH 6 x Plug and ball tap with nut Fryer drainage outlet tube to be installed N 18 Connecting rod + drainage crank, Fryer to be installed Black polyamide control knob, insert M Drainage label, for fryer to be installed Single tank / double tank, Fryer to be installed / Single tank / double tank,fryer on cupboard / Double mesh tinned sieve, diameter 200. Not supplied with optional filtering Tinned bucket 300 depth 275 (17 litres). Not supplied with optional filtering Adjustable leg base Swivel and brake / fixed stainless steel castor, fixation by fork /

19 Heating resistance assembly for single tank fryer Code 19 DESIGNATION M Ring spacer M Heating resistance box lid for Fr15 single tank M Companion flange to resistance for Fr15 standard power N Companion flange to resistance for Fr15 reinforced power M Flange to resistance for Fr15 standard power N Flange to resistance for Fr15 reinforced power N Support to heating resistances Fr Left welded hinge of the heating resistance box Right welded hinge of the heating resistance box Resistance Fr15 assembled, single tank. Standard power Heating resistance box subassembly for Fr 1x15 Standard power Resistance Fr15 assembled,single tank. Reinforced power Heating resistance box subassembly for Fr 1x15 Reinforced power Microswitch Insulating plate for microswitch Safety thermostat Standard power Safety thermostat Reinforced power Fryer resistance 2 kw / 220V Reinforced power Fryer resistance 2.7KW/230V Standard power Cable gland Brass lock nut 3/ Stainless steel screw clamp 7x Chromium plated end piece Black polyamide control knob, insert M Holding clip Stainless steel nut HU Stainless steel metal screw TC 3 x Stainless steel flat washer M3

20 Heating resistance assembly for double tank fryer Code 20 DESIGNATION M Ring spacer N Heating resistance box lid Fr15 double tank M Companion flange to heating resistance for Fr15 Standard power N Companion flange to heating resistance for Fr15 Reinforced power M Flange to heating resistance for Fr15 Standard power N Flange to heating resistance for Fr15 Reinforced power N Support to heating resistances Fr Left welded hinge of the heating resistance box Right welded hinge of the heating resistance box Right hinge subassembly of heating resistance box Heating resistance SA assembled for double tank Fr15 fryer Standard power Welded heating resistance box Fr15 double tank Standard power Heating resistance SA assembled for double tank Fr15 fryer Reinforced power Welded heating resistance box double tank Fr15 Reinforced power Microswitch Insulating plate for microswitch Safety thermostat Standard power Safety thermostat Reinforced power Resistance fryer 2 kw 220V Standard power Resistance fryer 2.7 kw 230V Reinforced power Cable gland Brass lock nut ¾ Stainless steel screw clamp 7x Chromium plated end piece Black polyamide control knob, insert M Black polyethylene pad 24-26x Holding clip Stainless steel nut HU Stainless steel flat washer M Galvanised bichromated metal screw TC 3x50

21 5.2 FR25 FRYER Position Designation Code 1 Ready-to-mount collector cover, width M Ready-to-mount collector cover, optional lifting basket width Right fascia end piece Left fascia end piece Cover assembled Gas fryer basket support Basket for Fr /2 basket for Fr Left side cupboard panel P Left side fryer panel Optional battery filtering Q Right side cupboard panel N Right side fryer panel Optional battery filtering R 7 Standard control fascia M Control fascia with lifting 1 x 1 basket M Control fascia with lifting 2 x ½ baskets O 8 Control knob Insert for pin size 6 with flat Control knob joint FR25 fryer label Left/right hinged door complete, width Left hinged welded door, width Large size Lexan Cupboard handle cap Magnetic lock, strength x 12.4 x Left door hinge subassembly Lower door hinge M 17 Stainless steel screw TH 6 x Plug and ball tap with nut diameter Drainage extension diameter Double mesh tinned sieve, diameter 200 Not supplied in case of filtering option Tinned bucket 300 depth 275 (17 litres) Not supplied in case of filtering option Electric FR25 fryer subassembly Adjustable leg base Swivel and brake stainless steel castor with fixation by FORK Fixed stainless steel castor with fixation by FORK

22 Heating resistance assembly module Code DESIGNATION M Heating resistance holding flange M Lower companion flange to heating resistances M Lower flange supporting heating resistances M Lower heating resistances flange M Back heating resistance cover Electric fryer bent sensor Factory-made cable gland for PT Box subassembly for resistance FR 18/25 standard Heating resistances assembled for electric FR25 fryer Lever microswitch 230V Heating resistances for FR25 fryer Nickel-plated mild steel wire for blocking heating resistances 22

23 Accessories and lifting baskets for FR25 fryers Position Designation Code 1 Screen for filtering fried fish Support connecting rod subassembly 1 basket Support connecting rod subassembly ½ basket Plunger Lifting tube subassembly Lifting block bearing support M 6 3 mm th. lifting block bearing Lifting connecting rod M 8 Stainless steel ball-bearing diameter Welded lifting crank Lifting mecanism 1 basket Lifting mecanism 2 x ½ baskets Lifting timer label for fryer basket Electric control knob Insert for pin size 6 with flat Black silicone control knob

24 Integrated filtering module Code DESIGNATION M Switch holding square on tap N Switch centering plate on tap M Right reinjection pipe cover P Front tank connecting tube N Welded oil tank M Pump support Filter Integrated filtering trolley assembled Square tap diameter 28 for battery filtering Filtering feedtank assembled with right outlet Welded reinjection handle for right outlet Welded oil feedtank Microswitch Centrifugal pump 230/50 Hz Plug and ball tap with nut Plug and ball square valve diameter 28 F/F Silicone tube + stainless steel braid diameter Stainless steel OETIKER type wing clamp Male grooved tail connector 12-12/17M Brass lock nut ¾ Brass elbow for olive, diameter 16/ Compression connector 1'' diameter 28 male (ring) Plug in to automatic quick connector Female socket to automatic quick connector Stainless steel handle for oil tank 24

25 Battery filtering module Code DESIGNATION O Electric fryer drainage linking tube centre battery filtering P Electric fryer outer drainage tube for battery filtering U Threaded end piece for drainage tube quick assembly M Switch holding square on tap N Switch centering device on tap M Right reinjection pipe cover N Left reinjection pipe cover P Front tank connecting tube Welded reinjection feedtank for single tank fryer Oil manifold subassembly for double tank fryer Filtering feedtank assembled with left outlet Filtering feedtank assembled with right outlet Welded reinjection handle for left outlet Welded reinjection handle for right outlet Square valve diameter 28 equipped electric filtering Electric fryer drainage outer linking tube centre for standard battery filtering Electric fryer drainage outer linking tube for standard battery filtering Microswitch Plug and ball tap with nut Plug and ball square valve diameter 28 F/F Brass lock nut ¾ Brass elbow for olive diameter 16/ Compression connector 1'' 28 male ( ring) Female socket to automatic quick connector 25

26 5.3 1/2 UNIT BATTERY FILTERING Code DESIGNATION M Single ventilation support M Heating kit cover for battery filtering M Heating kit deflector for battery filtering M Collector cover, width P / P Right side panel / Left side panel M Collector cover, width Filtering unit fascia with lexans and end pieces Upper hinge subassembly for battery filtering Filtering trolley assembled Left lower hinge subassembly for battery filtering Left lower hinge assembled for battery filtering Bi-material control knob for pin size 6 assembled Heating tangential ventilator Door Door subassembly for battery filtering On / Off switch Connection strip 400V 32A 5 poles Plastic cable nut PG Plastic cable neoprene joint PG Plastic cable gland Green indicator complete 230/400V Label for Single and three-phase current inlet Lexan with large size garland logo Lexan 1/2 filtering unit Black silicone control knob joint MQ 160N Handle plug diameter / Left fascia end piece / Right fascia end piece Smooth hub wheel, diameter Magnetic lock, strength x 12.4 x Stainless steel blind nut H8 26

27 Filtering trolley Code DESIGNATION M Pump support M Spring fastener Filter Welded trolley for battery filtering Filtering trolley pump assembled Centrifugal pump 230/50 HZ Electric cord 3 x 1.5 length Plastic cable gland Rubber grommet, 17,5 outer diameter Silicone tube + stainless steel braid diameter Stainless steel nipple 12/ Stainless steel OETIKER type wing clamp Grooved tail pin connector 12-12/17M Stainless steel T-connector 3/8 FFF Pin plug for automatic quick connector Smooth hub wheel diameter Pedal spring diameter 15 x Stainless steel blind nut H8 27

28 6. FRONT LINE PARTS FR15 ELECTRIC FRYERS Contactors Resistance FR15 Safety thermostat Regulation thermostat Resistance lifting contact DESIGNATION CODE See electric diagrams FR25 ELECTRIC FRYERS DESIGNATION Temperature sensor Regulation card Potentiometer Resistance FR25 Thermostat Safety and regulation contactor Microswitch for raised heating resistances CODE See electric diagrams BATTERY FILTERING DESIGNATION Filter Contact for automatic pump start Check valve CODE See electric diagrams See other parts necessary for after sales BASKET LIFTING Lifting motor Lifting card Lifting microswitch DESIGNATION CODE See electric diagrams 28

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