TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA GAS BRATT PANS

Transcription

1 TECHNICAL INSTRUCTIONS FOR AFTER SALES ULTRA GAS BRATT PANS

2 ULTRA GAS BRATT PANS 1. ELECTRIC DIAGRAMS AND 50 DM 2 MANUALLY TILTED BRATT PANS , 50 AND 65 DM 2 ELECTRICALLY TILTED BRATT PANS LIST OF PARTS GAS CIRCUITS BURNER FOR 45 DM 2 BRATT PAN BURNER FOR 50 DM 2 BRATT PAN BURNER FOR 65 DM 2 BRATT PAN PILOT BURNER SUBASSEMBLY HYDRAULIC CIRCUIT CHANGING THE APPLIANCE FROM ONE GAS TO ANOTHER MAINTENANCE DISMANTLING / RE-ASSEMBLY of BURNERS WORK ON THE NOZZLES GAS TAPS OTHER PARTS NECESSARY FOR AFTER SALES FRONT LINE PARTS

3 1. ELECTRIC CIRCUITS AND 50 DM 2 MANUALLY TILTED BRATT PANS SCHEMATIC DIAGRAM , 50 AND 65 DM 2 ELECTRICALLY TILTED BRATT PANS SCHEMATIC DIAGRAM 3

4 WIRING DIAGRAM 1.3 LIST OF PARTS Position Designation SA45 SA45 SA50 SA50 SA65 BM BE BM BE BE A2 Lifting card C1, C2 Condensator 32 µ F E1 2 points igniter E2 Electrode M1 Right jack S1; S2 Control switch S3 à S6 Position switch S7 Push button A supply terminal strip Cable gland PG Supply Lock nut no Neoprene joint no

5 DM 2 BRATT PAN BURNER 2. GAS CIRCUITS M Air adjustment ring M Locking washer M Pilot burner holding support N 3 flame SIT pilot burner reflector, standard O 3 flame SIT pilot burner reflector, luxury version Burner tube subassembly, length Right welded secondary burner subassembly Gas inlet subassembly 15/ and 45 dm² bratt pan burner welded ramp subassembly dm² bratt pan burner subassembly, complete, standard dm² bratt pan burner subassembly, luxury version Gas inlet subassembly 15/21, assembled Bi-material Thirode control knob for pin size 10, assembled Gas tap complete PEL 22S/OB Bypass screw for thermostatic tap ST25 (see nozzle chart) Bypass screw for gas tap Ø 175 (see nozzle chart) Bypass screw for gas tap Ø 190 (see nozzle chart) Gas nozzle(see nozzle chart) Galvanised square elbow 20/27MF Ring connector 12-15/21 FF Ring connector 12-3/4 FF Galvanised square elbow 15/21 MF Bicone nut for tube Ø 6 mm Black silicone control knob joint MQ 160N Insert for pin size 10 with flat Stainless steel clamp Stainless steel screw TH 5x10 5

6 DM 2 BRATT PAN BURNER M Air adjustment ring M Lock washer M Pilot burner holding lug M 3 flame SIT pilot reflector Burner tube subassembly, length Gas inlet subassembly 15/ Gas inlet subassembly 15/21, assembled dm² bratt pan burner gas ramp dm² bratt pan secondary burner tube with ramp igniter switch dm² bratt pan burner subassembly, complete Bi-material Thirode control knob for pin size 10, assembled Gas tap PEL 22S/OB, complete Bypass screw for gas tap Ø 135 (see nozzle chart) Bypass screw for gas tap Ø (see nozzle chart) Bypass screw for gas tap Ø 300 (see nozzle chart) Gas nozzle(see nozzle chart) Galvanised square elbow 20/27MF Ring connector 12-15/21FF Ring connector 12-3/4 FF Galvanised square elbow 15/21 MF Bicone nut for tube Ø 6 mm Black silicone control knob joint MQ 160N Insert for pin size 10, with flat Stainless steel clamp Stainless steel screw TH 5x10 6

7 DM 2 BRATT PAN BURNER M Air adjustment ring M Lock washer M Pilot burner holding lug O 3 flame SIT pilot burner reflector Burner tube subassembly, length Right secondary burner tube subassembly for 65dm² bratt pan Left secondary burner tube subassembly for 65dm² bratt pan Welded burner ramp subassembly for 65dm² bratt pan dm² bratt pan burner subassembly, complete Gas inlet subassembly 2O/27, assembled Copper tap inlet subassembly Ø Tap / burner linking subassembly SB 65-85DM Bi-material Thirode control knob for pin size 10, assembled Gas tap PEL 23S complete Bypass screw for gas tap Ø 125 (see nozzle chart) Bypass screw for gas tap Ø 210 (see nozzle chart) Bypass screw for gas tap Ø 230 (see nozzle chart) Gas nozzle(see nozzle chart) Union connector 3/4 F Brass elbow (3 pieces) Bicone nut for tube Ø 6 mm Black silicone control knob joint MQ 160N Insert for pin size 10 with flat Stainless steel clamp Stainless steel screw TH 5x10 7

8 2.4 PILOT BURNER SUBASSEMBLY Electrode wire, length Ignition electrode M Pilot burner series flame without nut Pilot burner nozzleø41 (See nozzle chart) Pilot flame nozzleø25 (See nozzle chart) Bicone for tube Ø Thermocouple series 200 length 850 mm Pilot flame nozzleø 45 (See nozzle chart) Bicone nut for tube Ø 6 mm Thermocouple fixation nut Ignition electrode fixation nut 8

9 3. HYDRAULIC CIRCUIT DIAGRAM LIST OF PARTS Drainage subassembly (brazed pipe subassembly) Front bi-material control knob (square pin) Black clamp HT 100/ Guided head 1/2 without cross piece Chromium-plated brass spout 1/2 CYL.M for vertical plane Armoured hose EPDM Ø Sanitary water hose Ø Translucent silicone tube Ø 6x Stainless steel tightening clamp Ø 12/ Nut for flared end Ø 1/ Brass mixer T-piece Ø 15 + tube Ø Brass lock nut 3/ Flanged nut + bicone nut + bicone Ø Fiber joint 15/ Black silicone control knob joint MQ 160N O ring N Ø Brass tap body 60/40 Y Insert for square pin Ø 7

10 4. CHANGING THE APPLIANCE FROM ONE GAS TO ANOTHER See the instructions destined for the installer 5. MAINTENANCE To ensure correct, long and safe operation of the appliance, a service inspection and maintenance should be carried out by qualified personnel from our company twice a year, especially : - Dismantling of burners, inspection and cleaning of venturi tubes - Cleaning of injectors - Adjustment of air rings - Cleaning of aerators - Drop test - Greasing taps - Checking the control adjustment and safety devises. 5.1 DISMANTLING / RE-ASSEMBLY of BURNERS DISMANTLING - Remove front panel. - Disconnect the gas - Remove the two fixing screws on the pilot and pull downwards - Remove the two screws from each extremity of the burner. - Pull burner outwards. REASSEMBLY Reverse the above operations. 5.2 WORK ON THE INJECTORS - Remove front panel. - Disconnect the gas - Pull ramp outwards - Unscrew injectors (13 spanner). 5.3 GAS TAPS GAS TAP S 22 10

11 GAS TAP S23 11

12 6. OTHER PARTS NECESSARY FOR AFTER SALE Position Designation 1 Ready-to-mount collector cap, width N Ready-to-mount collector cap, width N Ready-to-mount collector cap, width O 2 45 dm 2 bratt pan cover O 50 dm 2 bratt pan cover U 65 dm 2 bratt pan cover Q 3 45 dm 2 bratt pan cover handle and 65 dm 2 bratt pan cover handle Stainless steel screw TRL 5 X Nickel-plated washer Ø Brass spacer Ø 20 x Fixation nut Ø 20 x Draw spring with stainless steel insert Threaded rod M Right cover hub subassembly Left cover hub subassembly Stainless steel screw STHC 8 x 10, sharp end Stainless steel nut HU Headless stainless steel screw 8 x 35, hollow end Stainless steel terminal nut H Galvanised beta pin Ø 2, length 52 mm Bichromated tensioner counterpiece Flat stainless steel washer M Right outer panel M Left outer panel M dm 2 bratt pan tank trimming M 50 dm 2 bratt pan tank trimming M 65 dm 2 bratt pan tank trimming M 12

13 Manual tilting Electric tilting Position Designation 17 Lower welded front panel gas bratt pan 45 dm Lower welded front panel gas bratt pan 50 dm Lower welded front panel gas bratt pan 65 dm Lexan gas bratt pan Lexan with large model logo Manually tilting tank for 45 dm 2 gas bratt pan Electrically tilting tank for 45 dm 2 gas bratt pan Manually tilting tank for 50 dm 2 gas bratt pan Electrically tilting tank for 50 dm 2 gas bratt pan Electrically tilting tank for 65 dm 2 gas bratt pan Adjustable leg base Swivel and brake stainless steel castor with fixation by FORK Fixed stainless steel castor with fixation by FORK Drilled and tapped bratt pan crank Sharp ended stainless steel screw STHC 8x10 for crank Grey and black round label for bratt pan crank Hinged brass nut subassembly for standard bratt pan 45 dm² Hinged brass nut subassembly for luxury bratt pan 45 dm² Bratt pan manual stainless steel joint Ø 50 x Guiding ring Ø12x14, Length Ball-thrust in metal cage (imperative) Compression spring for 50 dm² bratt pan M Right pedal N Left pedal N Jack limit end support Pedal support subassembly Pedal pin subassembly Push-button stainless steel compression spring Pedal spring Ø 15 x

14 7. FRONT LINE PARTS Pilot burner Gas tap Insert for pin size 10 with flat Ignition electrode Thermocouple series 200 length 850 mm Position switch Lifting card Push button 2 points igniter Insert for square pin Ø 7 CODE See gas circuits See electric diagrams See Hydraulic circuits 14